LG WD-8054, WD-6550F, WD-1253F, WD-1050F, WD-1055F User Manual

...
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WASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD-6550F(B) / WD-8050F(H)(B)
WD-1050F(H)(B) / WD-1055F(H)(B) WD-1253F(H)(B) / WD-1255F(H)(B) WD-1054(6)F(H)B / WD-1254(6)F(H)B WD-8054F(H)B
CAUTION
website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html
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MAY. 2001 PRINTED IN KOREA
P/No.:3828ER3008C
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CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM .....................................................................................................................14
7. PROGRAM CHART .....................................................................................................................15
8. TROUBLESHOOTING.................................................................................................................16
8-1.BEFORE PERFORMING SERVICE ....................................................................................16
8-2.TEST MODE ........................................................................................................................16
8-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................17
8-4. ERROR DISPLAY ...............................................................................................................18
9. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................22
9-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................22
9-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................25
10. DISASSEMBLY INSTRUCTIONS .............................................................................................35
11. EXPLODED VIEW AND PART LIST ..........................................................................................43
11-1. THE EXPLODED VIEW OF CABINET ASSEMBLY..........................................................43
11-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................45
11-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY ...................................................46
APPENDIX (Replacement parts list) .......................................................................................... 48
2
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3
1. SPECIFICATION
ITEM
WD-1050F(H)B/WD-1055F(H)B WD-1253F(H)(B)/WD-1255F(H)(B) WD-6550FB/WD-8050(4)F(H)B WD-1054F(H)B/WD-1254(6)F(H)B
63kg
150W
67kg
190W
7 item
10 item
220V - 240V~, 50Hz
300W
32W
2000W
45 rpm
0.3-10kgf/cm
2
(30-1000kPa)
Electronic
7.0kg
Synthetic (4.0), Delicate (3.0kg), Wool (2.0kg)
600mm (W) x 600mm (D) x 850mm (H)
Super, Normal, Hold
Bi-Metal type
9 steps (by sensor)
From 3 hours to 19 hours
Adapted
Adapted
Adapted
Adapted
Adapted
Adapted
Adapted
Adapted
Normal
for Australia
WD-6550F(B)
WD-8050F(H)(B)/WD-8054F(H)B
WD-1050(5)F(H)(B)/1054(6)F(H)B
WD-1253(5)F(H)(B)/1254(6)F(H)B
400/500/650 rpm
400/600/800 rpm
400/600/800/1000 rpm
400/600/800/1000/1200 rpm
Coloreds, Whites, Synthetic, Delicate, Wool
Coloreds, Favourite, Heating, Synthetic, Wool
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
OPERATION WATER PRESSURE
CONTROL TYPE
WASH CAPACITY
DIMENSION
WASH PROGRAM
RINSE
DOOR SWITCH TYPE
WATER LEVEL
RESERVATION
SENSING OF THE LAUNDRY AMOUNT
FUZY LOGIC
DISPLAY OF THE REMAINING TIME
ERROR DIAGNOSIS
POWER AUTO OFF
CHILD LOCK
AUTO RESTART
ECO
RAPID
POWER SUPPLY
PRODUCT WEIGHT
WASHING
SPIN (800rpm)
DRAIN MOTOR
WASH HEATOR
WASH
SPIN
WD-6550F / WD-8050F(H) WD-1050F(H) / WD-1055F(H)
Page 5
Jumbo drum
Jumbo drum can wash about 40% more per load than conventional washing machine. A bigger drum improves the wash performance.
More economical by Fuzzy Logic System
FUZZY Logic System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button to change the programme during operation.
Low noise speed control system
By sensing the amount of load and balance, automatical
distributes load evenly to minimize the spinning noise level.
Auto Restart
Although the washing machine is turned off by a power failure, it restarts automatically where it stopped when power is supplied again. It will be the same when the machine is unplugged and is plugged in again.
2. FEATURES & TECHNICAL EXPLANATION
4
2-1.FEATURES
40%
Page 6
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.
Spinning does not proceed until the water in the tub reduces a certain level.
2-4.THE DOOR CAN NOT BE OPENED
󳢯 While program is operating. 󳢯 While Door Lock light turns on.
5
FUZZY LOGIC
laundry amount
selected washing
temperature
water
temperature
washing time
rinse time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINATION
EFFECT
Page 7
3. PARTS IDENTIFICATION
6
Inlet hose
Wrench (1EA)
Power plug
Control panel
Door
Lower cover
Adjustable feet
(For detergent and
fabric softener)
Drawer
Drum
Drain hose
Lower cover cap
Drain pump filter
Drain plug
If the supply cord is damaged, it must be replaced by the manufacturer or its service agents or a similarly qualified person in order to avoid a hazard.
ACCESSORIES
* Option : Cold - 1EA
Cold/Hot - 2EA
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󱀊 Before servicing ask the customer what the trouble is.
󱀋 Check the adjustment (power supply is 220-240V, remove the transit bolts....)
󱀌 Check the troubles referring to the troubleshooting. 󱀍 Decide service steps referring to disassembly instructions. 󱀎 Then, service and repair. 󱀏 After servicing, operate the appliance to see whether it works O·K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
󳢯 Remove the transit bolts 󳢯 Turn the adjustable feet to
(4EA:) with supplied wrench. set the appliance horizontally.
󳢯 Keep the transit bolts and
wrench for future use.
󳢯 The appliance goes up by
rotating the feet clockwise.
󳢯 The appliance comes down by
rotating the feet counter ­clockwise.
4. INSTALLATION
7
1
High
Low
REMOVE
THE TRANSIT BOLTS
INSTALL THE APPLIANCE ON
FLAT AND FIRM SURFACE
ADJUST THE
HORIZONTAL
Page 9
HOW TO CONNECT INLET HOSE
󳢯 Check that the rubber washer is inside of the
valve connector.
󳢯 Connect the inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
8
· Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
· Connect the power plug to the wall outlet.
· Avoid connecting several electric devices,
It may be the cause of a fire.
· Avoid submerging the end of the hose.
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󳞊 TEST OPERATION
9
󳢯Connect the power plug to 󳢯In case of Coloreds program.
the outlet.
󳢯Connect the inlet hose.
Preparation for Press the power button. Press
the
START/PAUSE
washing. button.
·Press the button TEMP ·Check if the drum rotates ·Check if water is supplied
and the present temperature clockwise and counter- through the detergent will be displayed. clockwise. dispenser.
·Power off and then power on.
·Check if the door can be
opened after door lock lamp
turns off.
·Turn off Wash and Rinse after
pressing the Start/Pause button and start the machine again.
·Check drain and Spin.
·If SVC is needed during check,
remove the remaining water by pulling out the hose cap.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin
Power off and open the
Water removal
door
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10
5. OPERATION
WD-1050(5)F(H)(B) / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
60
.
LED display
󳢯Display the remaining time (Hour : Minute ) to
finish.
󳢯In case of abnormal operation, error indications
are displayed. ( )
󳢯See troubleshooting guide.
Water temperature selector
󳢯Press the button to select water temperature. 󳢯The water temperature
[40󰿽C 󳥕 60󰿽C 󳥕 cold 󳥕 (30󰿽C)] can be selected in Coloreds, or Synthetic.
󳢯95󰿽C is selected for Whites 󳛔Heating󳛕only. 󳢯By pressing the button while operating the washer,
the present temperature is displayed.
For manual wash, rinse, and spin speed
󳢯Use these buttons to change wash/ rinse/spin. 󳢯When lamp is off, no selection has been made. 󳢯Prewash is available for Coloreds, Whites,
and Synthetic.
󳛔Coloreds, Heating, and Synthetic󳛕
Door lock lamp
󳢯It shows whether the
door can be opened or not.
󳢯when the lamp is on,
the door can’t be
opened.
Error display.
󳢯The display blinks if there is
an error.
󳢯󳢯
no inlet : Trouble with
water supply.
󳢯󳢯
imbalance : The laundry is
tilted to one side.
󳢯󳢯
no drain : If the drain pump
filter is clogged.
Rinse hold
󳢯If you desire to leave fabrics in the machine
without spinning after rinse to prevent wrinkling, you may select rinse Hold by pressing the Rinse button.
󳢯To drain and spin, press the Rinse button to
turn off the rinse hold lamp.
,, ,,,,
ReferRefer
14
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11
: for Australia
Wash program selector
󳢯5 programs can be set depending on the type of the
laundry.
󳢯If the power button is pressed.
Coloreds program is automatically set.
󳢯By pressing the button, [ Coloreds 󳥕 Whites󳥕
Synthetic 󳥕 Delicate 󳥕 Wool ] can be selected.
󳛔Coloreds 󳥕Favourite 󳥕Heating 󳥕Synthetic 󳥕󳛕
Start/Pause button
󳢯Use the button to start or
pause wash cycle.
󳢯The power turns off
automatically 4 minutes after the pause button is pressed.
Time Delay
󳢯Press the button when delayed washing is
needed.
󳢯When the button is pressed, [3:00 ] is displayed,
A maximum delay of [19:00] hours can be set.
󳢯Each press advances time delay by the hour. 󳢯Use [Power] button to cancel [Time Delay].
Eco/Rapid
󳢯If you press the Eco/Rapid button in White 󳛔Heating󳛕
program, Eco function is selected. Eco function gives you almost the same washing effect as that in 95󰿽C with less energy consumption.
󳢯If you press the Eco/Rapid button in Coloreds or
Synthetic program, Rapid function is selected. Rapid function reduces the whole time including the washing and rinsing time about by half an hour.
Child - lock
󳢯Child Lock system can be
set and canceled by pressing both [Temp] and [Eco/Rapid ] button simultaneously.
󳢯Once Child Lock is set,
all button are inoperable.
󳢯Child Lock system can be
set anytime even during Power-off, on pause and operation.
󳢯It is automatically cancelled
when an operational error occur, and when the cycles ends.
Power button
󳢯Press the button to
turn power on and off.
Page 13
.
Cold
Fuzzy Logic & Quiet
For manual wash, rinse, and spin speed
󳢯Use these buttons to change wash, rinse, spin. 󳢯When lamp is off, no selection has been made. 󳢯Prewash is available for Coloreds, Whites, and
Synthetic.
Water temperature selector
• Press the button to select water temperature.
• The water temperature [40˚C 󳥕 60˚C 󳥕 Cold]
can be selected in Coloreds, or Synthetic program.
• 95˚C is selected for Whites only.
Door lock lamp
󳢯It shows whether the
door can be opened or not.
󳢯when the lamp is on,
the door can’t be opened.
Error display.
󳢯The display blinks if there is an error.
󳢯󳢯
no inlet : Trouble with water supply.
󳢯󳢯
imbalance : The laundry is tilted to one side.
󳢯󳢯
no drain : If the drain pump filter is clogged.
Rinse hold
󳢯If you desire to leave fabrics in the machine
without spinning after rinse to prevent them getting wrinkled, you may select rinse Hold by pressing the Rinse button.
󳢯To drain and spin, press the Rinse button to
turn off the rinse Hold lamp.
ReferRefer
14
12
WD-6550F(B)/WD-8050(4)F(H)(B)
Page 14
Wash program selector
󳢯5 programs can be set depending on the type of
the laundry.
󳢯If the power button is pressed.
Coloreds program is automatically set.
󳢯By pressing the button, [ Coloreds 󳥕 Whites󳥕
Synthetic󳥕 Delicate󳥕 Wool ] can be selected.
Start/Pause button
󳢯Use the button to start or
pause wash cycle.
󳢯The power turns off
automatically 4 minutes after the pause button is pressed.
Eco
󳢯If you press the Eco/Rapid button in White
<Heating> program, Eco function is selected. Eco function gives you almost the same washing effect as that in 95。C with less energy consumption.
Rapid
󳢯If you press the Eco/Rapid button in Coloreds or
Synthetic program, Rapid function is selected. Rapid function reduces the whole time including the washing and rinsing time about by half an hour.
Child - lock
󳢯Child Lock system can be
set and canceled by
pressing both [Eco] and
[Rapid] button
simultaneously. 󳢯Once Child Lock is set, all
button are inoperable. 󳢯Child Lock system can be
set anytime even during
Power-off, on pause and
operation. 󳢯It is automatically cancelled
when an operational error
occur, and when the cycles
ends.
Power button
󳢯Press the button
to turn power on and off.
13
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6. WIRING DIAGRAM
GN/YL(GN)
GN/YL(GN)
WD-6550FB / 8050(4)F(H)B / 1050(5)F(H)B / 1253(5)F(H)(B) / 1054(6)F(H)B / 1254(6)F(H)B
(option)
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
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7. PROGRAM CHART
15
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8. TROUBLESHOOTING
8-1. BEFORE PERFORMING SERVICE
Be careful of electric shock or disconnecting the parts while troubleshooting.
Voltage of each terminal in 220-240V~ and DC while applying an electric current.
8-2. QC TEST MODE.
Pressing RINSE, and SPIN button simultaneously.Power supply ON with pressing upper two button. then buzzer sound twice.Press the START/PAUSE button as follows.
󳛪Press the START/PAUSE button more 4 times until stop spinning󳛫
Pressing number of
START/PAUSE]button
Checking Point Display Status
None All lamps turn on
1 time Clockwise spin (right) Motor rpm (About 45)
2 times Low speed spin Motor rpm (About 63~67)
3 times High speed spin Motor rpm (About 114~117)
4 times Inlet valve for pre-wash operation Water level frequency (25~65)
5 times
Inlet valve for main-wash operation
Water level frequency (25~65)
Hot inlet valve in case of hot water fill
6 times Inlet valve for main-wash operation Water level frequency (25~65)
7 times Counterclockwise spin (left) Motor rpm (About 45)
8 times
A Heater is in operation for 3 sec.
Water Temperature
9 times Draining pump operation Water level frequency
10 times
Auto off operation
WD-1050(5)F(H)(B) / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
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17
8-3. HOW TO KNOW THE WATER LEVEL FREQUENCY
WD-1050(5)F(H)(B)/WD-1253(5)F(H)(B) / WD-1054F(H)B / WD-1254(6)F(H)B
󳢬 Press the
WASH and RINSE button simultaneously.
ex) 241 : Water level frequency = 24110-1
= 24.1
The digits means water level frequency (10
-1
)
Times of press
Checking Point
None
1 time
2 times
3 times
4 times
5 times (FOR WD-****FH)
6 times
7 times
8 times
9 times
10 times
All lamps turn on
Counterclockwise spin
Low speed Spin
High speed Spin
Inlet valve for pre-wash operation (Cold)
Inlet valve for main-wash operation (Hot)
Inlet valve for main-wash operation (Cold)
Clockwise spin
The Heater is in operation for 3 sec.
Draining pump operation
Auto off operation
WD-6550F(B)/WD-8050(4)F(H)(B)
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ERROR SYMPTOM
CCAAUUSSEE
1 WATER INLET 󳥄 Water has not reached to the pre-set level within 4 min. since
ERROR inlet valve operated, or water has not reached to the normal
level within 25 min.
2 IMBALANCE 󳥄 The appliance is tilted.
ERROR 󳥄 Laundry is gathered to one side.
󳥄 Non distributable things are put into the drum.
3 DRAIN ERROR 󳥄 Water has not drained enough within 5 min.
4 OVERFLOW 󳥄 Water is automatically being pumped out because too much
ERROR water is in the tub.
5
SENSOR PRESSURE
S/W ERROR
󳥄 The sensor pressure switch is out of order.
6 DOOR OPEN 󳥄 The
󳛪Start/Pause󳛫
button is pressed with the door open.
ERROR 󳥄 The door switch is out of order.
7 HEATING 󳥄 The thermistor is out of order.
ERROR
8 SENSOR 󳥄 The connector (5-pin, male, white) in the wire harness is not
ERROR connected to the connector (5-pin, female) of Hall Sensor in
the MOTOR.
󳢹’ Reconnect or repair the contact in the connector.
8-4. ERROR DISPLAY.
WD-1050(5)F(H)(B) / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B 󳢯 If you press the 󳛪Start/Pause󳛫button when an error in displayed, any error except
PE will disappear
and the machine will change into pause status.
󳢯In case of 󳛐
PE󳛑󳛐󳛑󳛐󳛑if the error is not resolved within 20 sec. In the case of other errors,
if the error is not resolved within 4 min. power will be turned off automatically and the error code will blink. But in case of 󳛐FE󳛑, power will not be turned off.
imbalance
no drain
no inlet
Page 20
ERROR SYMPTOM CAUSE
8
9
10
• The electric contact between the connectors (5-pin, male in the wire harness and 5-pin female in the hall sensor) is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The connector (6-pin, male, natural) in the wire harness is not connected to the connector (6-pin, female, natural) of PWB assembly (Main) or the electric contact of connectors is bad/unstable. 󳢹 Reconnect or repair the contact in the connector.
• The electric contact between the connectors 󳛪6-pin, male in the wire harness and 6-pin female in the controller (Main)󳛫is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The wire harness between hall sensor in the MOTOR and PWB assembly (Main) is cut (open circuited). 󳢹 Repair/replace the damaged WIRE HARNESS.
• The hall sensor is out of order/defective. 󳢹 Replace the Motor.
• The controller (Main) is out of order/defective. 󳢹 Replace the PWB assembly (Main).
• PWB assembly (Main) is out of order. 󳢹 Replace the PWB assembly (Main).
• Winding in the MOTOR is short-circuited. 󳢹 Replace the MOTOR.
• The connector (3-pin, male, white) in the wire harness is not connected to the connector (3-pin, female, white) of MOTOR. 󳢹 Reconnect or repair the connector.
• The electric contact between the connectors 󳛪3-pin, male, white in the wire harness and 6-pin, female, white in the PWB assembly (Main)󳛫is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The wire harness between the MOTOR and PWB assembly (Main) is cut (open circuited). 󳢹 Repair the damaged (open-circuited) WIRE HARNESS.
• The hall sensor is out of order/defective. 󳢹 Replace the PWB assembly (Main).
SENSOR
ERROR
CURRENT
ERROR
LOCK
ERROR
19
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20
ERROR SYMPTOM CAUSE
1 WATER INLET
ERROR
2 IMBALANCE
ERROR
3 DRAIN ERROR
4 OVERFLOW
ERROR
5
SENSOR PRESSURE
S/W ERROR
6 DOOR OPEN
ERROR
7 THERMISTOR
ERROR
󳥄Water has not reached to the pre-set level within 4
min. since inlet valve operated, or water has not
reached to the normal level within 25 min.
󳥄 The appliance is tilted.
󳥄 Laundry is gathered to one side.
󳥄 Non-distributable things are put into the drum.
󳥄 Water has not drained enough within 5 min.
󳥄Water is automatically being pumped out because too
much water is in the tub.
󳥄 The sensor pressure switch is out of order.
󳥄 The
Start/Pause
button is pressed with the door
open.
󳥄 The door switch is out of order.
󳥄 The thermistor is out of order.
WD-6550F(B)/WD-8050(4)F(H)(B)
󳢯 If you press the ~Start/Pause₩button when an error in displayed, any error except S/W ERROR will
disappear and the machine will change into pause status.
󳢯In case of d S/W ERROR e, d THERMISTER ERROR e, d DOOR OPEN ERROR e, if the error is not
resolved within 20 sec. In the case of other errors, if the error is not resolved within 4 min. power will be turned off automatically and the error code will blink. But in case of d OVER FLOW ERROR e, power will not be turned off.d
imbalance
no drain
no inlet
Pre
Main
Super
Normal
Hold
Fuzzy Logic & Quiet
Door Lock
Cold
40
60
95
Fuzzy Logic & Quiet
Page 22
ERROR SYMPTOM CAUSE
8 SENSOR
ERROR
9 CURRENT
ERROR
10 LOCK
ERROR
• The electric contact between the connectors (5-pin, male in the wire harness and 5-pin female in the hall sensor) is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The connector (6-pin, male, natural) in the wire harness is not connected to the connector (6-pin, female, natural) of PWB assembly (Main) or the electric contact of connectors is bad/unstable. 󳢹 Reconnect or repair the contact in the connector.
• The electric contact between the connectors 󳛪6-pin, male in the wire harness and 6-pin female in the controller (Main)󳛫is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The wire harness between hall sensor in the MOTOR and PWB assembly (Main) is cut (open circuited). 󳢹 Repair/replace the damaged WIRE HARNESS.
• The hall sensor is out of order/defective. 󳢹 Replace the motor
• The controller (Main) is out of order/defective. 󳢹 Replace the PWB assembly (Main)
• PWB assembly (Main) is out of order. 󳢹 Replace the PWB assembly (Main).
• Winding in the MOTOR is short-circuited. 󳢹 Replace the motor
• The connector (3-pin, male, white) in the wire harness is not connected to the connector (3-pin, female, white) of MOTOR. 󳢹 Reconnect or repair the connector.
• The electric contact between the connectors 󳛪3-pin, male, white in the wire harness and 6-pin, female, white in the PWB assembly (Main)󳛫is bad or unstable. 󳢹 Reconnect or repair the contact in the connector.
• The wire harness between the MOTOR and PWB assembly (Main) is cut (open circuited). 󳢹 Repair the damaged (open-circuited) WIRE HARNESS.
• The hall sensor is out of order/defective. 󳢹 Replace the PWB assembly (Main).
400 600 800
Fuzzy Logic & Quiet
Cold
40
60
95
400 600 800
Fuzzy Logic & Quiet
21
Super
Normal
Hold
400 600 800
Fuzzy Logic & Quiet
Page 23
9-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
SYMPTOM GUIDE FOR SERVICE CALL
NO POWER
Water inlet trouble
Is the power plug connected firmly to 220-240V outlet?
Power failure? or Breaker opened? Is the outlet controlled by a switch.
Visit to check
Is no inlet displayed?
Is the tap opened?
Is the tap frozen?
Is the water supply shut-off?
Is filter in the inlet valve clogged with foreign material?
Visit to check
Clean the filter of inlet valve
22
9. ERROR DIAGNOSIS AND CHECK LIST
no inlet
YES
NO
YES
YES
no inlet
NO
NO
NO
YES
Page 24
23
SYMPTOM GUIDE FOR SERVICE CALL
°DOOR OPEN ERROR
Refer to 8-4 ERROR DISPLAY
°Drain trouble
Did you press the Start/Pause button when the door is open?
Visit to check
Check if the door switch is O.K
Is no drain displayed?
Is the debris filter clogged with foreign material such as pins, coins etc.?
Is the drain hose frozen with water, kinked, or crushed?
Visit to check
There are operating noise from drain pump
when operated spinning.
Close the door
Clean up the filter.
NO
YES
no drain
YES
NO
NO
YES
no drain
Page 25
24
SYMPTOM GUIDE FOR SERVICE CALL
°Suds overflow from the
appliance.
(In this condition, wash and
spin do not operate normally)
°No effect of softener
Is low-sudsing detergent for the drum washing machine used?
Is the proper amount of detergent used as recommended?
Recommend to reduce the amount of detergent.
Is softener put in the correct compartment of
drawer?
Is the drawer closed during wash?
Is the softener cap clogged?
Explain how to use softener
Clean the compartment for softener
Visit to check
Visit to check
LOW SUDSING DETERGENT
Compartment for softener
󳢮 This appliance has the automatic suds sensing function which operates
under much suds condition for good rinse and preventing overflow.
󳢮 When much suds are sensed, the suds removing function such as
drain, water input, and pause will operate without rotating the drum.
°OVERFLOW ERROR °PRESSURE S/W ERROR °THERMISTOR ERROR
Refer to 8-4. ERROR DISPLAY
WD-1050(5)F(H)(B)/WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
WD-6550F(B)/WD-8050(4)F(H)(B)
YES
YES
YES
YES
YES
Page 26
25
9-2. FAULT DIAGNOSIS AND TROUBLESHOOTING
1. Be careful of electric shock or disconnecting the parts while troubleshooting.
2. First of all, check the connection of each part terminal with wiring diagram.
3. Voltage between each terminal is 220-240V while applying an electric current.
CAUTION
NO
NO
NO
YES
YES
YES
YES
NO
NO
YES
(1)
(2)
(5)
(6)
PWB ASSEMBLY (MAIN)
PWB ASSEMBLY (MAIN)
Check the fuse?
Replace PWB assembly (Main).
Replace PWB assembly (Main).
Reconnect the PWB assembly (Display).
Reconnect the PWB assembly (Display).
When measuring the voltage of the outlet, is the voltage AC 220-240V?
Is the LED (1) on?
When measuring the voltage of natural connector (5,6) is the voltage DC 10~16.5V?
Is connector (2) disconnected or
disassembled?
Is wire of the PWB assembly (Display) disconnected?
Replace PWB assembly (Display).
NO POWER
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
Page 27
26
1. Be careful of electric shock or disconnecting the parts while troubleshooting.
2. First of all, check the connection of each part terminal with wiring diagram.
3. Voltage between each terminal is AC 220-240V while applying an electric current. (except secondary part of the transformer and sensors)
2
1
3
NO
NO
YES
YES
YES
NO
NO
YES
PWB ASSEMBLY (POWER)
Check the fuse?
Replace PWB assembly (Power).
Reconnect and repair connector.
Replace PWB assembly (Main).
When measuring the voltage of the outlet, is the voltage AC 220-240V?
When measuring the voltage of blue connector of the PWB assembly (Power), is the voltage AC 220-240V?
Is connector disconnected or
or is the contact bad or cut?
Is wire of the PWB assembly (Display) disconnected?
Replace PWB assembly (Display).
NO POWER
CAUTION
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
Page 28
27
NO
YES
NO
NO
YES
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
YES
Wiring diagram
option (HOT)
option (HOT)
MAX
Is the water supply shut-off?
Is the tap opened?
When you press both Wash button and Rinse buttons simultaneously, is the water level frequency below 40?
Is the inlet valve filter clogged with impurity?
Is resistance of the inlet valve connector between 2 to 8
k
?
Check the voltage between each terminal of inlet Valve is 220~240V. (Refer to 7-2 TEST MODE)
Is water supplied?
Are replaceptacles correctly connected to the terminals of inlet valve?
Is detergent put in the correct compartment of the drawer?
Is the detergent caked or hardened?
Open the tap.
Check the chamber (Air) and the tube clogged with impurity.
Clean the filter.
Replace the inlet valve.
Replace PWB assembly
(Main).
Refer to solution
NO INLET.
Check the wiring on the dispenser.
Put the detergent in the correct position
PRE+MAIN
MAIN WASH
: Detergent
Clean the drawer.
NO WATER SUPPLY
DETERGENT DOES NOT FLOW IN
MAIN
WASH
SOFTENER
PRE ­WASH
Page 29
28
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
YES
YES
Wiring diagram
option (HOT)
ABNORMAL SOUND
SOFTENER DOES NOT FLOW IN
Fix the bolt tightly.
Replace the V-belt. (4400FR3116A)
Replace the motor.
Refer to
^NO WATER SUPPLY_.
Check the wiring on the dispenser.
Put it in the correct compartment.
Clean the cap and drawer.
Is the pulley bolt loosened?
Is the belt worn?
Is there friction noise from the motor?
Is water supplied?
Are receptacles connectly connected to the terminals of inlet valve?
Is softener put in the correct compartment of drawer?
Is the softener cap clogged?
Page 30
29
Wash
Rinse
AC 220-240V
NO
NO
YES
PWB ASSEMBLY (MAIN)
Replace the sensor (pressure).
Replace the PWB assembly (Main).
When
pressing WASH and RINSE at the same time after draining, is the water level frequency 252 or more? When pressing
WASH, RINSE
buttons at the same time while wash, is the water level frequency between 220 - 240?
Checking voltage between two pins as press the power button is the voltage 220 - 240V~?
HEATING WITHOUT WATER
220-240V
YES
NO
PWB ASSEMBLY (POWER)
Clean the air chamber and hose. Replace the sensor. (pressure)
Are there any problem at air chamber, the hose or pressure sensor?
Replace the PWB assembly.
(POWER or MAIN)
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
Page 31
30
YES
YES
NO
NO
YES
NO
YES
NO
NO
2
1
(5)
(6)
PWB ASSEMBLY (MAIN)
Repair drain hose.
Remove foreign material.
Reconnect or repair the connector.
Replace the pump assembly.
Replace the PWB assembly (Main).
Is the drain hose twisted or frozen?
Is the impeller of the drain pump clogged?
Is the connector disconnected, disassembled?
Is the coil of drain pump cut-off? (resistance of coil is 90~160Ω)
When checking voltage between connectors (󳡉, 󳡊) on spinning, is the voltage 220 - 240V~ as the figure?
DRAIN MALFUNCTIONING
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
1
2
PWB ASSEMBLY (MAIN)
YES
YES
NO
NO
YES
NO
YES
NO
NO
Repair drain hose.
Remove foreign material.
Reconnect or repair the connector.
Replace the pump assembly.
Replace the PWB assembly (Main).
Is the drain hose kinked or frozen?
Is the filter of drain pump clogged?
Is the connector disconnected or is the contact bad?
Is the coil of drain pump cut-off? (resistance of coil is 90~160Ω)
When checking voltage between two receptacles as shown (󳡉, 󳡊) on spinning, is the voltage 220-240V ?
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
Page 32
31
When checking the voltage between connector the PWB assembly (Main) during whites washing ,Is the voltage 220 - 240V ?
Replace the PWB assembly (Main).
YES
NO
After power off and the heater terminal is disconnected, is the resistance 10 to 30 ?
Replace the heater assembly.
NO
After power off,is the resistance of wire (RED-YELLOW) connectors between 10 to 30 ?
Normal.
NO
YES
RED
YELLOW
1 2
43
~
220 - 240V~
PWB ASSWMBLY (MAIN)
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
AC 220-240V
NO
NO
YES
NO
YES
Yellow
Red
Replace the PWB assembly (Power).
Normal.
Replace the heater assembly.
When checking the voltage between two receptacles of the PWB assembly (Power) during washing. Is the voltage AC 220-240V?
After power off, is the resistance between yellow wire and red wire of connector 10 to 30Ω?
After power off, is the resistance of heater
10 to 30Ω?
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
WASH HEATER TROUBLE
Page 33
32
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
NO
YES
YES
12
4 3
(1)
Replace the thermistor. (6322FR2046B)
Press the thermistor tightly to the rubber.
When disconnect the connector (1) on the PWB assembly (Main) is the resistance of the natural connectors 󳛪( Blue/White, Violet), (Blue, White)󳛫between 2.5
kΩ
to 180
kΩ
(105℃~0℃)?
When checking thermistor on the tub cover, is the thermistor loosened above 2mm from the rubber?
HEATING CONTINUOUSLY ABOVE
THE SETTING WATER TEMPERATURE
1
NO
YES
YES
Replace the thermistor. (6322FR2046B)
Get the thermistor back to the rubber.
Is the resistance between two receptacles with BL/WH wires parted from PWB assembly
2.5
kΩ
to 180kΩ(105℃~ 0℃)?
When checking thermistor on the tub cover, is the thermistor gotten more than 2 mm out of the rubber?
Page 34
33
Wash
Rinse
Rinse
Spin
3
1
2
NO
YES
YES
YES
NO
NO
NO
YES
(1)
SPIN TROUBLE
Check the sensor (Pressure) or hose (Sensor). If the problem is on the sensor or the hose, replace the sensor or the hose.
Normal.
Correct the connector.
Replace the motor assembly. (4681FR1241B)
Check on the spinning, is the frequency of the water level 248 or more. The frequency can be checked by pressing the WASH and RINSE buttons at the same time on the program.
When pressing RINSE, SPIN, and POWER buttons at the same time after power off, press the START/PAUSE button 2 times, is the drum spinning at low speed?
Is it disconnected, or disassembled?
󳛪 Red : 3-pin (1) 󳛫
Check the motor connector. Is the resistance of the terminal same as the figure?
MOTOR TERMINAL
Resistance of terminal:
   About 6.5
Replace the PWB assembly (Main).

WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
Page 35
34
3
2
1
1
10
123 4 5 6 7 8 9
10
5
4
YES
YES
YES
NO
NO
NO
YES
Rinse
Spin
Normal.
Reconnect or repair it.
Replace the motor assembly. (4681FR1194A)
Check the sensor (Pressure) or hose (Sensor). If the problem is on the sensor or the hose, replace the sensor or the hose.
Press [Power]button with both [Rinse]and [Spin] buttons pressed after power off. Press [Start/Pause] button 2 times. Does the drum rotate at low spin speed?
Is it disconnected or badly contacted?
~ Natural: 3-pin (①), Red : 4-pin (), Blue: 2-pin (),
Yellow:2-pin ()
Check the motor connector, Is the resistance between the terminal in figure the same as below? Resistance between terminals
~ : 0.5~1.0Ω ⑤ ~ : 1.5~2.5
Be sure to unplug the machine before measuring.
MOTOR TERMINAL
Replace the PWB assembly (Main).
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
Page 36
35
󳢬 Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
10. DISASSEMBLY INSTRUCTIONS
Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.
Disconnect the PWB assembly (Display) connector.
Pull out the drawer and unscrew 3 screws.
Push 2 upper hooks down and pull the control panel.
Disconnect the PWB assembly (Display) from the
control panel by unscrewing 9 screws.
Hook
Hook
CONTROL PANEL
PLATE ASSEMBLY (TOP) PLATE ASSEMBLY (TOP)
PANEL ASSEMBLY (CONTROL)
PWB ASSEMBLY (DISPLAY)
Page 37
36
Disassemble the top plate assembly.
Pull out the drawer slightly upward.
Unscrew 2 screws.
Disassemble hose clamps and hoses.
Disassemble ventilation bellows and water inlet
bellows from tub.
Disassemble the top plate assembly.
Unscrew 2 screws.
Disconnect connector from the wiring.
DISPENSER ASSEMBLY
PWB ASSEMBLY (POWER)
DISPENSOR ASSEMBLY
Option (HOT)
DRAWER
WD-6550F/WD-8050F(H)
Page 38
37
Disconnect the wiring connector.Unscrew 2 screws from the back. 󳢮When reconnecting the connector
󳛪WD-1253FH(B)/1255FH(B)/1254(6)FHB/
WD-1054(6)FHB/ 1050FH(B)/1055FH(B)/8050(4)FH(B)󳛫
Remove the back cover.Unscrew 2 screws.Pull the PWB assembly (Main) as shown.
The Top cover is removed.Unscrew 2 screws.Pull the PWB assembly (Main) as shown.
1
2
3
INLET VALVE
PWB ASSEMBLY (MAIN)
VALVE#1 (MAIN) White/Black - Black VALVE#2 (PRE) Gray/ White - Black
VALVE#3
(HOT)
Blue/Red-Black
WD-6550FB / WD-8050(4)F(H)B / WD-1050(5)F(H)B / WD-1253(5)F(H)(B) / WD-1054(6)F(H)B / WD-1254(6)F(H)B
WD-6550F / WD-8050F(H) / WD-1050(5)F(H)
Page 39
38
Open the door completely.
Remove the two screws from the hinge.
Take apart the cabinet gasket clamp.
Unscrew 2 screws from the cabinet cover.
Open the lower cover cap and unscrew 1 screw inside.
Take apart the lower cover.
Unscrew all the screws on the upper and lower sides of
the cabinet cover.
Take apart the tub gasket clamp.
Make sure that the drain hole of the gasket is put
beneath when reassembling the gasket.
Refer to the arrow mark on the tub cover.
GASKET ASSEMBLY
DOOR
Page 40
39
Remove the back cover.
Take off the belt turning the pulley.
Unscrew the bolt to pull out the pulley.
Unscrew 2 screws from the bracket.
Push the motor in the arrow direction for disassembling.
When reassembling the motor, make sure that motor mounting bushings are not taken off from the bracket.
Pull out the hinge, pressing its snap.
Do not use the pulled out hinge again. It may be taken off during operation.
1
2
3
Hinge, Damper
Damper
PULLEY, MOTOR, DAMPER
(PULLEY)
(MOTOR)
(DAMPER)
Open the lower cover cap ( 󳡉󳡉) by using coin.Turn the drain plug ( 󳡊󳡊) to pull out the hose.
Unplug the drain plug (󳡊󳡊) , then the water flows out. At this time use a vessel to prevent water flowing on the floor. If the water does not flow any more,turn the pump filter (󳡋󳡋) open to the left.
Take out any foreign material from the pump filter ( 󳡋󳡋). After cleaning, turn the pump filter (󳡋󳡋) clockwise and insert the drain plug ( 󳡊󳡊) to the original place. close the lower cover cap.
󳥎
󳥎
Clean the drain pump filter
1
100
3
2
3
2
WD-6550F(B) / WD-8050F(H)(B) / WD-1050(5)F(H)(B) / WD-1253(5)F(H)(B)
Page 41
Remove the back cover.
Take off the belt turning the pulley.
Unscrew the bolt to pull out the pulley.
Unscrew 2 screws from the bracket.
Push the motor in the arrow direction for
disassembling.
When reassembling the motor, make sure that motor
mounting rubbers are not taken off from the bracket.
Pull out the hinge pressing its snap.
Do not use the pulled out hinge again. It may be taken
off during operation.
1
2
3
Hinge, Damper
Damper
PULLEY, MOTOR, DAMPER
(PULLEY)
(MOTOR)
(DAMPER)
Open the lower cover cap ( 󳡉 ) by using coin.
Unplug the drain plug (󳡊 ) , then the water flows out, At this time use a vessel to prevent water flowing on the floor. If the water does not flow any more,turn the pump filter ( 󳡋 ) open to the left.
Take out any foreign material from the pump filter ( 󳡋 ). After cleaning, turn the pump filter(󳡋 ) clockwise and insert the drain plug ( 󳡊 )to the original place. close the lower cover cap.
󳥎
󳥎
Clean the drain pump filter
1
100
3
2
3
2
WD-1054(6)F(H)(B) / WD-1254(6)F(H)B / WD-8054F(H)B
40
Page 42
Cap
(Remaining Hose)
Screw
Pump Outlet Hose
Tub Pump Bellows
41
Remove pump outlet hose.
Remove tub pump bellows.
Remove cap (Remaining Hose.)
Disconnect the wiring.
Unscrew 3 screws
Remove the pump.
Unscrew 3 screws fixing the heater protecting cover.
Loosen the M6 heater nut to pull out the heater.
Loosen the M6 heater nuts to pull out the HEATER
ASSEMBLY.
When mounting the HEATER ASSMBLY be sure to insert the HEART ASSEMBLY into the heater clip on the bottom of the tub.
Pull it out by holding the thermistor bracket.
󳢮 If it is pulled by the wire, it may be broken.
When mounting the thermistor again, make sure that it
is got back tight to the rubber.
PUMP
HEATER
THERMISTOR
CAUTION
WD-1054(6)F(H)(B) / WD-1254(6)F(H)B / WD-8054F(H)B
WD-1054(6)F(H)(B) / WD-1254(6)F(H)B / WD-8054F(H)B
Page 43
42
DOOR HINGE ASSEMBLY
SWITCH ASSEMBLY, DOOR LOCK
WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB
Disassemble the door from the door hinge.
Take apart the cabinet cover clamp and release the
gasket.
Unscrew 2 screws on the door hinge.
Press the door hinge arm to the inside of the cabinet
cover for disassembling.
Take apart the cabinet cover clamp and release the
gasket.
Unscrew 2 screws holding the door lock.
Disconnect the door lock from the wiring connector.
Remove the heater.
Remove the foreign material (wire, coin and others) by
inserting a long bar through the hole.
Page 44
11-1 THE EXPLODED VIEW OF CABINET ASSEMBLY
43
11 EXPLODED VIEW
A110
A101
A100
A430
A104
A102
A410
A200
A201
A220
A310 A300
A303
A133
A132
A440
A140
A130
A131
A141
A450
A460
A150
: Non-service part
: Service part
A273 A274
A271 A272
A270
HOT(ORANGE)
COLD(BLUE)
HOT(ORANGE)
COLD(BLUE)
A275 A276
A277
HOT(ORANGE)
COLD(BLUE)
WD-6550F(B) / WD-8050F(H)(B) / WD-1050(5)F(H)(B)/WD-1253(5)F(H)(B)
Page 45
WD-1054(6)F(H)B / WD-1254(6)F(H)B / WD-8054F(H)B
A151
A103
A102 A104
A101
A100
A430
A450
A410 A200
A201
A220
A303
A133
A440
A130
A131
A141
A150
A310 A300
A273 A274
A271 A272
A275 A276
A277
A270
HOT (ORANGE) COLD (BLUE)
HOT (ORANGE)
COLD (BLUE)
HOT (ORANGE)
COLD (BLUE)
: Service Part
: Non-Service Part
A110
44
Page 46
11-2
THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY
45
F160
F170
F432
F430
F120
F220
F130
F300
F310
F110
F210
: Non-service part
: Service part
Page 47
11-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
46
K221
K210
K220
K121
K100
K104
K105
K410
K150
K610
K343
K550
K540
K520
K531
K344 K340
K320
K310
K510
K141
K142
K110
K420
K411
K103
K135
K136
K101K131
K130
K131
K144
K140
K611
K102 K122
K530
K332
K330
: Non-service part : Service part
F140
K125
WD-6550F(B) / WD-1050(5)F(H)(B)/WD-1253(5)F(H)(B) / WD-8050F(H)(B)
Page 48
WD-8054F(H)B / WD-1054(6)F(H)B / WD-1254(6)F(H)B
K411
K100
K420
K110
K140
K510
K344
K340
K520
K540
K530
K550
K330
F140
K611
K610
K410
K105
K310
K320
K121
K210
K220
K136
K136
K135
K221
K122
K125
K130
K531
F441
K343
K131
K341
K143
K141
47
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