LG TN-C090BT00, TN-C120BT00, TN-C180BT00, TN-C240BT00 Service Manual

Page 1
Ducted Split Air Conditioner
SERVICE MANUAL
MODELS:
TN-C090BT00 TN-C120BT00 TN-C180BT00 TN-C240BT00
Page 2
Contents
Model Number Nomenc lature ...............................................................................................2
General Data ..........................................................................................................................3
Dimensions ............................................................................................................................5
Wiring Dia gram ......................................................................................................................6
Troub leshooting Guide .........................................................................................................7
Features of Contr oller .........................................................................................................18
Exploded View and Replacement Parts List .....................................................................23
Development Sequence
C: Cooling Only
H: Heat Pump
S: Side Discharge
Outdoor Fan Discharge
Cooling Capacity
TN: LGETA Ducted Split Air Conditioner
Type of Air Conditioner
Model Type
8 : 380-415V / 50Hz / 3
Ø
Electric Standard (Volts / Freq. / Phase)
090B : 88,000 Btu/h
T: Top Discharge
TN C09 0 BT 0 0
-
2
A(0): Gold Fin
B: Basic
Model Type
A: 3/4/5RT 0:Over 5RT
B : 380-415V / 60Hz / 3
Ø
120B : 118,000 Btu/h 240B : 180,000 Btu/h 240B : 230,000 Btu/h
Page 3
General Data
List of Functions
Notes:
:No relation:Not applied:Applied - ×
* Option : Model name & price are different according to options, and assembled in factory with main unit.
* Accessory : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package.
3
Features Model No. TN-C090BT00 TN-C120BT00
Cooling & Fan Operation O O
Auto Restart Operation - -
Wired Remote Control O O
Group Control - -
Child Lock Function - -
Self Diagnosis Function - -
Weekly Program - -
Time Delay Relay O O
Two Thermistor Control - -
Central Control - -
Zone Control - -
Energy Saving Gold Fin - -
Wireless Remote Control - -
Electric Heater Accessory Accessory
Fire Alarm Function - -
Electronic Thermostat - -
Low Pressure Switch O O
High Pressure Switch O O
Phase Protection O O
Page 4
Notes:
:Not applied :Applied -
* O pti on : M odel name & pri ce are di fferent accordi ng to opti ons, and assembl ed in factory with main unit.
* Accessory : Instal l ed at fi el d, ordered and purchased separatel y by the corresponding model name, supplied with separate package.
Features
TN-C240BT00TN-C180BT00
Cooling & Fan Operation
O
O
O
O
O
O
O
O
O
noitarepOtratseRotuA
Wired Remote Control
lortnoCpuorG
noitcnuFkcoLdlihC
noitcnuFsisongaiDfleS
-
margorPylkeeW
Time Delay safety
Two Thermistor Control
Central Control
Zone Control
Energy Saving Gold Fin
-
-
-
lortnoCetomeRsseleriW
Electric Heater
Fire Alarm Function
Electronic Thermostat
hctiwSerusserPwoL
High Pressure Switch
Phase Protection
Model No.
O
Option
O
-
-
-
O
O
O
O
O
O
O
O
O
O
-
-
-
-
Option
O
-
-
-
O
General Data
4
Page 5
General Data
Note :
1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 26.7ć(80΃) DB/19.4ć(67΃)WB
- Outdoor Temperature 35ć(95΃)DB/24ć(75.2΃)WB
Piping Length - Interconnecting Piping Length 7.5m
'- Level Difference of Zero
2. Nominal CFM : Fan operation mode with clean filter, dry coil.
3. The specification may be subject to change without prior notice for purpose of improvement.
Conversion Formula
kcal/h = kW x 860 Btu/h = kW x 3412 cfm = m
3
/min x 35.3
5
(RT) 7.5 10
TN-C090BT00 TN-C120B T00
Btu/h 90,600 122,094
kcal/h
(W)
22,836˄26,553
˅
30,774˄35,784
˅
Btu/h 88,000 118,000
kcal/h
(W)
22,180(25,791
)
29,742(34,583
)
V,PH,Hz 220-240 ,3,60 220-240 ,3,60
M.C.A(with standard motor)
Cooling Amps 40 51
Power In
p
ut Coolin
g
W11 13,500
Air Circulation Nominal CFM CFM 3000 4,000 EER Coolin
g
Btu/h.W 8.98 8.43
SEER Coolin
g
Btu/h.W
bell 6.3 6.3
T
yp
e High efficienc
y
High efficienc
y
inch 3/8 9/32 mm 9.52 7.0
2R / 24C / 17FPI 3R / 29C / 17FPI inch 55 1/8 55 1/8 mm 1,400 1,400 s
q
.ft 9.19 9.19
΃
0.85 0.85
T
yp
e Centrifugal Blower Centrifugal Blower No. Used 1EA 1EA Diameter
(
Width
)
inch 12.7 (15
)
12.7 (15
)
Pully /1 Pully /1
No.motors 1EA 1EA
H
p
1 / N.A 1 / N.A
H
p
1030 / N.A 1030 / N.A
22 11
T
yp
e Scroll Scroll Quantit
y
22
C-SB303H6B SR061R
SANYO
LG
kcal/h(Btu/h) 14,400
(
49,133
)
14,400(49,133
)
Three Phase Three Phase
W 4,400 5, 100
Oil T
yp
e SAY56T SUNISO 4GSI
Oil Char
g
e cc 1,700 1,950
T
yp
e High efficienc
y
High efficienc
y
inch 9/32 9/32 mm 7 7
Row / Column / FPI
2R / 36C / 17FPI * 2EA 2R / 17C /17FPI *
2EA
2R / 36C / 17FPI * 2EA 2R / 17C /17F3 ,
2EA
inch 27.6 27.6 mm 700 1170 s
q
.ft 16.2 27
΃
1.55 2.58
T
yp
e Propeller Propeller No. Used / Diameter
(
inch
)
1EA / 18 1/8 1EA / 18 1/8
Drive T
yp
e Direct Direct
CFM --
Side / Top To
p
To
p
No. Motor / Motor output(Hp)
1EA / 0.1 2EA / 0.1
Motor RPM 1050 1050
inch
(mm)
1/2(12.7
)
3/4(19.05
)
inch(m
)
295 9/32(7.5
)
295 9/32(7.5
)
Ɛ /h
5.6 5.6
1 1/4 1 1/4
k
g
2.9*2 3.5*2
lbs 6.39*2 7.72*2
T
yp
eR22 R22
Ca
p
illary Tube Capillary Tube inch 69 1/8 *36 1/32 * 33 1/16 69 1/8 *36 1/32 * 33 1/16 mm 1760 *890 * 840 1760 *890 * 840 inch 33 3/8 * 61 5/8*29 1/8 52 3/8 * 61 5/8 * 29 1/8 mm 855 * 1570 *740 1330 * 1570 * 740
kg 190 190 lbs 418 418 kg 140 300 lbs 308 661
Stuffing Quantity
Without S/Parts INDOOR /OUTDOOR(20ft / 40ft / 40ft HI) 12/24/39 19/42/42 12/24/39 12/25/25
Drive Type / Motor Step
Motor output(standard / oversized) Motor rpm(Standard / oversized)
Nom inal RT
Models
Electrical Data
Power Supply
Capaci ty
Gross Cooling Capacity
Net Cooling Capacity
Performance
Sound Rating
Indoor Coil
Tube size(O.D)
Length
Face area
Row / Column / FPI
Indoor Fan
No of Outdoor Units
Compressor
Outd oor Co il
Tube size(O.D)
Length
Face area
Model Maker Capacity
Length(Standard)
Outd oor Fan
Servi ce Valve
Liquid Gas
Discharge
Net Weight
Indoor unit
Outdoor unit
Drain Connection Size(inch)
Refrigerant
Refrigerant Charge
Refrigerant Control
No of System Cyc les
Dimensions
Indoor unit (W * H * D)
Outdoor unit (W * H * D)
Dehumidification Rate
Connecting Tube
Liquid Gas
Motor Type Motor Input
--
inch(mm) inch(mm) inch(mm)
1/2(12.7)
3/4(19.05)
1/2(12.7) 3/4(19.05) 1/2(12.7) 3/4(19.05)
Page 6
Note :
1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27.0
(80.6°F ) DB/19.0 (66.2°F) WB
- Outdoor Temperature 35
(95°F) DB/24 (75.2°F) WB
Piping Length - Interconnecting Piping Length 7.5m
'- Level Difference of Zero
2. Nominal CFM : Fan operation mode with clean filter, dry coil.
3. The specification may be subject to change without prior notice for purpose of improvement.
Conversion Formula
kcal/h = kW x 860 Btu/h = kW x 3412 cfm = m
3
/min x 35.3
(RT) 20
TN-C240BT00
kW 53.54 70.41
Btu/h 182 700 240 239
kW 52.75 67.41
Btu/h 180 000 230 000
kW - -
Btu/h - -
Ø / V / Hz
3/220
ѝѝ
Cooling A 76
Heating A - -
Cooling W 22 000 2
Heating W - -
CFM 5 300 7 500
Btu/h.W 8.18 9.02
Btu/h.W - -
W/W - -
bell+3 67 6
bell+3
High efficiency High efficiency
mm(inch) 9.52(3/8) 9.52(3/8)
3R / 30C / 17FPI 3R / 30C / 17FPI
mm(inch) 1500(59 17/32) 1500(59 17/32)
(sq
.ft
)
1.14(12.33) 1.14(12.33)
Centrifugal Blower Centrifugal Blower
mm(inch) 393(15 15/32) 393(15 15/32)
mm(inch) 557(21 15/16) 557(21 15/16)
WEITELI WEITELI
Belt/1 Belt/1
11
Hp 4.0/6.0 4.0/6.0
1 0/ 1 0 1 0/ 1 0
11
SCROLL * 4 SCROLL * 4
Btu/h 49 500 62 000
W 4625 5538
SUNISO 4GSI SUNISO 4GSI
cc 1800 1950
High efficiency High efficiency
mm(inch) 9.52(3/8) 9.52(3/8)
3R / 40C / 14FPI*2 3R / 40C / 14FPI*2
mm(inch) - -
(sq
.ft
)
0.50 0.50
Propeller * 2 Propeller * 2
inch - -
--
Direct Direct
CFM 8200 8200
Hp 2EA / 1.5 2EA / 1.5
90 90
mm(inch) 15.88(5/8) 15.88(5/8)
mm(inch) 28(9/8) 28(9/8)
mm(inch) 15.88(5/8) 15.88(5/8)
mm(inch) 28(9/8) 28(9/8)
m(inch) 7.5(295 9/32) 7.5(295 9/32)
˜
/h
17 17
1 1/4 1 1/4
kg 7.5*2 7.6*2
lbs - -
Type R22 R22
Capillary Tube Capillary Tube
mm 1800*890*1000 1800*890*1000
inch 70 7/8* 35 3/8 *39 3/8 70 7/8* 35 3/8 *39 3/8
mm 1560*1100*880 1760*1100*970
inch 61 7/16* 43 5/16 * 34 5/8 69 1/4* 43 5/16 * 38 3/16
kg(lbs)
250˄550
˅
250˄550
˅
kg(lbs) 340(748) 340(748)
--
inch - -
Outdoor Unit or S/Package
Dimensions
Indoor Unit (W * H * D)
Refrigerant
Refrigerant Charge
Refrigerant Control
Service Valve
Liquid
Gas
Outdoor Motor
No. Motor / Motor Output(Hp)
Air Circulation
Drive Type
Maker
Outdoor Fan
Type * No. Used
Diameter
Length
Face Area
Tube Size(O.D)
Rows / Column / FPI
No. of Outdoor Units
Motor Output(Standard / Oversized)
No. Motors
Drive Type / Motor Step
Width
Indoor Fan
Type * No. Used
Length
Tube Size(O.D)
Sound Rating˄outdoor
˅
Sound Rating˄indoor
˅
SEER
Performance
Air Circulation(Nominal)
COP
EER
Power Input
M.C.A (with Standard Motor)
TN-C180BT00
15
Outdoor Unit (W * H * D)
Net Weight
Indoor Unit
Fliter
Size * No. Used
Filter Rack Thickness
Length(Standard)
Connecting Pipe
Motor RPM
Compressor
Motor Input
Oil Type
Oil Charge
Condenser
Drain Connection Size(inch)
Liquid
Gas
Dehumidification Rate
Type
Type * Quantity
Model
Maker
Capacity
Motor Type
Electrical Data
Power Supply
Indoor Motor
Maker
Diameter
Evaporator
Type
Rows / Column / FPI
Face Area
Motor RPM(Standard / Oversized)
Nominal RT
Models
Gross Cooling Capacity
Net Cooling Capacity
Capacity
Net Heating Capacity
9
75 75
240/60 3/220 240/60
SR049RAC SR061RBA
LG LG
One Phase One Phase
140
5 500
72 73 72 73
77
General Data
6
Page 7
Dimensions
7
Model No.: TN-C120BT00
0.53 ˄ 098 ˅
69.3˄1760˅
33.0˄840˅
52.4(1330)
29.1(740)
)0751(8.16
Model No.: TN-C120BT00
0.53 ˄ 098 ˅
69.3˄1760˅
33.0˄840˅
52.4(1330)
29.1(740)
)0751(8.16
Page 8
1. Indoor units
2. Oudoor units
Model No.: TN-C180BT00
Note: All dimensions are in mm
098
1800
1000
1100
1560
880
Dimensions
8
Page 9
1. Indoor units
2. Oudoor units
Model No.: TN-C240BT00
Note: All dimensions are in mm
098
1800
1000
1100
1760
970
Dimensions
9
Page 10
Wiring Diagrams
Model No.:TN-C090BT00
Model No.:TN-C120BT00
EGNAROROKCALBKBYALERYR
DERDRNWORBRBWOLLEYLY
WOLLEY/NEERGLY/NGEULBLBETIHWHW
GNIRIW DLEIFGNIRIW LANOITPOGNIRIW YROTCAF
Notes:
WOLLEYLYEGNARORO KCALBKB
ETIHWHWDERDRNWORBRB
ROSSERPMOCPMOCWOLLEY/NEERGLY/NGEULBLB
GNIRIW DLEIFGNIRIW LANOITPOGNIRIW YROTCAF
Notes:
10
Page 11
Model No.:TN-C180BT00
11
Wiring Diagrams
Page 12
Model No.:TN-C240 T00B
MEZ62337701
12
Wiring Diagrams
Page 13
Troubleshooting Guide
Ineffective Cooling
Check of outdoor coil (heat exchanger) & the fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the unit is beyond repair.
Satisfactory operation with temperature difference of inlet & outlet air ; COOLING : 7~10ʚC
Check heat load increase in cooling operation.
Unexpected residue
Added electrical utencil
Check of inside gas pressure.
Adjust refrigerant charge.
Malfunction of compressor.
Replacement of compressor
Check of cold air cir­culation for smooth flow.
Dirty indoor coil (heat exchanger.)
Malfunction of fan.
Clogging of air filter.
Obstruction at air outlet.
Countermeasure against above trouble.
Check clogging in refrigera­tion circuit.
Repair clogging in refrigera­tion circuit.
In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but ineffective cooling
13
Page 14
Troubleshooting Guide
Fails to Start
Check of circuit breaker and fuse.
Check control switch.
Fan only fails to start.
Improper wiring.
Defect of fan motor capacitor.
Defect of compressor capacitor.
Irregular motor resistance
( )
Irregular motor insulation
( )
Replacement of fan motor.
Regular but fails to start.
Replacement of compressor.
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation
(
)
Replacement of compressor
Drop of power voltage.
Capacitor check.
Replacement of capacitor.
Compressor only fails to start.
Check power source.
Check control switch setting.
ē
ē
ē
ē
14
Page 15
Troubleshooting Guide
VOLTAGE LIMITS
1. No cooling and heating operation performed
1) Both the blower and the compressor do not work
NAME PLATE RATING MINIMUM MAXIMUM
380 - 415 V 342 V 456 V
2) Only Indoor blowers do not work
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Other parts except the unit
Magnetic switch for com­pressor & fan motor
Operating switch
Electric supply interrupted Defective power wiring Cut off power fuse
Too low voltage
Control point is on condi­tion of "OFF" due to trou­ble.
Troubled or defective contactor
Measure power sypply with a tester in case that the same power source is supplied to other equip­ment except the unit, what and where troubled can be discovered by checking the operation of other equipment.
Measure it with a tester.
Make short-circuit, then measure it with tester.
Check it with the eyes or tester.
Repair a switch box and
relative instrument.
Replacement of fuse
Request a power
supplier to repair.
Check the power source. Use a thick cable if nec­essary.
Replace it if necessary.
Repair or replace it.
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Motor
Capacitor
Electric wiring
Over heated Wiring short
Defected
Cut- OFF of wiring Short circuited on
operation
Check it with tester
Check it with a tester.
Check it with a tester.
Repair or replace it.
Replace it.
Rewiring or Repair.
15
Page 16
Troubleshooting Guide
3) Only outdoor fan does not work
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Motor
Electric Wiring
Over-heated Wire short
Cut off of wiring
Short circuited on operation
Check how it is insulated.
Check it with a tester.
Repair or replace it.
Rewiring or repair.
4) Only compressor does not work
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Magnetic switch for compressor motor
Compressor motor
High pressure switch
Electric circuit
Defective contact, magnetic coil troubled.
Troubled over-heated (layer short)
Troubled or defective contact or operating
Defective connection or disconnection of the circuit for compressor.
Check it with the eyes on with a tester.
Check how it is insulated.
Check it with a tester.
Check it with a tester.
Repair or replace it.
Replace or repair the compressor.
Replace it if neces­sary.
Rewiring or push reset button.
16
Page 17
Troubleshooting Guide
Note: Use an appropriate measuring instrument for readjustment.
*1: High-pressure switch moves.
2. The Units discontinue after the operation started
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Outdoor coil
In-condensable gas blended.
High pressure switch (Option part)
Refrigerant
Outdoor Fan
Coil is dirty *1
Air intruded into the refrigerant pipe line *1
Improper adjustment
A shortage of refrigerant amount.
Check pressure
Reverse rotation of fan Obstacle
Air short circuit *1
Checking
In the event that difference between the saturating temperature corresponding to high pressure and the temperature of air discharged from the outdoor coil is more than 15 C, incondensable gas may be blended.
Check it with a pressure gauge.
Confirm the wind blowing out upward.
Check it with eyes.
Wash it by means of something like chemical washing.
Extract air by vacuum pump, then replenish (charge) the refrigerant.
Read just it to normal operating pressure. (Note) Don't alternate the specified adjusting pressure. If the adjusted pressure exceed the specified range, it will cause a great accident.
Replenish the refrigerant. Repair the spot where it is leaked.
If reversed, connect interchanged wires to each terminal. Power wirings.
17
ʚ
Page 18
Troubleshooting Guide
3. The unit is working, but not cooling and heating sufficiently (Both blower and compressor are working)
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Load
Air flow
Short air volume
Refrigerant
Air passage
Air filter
Much Cooling or Heating load
Obstacle disturbs Intake of uniform airflow.
Reverse rotation of blower.
Shortage in the charged refrigerant.
Improper or foreign bodies
Clogged with dust
Heat load increased. Window or door has many cracks or gaps.
Checking
Checking
Coil inlet pipe is frosted
Checking
Checking
Do necessary disposal respectively.
Correct it.
Correct it.
Recharge it. (Repair the leakage spot).
Correct or clear the foreign bodies.
Cleaning
4.
All the functions are performed as specified, but very noisy and vibrant
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY
Compressor
Blower
Screws
Electric troubles (Magnetic contactor)
Others
Checking
Checking
Checking
Checking
Improper installation
Checking
Replace the compressor
Repair or replace it. Clear the foreign bodies.
Correct
Repair and clean or replace it.
Correct it.
Liquid refrigerant flooding back from the evaporator.
Faulty Discharge valve and suction valve.
Fan broken.
Foreign matters intruded.
Looseness or fail-off of screws
Defective contact. Defective contact point. Rusting and foreign mat­ters in the iron core con­tact face. Defective con­tact of the operating switch.
Check for refrigerant over-charge.
Check to see if the intake air temperature is extremely cold.
Check for insufficient air flow quantity.
18
Page 19
Electronic parts Troubleshooting Guide
YES
YES
YES
NO
YES
Is the input voltage of
transformer AC220V?
Is the output voltage
of IC02D(7805) on the
main PCB DC5V?
1. Check the Fuse.
2. Check the wiring of AC220V.
Is the output voltage
of IC01D(7812 ) on the
main PCB DC12V?
OSC vibration?
1. Exchange main PCB ASS'Y
1. Exchange remote-controller
2. Check or exchange the Main PCB ASS'Y.
YES
NO
1. Exchange the transformer.
2. Check the connector of transformer.
NO
NO
1. Exchange IC02D(7805) on the main PCB.
2.
Check the D01D~D05D, R05C
on the main PCB.
NO
YES
Is the output voltage
of IC01A(7036) on the
main PCB DC5V?
NO
1. Exchange IC01D(7812) on the main PCB.
2. Check the D01D~D05D, R05C on the main PCB.
1. Exchange IC01A(7036) on the main PCB.
Is the output voltage of
transformer AC24V & AC13V?
1. Exchange OSC.
2. Check the pattern around OSC on the main PCB.
Is the input voltage
of remote-controller
DC12V?
YES
NO
YES
Is the power ON?
NO
1. Exchange or exchange FUSE.
2. Check the input voltage of Main PCB ASS'Y.
1. Check or exchange the IC01D on the Main PCB.
2. Check or exchange the Connector (RED, BROWN) of the remote controller.
Possible trouble 1
: The unit does not operate.
Possible trouble 2
: The remote-controller does not operate.
19
Page 20
Electronic parts Troubleshooting Guide
YES
NO
YES
NO
NO
Is the connection between
MAIN PCB and remote-controller
correct?
Is there Check(F**) on
the remote controller LCD?
1.
Check or repair Connector wiring.
2. Exchange the Connector.
Is the input power voltage of
remote-controller DC12V?
Do Keys have troubles?
Exchange remote-controller.
Exchange remote-controller.
NO
YES
1. Replace the pressed key.
2. Exchange the Knob or Key.
YES
NO
1. Remove cause of Check.
2. Reenergize the power supply.
YES
YES
Is there OSC vibration on
the remote-controller PCB?
NO
1. Check or exchange IC01D (7812) on the MAIN PCB.
1. Exchange OSC
2.
Check the pattern around OSC
on the remote-controller PCB.
Is any key on the remote-controller
keeping pressed?
1. Check Keys.
2. Repair or exchange Key.
Is there trouble in the
remote-controller PCB
ASS'Y?
NO
YES
NO
Are there trouble in
LCD parts?
YES
1. Check crack, damage of LCD.
2. Check LCD pattern.
1. Check or repair all IC with dust or moisture on the PCB.
2. Exchange remote-controller PCB.
Possible trouble 3
: Key input of remote-controller does not respond.
Possible trouble 4
: LCD display on the remote-controller shows some trouble.
20
Page 21
Electronic parts Troubleshooting Guide
YES
YES
NO
YES
Is the cooling mode?
1. Press cooling operation key.
2.
After reenergizing power supply,
press power "ON/OFF" button.
YES
NO
Is the unit operating?
1. Press power ON/OFF button.
Is the output
voltage of Micom's 4PIN on the
MAIN PCB DC0V?
Is the magnetic contactor
for compressor OK?
1. Check Compressor and Capacitor for Compressor.
NOTE: 3Đ model has not capacitor for compressor.
YES
NO
1. Set flowing. 'Set Temp. < Room Temp.'
NO
NO
YES
Is the voltage
between 1PIN of CN-COMP and
NEUTRAL 220V?
NO
1. Check or exchange IC02D.
2. Check 3-minutes time delay.
1. Check or exchange RY4.
Set Temp. < Room Temp.?
1. Check the wiring of Magnetic contactor.
2. Exchange Magnetic contactor.
Possible trouble 5
: No cooling operation performed.
21
Page 22
Electronic parts Troubleshooting Guide
Is the indoor fan operation?
1. Press cooling or fan operation or heater operation key.
Is the output
voltage of Micom's 3PIN on
the MAIN PCB 5V?
Is the magnetic
contactor for humidifier OK?
Check the humidifier.
1. Press humidifier Key.
1. Check or exchange IC02D
on the MAIN PCB.
Is the voltage
between 1PIN of CN5 and
NEUTRAL 220V?
1. Check or exchange RY3.
Is the HUMID LCD "ON"?
1. Check the wiring or Magnetic
contactor.
2. Exchange Magnetic contactor.
YES
YES
NO
YES
YES
NO
NO
NO
YES
NO
Possible trouble 7
: No humidifier operation performed.
22
Page 23
Electronic parts Troubleshooting Guide
Is the unit operating?
Is the output
voltage of Micom's 10PIN on
the MAIN PCB 5V?
Is the "Power relay" for
indoor motor OK?
Check the indoor motor.
1. Press power ON/OFF button.
2. Reconnect the power supply.
Is the voltage
between 1PIN of CN8 and
NEUTRAL 220V?
1. Check or exchange IC01D, IC02D on the main PCB.
1. Check or exchange RY10.
1. Check the wiring of "Power relay".
2. Exchange "Power relay".
YES
YES
YES
NO
NO
NO
YES
NO
Is the compressor operating?
1. Check wiring for outdoor motor and magnetic contactor.
2. Check outdoor motor & capacitor.
Is it cooling operation?
1. Press power "ON/OFF" button.
2. Select cooling operation.
1. Set following. Set temp. < Room temp.
2. Wait, if the unit has operating with 3-minute time delay.
YES
NO
YES
NO
Possible trouble 8
: Indoor motor does not operate.
Possible trouble 9
: Outdoor motor does not operate.
23
Page 24
Features of Controller
1. Main Controller Circuit Diagram
24
Page 25
2. Feature of Main Controller
25
Model No.:TN-C0 0BT009 TN-C120BT00
Page 26
Model No.:TN-C 0BT00 TN-C 0BT00 18 42
26
Page 27
3. Feature of Remote-Controller PCB ASS'Y
4. Feature of Remote-Controller LCD
27
Page 28
5. Error Mode & Corrective Method
Error mode
CH01
CH02
CH03
Cause of error
OPEN/SHORT of room temp. sensor
OPEN/SHORT of indoor pipe temp. sensor
Communication Error
Remark
Sensing condition of error
Voltage of sensing: Over 4.8V Voltage of sensing: Less than
0.5V
1. Check the voltage of "CO1H" on the remote controller.
2. Check the temp. sensor of remtote controller.
1.
Check the voltage between PIN 3 and 4 of CN-A cycle/CN-B cycle.
2. Check the temp. sensor of
indoor pipe.
1. Check the connecting wire between main PCB remote controller.
2. Check the input voltage of remote-controller.
3. Check the wiring of remote-controller.
Room
temp.(25 C)
= DC 2.5V
Pipe temp.(25 C)
= DC 2.2V
Input voltage of
remote-controller
= DC 12V
Voltage of sensing: Over 4.8V Voltage of sensing: Less than
0.5V
Communication interruption between remote controller and Main PCB for 2 minutes.
Method of SVC
28
DŽ
DŽ
CH05
CH18
Communication of indoor and outdoor Error
Pressure Error
Pressure of system: Hig er than high pressure switch spec / lower than low pressure switch spec.
1. Check the connection
between connecting cable and T/B.
2. Check the sequence of the
connecting cable.
1. Check the refrigerant of
the system.
2. Check the leakage of system.
3. Check the pressure switch.
For all models
For TN-C180BT00/ TN-C240BT00.It may at least one of the four switches has action.
Connecting cable connected to indoor and outdoor unit connect wrong or badness.
h
Page 29
9. Explanation of principal function
Flow Chart
Power ON?
Cooling Mode?
Time delay mode
Cooling operating
Set Temp. < Indoor Temp.
YES
YES
YES
NO
YES
YES
Stop condition?
YES
1. Initialize "micom".
2. A/D convert.
3. Main PCB: Waiting cooling operation.
4. Remote controller: Waiting input.
YES
START(Power supply)
Go to A
Dehumidification Mode?
Dehumidification operating
YES
Stop condition?
YES
Go to A
NO
NO
NO
NO
A
29
Page 30
Exploded View and Replacement Parts List
359012
1. Indoor Unit
Exploded Vie
w
354210
330870
263230-1
263230-2
263230-3
267110
249951
268711
346811
130411
352114
352118
336610
137211
135515
437210
137213
30
W4400
152302
Page 31
Exploded View and Replacement Parts List
330870
263230-1
263230-2
267110
249951
268711C
346810
130411
336610
137211
135515
137213
354210
352118
352114
W4400
152302
Page 32
Exploded View and Replacement Parts List
2. Outdoor Unit
Exploded Vie
w
435311
549610
554030-1
554030-2
554030-3
554030-4
649950
268711
552203-2
552203-1
554160
346811
559010
330870
W4811
237204-1
237204-2
548490
Page 33
Exploded View and Replacement Parts List
559010
346811
566001
554030B
554160A
554030A
268711
Page 34
Exploded View and Replacement Parts List
346811
566001
554160A
559010
554030B
554030A
268711
Page 35
Memo
26
Page 36
Memo
27
Page 37
P/No.: 3828A25001C
JULY, 2007
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