LG TDC70140E User Manual

Page 1
CONDENSING DRYER
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.
CAUTION
MODEL : TD-C7014** Series
Page 2
2
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage.The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
To avoid personal injury, disconnect power before servicing this product. If electrical power is required
for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
WARNING !
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are
removed for service, they must be returned to their original position and properly fastened.
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic control assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.
Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted
metal in the appliance.
-OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance.
Before removing the part from its package, touch the anti-static bag to a green ground connection point or unpainted metal in the appliance. Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only. When repackaging failed electronic control assembly in anti-static bag, observe above instructions.
Page 3
3
CONTENTS
1. SPECIFICATIONS ...........................................................................................................................................................4
2. FEATURES AND LOOK ..................................................................................................................................................5
3. PART IDENTIFICATION ..................................................................................................................................................6
4. PROGRAM CYCLE .........................................................................................................................................................7
5. INSTALLATION INSTRUCTIONS ...................................................................................................................................10
6. MAINTENANCE INSTRUCTIONS ..................................................................................................................................12
7. COMPONENT TESTING TIPS ........................................................................................................................................15
8. CONTROL LAY-OUT.....................................................................................................................................................17
9. WIRING DIAGRAM .....................................................................................................................................................18
10. TROUBLESHOOTING..................................................................................................................................................19
11. DIAGOSTIC TEST........................................................................................................................................................21
12. DISASSEMBLY INSTRUCTIONS....................................................................................................................................28
13. EXPLODED VIEW .......................................................................................................................................................38
Page 4
SPECIFICATIONS
1
4
ITEMS TD-C70140E REMARK MATERIAL & FINISHES DRYING TYPE Condensation WEIGHT 40 kg (Gross : 46 kg) DIMENSION 595(W) x 850(H) x 600(D) STANDARD DRYING CAPACITY 7.0 kg CONTROL TYPE Electronic Control POWER SUPPLY AC 220~230V, 50Hz (16A) LGEUK : 13A, LGEAP : 10A MOTOR 250W HEATER 2500W(22.5) LGEUK : 2350W, LGEAP : 1900W LAMP 15W(125mA) DOOR SWITCH 250V(10A) THERMOSTAT 240V(25A) CONTROL TYPE Electronic DRUM CAPACITY 116 Liter SAFETY DEVICES Thermal Fuse (Motor)
Over current protect (Motor) Thermostat
SENSING TYPE Micom electronic Control
1. Temperature : 2 thermistors
2. Humidity : Electrode Sensor FILTER Removable (Double screen) DRUM SPEED 56~57 rpm REVERSIBLE DOOR Available DRUM Stainless steel DRYER RACK Available CHILD LOCK Available TEMPERTURE CONTROL Available (Quick/Gentle buttons) Default : ON IRON-DRY BUZZER Available Default : OFF ANTI-CREASE COURSE Available TIME-ADDING Available 3~19 hours TIME DELAY Available DRUM INTERIOR LIGHT Available LED DISPLAY TIME DISPLAY
RUNNING STATUS INDICATOR EMPTY WATER CLEAN FILTER CHILD LOCK
Page 5
FEATURES AND LOOK
2
5
Energy
save
Ultra big Capacity Drum
LG Dryer has 7.0kg capacity which is the ultra big capacity.
Lower Energy Consumption
Energy is saved by Sirocco fan.
Reduced drying time
Drying time is shortened by efficient air flow mechanism and optimized heater.
Innovative noise performance
Noise gets reduced by Noise-absorption & screening technology.
Easy of Use
Wide LED display using electric control.
Control Panel
Program selector
Start/Pause
LED Display
Time Display Indicator lamps
Additional function buttons
Quick/Gentle Iron-dry Buzzer Anti-Crease Time Delay Time-Adding
TD-C70140E/145E
Power
Page 6
PART IDENTIFICATION
3
6
Accessories
1.Drain Hose Assembly (Purchased Separately) 2.Stacking kit Assembly (Purchased Separately)
P/No.:5001EL2001A
P/No.:5001EL2001C
Water container
Control panel
Door
Condenser Cover
Air ventilation grill
Page 7
PROGRAM CYCLE
4
7
TD-C70140E/145E
Quick / Gentle
These are functioning to shorten or lengthen the cycle time by increasing or decreasing temperature.
Iron-dry Buzzer
Select Iron-dry Buzzer to alert you that your clothes are approximately 80% dry. This is useful when you want to remove lightweight items in a mixed load to prevent overdrying or remove partially dry items that may need ironing.
NOTE : The Iron-dry Buzzer is only available with the Cottons, Mixed Fabrics.
Time Delay
You can use the Time Delay function to delay the finishing time of drying cycle. Maximum Time Delay is 19 hours.
1. Turn the dryer on
2. Select cycle
3. Set time delay hour
4. Press Start/Pause button
Time-Adding
Press Time-Adding until the desired drying time is displayed. Tap Time-Adding and the time will change by 20 minute intervals.
NOTE : The Time-Adding function can be used with Timed Drying.
Child-Lock
For the safety of your children, press “Quick” and “Gentle” Buttons at the same time for about 3 seconds. You can see the “child lock” lamp is on, which means this function is activated.
Anti-Crease
Anti-Crease is functioning to prevent creases and rumples that are formed when the laundry is not unloaded promptly at the end of drying cycle. In this function, the dryer repeatedly runs and pauses to the cycle end. If the door is open during Anti-Crease process, this function is cancelled. But in case of door open during normal operation without selecting Anti-Crease, this function will be remembered and processed.
Page 8
PROGRAM CYCLE
4
8
CAUTION!
If the load is less than 1kg, please use "Timed Drying Course" Heat-sensitive fabrics including silk, underwears, lingerie should be used in delicates courses. Otherwise, these clothes can cause undesirable drying results.
Standard
Program
Very Dry
Cupboard dry
Iron Dry
Very Dry
Cupboard dry
light Dry
Iron Dry
Warm (20min.)
Cool Air (20min.)
Delicates
Bed linen and table linen, tracksuits, anorak, blankets
shirts, blouses and sportswear Trousers, dressers, skirts, blouses
Terry toweling, tea towels, towel, bed linen
Bath towels, tea towels, underwear, cotton socks
T-shirts, trousers, underwear, work clothes
Bed linen, table linen, towels, T-shirts Polo shirts and work clothes
Bath towels, bath robes, dishcloths, Quilted fabrics made of acrylic All fabrics needing freshing, tumbles without heat
Silk, Women's thin clothes, lingerie
For thick and quilted fabrics which do not need to be ironed.
For fabrics which do not need to be ironed. For fabrics which do need to be ironed.
For thick and quilted fabrics which do not need to be ironed.
For fabrics which do not need to be ironed.
For fabrics which do need to be ironed lightly, not completely.
For fabrics which do need to be ironed.
Small clothes & pre-dried laundry Normal Normal fabrics using hot temperature for 20minutes
For fabrics which are heat-sensitive like synthetic fabrics.
Electronic Auto Dry Cycles Mixed-Fabric cycles
(Note) press the "Gentle" button for heat-sensitive items
Cotton (Whites and coloreds) (Note) press the "Gentle" button for heat-sensitive items
Time Cycles for selected length of time
Special Fabrics
Cycle Selection Table
Page 9
PROGRAM CYCLE
4
9
Course Quick Gentle
Iron-dry Buzzer
Anti-Crease Time left
Cottons Very dry O O O O 120
Cupboard dry O O O O 115 Light dry O O O O 103 Iron dry O O O O 97
Mixed Fabric Very dry O O O O 53
Cupboard dry O O O O 48 Iron dry O O O O 41
Timed Drying
Warm 20min. OOXO20 Cool Air 20min. XXXO20
Special Fabric
Delicate X X O O 69
Page 10
INSTALLATION INSTRUCTIONS
5
10
Level the dryer
Adjustable feet
Adjustable feetAdjustable feet
Raise Lower
1. Leveling the dryer is to prevent undesirable
noise and vibration. When placing your dryer in an solid and level
area where water is not dripping and freezing, flammable materials are not stored.
2. If the dryer is not properly level, adjust the front leveling legs up and down as necessary.
Turn them clockwise to raise and counterclockwise to lower until the dryer is not wobbling both front-to-back and side-to-side.
Diagonal Check When pushing down the edges of the washing machine, the machine should not move up and down at all. (Please,
heck both of two directions) If machine rocks when pushing the machine top plate diagonally,adjust the feet again.
Page 11
INSTALLATION INSTRUCTIONS
5
11
GROUNDING INSTRUCTION
This appliance must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for the electric current. This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Additional Grounding Procedure
Some local codes may require a separate ground. In such cases, the required accessory ground wire, clamp and screw must be purchased separately.
Condensate Drain
The dryer can drain water without delivering to water container. Water is directly pumped out of the dryer.
Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or a service person if you are in doubt as to wether the dryer is properly grounded.
WARNING !
Installed Stacking kit­side view
Installed Stacking kit ­rear view
Stacking Kit
In order to stack this dryer on a LG washing machine, a stacking kit is needed.
Built-in Installation
Your dryer can be built-in. You can fit the dryer under-counter in a kitcken cabinet opening. Opening dimensions are shown as follows.
For your safety, metal cover must be tightly fitted. This must be placed by an experienced service
person and installed under a continuous worktop.
600
850
595
Page 12
MAINTENANCE INSTRUCTIONS
6
12
Front Ventilation Grille
Vacuum the front ventilation grill 3~4 time a year to make sure there must be no build-up of lints or dirts which cause improper intake air flow.
Normally, condensed water is pumped up to water container where water is collected until emptied. Not only using water container, but water can be drained out directly to drain hose especially when dryer is stacked on top of washing machine. With connecting kit for drain hose, you can simply change water path and water reroute to the drainage facility. Please follow the below steps.
Condensed water Drain-out
Moisture Sensor?
This device functions to sense the moisture remaining contents of the laundry during operation which means it must be cleaned all the time. The main reason of cleaning this part is to remove the build-up of lime scale on the surface of sensor. Wipe the sensors inside drum (Shown in the picture).
1.Unscrew cover.
3. Separate water container hose from the kit.
2. Take connecting kit out.
4. Connect drain hose to the kit.
Page 13
MAINTENANCE INSTRUCTIONS
6
13
Reverse the door
The door can be reversed to fit to your own installation conditions. From the factory, the door hinge is located on the right side.
1. This work may cause the injury of your hands so you must be careful to handle some sharp devices like torque screwdriver or slotted screwdriver.
2. When the door is revered, the hand sticker on the door also must be replaced. Do not use a machine screwdriver.
Caution !
1. Unscrew the bottom hinge of the door first and top hinge. And then place on the blanket to prevent scratches.
2. Remove the door lock cover.
3. Remove the door lock and replace where door lock cover is
4. Detach both hinge point covers.
5. Unscrew two door hinges.
6. Replace both hinge point covers where door hinge is located.
7. Replace the door catch to the reverse location.
8. Screw the door hinges.
Page 14
MAINTENANCE INSTRUCTIONS
6
14
Change the Bulb
The bulb itself could be very hot when the dryer just finishes its operation. So before changing the bulb, be sure that the inside of the drum is cool down.
1. Open the door, put a hand into the drum and grasp a bulb cover.
2. With bulb held by a hand, turn the bulb to the clockwise direction with a certain amount of force.
3. Separate bulb cover from the socket housing.
Power cord must be unplugged before this work to avoid danger of electric shock.
Caution !
4. Remove the current bulb turning it to Counter clockwise direction. Be careful that it does not fall off.
5. Screw in the new bulb in the reverse unscrewing direction.
Do not need any special tool for this work. All steps can be done manually.
Page 15
COMPONENT TESTING TIPS
7
15
1. Thermostat (Manual type)
2. Thermistor (Low temp.)
3. Heater, Thermistor
4. Motor
5. Capacitor
6. Pump
Measure resistance of Terminal to terminal
1)Open at 170°C (-10/+5°C)
Measure resistance of Terminal to terminal
Measure resistance of Terminal to terminal
Measure resistance of Therminal to terminal
Measure resistance of Terminal to terminal
Measure capacitance of Terminal to terminal
Measure resistance of Terminal to terminal
Measure resistance by pressing button When resistance becomes
Resistance value < 5
Resistance value : 10K ±5% (at 25°C)
Resistance value : Yellow/White : 28.96 ±1 Blue/White : 56.29 ±2
Resistance value : 200K ±5% (at 25°C)
Resistance value : White/Blue : 24.8 ±2.5 Blue/Red : 21.5 ±2.0
Capacitance value : 10 ±0.2 µF
Resistance value : 205 ±10
Safety Thermostat
Cover, Front
Heater
Component Test procedure Check result Remark
Thermistor
Page 16
COMPONENT TESTING TIPS
7
16
7.Door S/W
8.Lamp holder
Measure resistance of the Following terminal
1) Door switch knob :open Terminal : COM ”-“NC
(1-3)
Terminal : COM ”-“NO
(1-2)
2) Door switch push :Push Terminal : COM ”-“NC
(1-3)
Terminal :COM ”-“NO
(1-2)
Measure resistance of terminal to terminal
Resistance value <1 Resistance value ÷
Resistance value ÷ Resistance value <1
Resistance value : 80 ~100 AC 230V,15W
The state that knob is Pressed is opposite to open condition
Component Test procedure Check result Remark
COM
NC
NO
Page 17
CONTROL LAY-OUT
8
17
PWB ASSEMBLY DISPLAY LAY-OUT
PWB ASSEMBLY LAY-OUT
Page 18
WIRING DIAGRAM
9
18
With ELB model
ELECTRIC DRYER WIRING DIAGRAM
PUMP SENSOR
PUMP MOTOR
TRANS
WHITE
WHITE
COM
EARTH
BROWN
BROWN
BLACK
BLACK
BLUE
SWITCH
NO CLOSE
DOOR
NC OPEN
LAMP
RLY1
THERMAL PROTECT
TH2
OUTER COIL
INNER COIL
HEATER
MOTOR
WIRE COIL
CAPACITOR
CW
WHT1
1
BL3
INLET THERMISTOR
4 3
NA4
2
1
4 3
2
1
BROWN BLACK
BLACK
WHITE
RED
L1
N
TR2TR1
ELECTRONIC CONTROL
RLY2
RLY3
OUTLET THERMISTOR
ELECTRODE
SENSOR
TH1
23
YL3
1 42
RD4
31
RLY4
BLUE
BLACK
RED
YELLOW
BROWN
BROWN
BROWN
BROWN
BROWN
BLUE
CCW
ORANGE
WHITE
WHITE
WHITE
SKY-BLUE
WHITH
ELB
GRAY
SKY BLUE
WHITE
PINK
THERMAL FUSE
THERMOSTAT
3
2
1
BLUE
P/No.:3854EL4007B
1
2
231
231
21
2 1
1 2 3 41 2 3 2 1
WHT3
3
1
2
Page 19
Pressing the CHECKING
DISPLAY
CHECKING
REMARK
“START/PAUSE”button
ACTION POINTS
TROUBLESHOOTING
10
19
1. This TEST should be used for Factory test/Service test. Do not use this DIAGNOSTICTEST other than specified.
2. Activating the Heater manually with Door open may trp the Thermostat attached to the Heater, therefore do not activate it manually, (Do not press the door switch to operate the heater while the door is open)
Activating the diagnostic test mode
1. Unit must be in Standby (unit plugged in, display off)
2. Press POWERwhile pressing Iron-dry Buzzerand Anti-crease simultaneously .
Data Display
- Tested under normal operation mode.
- Press the Quick and Anti-Crease button as follows.
None
Once
Twice
3 times
4 times
5 times
6 times
7 times
8 times
Electric control
Motor
Motor
Motor +
Heater 1
Motor+Heater 1
+Heater 2
Motor off +
Pump on
Motor
Motor &
Heater off
Buzzer On Control Off
70~245
Measured
Moisture Value
70~245
Measured
Moisture Value
Current
temperature
Current
temperature
Water level in
sump
70~237
Measured
Moisture Value
ELE
Check all LEDs for operation.
Motor run counterclockwise. Displays Moisture Sensor Operation:If
moisture sensor is contacted with damp cloth. The display number is below 180, in normal condition.
Motor run clockwise. Displays Moisture Sensor Operation:If
moisture sensor is contacted with damp cloth. The display number is below 180, in normal condition.
Motor run clockwise. Heater run(Display the temperature of
low temperature themirstor located under door.)
Motor run clockwise. Heater run(Display the temperature of
high temperature thermistor located in heater assembly.)
Pump run Motor runs
Displays Moisture Sensor Operation:If moisture sensor is contacted with damp cloth.The display number is below 180, in normal condition.
ELB Sensor If ELB Sensor is in normal condition, ELE is displayed.
Auto Off
No.of Button pressing Display
1 time Moisture data 2 times Temperature sensed by low temperature thermistor (located under door) 3 times Temperature sensed by High temperature thermistor (located in heater assembly) 4 times Remaining water data by water level sensor
Page 20
TROUBLESHOOTING
10
20
Error Mode
: LED displays in case of the door open. The door must be closed and start
Button must be pressed for re-operation. (See the 22page)
Case 1. When black out or irregular current occurs.
- After removing ELB Connector, operate full time 1Cycle. Case 2. EHE (ELE) message expresses continuously because of aging items.
- Change the old items. : The resistance of thermistor not normally out put.
Case 1. The Circuit of thermistor is troubled.
- Repair the Circuit of thermistor.
Case 2. Thermistor is troubled.
- Replace the Thermistor.
Case 3. The Controller is troubled.
- Repair or replace the Controller.
Power-On
NO
YES
YES
NO
NO
NO
NO
YES
YES
Power-Off
Power button press
Plugged in
Start button Lock: No buzzer
Door is not closed (" ")display
Drum Belt broken
Check Filter sign glitters
Water container sign
Over clothes Load
Motor malfunction
Replace PCB
Replace Belt
Clean Filter and Condenser
Empty Water Container
Power button Lock:No buzzer
Circuit breaker trip
Low temperature
LED-SEG ON
drum not Rotating
Door Open?
(Rotating)
Lamp on?
Lamp Broken Connector malfunction
Check Heater Power
Thermostat trip
Check thermistor open/short
Fan
Properly Drying?
Check Red 4P Housing
Check Test Mode
Check Thermistor resistence
Replace PCB
Page 21
DIAGOSTIC TEST
11
21
NO
NO
YES
YES
NO
YES
123
WH3
Test 1 : ELECTRIC SUPPLY & CONTROL CHECK
Trouble Symptom : No power to the dryer or the controller
Measurement condition : Power is on.
[Caution] Electric shock. Please test after grounding check.
Power voltage is within standard range (AC 215V~245V)?
Check after pulling white 3 pin connector out from controller.
Check the range of white pin
is within
AC 215~245V?
Check connection of power cord and harness assembly.
Check white 1pin-black 1pin of connector and secure that range is between AC 215~245V?
Check the short of harness assembly(white and white wire) and the connection(WH3)
Check the
- Circuit breaker
Check or replace the controller
Check or replace the power cord
In the case that the dryer is not working, when controller is powered and display button is properly working, Check RLY1 in the controller.
Page 22
DIAGOSTIC TEST
11
22
123 123
WH3 YL3
Hook
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
Test 2 DOOR SWITCH / LAMP CHECK
Trouble Symptom : Malfunction of lamp operation and door switch
No operation of pump motor Displays in case of the door closed. The door must be closed and start.
Measurement condition : Check if they are working while being connected to power supply.
When door is opened, lamp turns on? (Tumbling stops)
When door is closed, lamp turns off?
When "Start" button is on, the dryer is working?
When door is opened or closed, door switch hook is not broken?
With door closed, check voltage of connector WH3 and YL3 which are pulled out from controller in advance. The voltage range is between AC 215~245V?
Check or replace Controller Assembly Replace Harness and connector
With door closed, check
voltage of connector WH3 and YL3 which are pulled out from controller in advance. The voltage range is between AC 215~245V?
Check the short of harness assembly(white and white wire) and the connection(WH3)
Check door switch movement.
- See the left picture. Check and replace lamp.
- See the x page
Door switch is working normally.
Replace door hook and close the door.
Door frame is distorted
Check door switch
- See x page
Check Harness
Check and replace
Controller
Page 23
DIAGOSTIC TEST
11
23
Capacitor
YES
YES
NO
NO
NO
YES
Test 3 Motor check
Trouble Symptom : Motor malfunction, ventilation error
Measurement condition : Power cord is unplugged.
Door is closed.
Pre-Check door switch
(If door switch has contact problem, pump motor is not working.)
When power is on, motor is rotating.
During operation, motor noise is generated. And drum and blower are not working.
With WH2, BL2 being unplugged from Controller,
WH2 - BL2 resistance WH2 - BL 2 resistance
measurement ranges 18 ~26 ??
Check controller
- See page 15 (PCB Assembly Lay-out)
Check or replace Controller
- TR1, TR2 broken
Check Capacitor volume.
- See component test page.
- See the left picture.
Check belt is burst.
Check structural
restriction.
Check or replace Motor
- Check Motor TP
Check Harness connection
WH2 BL2
12 12
Page 24
DIAGOSTIC TEST
11
24
123 123
WH3 RD3
YES
YES
NO
NO
Test 4 Heater check Trouble Symptom : Motor malfunction, ventilation error
Trouble Symptom : Heater is not working. Drying failure. The designated
temperature is not reached.
Measurement condition :
Power cord is unplugged.
With WH3, RD3 disconnected from Controller,
WH3 - RD3 resistance
ranges 26 Ω~32 Ω ?
WH3 - RD3 resistance
ranges 53 Ω~59 Ω ?
When check thermostat to Heater,
it is less than 1 Ω?
Manually get Thermostat back (Press button )
1. Clean Condensing unit :
2. Check if Lint filter is damaged or clogged
Heater On/Off occurs frequently
Check and replace controller.
Relay RTY2, RTY3
See page 15, PCB
assembly lay-out.
Replace Heater
Check Harness
connection
Page 25
DIAGOSTIC TEST
11
25
12
YL2
YES
NO
NO
YES
Test 5 Pump check
Trouble Symptom : Check if pump is out of order. "Empty water" Error signals.
Measurement condition : Power cord is unplugged.
(Measure with power on) On QC test mode, when Pump is on, Electric noise doesnt occur Electric noise doesnt occur while pumping?
(Measure after power is off.) With YL2 disconnected from Controller, YL 2 -YL 2 resistance ranges 205 ±10 Ω ?
Check Pump sensor
Check and replace Controller
-TR3
Disassemble Pump
- Check foreign objects
- Check impeller
restriction
- Check connection hose
clogged
Check or replace pump
Check Harness
connection
Page 26
DIAGOSTIC TEST
11
26
4 3
2
GN1(RD4) GN4(WH4)
1
4 3
21
YES
NO
NO
NO
YES
YES
Test 6 Thermistor check
Trouble Symptom : Poor drying performance (over-drying or no drying). Abnormal
thermistor operation.
Measurement condition : Power cord is unplugged.
With CN1(RED4), CN4(WH4)disconnected from Controller, check
TH-Heater CN4 - CN4 resistance ranges table data according to surrounding temperature? TH-Drum CN1 - CN1 resistance ranges table data according to surrounding temperature?
When measuring "TH-Heater" Thermistor, they range Table data ?
When measuring "TH-Drum" Thermistor, they range Table data ?
Check Harness
Check and replace
Controller
Replace "TH-Heater" Thermistor
Replace "TH-Drum" Thermistor
10°C 19~111k 40~50°C 113~75k 5~4k 20~30°C 250~180k 11~8k 50~60°C 75~50k 4~2.5kΩ 30~40°C 180~113k 8~5k 60°C 50k 2.5k
Dryer Temperature
Resistance
TH-Heater TH-Drum
Dryer Temperature
Resistance
TH1 TH2
Remark
Page 27
DIAGOSTIC TEST
11
27
40% ~ 60%
5% ~ 20%
-3 ~ +5 %
50 ~ 130
100 ~ 200
205 ~ 240
After Spinning
Iron dry
After normal dry
IMC DISPLAY NOTE
4 3
2
GN1(RD4)
1
Metal Wire
NO
NO
NO
YES
YES
Test 6 Thermistor check
Trouble Symptom : Drying Failure
Measurement condition : Power cord is unplugged.
With CN1(RED4) disconnected from Controller, CN1 -CN1 resistance is unlimited?
With metal tape attached to Sensor tips, CN1 -CN1 resistance is less than 10 Ω?
After damp clothes touch Sensor tips, the range are within the below table when QA-test?
Check Harness
Check if Sensor tips
have foreign objects
- Refer to the left picture
Check Harness
- Open, Connector is disconnected
Check and replace Controller
Page 28
DISASSEMBLY INSTRUCTIONS
12
28
TOP PLATE
1. Disassemble top plate by unscrewing 2 screws on the rear of the dryer.
2. After pulling drawer assembly out, unscrew 1 screw.
3. After releasing 4 hooks of control panel assembly, separate connectors from PWB assembly for disassembling control panel assembly.
DRAWER
Page 29
DISASSEMBLY INSTRUCTIONS
12
29
DOOR
COVER, LOWER
COVER, SAFETY
1-1. Disassemble door assembly by
unscrewing 2 screws.
1-2. Disassemble lower cover by releasing
hook.
1-3. After releasing 2 levers, disassemble
safety cover.
2. Disassemble 3 screws.
3. Disassemble the case with a Philips driver by releasing hook.
CASE
Page 30
DISASSEMBLY INSTRUCTIONS
12
30
GRILLE
1. Disassemble grille by releasing 3
hooks.
2. Disassemble cabinet cover by releasing
9 screws.
3. Disassemble cabinet by unscrewing 2
at the top and 3 at the rear (left and right are the same)
CABINET COVER
CABINET
Page 31
DISASSEMBLY INSTRUCTIONS
12
31
FRAME, BODY
1. Disassemble Body frame by unscrewing 4 screws.
2. Disassemble Harness by unscrewing 2 Earth screws and disassemble connectors.
3. Disassemble Holder and Spring by pressing down and pulling the low hook of holder.
HOLDER
Page 32
DISASSEMBLY INSTRUCTIONS
12
32
COVER BASE
HOOK
1. Disassemble Blower cover by
unscrewing 2 screws. (Note : Make sure that hook is properly fit after assembling Cover Base Wrong assembly will cause abnormal noise.)
2. Disassemble Motor Supporter from
Base by rotating after unscrewing 2 screws.
3-1. Disassemble Air Guide.
Assembly direction of Air Guide should be same as belows. Wrong assembly will cause abnormal noise.
Note !
Motor
Grille
GUIDE AIR
Page 33
DISASSEMBLY INSTRUCTIONS
12
33
1. Disassemble Harness of Motor
2. Disassemble Duct by unscrewing.
3. Disassemble Nut by grasping the edge of left motor shaft at the same time.
"*"marked 3 screws on the lower position of Duct are only used for molding parts. Be careful of not using them for other holes. Otherwise, the holes will be exposed to water leak.
Note !
DUCT
Page 34
DISASSEMBLY INSTRUCTIONS
12
34
1. Disassemble Motor.
CAPACITOR
2. Disassemble Capacitor by unscrewing Nut.
3. Disassemble Heater Housing by
detaching inner Connector harness and unscrewing.
4. Disassemble Heater by unscrewing 2
screws.
HOUSING
HEATER
Page 35
DISASSEMBLY INSTRUCTIONS
12
35
FRAME TOP
1. Disassemble Frame Top by unscrewing 4 screws. (Left and right are same)
2. Unscrew 4 screws at the left and right.
3. Unscrew 1 screw at the front.
BASE
COVER, FRONT
Page 36
DISASSEMBLY INSTRUCTIONS
12
36
COVER FRONT
1. Disassemble Cover Front by pulling the
top area out.
2. Disassemble Hose from hose holder at
the base.
3. Disassemble Dispenser by unscrewing.
HOSE HOLDER
DISPENSER
Page 37
DISASSEMBLY INSTRUCTIONS
12
37
BACK COVER
1. Disassemble Back cover from the Base by unscrewing 2 screws.
2. Disassemble Drum
3. Disassemble Drain Pump by unscrewing 2 screws.
DRAIN PUMP
Page 38
EXPLODED VIEW
13
38
A100
A110
A111
A120
A160
A114
A115
A113
A112
A130 A140
A150
: NON SVC Parts
: SVC Parts
Control Panel & Top plate Assembly
Page 39
EXPLODED VIEW
13
39
: NON SVC Parts
: SVC Parts
B101
B107
B105
B103
B104
B102
B106
B108
B100
B141
B140
B121
B136
B120
B122
B123
B130
B131
B128
B150
B142
B129
B127
B126
B125
B134
B133
B132
B160
B124
Cabinet Cover & Door Assembly
Page 40
EXPLODED VIEW
13
40
C100
C120
C110
C130
C140
C160
C142
C150
C180
C170
C200
C240
C230
C210
C220
C250
C260
C270
C280
C290
C300
C190
: NON SVC Parts
: SVC Parts
Base & Motor Assembly
Page 41
EXPLODED VIEW
13
41
D152
D210
D230
D155
D200
D190
D151
D157
D140
D160
D131
D170
D180
D130
D220
D201
D153
D156
D124
D150
D100
D120
D121
JOURNAL BEARING
SERVICE KIT
D122
D123
: NON SVC Parts
: SVC Parts
Back Cover & Drum Assembly
Page 42
REPLACEMENT PARTS LIST
42
A100 TOP PLATE ASSEMBLY 3301ER1001F 1 A110 HARNESS, PWB 6877EL1016A 1 A111 DISPENSER 4924EL1001A 1 A112 CONNECTOR (MECH), HOSE 4932EL3001A 1 BASE A113 HOSE, PUMP 5214EL3001C 1 OVER FLOW A114 HOSE, PUMP 5214EL3001B 1 DRAIN A115 CONNECTOR (MECH), HOSE 4932EL3002A 1 DISPENSER A120 PANEL ASSEMBLY, DRAWER 3721EL1016A 1 A130 KNOB, ROTARY 4940ER3015B 1 A140 PANEL ASSEMBLY, CONTROL 3721EL1015B 1 PANEL+BUTTONS A150 PWB(PCB) ASSEMBLY, DISPLAY 6871EL1005A 1 A160 PWB(PCB) ASSEMBLY, MAIN 6871EL1006A 1 B100 DOOR ASSEMBLY 3581EL1002A 1 B101 HINGE ASSEMBLY 4775EL2001A 2 B102 BODY 3070EL1001A 1 B103 LATCH, HOOK 4026EL3008A 1 B104 SCREW TAPPING, COUNTER SUNK HEAD 1TCL0403132 2 LATCH HOOK B105 SCREW, DRAWING 1SZZEL4001A 2 HINGE B106 GASKET 4986EL1002A 1 B107 CAP, HOLE 5006EL3008A 1 B108 CAP, HOLE 5006EL3006A 2 B120 COVER ASSEMBLY, FRONT 3551EL1001A 1 B121 BODY 3070EL2001A 1 B122 CONNECTOR ASSEMBLY 6631EL2003B 1 THERMISTOR B123 CONNECTOR ASSEMBLY 6631EL1003B 1 B124 SERVICE PARTS 383EEL3001A 1 SLIDE+FELT+SEAL B125 COVER, LAMP 3550EL3005A 1 B126 HOLDER 4930ER4001A 3 B127 FRAME, FRONT COVER 3210EL1002A 1 B128 LAMP ASSEMBLY 6913EL3001B 1 B129 HOLDER 4930EL3017A 1 B130 SWITCH ASSEMBLY, SAFETY 6601EL3001B 1 B131 GASKET 4986EL1003A 1 B132 THERMISTOR ASSEMBLY 6323EL2001C 1 B133 SCREW, DRAWING 1SZZEL3002C 2 B134 SCREW, DRAWING 1SZZEL3002B 3 B136 GASKET 4986EL2003A 1 B140 COVER ASSEMBLY, CABINET 3551EL1002A 1 B141 CAP, HOLE 5006EL3007A 2 B142 CAP, COVER 5006EL3005A 1 B150 LATCH ASSEMBLY 4027EL3001A 1 B160 GRILLE 3530EL1001A 1 C100 COVER, LOWER 3550EL2006A 1 C110 CASE 3110EL2001A 1 C120 COVER ASSEMBLY, SAFETY 3551EL2001A 1 C130 CONDENSER ASSEMBLY 5403EL1001A 1 C140 BASE ASSEMBLY, CABINET 3041EL1002A 1 C142 LEG ASSEMBLY 4779EA3001B 4 C150 SPRING, COIL 4970EL3003A 1 C160 HOLDER 4930EL3015A 1
LOC DESC TD-C70140E QTY REMARKS
CAUTION : Before replacing any part of these components read carefully the safety precautions in this manual
Nate : S (Safety Parts), AL (Alternative Parts) LG MODEL : TD-C70140E
Page 43
REPLACEMENT PARTS LIST
43
C170 NUT, DRAWING 1NZZEL4002B 1 LEFT TURN C180 BLOWER, IMPELLER 5834EL2002A 1 COOLING C190 SUPPORTER ASSEMBLY 4981EL1001A 1 C200 MOTOR ASSEMBLY, WM 4681EL1003A 1 C210 BLOWER, IMPELLER 5834EL2001A 1 DRYING C220 NUT, DRAWING 1NZZEL4002A 1 RIGHT TURN C230 SLIDE 4276EL3002A 1 C240 CUSHION 4850EL3002A 1 C250 PUMP ASSEMBLY, DRAIN 5859EL2001A 1 C260 SENSOR ASSEMBLY 6501EL3003A 1 C270 HOSE ASSEMBLY, CONNECTOR 5215EL3001A 1 WITH HOSE CLAMP C280 CONNECTOR ASSEMBLY 6631EL2001A 1 C290 COVER ASSEMBLY, BASE 3551EL2002A 1 C300 GUIDE, AIR 4974EL3004A 1 D100 BELT, POLY-V 4400EL1001A 1 D120 TUB ASSEMBLY, DRUM 3045EL1003A 1 D121 LIFTER 4432EL1003A 2 D122 SERVICE PARTS 383EEL3003A 1 D123 WASHER, DRAWING 1WZZEL3001A 1 D124 WASHER, DRAWING 1WZZFR4148A 1 D130 CABINET 3090EL1001B 1 SPONGE D131 CABINET 3090EL1001A 1 D140 CAPACITOR ASSEMBLY 6121EL2001B 1 D150 COVER ASSEMBLY, BACK 3551EL1003A 1 D151 HOLDER 4930EL1002A 1 D152 PACKING ASSEMBLY 3921EL1001A 1 D153 SUPPORTER, TOP TABLE 4980EL2005A 1 RIGHT TURN D155 SUPPORTER, TOP TABLE 4980EL2005B 1 LEFT D156 SUPPORTER, HOLDER 4980EL4001A 1 D157 SCREW, DRAWING 1SZZEL3002A 8 D160 GUIDE, AIR 4974EL3006A 1 D170 DUCT ASSEMBLY 5209EL1005B 1 D180 POWER CORD ASSEMBLY 6411ER1001K 1 D190 CAP, COVER 5006EL3010A 1 D200 HEATER ASSEMBLY 5301EL1002C 1 D201 THERMOSTAT ASSEMBLY 6931EL3001D 1 D210 HOLDER 4930EL3020A 1 D220 FRAME, BODY 3210EL1001A 1 D230 FRAME, TOP 3210EL1003A 2
LOC DESC TD-C70140E QTY REMARKS
CAUTION : Before replacing any part of these components read carefully the safety precautions in this manual
Nate : S (Safety Parts), AL (Alternative Parts) LG MODEL : TD-C70140E
Page 44
P/No.:3828EL9001CJUL. 2005 PRINTED IN KOREA
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