Thank you for purchasing LG Variable Frequency Drives!
SAFETY INSTRUCTIONS
Always follow safety instructions to prevent accidents and potential hazards from occurring.
In this manua l, safety messages are classified as follows:
WARNING
CAUTION
Throughout this manual we use the following two illustrations to make you aware of safety considerations:
Identifies potential hazards under certain conditions.
Read the message and follow the instructions carefully.
Keep operating instructions handy for quick reference.
Read this manual carefully to maximize th e performance of SV-iC5 series inverter and ensure its safe use.
Identifies shock hazards under certain conditions.
Particular attention should be directed because dangerous voltage may be present.
Improper operation may result in serious personal injury or death.
Improper operation may result in slight to medium personal injury
or property damage.
WARNING
Do not remove the cover while power is applied or the unit is in operation.
Otherwise, electric shock could occur.
Do not run the inverter with the front cover removed.
Otherwise, you may get an electric shock due to high voltage terminals or charged capacitor
exposure.
Do not remove the cover except for periodic inspections or wiring, even if
the input power is not applied.
Otherwise, you may access the charged circuits and get an electric shock.
Wiring and periodic inspections should be performed at least 10 minutes
after disconnecting the input power and af ter checki ng the DC link voltage
is discharged with a meter (below DC 30V).
Otherwise, you may get an electric shock.
Operate the switches with dry hands.
Otherwise, you may get an electric shock.
Do not use the cable when its insulating tube is damaged.
Otherwise, you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or
i SV-iC5
Important User Information
pinching.
Otherwise, you may get an electric shock.
CAUTION
Install the inverter on a non-flammable surface. Do not place flammable
material nearby.
Otherwise, fire could occur.
Disconnect the input power if the inverter gets dama ge d.
Otherwise, it could result in a secondary accident and fire.
After the input power is applied or removed, the inverter will remain hot for
a couple of minutes.
Otherwise, you may get bodily injuries such as skin-burn or damage.
Do not apply power to a damaged inverter or to an inverter with parts
missing even if the installation is complete.
Otherwise, electric shock could occur.
Do not allow lint, paper, wood chips, dust, metallic chip s or other foreign
matter into the drive.
Otherwise,fire or accidentcould occur.
OPERATING PRECAUTIONS
(1) Handling and installation
Handle according to the weight of the product.
Do not stack the inverter boxes higher than the number recommended.
Install according to instructions specified in this manual.
Do not open the cover during delivery.
Do not place heavy items on the inverter.
Check the inverter mounting orientation is correct.
Do not drop the inverter, or subject it to impact.
Use the Type 3 grounding method for 200 V Class (Ground impedance: Below 100 ohm).
Take protective measures against ESD (Electrostatic Discharge) before touching the pcb for inspection or
installation.
Use the inverter under the following environmental conditions:
-10 ~ 50℃ (non-freezing), Ambient 40°C for models SV004iC5-1,
SV004iC5-1F, SV008iC5-1, and SV008iC5-1F (UL 508C)
90% RH or less (non-condensing)
- 20 ~ 65 ℃
Max. 1,000m above sea level, Max. 5.9m/sec2 (0.6G) or less
Environment
Surrounding
temperature
Relative
humidity
Storage
temperature
Location Protected from corrosive gas, combustible gas, oil mist or dust
Altitude,
Vibration
ii SV-iC5
Important User Information
(2) Wiring
Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the output of the inverter.
The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the
motor.
Incorrect terminal wiring could result in the equipment damage.
Reversing the polarity (+/-) of the terminals could damage the inverter.
Only authorized personnel familiar with LG inverter should perform wiring and inspections.
Always install the inverter before wiring. Otherwise, you may get an electric shock or have bodily injury.
(3) Trial run
Check all parameters prior to operation. Changing parameter values might be required depending on the load.
Always apply permissible range of voltage to the each terminal as indicated in this manual. Otherwise, it could
lead to inverter damage.
(4) Operation precautions
When the Auto restart function is selected, stay away from the equipment as a motor will restart suddenly after
a fault stop.
The Stop key on the keypad is valid only when the appropriate function setting has been made. Prepare an
emergency stop switch separately.
If a fault reset is made with the reference signal present, a sudden start will occur. Check that the reference
signal is turned off in advance. Otherwise an accident could occur.
Do not modify or alter anything inside the inverter.
Motor might not be protected by electronic thermal function of inverter.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.
Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment
may be affected.
In case of input voltage unbalance, install AC reactor. Power Factor capacitors and generators may become
overheated and damaged due to potential high frequency noise transmitted from inverter.
Before operating unit and prior to user programming, reset user parameters to default settings.
Inverter can easily be set to high-speed operations. Verify capability of motor or machinery prior to operating
unit.
Stopping torque is not produced when using the DC-Break function. Install separate equipment when stopping
torque is needed.
(5) Fault prevention precautions
Provide a safety backup such as an emergency brake which will prevent the machine and equipment from
hazardous conditions if the inverter fails.
(6) Maintenance, inspection and parts replacement
Do not conduct a megger (insulation resistance) test on the control circuit of the inverter.
Refer to Chapter 13 for periodic inspection (parts replacement).
(7) Disposal
Handle the inverter as an industrial waste when disposing of it.
(8) General instructions
Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a
cover or partially open. Never run the inverter like this. Always place the cover with circuit breakers and follow
this instruction manual when operating the inverter.
iii SV-iC5
Manual outline
Important User Information
The purpose of this manual is to provide the user with the necessary information to install, program, start up and
maintain the SV-iC5 series inverter.
To assure successful installation and operation, the material presented must be thoroughly read and understood
before proceeding.
This manual contains…
Chapter Title Description
1 Basic information
& precautions
2 Installation Provides instructions on how to install the SV-iC5 inverter.
3 Wiring Provides instructions on how to wire the SV-iC5 inverter.
4 Basic
configuration
5 Programming
keypad
6 Basic operation Provides instructions for quick start of the inverter.
7 Function list Outlines the parameter information of the SV-iC5 such as
8 Control block
diagram
9 Basic functions Provides information for basic functions in the SV-iC5
10 Advanced
Provides general information and precautions for safe and
optimum use of the SV-iC5 series inverter.
Describes how to connect the optional peripheral devices to
the inverter.
Illustrates keypad features and display.
description, type, units, factory defaults, minimum/maximum
setting.
Shows control flow to help users easily understand operation
mode.
Indicates advanced functions used for system application.
functions
11 Monitoring Gives information on the operating status and fault
information.
12 Protective
functions
13 Troubleshooting
& maintenance
14 Specifications Gives information on Input/Output rating, control type and
iv
Outlines protective functions of the SV-iC5.
Defines the various inverter faults and the appropriate action
to take as well as general troubleshooting information.
more details of the SV-iC5 inverter.
SV-iC5
Table of Contents
Table of Contents
1. Basic information and precautions.....................................................................1-1
1.1 Important precautions..................................................................................................... 1-1
14.1 Technical data ............................................................................................................14-1
14.2 Temperature Derating Information.................................................................................14-3
DECLARATION OF CONFORMITY.................................................................................... i
vii SV-iC5
Table of Contents
viii SV-iC5
g
g
r
1. Basic information and precautions
1.1 Important precautions
1. Basic information & precautions
Unpacking and
inspection
Inspect the inverter for any damage that may have occurred during shipping. To verify the
inverter unit is the correct one for the application you need, check the inverter type, output
ratings on the nameplate and the inverter is intact.
Inverter Type
Input power Ratin
Output Power Ratin
Inverter Capacity (HP/kW)
Bar Code
Serial Numbe
Type of the inverter
SV 004 iC5 -1 F
Motor rating Series Name Input EMI Filter option
Built-in
Filter
-
N/A
LG
Inverter
004 0.4 [kW] F
008 0.75 [kW]
015 1.5 [kW]
Single phase
standard inverter
(200V)
-
Single
1
phase
022 2.2 [kW]
Accessories
If you have found any discrepancy, damage, etc., contact your sales representative.
Preparations of
instruments and
Instruments and parts to be prepared depend on how the inverter is operated. Prepare equipment
and parts as necessary.
parts required
for operation
Installation To operate the inverter with high performance for a long time, install the inverter in a proper place in
the correct direction and with proper clearances (Refer to 2. Installation, P 2-1).
Wiring Connect the power supply, motor and operation signals (control signals) to the terminal block. Note
that incorrect connection may damage the inverter and peripheral devices (Refer to 3. Wiring,
P 3-1).
1-1 SV-iC5
1. Basic information & precautions
r
1.2 Product Details
1.2.1 Appearance
Status LED
Display Window
Keypad
Potentiometer
1.2.2 View without the front cover
Refer to Page 1-3 for front cover removal.
Front Cover:
Remove it when
wiring and changing
parameter setting.
Bottom Cover:
Remove it when
wiring input powe
and motor.
STOP/RST
Button
Body slot: When front
cover is pulled back till
this line and lifted up, it
can be removed from
main body. See Page 1-3
Inverter Nameplate
Inverter Ground Terminal
☞Caution: Remove the
bottom cover to access
the terminal.
RUN Button
NPN/PNP
Select Switch
4-Way button for
parameter setting
(Up/Down/Left/Right key)
Analog
Input/Output
Terminal
1-2 SV-iC5
1. Basic information & precautions
1.3 Removal and reinstallation
1.3.1 Removal of the front cover
To change parameter setting: Press the pattern with a finger slightly as 1) and
push it downward as 2). Then 4-way button will appear. Use this button for
parameter setting and changing the value.
1)2)
1. Press here gently
4-Way Button
2. Push it down
Side slot
Removal for wiring: The method is the same as shown in 1. Hold both sides of the
cover and lift upward to completely remove from the main body.
1)2)
Parallel!
2. Hold both
sides of this
part
1. Push down
the cover until
cover top
matches the
side slot.
1-3 SV-iC5
3. Lift it up to
remove.
1. Basic information & precautions
Removal for wiring input power and terminals: After removing the front cover, lift
the bottom cover up to disconnect.
☞Note: Input
Power Terminals
name is labeled
here.
To access control terminals: after finishing power terminal wiring, reinstall the
bottom cover and then start wiring control terminals.
☞Note : Use the recommended size of the cable as indicated in this manual ONLY.
Using larger size cable may lead to mis-wiring or damage the insulation.
1-4 SV-iC5
☞Note: Control
Terminals name
is labeled here.
2. Installation
2. Installation
2.1 Installation precautions
CAUTION
Handle the inverter with care to prevent damage to the plastic components. Do not hold the inverter by the front
cover. It may fall off.
Install the inverter in a place where it is immune to vi brati on (5.9 m/s2 or less). The inverter is under great influence
of ambient temperature.
Install in a location where temperature is within the permissible range (-10~50°C)
Temperature is 50°C. Models SV004iC5-1, SV004iC5-1F, SV008iC5-1, and SV008iC5-1F can be used in
Ambient 40°C. (UL 508C)
`
The inverter will be very hot during operation. Install it on a non-combustible surface.
Mount the inverter on a flat, vertical and level surface. Inverter orientation must be vertical (top up) for proper heat
dissipation. Also leave sufficient clearances around the inverter.
10cm Min
5cm
<Ambient Temp Checking Location>
5cm
5cm
Leave space enough to
allow cooled air flowing
easily between wiring
duct and the unit
. Maximum Surrounding Air
Cooling air
Protect from moisture and direct sunlight.
Do not install the inverter in any environment where it is exposed to waterdrops, oil mist, dust, etc. Install the
inverter in a clean place or inside a “totally enclosed” panel which does not accept any suspended matter.
2-1 SV-iC5
5cm
Min
5cm
Min
Ventilating fan
10cm Min
2. Installation
When two or more inverters are installed or a ventilation f an is mounted in inverter panel, the inverters and ve ntilation
fan must be installed in proper positions with extreme care taken to keep the ambient temperature of the inverters
below the permissible value. If they are installed in improper pos itions, the ambient tem perature of the inverters will ris e
and ventilation effect will be reduced.
Install the inverter using screws or bolts to insure the inverter is firmly fastened.
< For installing multiple inverters in panel>
Heat
(NG)
☞ Note : Take caution on proper heat ventillation when installing inverters and fan in a panel.
Air flow
2-2 SV-iC5
2.2 Dimensions
0.4, 0.75 kW (1/2~1 HP)
2. Installation
D
W
H
Dimension004iC5-1 004iC5-1F 008iC5-1 008iC5-1F
W 79 79 79 79
H 143 143 143 143
D 143 143 143 143
Weight
(Kg)
0.87 0.95 0.89 0.97
2-3 SV-iC5
2. Installation
1.5, 2.2 kW (2~3HP)
W
D
Dimension015iC5-1 015iC5-1F 022iC5-1 022iC5-1F
W 156 156 156 156
H 143 143 143 143
H
D 143 143 143 143
Weight
(Kg)
2-4 SV-iC5
1.79 1.94 1.85 2
V
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A
3. Wiring
3.1 Terminal wiring
3. Wiring
P4 P5 VR V1 CM I
30A 30B 30C MO EXTG P24 P1 P2 CM P3
Terminal
P1
P2
P3
P4
P5
P24
VR
1
I
CM
AM
CM
MO
EXTG
30A
30B
30C
Features
FX : Forward run
Multi-
function
input
terminal
24V power for P1-P5
12V power supply for potentiomete
0-10V Analog Input terminal
0-20mA Analog Input terminal
Common Terminal for P1-P5, AM, P24
Multi-function Analog output terminal ( 0 ~ 10V)
Common terminal for AM terminal
Multi-function open collector output terminal
Ground T/M for MO
Multi-function relay
output terminal
RX : Reverse run
BX : Emergency stop
JOG : Jog operation
Initial setting
RST : Fault reset
contact output
B contact output
30A 30B Common
Single phase AC
input
200V ~ 230V
Motor
3-1 SV-iC5
Common
bar
L1
L2
P
P1
N
U
V
W
G
AC line
voltage
input
Terminal
for
Inverter
DC P/S
Terminal
for
motor
Earth
Ground
L1
L2
PP1
U
V
W
N
CLASS B
EMI FILTER
(Option)
3. Wiring
3.2 Specifications for power terminal block wiring
Make sure the input power is off before wiring.
When power supply is switched off following operation, wait at least 10
minutes after LED keypad display is off before you start working on it. If tester
is available, check the voltage between P1 and N terminals. Wiring should be
performed after verifying that input voltage in inverter DC circuitry is all
exhausted.
Applying input power supply to the output terminals U, V and W causes
internal inverter damage.
Use ring terminals with insulated caps when wiring the input power and motor
wiring.
Do not leave wire fragments inside the inverter. Wire fragments can cause
faults, breakdowns and malfunctions.
Never short P1 or P and N terminals. Shorting terminals may cause internal
inverter damage.
Do not install a power factor capacitor, surge suppressor or RFI filters in the
output side of the inverter. Doing so may damage these components.
3-2 SV-iC5
WARNING
Use the Type 3 grounding method (Ground impedance: Below 100ohm).
Use the dedicated ground terminal to ground the inverter. Do not use the
screw in the case or chassis, etc for grounding.
3. Wiring
☞ Note : Remove front and bottom cover before starting grounding.
☞ Caution : Follow the specifications below when grounding the inverter.
V1 0-10V Analog Voltage input 22 AWG, 0.3 mm2 0.4
I 0-20mA Analog Current input 22 AWG, 0.3 mm2 0.4
AM Multi-function Analog output 22 AWG, 0.3 mm2 0.4
MO Multi-function open collector
EXTG Ground T/M for MO 20 AWG, 0.5 mm2 0.4
P24 24V Power Supply for P1-P5 20 AWG, 0.5 mm2 0.4
30A 20 AWG, 0.5 mm2 0.4
30B
30C 30A, B Common 20 AWG, 0.5 mm2 0.4
☞Note: Tie the control wires more than 15cm away from the control terminals. Otherwise, it interferes
front cover reinstallation.
☞Note: When you use external power supply for multi-function input terminal (P1~P5), apply voltage
more than 12V to activate.
3-4 SV-iC5
3.4 PNP/NPN selection and connector for communication option
1. When using P24
[NPN]
24X
CM
3. Wiring
S4
24I
Resistor
FX
CM
Resistor
CPU
Resistor
CM
CM
S4
24I
Resistor
2. When using 24V
external power
supply [PNP]
24X
FX
CM
Resistor
CPU
Resistor
CM
2. Communication Option
Card Connector: Install
Communication option card
here.
☞Note: MODBUS RTU option card is available for SV-iC5. Refer to MODBUS RTU option card manual for
more details.
3-5 SV-iC5
3. Wiring
Notes:
3-6 SV-iC5
4. Basic configuration
4. Basic configuration
4.1 Connection of peripheral devices to the inverter
The following devices are required to operate the inverter. Proper peripheral devices must be selected and correct
connections made to ensure proper operation. An incorrectly applied or installed invert er can result in system malfunction
or reduction in product life as well as component damage. You must read and understand this manual thoroughly before
proceeding.
AC Supply Source
MCCB or Earth leakage
circuit breaker (ELB)
Magnetic Contactor
Use the power supply within the permissible
range of inverter input power rating. (See
14.Specifications)
Select circuit breakers with care. A large inrush
current may flow in the inverter at power on.
Install it if necessary. When installed, do not use it
for the purpose of starting or stopping. Otherwise,
it could lead to reduction in product life.
The reactors must be used when the power factor
AC/DC Reactors
Installation and wiring
To motor
4-1 SV-iC5
is to be improved or the inverter is installed near a
large power supply system (1000kVA or more and
wiring distance within 10m)
To operate the inverter with high performance for
a long time, install the inverter in a proper place in
the correct direction and with proper clearances.
Incorrect terminal wiring could result in the
equipment damage.
Do not connect a power factor capacitor, surge
suppressor or radio noise filter to the output side
of the inverter.
4. Basic configuration
4.2 Recommended MCCB, Earth leakage circu it breaker (ELB) and Magnetic contactor specification
Model MCCB/
ELB(LG)
004iC5-1, 1F ABS33b, EBS333 GMC-12
008iC5-1, 1F ABS33b, EBS333 GMC-18
015iC5-1, 1F ABS33b, EBS333 GMC-25
022iC5-1, 1F ABS33b, EBS333 GMC-32
4.3 Recommendable AC/DC Reactor
Magnetic
Contactor
Model AC input fuse AC reactor DC reactor
004iC5-1, 1F 10A 2.13mH, 5.7A 7.00mH, 5.4A
008iC5-1, 1F 20A 1.20mH, 10A 4.05mH, 9.2A
015iC5-1, 1F 30A 0.88mH, 14A 2.92mH, 13 A
Note
022iC5-1, 1F 40A 0.56mH, 20A 1.98mH, 19 A
4-2 SV-iC5
5. Programming Keypad
5.1 Keypad features
5. Programming keypad
Display
FWD/REV LED
7 Segment LED
Display
FWD Lit during forward run
REV Lit during reverse run
7-Segment
(LED Display)
Keys
Displays operation status and parameter information
Buttons
RUN
STOP/RST
4-WAY BUTTON
Potentiometer
Blinks when a fault occurs
RUN Used to give a run command
STOP/RST STOP : Stop the operation RST : Reset faults
4-WAY BUTTON Programming keys (UP/Down/Left/Right arrow and Prog/Ent keys)
S UP Used to scroll through codes or increase parameter value
T Down Used to scroll through codes or decrease parameter value
W Left Used to jump to other parameter groups or move a cursor to the left to change the
parameter value
XRight Used to jump to other parameter groups or move cursor to the right to change the
parameter value
z
Prog/Ent
key
Potentiometer Used to change the value of run frequency
5-1 SV-iC5
Used to set the parameter value or save the changed parameter value
5. Programming keypad
5.2 Alpha-numeric view on the LED keypad
0
1
2
3
4
A
B
C
D
E
K
L
M
N
O
U
V
W
X
Y
5
6
7
8
9
F
G
H
J
I
P
Q
R
S
T
Z
5-2 SV-iC5
5. Programming keypad
g
g
5.3 Moving to other groups
There are 4 different parameter groups in SV-iC5 series as shown below.
Drive group
Drive group Basic parameters necessary for the inverter to run. Parameters such as Target
Function group 1 Basic function parameters to adjust output frequency and voltage.
Function group 2 Advanced function parameters to set parameters for such as PID Operation
Function
roup 1
frequency, Accel/Decel time are settable.
and second motor operation.
Function
roup 2
I/O group
I/O (Input/Output)
group
Parameters necessary to make up a sequence using Multi-function
input/output terminal.
Moving to other parameter groups
is only available in the first code of each group as
the figure shown below.
Moving to other groups using the Right (X) key Moving to other groups using the Left (W) key
*
Drive group
Function
group 2
I/O group
*
Drive group
Function
group 2
Function
group 1
I/O group
Function
group 1
* Target frequency can be set at 0.0 (the 1
The changed frequency will be displayed after it is changed.
5-3SV-iC5
st
code of drive group). Even though the preset value is 0.0, it is user-settable.
5. Programming keypad
r
f
How to move to other groups at the 1st code of each group.
-. The 1
st
code in Drive group “0.0” will be displayed when AC input power is applied.
1
-. Press the right arrow (X) key once to go to Function group 1.
-. The 1
st
code in Function group 1 “F 0” will be displayed.
2
-. Press the right arrow (X) key once to go to Function group 2.
-. The 1
st
code in Function group 2 “H 0” will be displayed.
3
-. Press the right arrow (X) key once to go to I/O group.
-. The 1
st
code in I/O group “I 0” will be displayed.
4
-. Press the right arrow (X) key once again to return to Drive group.
5
-. Return to the 1
st
code in Drive group “0.0”.
♣ If the left arrow key (W) is used, the above will be executed in the reverse order.
How to move to other groups from any codes other than the 1st code
Drive group
Function
group 1
When you would like to move from the F 15 to function group 2
-. In F 15, press the Left (W) or Right arrow (X) key. Pressing the key goes to the first code of
1
the group.
st
-. The 1
code in function group 1 “F 0” is displayed.
2
-. Press the right arrow (X) key.
Pressing left o
right arrow key in
any code will return
to first code o
each group.
Function
group 2
3
-. The 1
st
code in function group 2 “H 0” will be displayed.
5-4 SV-iC5
5.4 How to change the codes in a group
Code change in Drive group
5. Programming keypad
-. In the 1st code in Drive group “0.0”, press the
Up (S) key once.
-. The 2nd code in Drive group “ACC” is
displayed.
-. Press the Up (S) key once.
-. The 3rd code “dEC” in Drive group is
displayed.
-. Keep pressing the Up (S) key until the last
code appears.
-. The last code in Drive group “drC” is
displayed.
-. Press the Up (S) key again.
Drive group
1
2
3
4
5 -. Return to the first code of Drive group.
♣Use Down (T) key for the opposite order.
Code change in Function group 1
When moving from the “F 0” to the “F 15” directly
Function
group 1
1
2
3
4
5 -. Moving to F 15 has been complete.
-. Press the Prog/Ent (z) key in “F 0”.
-. 1 (the code number of F1) is displayed. Use the
Up (S) key to set to 5.
-. “05” is displayed by pressing the Left (W) key
once to move the cursor to the left. The numeral
having a cursor is displayed brighter. In this case, 0
is active.
-. Use the Up (S) key to set to 1.
-. 15 is set.
-. Press the Prog/Ent (z) key once.
♣Function group 2 and I/O group are settable with the same setting.
5-5SV-iC5
5. Programming keypad
For changing code from any codes other than F 0
When moving from F 1 to F 15 in Function group 1.
1
2 -. Moving to F15 has been complete.
♣The same rule applies to Function group 2 and I/O group.
-. In F 1, continue pressing the Up (S) key until
F15 is displayed.
♣Note:Some codes will be skipped in the middle of increment (S)/decrement (T) for code change. That is
because it is programmed that some codes are intentionally left blank for future use or the codes user does not
use are invisible.For example, when F23 [High/low frequency limit select] is set to “O (No) ”, F24 [High frequency
limit] and F23 [Low frequency limit] are not displayed during code change. But When F23 is set to “1(Yes)”, F23
and F24 will appear on the display.
5-6 SV-iC5
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