LG RZ-60PY10 Schematic

PLASMA TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : RF-043B

MODEL : RZ-60PY10

website:http://biz.LGservice.com

e-mail:http://www.LGEservice.com/techsup.html

- 2 -

CONTENTS

SAFETY PRECAUTIONS ...................................................................................3

DESCRIPTION OF CONTROLS .........................................................................4

SPECIFICATIONS .............................................................................................14

ADJUSTMENT INSTRUCTIONS ......................................................................16

TROUBLE SHOOTING GUIDE..........................................................................21

BLOCK DIAGRAM.............................................................................................32

EXPLODED VIEW..............................................................................................34

EXPLODED VIEW PARTS LIST........................................................................35

REPLACEMENT PARTS LIST...........................................................................36

SCHEMATIC DIAGRAM ........................................................................................

PRINTED CIRCUIT BOARD ..................................................................................

- 3 -

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during
the servicing of a receiver whose chassis is not isolated from
the AC power line. Use a transformer of adequate power rating
as this protects the technician from accidents resulting in
personal injury from electrical shocks.

It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this monitor is blown, replace
it with the specified.

When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source,
connect an electrical jumper across the two AC plug prongs.
Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
ohm-meter lead in turn to each exposed metallic parts such as
antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC
voltmeter with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC
voltage measurements for each exposed metallic part. Any
voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.

Leakage Current Hot Check circuit

1.5 Kohm/10W

To Instrument's
exposed
METALLIC PARTS

Good Earth Ground
such as WATER PIPE,
CONDUIT etc.

AC Volt-meter

IMPORTANT SAFETY NOTICE

0.15uF

- 4 -

DESCRIPTION OF CONTROLS

Remote Control Key Functions

Remote Control Key Functions

- When using the remote control aim it at the remote control sensor of the set.

- There's maybe a defect in consecutive operation of remote control in specified brightness according to this set feature.

123
456

789

0

DVD

STB

AUDIO

MODE

POWER

MUTE

TV/AV

MULTIMEDIA

ARC

SSM

Q.VIEW

PSM

FAVOURITE

MENU

PIP PR-

REVEAL

LIST

PLAY

REW FF SKIP

PAUSE STOP

RECORD

SPLIT ZOOM

SLEEP

I/II

WIN.SIZE

WIN.POSITION

PIP INPUT

PIP PR+ SWAP

OK

PIP/DW

EXIT

PR

VOL

CABLE

VCR

?

TV

TEXT/

Displays the selected device.

TV/AV

Selects the TV, AV, Component, RGB

or DVI modes.

MODE

Selects another device.

NUMBER buttons

PIP/DW

Switches the sub picture on or off.

Selects PIP or DW modes.

PIP PR + /-

Selects a program for the sub picture.

SWAP

Alternates between main and sub pic-

ture.

PIP INPUT

Selects the input mode for the sub pic-

ture.

WIN.SIZE

Adjusts the sub picture size.

WIN.POSITION

Moves the sub picture to

DD/ EE

or FF/

GG

direction.

OK

accepts your selection or displays the
current mode.

DD/ EE

or FF/

GG

Adjusts menu settings.
Selects menu item.

POWER

Switches the set on from standby or
off to standby.

ARC

Changes the picture format.

MUTE

Switches the sound on or off.

Q.VIEW

Returns to the previously viewed
programme.

SSM

To select the sound appropriate to
your viewing programme character.

VOL +/- (Volume Up/Down)

Increases/decreases sound level.

PR +/- (Programme Up/Down)

Selects a programme.

EXIT

Clears all on-screen displays and
returns to TV viewing from any
menu.

DVD BUTTONS

Controls a LG DVD player.

SLEEP

Sets the sleep timer.
I/II

Selects the language during dual lan­guage broadcast.
Selects the sound output.

TEXT/*(option)

These buttons are used for teletext.
For further details, see the ‘Teletext’
section.

Note : In teletext mode, the PIP PR
+/-, SWAP and PIP INPUT buttons are

used for teletext function.

MULTIMEDIA

Selects the Component, RGB or DVI

modes.

FAVOURITE

Selects a favorite programme.

PSM

Adjusts the factory preset picture

according to the room.

MENU

Displays on screen menus one by one.

Exits the current menu.

Memorizes menu changes.

VCR BUTTONS

Controls a LG video cassette

recorder.

LIST

Displays the program table.

SPLIT ZOOM

Enlarge the screen with regular

ration.

- 5 -

<Front Panel Controls>

TV/AVON/OFF MENU VOL PR

- Shown is a simplified representation of the set.

- Here shown may be somewhat different from your set.

Main Power Button

Remote Control Sensor

TV/AV Button

Selects the TV, AV, Component,

RGB or DVI modes. If OSD is dis-

played, selects menu item.

MENU

Displays on screen menus one by one.

Exits the current menu.

Memorizes menu changes.

DD/ EE

(Programme Up/Down)

selects a programme or a menu item.
switches the set on from standby.

FF/ GG

(Volume Up/Down)

adjusts the volume.
adjusts menu settings.

Power Standby Indicator

Illuminates red in standby
mode, Illuminates green
when the set is turned on

- 6 -

Antenna

REMOTE

CONTROL

RS-232C INPUT DVI INPUT

(CONTROL/SERVICE)

AC INPUT

AUDIO INPUT RGB INPUT

Y P

B PR L R

L

(MONO)

R

COMPONENT

S-VIDEO VIDEO AUDIO

AUDIO

AV4

AV1 AV2 AV3

<Back Panel>

1. REMOTE CONTROL

2. RS-232C INPUT(CONTROL/SERVICE) PORT

Connect to the RS-232C port on a PC.

3. DVI INPUT / AUDIO INPUT / RGB INPUT

Connect the monitor output socket of the PERSONAL COM­PUTER to this socket.

Note: If you want to use RGB/DVI audio, we strongly recom­mend that you use the cable that has a core, or the EMI Fillter
core along with separete cable.

4. COMPONENT INPUT

Connect DVD video outputs to Y, PB, PR of COMPONENT
INPUT and audio outputs to Audio sockets of AUDIO INPUT.

AUDIO/VIDEO IN SOCKETS (AV4)

Connect the audio/video out sockets of external equipment to
these sockets.

S-VIDEO/AUDIO IN SOCKETS

Connect the S-VIDEO out socket of an VCR to the S-VIDEO
socket.
Connect the audio out sockets of the VCR to the audio sock­ets as in AV4.

5. ANTENNA INPUT

6. EURO SCART SOCKET

Connect the euro scart socket of the VCR to these sockets.

7. POWER CORD SOCKET

This Monitor operates on an AC power. The voltage is indi­cated on the Specifications page. Never attempt to operate
the Monitor on DC power.

8. AUDIO/VIDEO IN SOCKETS (AV5)
S-VIDEO/AUDIO IN SOCKETS

6

8

S-VIDEOVIDEOAUDIO

AV 5

R

L/MONO

3 4 751 2

- 7 -

External Equipment V

External Equipment V

iewing Setups

iewing Setups

- Be careful for the bronze wire not to be bended in connecting to antenna input port.

Antenna Connection

Antenna

OL

RS-232C INPUT DVI INPUT

(CONTROL/SERVICE)

AC INPUT

AUDIO INPUT RGB INPUT

Y P

B PR L R

L

(MONO)

R

COMPONENT

S-VIDEO VIDEO AUDIO

AUDIO

AV4

AV1 AV2 AV3

Watching VCR

- When connecting the set to external equipment, match the colours of connecting ports (Video - yellow, Audio (L) - white, Audio
(R) -red).

- Connect the VIDEO INPUT socket (yellow) to the VIDEO INPUT on the set.

- If you have a mono VCR, connect the audio cable from the VCR to the AUDIO (L/MONO) input on the set.

- If you connect an S-VIDEO VCR to the S-VIDEO input, the picture quality is improved; compared to connecting a regular VCR
to the Video input.
Or, connect the Euro scart socket of the VCR to the Euro scart socket of the set.

- Use the orbiter function to Avoid having a fixed image remain on the screen for a long period of time. Typically a frozen still pic­ture from a VCR. (Refer to p. 25)
If a 4:3 picture format is used; the fixed image may remain visible on the screen.

- To avoid picture noise (interference), leave an adequate distance between the VCR and set.

Watching TV programmes

- Turn the set on and select the programme you
want.

Watching VCR

1. Use the TV/AV button on the remote control to

select

AV1, AV2, AV3, AV4 or AV5.

- If both S-VIDEO and VIDEO sockets have been
connected to the S-VHS VCR simultaneously, only
the S-VIDEO can be received.

2. Insert a video tape into the VCR and press the
PLAY button on the VCR.

(See VCR owner’s manual)

Apartments
(connecting to wall antenna socket)

Private house
(connecting to wall outdoor antenna)

outdoor antenna

wall antenna socket

VHF antenna

UHF antenna

RF coaxial wire (75 ohms)

< Back panel of the set >

< Back panel of the set >

< VCR >

- 8 -

Watching Cable TV

- After subscribing for a local cable TV station and installing a converter you can watch cable TV.

- For further information of cable TV, contact the local cable TV station.

To watch cable TV

1. Use the TV/AV button on the remote control to

select

AV1, AV2, AV3, AV4 or AV5.

2. Tune to cable service provided channels using
the cable box.

Watching external AV source

- When connecting the set to an external source, match the colours of AUDIO/VIDEO input jacks on the set with the output jacks
on the audio/video equipment: Video = yellow, Audio (Left) = white, Audio (Right) = red.
Or, connect the Euro scart socket of the VCR to the Euro scart socket of the set.

How to use

1. Use the TV/AV button on the remote control to

select

AV1, AV2, AV3, AV4 or AV5.

2. Operate the corresponding external equipment.
See external equipment operating guide.

R L

AUDIO VIDEO

R

< Back panel of the set >

< Cable box >

< Back panel of the set >

Camcorder

Video game set

- 9 -

Watching DVD

How to connect

Connect DVD video outputs to Y, PB, PR of COMPO­NENT INPUT and audio outputs to Audio sockets of
AUDIO INPUT.

How to use

1. Turn on the DVD player, and insert a DVD.

2. Use TV/AV or MULTIMEDIA button on the remote

control to select

Component. Refer to the DVD player's

manual for operating instructions.

• Component Input ports

You can get better picture quality if you connect
DVD player with component input ports as below.

Component ports of the

set

Y

PB

PR

Video output ports
of DVD player

Y
Y
Y
Y

Pb

B-Y

Cb

PB

Pr

R-Y

Cr
P

R

Antenna

ROL

RS-232C INPUT DVI INPUT

(CONTROL/SERVICE)

AUDIO INPUT RGB INPUT

Y P

B PR L R

L

(MONO)

R

COMPONENT

S-VIDEO VIDEO AUDIO

AUDIO

AV4

R

R

R

R

< Back panel of the set >

< DVD player >

- 10 -

Connecting PC

- To enjoy vivid picture and sound, connect a PC to the set.

- Avoid keeping a fixed image on the set’s screen for a long period of time. The fixed image may become permanently imprinted on
the screen; use a screen saver when possible.

- Connect PC to the RGB INPUT(PC INPUT) or DVI INPUT(DIGITALRGB INPUT) port of the set; change the resolution output of
PC accordingly.

- There might be a noise according to some resolution, vertical pattern, contrast or brightness in PC mode. Then change the PC
mode into other resolution or change the refresh rate into other rate or adjust the brightness and contrast on the menu until the
picture is clean. If the refresh rate of the PC graphic card can not be changed, change the PC graphic card or consult it to the
manufacturer of the PC graphic card.

- The synchronization input form for Horizontal and Vertical frequencies is separate.

Setup Instructions to Connect a PC to your set

- We recommend using 1024x768, 60Hz for the PC mode, they provide the best picture quality.

- If the resolution of PC is over UXGA, there will be no picture on the set.

- Connect the signal cable from the monitor output port of the PC to the RGB INPUT port of the set or the signal cable from the DVI
output port of the PC to the DVI INPUT port on the set.

- Connect the audio cable from the PC to the Audio input on the set. (Audio cables are not included with the set).

- If using a sound card, adjust PC sound as required.

- This set apply a VESAPlug and Play Solution. The set provides EDID data to the PC system with a DDC protocol. The PC adjusts
automatically to use this set.

- DDC protocol is preset for RGB (Analog RGB), DVI (Digital RGB) mode.

- If required, adjust the set settings for Plug and Play functionally.

- If graphic card on the PC does not output analog and digital RGB simultaneously, connect only one of both RGB INPUT or DVI
INPUT to display the PC on the set.
If graphic card on the PC does output analog and digital RGB simultaneously, set the set to either RGB or DVI; (the other mode
is set to Plug and Play automatically by the set.)

- DOS mode may not work depending on video card if using a DVI-I cable.

n

R

PC Setup

1. Turn on the PC and apply power to the set.

2. Turn on the display by pressing the POWER button on
the set’s remote control.

3. Use the TV/AV or MULTIMEDIA button on the remote
control to select the RGB or DVI input source.

4. Set the resolution output of the PC to SXGA or under
(1280 x 1024, 60Hz). (Refer to p. 13)

< Back panel of the set >

32C INPUT DVI INPUT

OL/SERVICE)

AUDIO INPUT RGB INPUT

COMPONENT

Y P

S-VIDEO VIDEO AUDIO

AUDIO

B PR L R

(MONO)

L

AV4

A

R

- 11 -

Displayable Monitor Specification

Displayable Monitor Specification

RGB / DVI mode

Resolution

640x350

720x400

640x480

848x480

800x600

Horizontal

Frequency(KHz)

Vertical

Frequency(Hz)

852x480

832x624

1024x768

1360x768

1366x768

1152x864

1152x870

1280x960

1280x768

1280x1024

70.09

85.08

70.08

85.03

59.94

66.66

72.80

75.00

85.00

60.00

70.00

75.00

60.00

70.00

75.00

56.25 (RGB)

60.31

72.18

75.00

85.06

74.55

60.00

70.06

75.02

85.00

60.00

75.02

85.00

60.00

75.02

85.00

60.05

70.01

75.00

85.00

75.06

60.00

75.00

85.00

60.02

60.02

31.468

37.861

31.469

37.927

31.469

35.000

37.861

37.500

43.269

31.500

37.799

39.375

31.500

37.799

39.375

35.156

37.879

48.077

46.875

53.674

49.725

48.363

56.476

60.023

68.677

47.700

59.625

68.500

47.700

59.625

69.500

54.348

63.995

67.500

77.487

68.681

47.693

60.091

68.504

60.023

63.981

- 12 -

AS mark

LG TV

Owner’s Manual

1.5V

1.5V

Alkaline batteries

Power Cord

1 2 3
4 5 6
7 8 9

0

DVD

STB

AUDIO

MODE

POWER

MUTE

TV/AV

MULTIMEDIA

ARC

SSM

Q.VIEW

PSM

FAVOURITE

MENU

PIP PR-

REVEAL

LIST

PLAY

REW FF SKIP

PAUSE STOP

RECORD

SPLIT ZOOM

SLEEP

I/II

WIN.SIZE

WIN.POSITION

PIP INPUT

PIP PR+ SWAP

OK

PIP/DW

EXIT

PR

VOL

CABLE

VCR

?

TV

TEXT/

Remote Control handset

- Optional extras can be changed or modified for quality improvement without any notification new optional extras can be
added.

- Contract your dealer for buying these items.

Optional Extras

Accessories

Accessories

Video cables

Audio cables

6-RING SPACER

(Only RZ-60PY10/11 series)

2-TV bracket bolts

(Only RZ-60PY10/11 series

: 6-TV bracket bolts)

Desktop stand (optional)

Ceiling mounting bracket

Wall mounting bracket

(Only RZ-60PY10/11 series)

Tilt wall mounting bracket

(Only RZ-60PY10/11 series)

Tilt wall mounting bracket

404250 40 42 50

Ceiling mounting bracket

40

42

50

42

40

2-TV brackets

2-Wall brackets (optional)

- Secure the TV assembly by joinning it to a wall by using the TV/Wall brackets.

Joinning the TV assembly to the wall to protect the set tumbling

• After the set must be mounted on s desk top, install the TV brackets on the TV as shown.
Insert the 2 bolts and tighten securely, in the upper holes on the bracket.
Install the wall brackets on the wall with 4 bolts*, (not supplied with the product), as shown.
Match the height of the TV brackets and the wall brackets.
Check to be sure the brackets are tightened securely.

• Secure the TV assembly to the wall with strong strings or wound wire cables, (not supplied
with the product), as shown.

- 13 -

Installation Options

Installation Options

Desktop Pedestal Installation

• The set can be mounted on a desk as shown above. (For further information, refer to the optional 'Desktop Stand
Installation and Setup Guide'.)

• Speakers and speaker stands shown are optional, and are shown for example only.

• The set can be installed in different ways such as on a wall, or on a desktop etc.

Wall Mount: Horizontal Installation

• The set can be installed on a wall as shown above. (For further information, refer to the optional ‘Wall Mounting
Bracket Installation and Setup Guide’.)

• Speakers are optional, and are shown for illustration only.

To Mount on a Wall

Wall mount minimum allowable clearances for ade­quate ventilation.

To Install on a Desktop

Pedestal mount minimum allowable clearances for
adequate ventilation.

1. Put the RING SPACER in the holes of the bolts before con-

necting to the wall mounting bracket.

2. When you connect the wall mounting bracket to the set,
connect to it by using the bolts, (supplied with the product),
as shown.

• Install the RING SPACER with the bolts on the set as shown. (Only RZ-60PY10/11 series)

10cm

10cm

10cm

10cm

3cm

SPECIFICATIONS

NOTE : Specifications and others are subject to change without notice for improvement

.

- 14 -

V Application Range

This spec is applied to the 42”PDP TV used RF-043B Chassis.

V Specification

Each part is tested as below without special appointment.

1) Temperature : 25

¡ 5°C (77¡ 9°F)

2) Relative Humidity: 65¡ 10%

3) Power Voltage: Standard Input voltage (100V-240V~ 50/60Hz)
* Standard Voltage of each product is marked by models.

4) Specification and performance of each parts are followed each drawing and specification by part number in
accordance with BOM.

5)

The receiver must be operated for about 20 minutes prior to the adjustment

.

V Test and Inspection Method

1) Performance : LGE TV test method followed.

2) Demanded other specification

Safety: CE, IEC specification
EMC : CE, IEC

V General Specification

1. General Specification

Remark
Safety : IEC/EN60095
EMI : EN55013
EMS : EN55020

Model Name

RZ-60PY10

Market

EU

Remark

PDP

Maker : LG Chemical

LGE SPEC

Maker : LG(innotek)

Specification
50 inch wide Color Display Module
16:9
PDP60X5xxxx, RGB Closed Type
45% Total light transmittance (E- Mesh)

1) Temp : 0~40 deg

2) Humidity : 0~85%

1) Temp : -20~60 deg

2) Humidity : 0~85%
100 - 240V~, 50/60Hz

No

1
2
3
4
5

6

7

Item
Display Screen Device
Aspect Ratio
PDP Module
Screen Filter
Operating Environment

Storage Environment

Input Voltage

2. Model Specification

Item
Market
Broadcasting
Receiving system
Scart Jack (3EA)
Video Input (2EA)

S-Video Input(2EA)

Component Input(1EA)
RGB Input(1EA)
DVI Input(1EA)
Audio Input(4EA)
Wired Control

Specification
EU
PAL B/G/I/D/K, SECAM L/L’
Upper Heterodyne
PAL, SECAM
PAL, SECAM, NTSC

PAL, SECAM, NTSC

Y/Cb/Cr, Y/Pb/Pr
RGB-PC
DVI-PC
PC Audio, Component, AV(2EA)
Discrete IR

Remark

4 System :
PAL B/G/I/D/K, SECAM L, NTSC4.43,PAL60
4 System :
PAL B/G/I/D/K, SECAM L, NTSC4.43,PAL60

DVI-D
L/R Input

- 15 -

No

8

9
10
11
12

13

14
15
16
17
18