LG RAT375, RAS375F W, RAS125F Service Manual

MODEL: RAD125 (RAS125F)
SERVICE MANUAL
P/NO : AFN73250985 JANUARY, 2010
MODEL: RAD125 (RAS125F)
Website http://biz.lgservice.com
Internal Use Only
Mini Hi-Fi System
SERVICE MANUAL
1-1
[CONTENTS]
SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
PROGRAM DOWNLOAD GUIDE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SECTION 2. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• MECHANISM DECK SECTION (CDM-340) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
• SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
• PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
SECTION 3. ELECTRICAL PART
• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 3-14
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
• BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
• CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
• PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
SECTION 4. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot­ton swab should be used, taking care not to distort lens.
6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag
Drop impact
NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure
SECTION 1. GENERAL
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne­tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Resistor (1 MΩ)
Conductive Sheet
Resistor (1 MΩ)
Armband
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-5
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD no disc status
Remote control ‘2’ + Front ‘STOP’
push same timing during 5s
FLD ‘OP-0….
Move to appropriate position
and make changes
with Rmc ‘skip, mode, play’ key.
Press STOP key
FLD ‘write ok’
Remote control ‘Fwd skip’ +
Front ‘STOP’ push same timing
FLD ‘E2P CLR’
Completed
NAME
OPT 0 OPT 1 OPT 2 OPT 3 OPT 4 OPT 5 OPT 6 OPT 7 OPT 8 OPT 9
DETECT NEW EEPROM (OPTION EDIT SCREEN)
HEX
09 00 00 01 00 68 80 05 20 00
1-6
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be RAD125.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
↓← Insert usb device at usb function
READ
FIRMWARE
WRITE 00 .. 100
UPDATED
POWER OFF AUTOMATICALLY
When completed, remove usb device.
1-7
2. CD PROGRAM
Download program file name must be HB001_DATE_00.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
↓← Insert usb device at usb function
READ
FIRMWARE
FINISH
UPDATED
POWER OFF AUTOMATICALLY
When completed, remove usb device.
1-8
SPECIFICATIONS
• GENERAL
Power supply Refer to main label
Power consumption Refer to main label
Net Weight 3.5 kg
External dimensions (W x H x D) 202 x 307 x 278 mm
Bus Power Supply (USB) DC 5 V
500 mA
Operating conditions Temperature 5 °C ~ 35 °C,
Operation status: Horizontal
Operating humidity 5 % ~ 85 %
Laser Semiconductor laser, wavelength 650 nm
• TUNER FM/AM [MW]
FM Tuning Range (87.5 ~ 108.0) MHz or (87.50 ~ 108.00) MHz
FM Intermediate Frequency 128 kHz
AM Tuning Range (522 ~ 1 620) kHz, (520 ~ 1 710) kHz or
(522 ~ 1 710) kHz
AM Intermediate Frequency 45 kHz
• AMPLIFIER
Output Power 60 W + 60 W (4 Ω at 1 kHz, THD 10 %)
• CD
Frequency Response (40 ~ 20 000) Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• SPEAKERS
Front Speaker
Type 2 Way 2 Speaker
Impedance 4 Ω
Rated Input Power 60 W
Max. Input Power 120 W
Net Dimensions (W x H x D) 210 x 310 x 235 mm
Net Weight 2.6 kg
Designs and specifications are subject to change without prior notice
D
H
G
C
B
A
C
F
B
G
F
E
H
E
D
A
FRONT
SMPS
MAIN
USB
253
251
252
460
250
254
460
255L
256L
256R
255R
460
260L
460
264
451
A47
460
261
460
CABLE2
276
265
A26
460
460
A46
460
259
300
460
273
460
460
460
262
260R
A43
257
258A
258B
258C
274
A44
A42
SECTION 2. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION (RAD125)
2-1 2-2
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
2-3 2-4
• MECHANISM DECK SECTION (CDM-340)
018
439
014
013
017
019
026
015
431
020
A01
A02
001
002
003
016
036
010
012
012A
012A
012
432
432
037
A03
A26
SP : Non SVC Parts
2-5
• SPEAKER SECTION
1. FRONT SPEAKER (RAS125F)
A60
2-6
• PACKING ACCESSORY SECTION
825 FM Wire Antenna
900 Remote Control
803 Packing
803 Packing
808 Battery
802 Box
801 Instruction Ass'y
804 Bag
824 AM Loop Antenna
910
Battery Cover
3-1
SECTION 3. ELECTRICAL PART
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
1. POWER (SMPS)
No .3.7 VA
YES
Is the F901 normal? Replace the F901 (Use the same Fuse)
YES
NO
Is the BD901 normal? Replace the BD901
YES
NO
Is the TH901(TH902) normal? Replace the TH901
YES
NO
Is Vcc
(10 V ~ 18 V) supplied to
IC901 Pin7?
Is the D904 normal?
YES
NO
Check or Replace D904
Is there
about 2.5 V at
IC903 Pin1?
Replace the IC903
YES
NO
Is the D923 normal? Replace the D923
YES
NO
Is the D921 normal? Replace the D921
YES
NO
Is the D924 normal? Replace the D924
YES
NO
Is the D925 normal? Replace the D925
YES
NO
Is the D922 normal? Replace the D922
YES
NO
Power Line of I/O PCB is short
NO
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