LG PRHR063 INSTALLATION INSTRUCTIONS

INSTALLATION MANUAL
AIR CONDITIONER
www.lg.com
MFL32987320
Rev.02_022420
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
[
Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V.
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[
Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, KOREA
Original instruction
Copyright © 2017 - 2020 LG Electronics Inc. All Rights Reserved.
РУССКИЙ ЯЗЫК
ENGLISH
УКРАÏНСЬКА
ITALIANO ESPAÑOL
ҚАЗАҚ ТІЛІ
БЕЛАРУСКАЯ МОВА
FRANÇAIS DEUTSCH
OZBEK TILI
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
TIPS FOR SAVING ENERGY
2
ENGLISH
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
3
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Read the precautions in this manual carefully before operating the unit.
This symbol indicates that the Operation Manual should be read carefully.
This appliance is filled with flammable refrigerant. (for R32)
This symbol indicates that a service personnel should be handling this equipment with reference to the Installation Manual.
The following safety guidelines are intended to prevent unforeseen risks or damage from unsafe or incorrect operation of the appliance. The guidelines are separated into ‘WARNING’ and ‘CAUTION’ as described below.
This symbol is displayed to indicate matters and operations
!
that can cause risk. Read the part with this symbol carefully and follow the instructions in order to avoid risk.
WARNING
!
This indicates that the failure to follow the instructions can cause serious injury or death.
CAUTION
!
This indicates that the failure to follow the instructions can cause the minor injury or damage to the product.
WARNING
!
Installation
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
SAFETY INSTRUCTIONS
4
ENGLISH
• The appliance shall be installed in accordance with the national wiring regulation.
• Compliance with national gas regulations shall be observed.
• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock or fire may result.
Ask the dealer or an authorized technician to install the HR unit.
- Improper installation by the user may result in water leakage,
electric shock, or fire.
• Always ground the product.
- There is risk of fire or electric shock.
• Make the connections securely so that the outside force of the cable may not be applied to the terminals.
- Inadequate connection and fastening may generate heat and
cause a fire.
• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install, remove, or re-install the unit by yourself (customer).
- There is risk of fire, electric shock, explosion, or injury.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not damage or use an unspecified power cord.
- There is risk of fire, electric shock, explosion, or injury.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed securely, dust or water
may enter the HR unit and fire or electric shock may result.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the
case edges.
• Safely dispose of the packing materials.
- Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
- Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
SAFETY INSTRUCTIONS
• Mechanical connections shall be accessible for maintenance purposes.
• When mechanical connectors are reused indoors, sealing parts shall be renewed. (for R32)
• When flared joints are reused indoors, the flare part shall be re­fabricated. (for R32)
• Be aware that refrigerants may not contain an odour.
Operation
• Do not store or use flammable gas or combustibles near the HR Unit.
- There is risk of fire or failure of product.
• Do not touch the power switch with wet hands.
- There is risk of fire, electric shock, explosion, or injury.
• Keep any required ventilation openings clear of obstruction.
• Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer.
• Do not pierce or burn refrigerant cycle part.
CAUTION
!
Installation
• Do not install a HR unit in a space where persons exists such as living room, office or meeting room with not only low but also open ceiling.
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
• Any person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate from an industry accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an industry recognized assessment specification. (for R32)
• The installation of pipe-work shall be kept to a minimum.
• Pipe-work shall be protected from physical damage.
5
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SAFETY INSTRUCTIONS
6
ENGLISH
• A brazed, welded, or mechanical connection shall be made before opening the valves to permit refrigerant to flow between the refrigerating system parts.
• Dismantling the unit, treatment of the refrigerant oil and eventual parts should be done in accordance with local and national standards.
• Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of flammable refrigerants. (for R32)
Operation
• Avoid a place where rain may enter since the HR unit is for indoor.
- There is risk of property damage, failure of product, or electric
shock.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
- Children should be supervised to ensure that they do not play
with the appliance.
• The appliance shall be stored so as to prevent mechanical damage from occurring.
• Refrigerant tubing shall be protected or enclosed to avoid damage.
• Flexible refrigerant connectors (such as connecting lines between the indoor and outdoor unit) that may be displaced during normal operations shall be protected against mechanical damage.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
• To prevent the mixing of different types of refrigerants, be sure to check the type of refrigerant used in the outdoor unit.
TABLE OF CONTENTS
2 TIPS FOR SAVING ENERGY
3 SAFETY INSTRUCTIONS
8 FEATURES
10 INSTALLATION PART
11 INSTALLATION
11 Selection of the best location 11 Dimensional drawings 14 HR Unit Installation 17 Insulation 18 Wiring Connection 19 Electric Characteristics 20 HR Unit PCB 21 Setup the switch of HR Unit
28 COIL EXCHANGING METHOD
TABLE OF CONTENTS
7
ENGLISH
29 JOINT METHOD OF HR UNIT
FEATURES
Control Box
Connection Pipe (to outdoor unit)
Connection Pipe (to outdoor unit)
Connection Pipe (to indoor unit)
8
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FEATURES
Type of HR unit
Max. Connectable No. of Indoor Units
Max. Connectable No. of Indoor Units of a branch
Nominal Input
Net. Weight
Dimensions (WxHxD)
Casing
Connecting Pipes
Sound Absorbing Insulation Material
Current
Power Supply
Cooling [W]
Heating [W]
kg
lbs
mm
Inch
Indoor side
Outdoor side
Minimum circuit Amps(MCA)
Maximum fuse Amps(MFA)
Liquid Pipe [mm]
Gas Pipe [mm]
Liquid [mm]
Low Pressure
[mm]
High Pressure
[mm]
2 port HR unit 3 port HR unit 4 port HR unit
16 24 32
88 8
39.8
37.2
14.9 16.7 18.2
32.8 36.8 40.1
786 X 218 X 657
30.9 X 8.6 X 25.9
Galvanized steel plate
Ø 9.52 – Ø 6.35
Ø 15.88 – Ø 12.7
Ø 9.52 Ø 12.7 Ø 15.88
Ø 22.2 Ø 28.58 Ø 28.58
Ø 19.05 Ø 22.2 Ø 22.2
Polyethylene Foam
0.17
15
220-240 V~ 50/60 Hz
FEATURES
Control Box
Connection Pipe (to outdoor unit)
Connection Pipe (to outdoor unit)
Connection Pipe (to indoor unit)
9
ENGLISH
Type of HR unit
Max. Connectable No. of Indoor Units
Max. Connectable No. of Indoor Units of a branch
Nominal Input
Net. Weight
Dimensions (WxHxD)
Casing
Connecting Pipes
Sound Absorbing Insulation Material
Current
Power Supply
Cooling [W]
Heating [W]
kg
lbs
mm
Inch
Indoor side
Outdoor side
Minimum circuit Amps(MCA)
Maximum fuse Amps(MFA)
Liquid Pipe [mm]
Gas Pipe [mm]
Liquid [mm]
Low Pressure [mm]
High Pressure [mm]
6 port HR unit 8 port HR unit
48 64
88
75.9
72.1
27.2 30.7
60 67.7
1 113 X 218 X 657
43.8 X 8.6 X 25.9
Galvanized steel plate
Ø 9.52 – Ø 6.35
Ø 15.88 – Ø 12.7
Ø 15.88
Ø 28.58
Ø 22.2
Polyethylene Foam
0.27
15
220-240 V ~ 50/60 Hz
INSTALLATION PART
10
ENGLISH
INSTALLATION PART
- Installation Manual
- Hanging bolts (4 x M10 or M8), Nut(8 x M10 or M8), Flat washers(8 x M10)
- Reducers
[Unit : mm(inch)]
Type of HR unit
2 port
HR unit reducer
3 port/ 4 port/ 6 port/ 8 port
Liquid pipe
OD 15.88(5/8)
Ø 12.7(1/2)
OD 12.7(1/2) Ø 9.52(3/8)
Ø 6.35(1/4) OD 9.52(3/8)
Ø 9.52(3/8)
Gas pipe
High pressure
OD 19.05(3/4) Ø 15.88(5/8)
OD 12.7(1/2)
OD 22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)
OD 15.88(5/8) Ø 12.7(1/2)
Ø 12.7(1/2)
Ø 9.52(3/8)
Low pressure
OD 22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)
OD 15.88(5/8) Ø 12.7(1/2)
OD 28.58(1-1/8) Ø 22.2(7/8) Ø 19.05(3/4)
OD 19.05(3/4) Ø 15.88(5/8)
INSTALLATION
INSTALLATION
Selection of the best location
Select installation location of the HR unit suitable for following conditions
- Avoid a place where rain may enter since the HR unit is for indoor.
- Sufficient service space must be obtained.
- Refrigerant pipe must not exceed limited length.
- Avoid a place subject to a strong radiation heat from other heat source.
- Avoid a place where oil spattering, vapor spray or high frequency electric noise is expected.
- Install the unit at a place in which it is not affected by operation noise. (Installation within cell such as meeting room etc. may disturb business due to noise.)
- Place where refrigerant piping, drain piping and electrical wiring works are easy.
Dimensional drawings
11
ENGLISH
2 port / 3port / 4port HR unit
500
540
500
150 486 150
218
7
Inspection door (servicing space)
2
3
1
165
311
[Unit : mm]
100 more (Servicing space)
300 more
(Servicing space) (Servicing space)
300 more
(Servicing space)
126
147
6
38992 176
300 more
100 more (Servicing space)
450
(Servicing space)
more
54
55
19
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ENGLISH
INSTALLATION
6 port / 8 port HR unit
540
218
160
793
809
800
Inspection door (servicing space)
160
7
300 more
311
2
3
1
165
(Servicing space) (Servicing space)
300 more
(Servicing space)
6
126
147
92
389
[Unit : mm]
100 more (Servicing space)
300 more
100 more (Servicing space)
450
more
(Servicing space)
4
176
[Unit : mm]
Type of HR unit
No. Part Name<None>
3 port / 4 port 6 port / 8 port
2 port
Description
Low pressure Gas pipe
1
connection port High pressure Gas pipe
2
connection port
Ø 28.58 Brazing connection Ø 22.2 Brazing connection
Ø 22.2 Brazing connection Ø 19.05 Brazing connection
Ø 15.88 Brazing connection
3 Liquid pipe connection port
(In a type of 3 port HR unit,
Ø 9.52 Brazing connection
use Ø12.7)
Indoor unit Gas pipe
4
connection port Indoor unit Liquid pipe
5
connection port
Ø 15.88 – Ø 12.7 Brazing connection
Ø 9.52 – Ø6 .35 Brazing connection
Ø 15.88 – Ø 12.7 Brazing connection
Ø 9.52 – Ø 6.35
Brazing connection 6 Control box - ­7 Hanger metal Suspension bolt M10 or M8 Suspension bolt M10 or M8
5
55
19
NOTE
* Be sure to install the inspection door at the electric control side. ** If reducers are used, servicing space must be increased equal to reducer's dimension.
INSTALLATION
Minimum floor area (for R32)
- The appliance shall be installed, operated and stored in a room with a floor area larger than the minimum area.
- Use the graph of table to determine the minimum area.
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Amin (m2)
600
500
400
300
200
100
0
0 1.224 2 3 4 5 6 7 8
- m : Total refrigerant amount in the system
- Total refrigerant amount : factory refrigerant charge + additional refrigerant amount
- Amin : minimum area for installation
Floor location
m (kg) Amin (m
< 1.224
1.224 12.9
1.4 16.82
1.6 21.97
1.8 27.80 2 34.32
2.2 41.53
2.4 49.42
2.6 58.00
2.8 67.27 3 77.22
3.2 87.86
3.4 99.19
3.6 111.20
3.8 123.90 4 137.29
4.2 151.36
4.4 166.12
2
)
-
Floor location
m (kg) Amin (m
4.6 181.56
4.8 197.70 5 214.51
5.2 232.02
5.4 250.21
5.6 269.09
5.8 288.65 6 308.90
6.2 329.84
6.4 351.46
6.6 373.77
6.8 396.76 7 420.45
7.2 444.81
7.4 469.87
7.6 495.61
7.8 522.04
2
)
Wall mounted
m (kg) Amin (m
< 1.224
1.224 1.43
1.4 1.87
1.6 2.44
1.8 3.09 2 3.81
2.2 4.61
2.4 5.49
2.6 6.44
2.8 7.47 3 8.58
3.2 9.76
3.4 11.02
3.6 12.36
3.8 13.77 4 15.25
4.2 16.82
4.4 18.46
2
)
-
Wall mounted
m (kg) Amin (m
4.6 20.17
4.8 21.97 5 23.83
5.2 25.78
5.4 27.80
5.6 29.90
5.8 32.07 6 34.32
6.2 36.65
6.4 39.05
6.6 41.53
6.8 44.08 7 46.72
7.2 49.42
7.4 52.21
7.6 55.07
7.8 58.00
2
)
Ceiling Mounted
m (kg) Amin (m
< 1.224
1.224 0.956
1.4 1.25
1.6 1.63
1.8 2.07 2 2.55
2.2 3.09
2.4 3.68
2.6 4.31
2.8 5.00 3 5.74
3.2 6.54
3.4 7.38
3.6 8.27
3.8 9.22 4 10.21
4.2 11.26
4.4 12.36
2
)
-
Floor standing
Wall mounted Ceiling mounted
m (kg)
Ceiling Mounted
m (kg) Amin (m
4.6 13.50
4.8 14.70 5 15.96
5.2 17.26
5.4 18.61
5.6 20.01
5.8 21.47 6 22.98
6.2 24.53
6.4 26.14
6.6 27.80
6.8 29.51 7 31.27
7.2 33.09
7.4 34.95
7.6 36.86
7.8 38.83
2
)
14
1 Set anchor
2 Plate washer
3 Spring washer 4 Nut
5 Suspension
bolts
Old building New building
Hanger metal
Flat washer
ENGLISH
INSTALLATION
HR Unit Installation
- Select and mark the position for fixing bolts.
- Drill the hole for set anchor on the face of ceiling.
WARNING
!
Tighten the nut and bolt to prevent unit falling.
- Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.
- Mount the suspension bolts to the set anchor firmly.
- Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.
1 Using an insert-hole-in- anchor, hang the
suspension bolt.
2 Install a six-sided nut and a flat washer
(locally-procured)to the suspension bolt as shown in the figure in the bottom, and fit the main unit to hang on the hanger metal.
3 After checking with a level that the unit is
level, tighten the hexagon nut. * The tilt of the unit should be within ±5°
in front/back and left/right.
4 This unit should be installed suspended
from ceiling and side A should always be facing up.
Six-sided Nut (M10 or M8)
Hanger metal
Hanger metal
Flat washer
Flat washer (M10)
Suspension bolt (M10 or M8)
A
INSTALLATION
Ceiling
Top side
Top side
Top side
Gas pipe Ø 15.88 – Ø 12.7 Liquid pipe Ø 9.52 – Ø 6.35 Brazing Type
Liquid pipe
High pressure
gas pipe
Low pressurse
gas pipe
(Brazing Type)
CAUTION
!
HR Unit should be installed that top side is facing up. If not, it may cause failure of the product.
WARNING
!
Before brazing work, remove gas in the HR Unit by cutting the three pipes in the small circles on the figure. If not, it may cause injuries. Remove the caps before connecting pipes.
15
ENGLISH
After considering the indoor unit capacity, determine the pipe sizes and cut the pipes connected to the indoor unit.
• Whenever connecting the indoor units with the HR unit, install the indoor units in
• Take care of no thermal damage on the valves of the HR unit.
Ø 15.88 Ø 12.7
Gas pipe
CAUTION
!
numerical order from No.1. Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X), No.1, 3, 4 (X), No.2,
3, 4 (X).
(Especially packing part of valve) Wrap the valve with a wet towel when brazing it.
Cutting
Liquid Pipe
Ø 9.52 Ø 6.35
INSTALLATION
16
ENGLISH
IMPORTANT!
Please read this instruction sheet completely before installing the product.
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
!
• Installation or repairs made by unqualified persons can result in hazards to you and others. Installation of all field wiring and components MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code 70 and the National Building Construction and Safety Code or Canadian Electrical code and National Building Code of Canada.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
CAUTION :
Safety Precautions
NOTE TO INSTALLING DEALER :
!
When wiring:
Electrical shock can cause severe personal injury or death. Only a qualified, experienced electrician should attempt to wire this system.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
• The choice of materials and installations must comply with the applicable local/national or international standards.
• Connect the power/communication wire with Double insulation or Reinforced insulation at reachable place.
When transporting:
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your finger.
When installing...
... in a wall: Make sure the wall is strong enough to hold the unit's weight.
... in a room: Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water
... in moist or uneven locations: Use a raised concrete pad or concrete blocks provide a solid, level foundation for the
... in an area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air
... in a snowy area(for Heat Pump Model): Install the outdoor unit on a raised platform that is higher than drifting snow.
When connecting refrigerant tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Check carefully for leaks before starting the test run.
When servicing
• Turn the power OFF at the main power box(mains) before opening the unit to check or repair electrical parts and
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside
WARNING
Improper installation, adjustment, alteration, service or maintenance can void the warranty. The weight of the condensing unit requires caution and proper handling procedures when lifting or moving to avoid personal injury. Use care to avoid contact with sharp or pointed edges.
• Always wear safety eye wear and work gloves when installing equipment.
• Never assume electrical power is disconnected. Check with meter and equipment.
• Keep hands out of fan areas when power is connected to equipment.
• R-410A causes frostbite burns.
• R-410A is toxic when burned. The Owners Instructions and Warranty are to be given to the owner or prominently displayed near the
indoor Furnace/Air Handler Unit.
WARNING
wiring. Improper connections and inadequate grounding can cause accidental injury or death.
It may be necessary to construct a strong wood or metal frame to provide added support.
damage to wall and floors.
outdoor unit. This prevents water damage and abnormal vibration.
baffle.
Provide snow vents.
wiring.
the unit being serviced.
INSTALLATION
Insulation
Insulate the connected pipes completely(all thermal insulation must comply with local requirement)
Make sure that there is no clearance here
Thermal insulator for refrigerant pipe(Local supply)
Overlap with thermal insulator for piping
Refrigerant pipe (Local supply)
Thermal insulator for refrigerant pipe (Local supply)
CAUTION
!
Insulate completely unconnected pipes as shown in the Figure.
Make sure that there is no clearance here
Thermal insulator for refrigerant pipe(Local supply)
Not connected pipe
17
ENGLISH
Always seal up the tip of unused pipe by brazing
INSTALLATION
18
ENGLISH
Wiring Connection
Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
- Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of HR Unit respectively.
Master Outdoor UnitHR Unit
Terminal Block
HR Unit
L(L1) N(L2)
Terminal Block
HR Unit
AB
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
HR UNIT POWER SUPPLY
220-240 V~ 50/60 Hz
Lock nut
Conduit
COMMUNICATION LINE
(HRU-ODU)
Power Supply
(220-240 V)
High Voltage
Communi
-cation
L(L1) N(L2)
AB
INSTALLATION
20 mm
GN/YL
NORMAL CROSS-SECTIONAL AREA
Electric Characteristics
- Recommended circuit breaker is ELCB
- MFA is used to select the circuit breaker and ground fault circuit interrupter
- Refer to the PDB about detail electric characteristics
ELCB : Earth Leakage Circuit Breaker MFA : Maximum Fuse Amperes(A) PDB : Product Data Book
CAUTION
!
• The connecting cable connected to the indoor and outdoor unit should be complied with
the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
19
ENGLISH
Rated current of appliance A. Nominal cross-sectional area mm
> 0.2 and 3 > 3 and 6 > 6 and 10 > 10 and ≤ 16 > 16 and 25 > 25 and 32 > 32 and 40 > 40 and 63
• If the supply cord is damaged, it must be replaced by a special cord or assembly available from
the manufacturer of its service agent.
WARNING
!
Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, be sure all wiring is tightly connected.
WARNING
!
Make sure that the screws of the terminal are free from looseness.
0.2
Tinsel cord
0.5
0.75
1.0 (0.75)
1.5 (1.0)
2.5 4 6
10
2
20
Branch #1~4
Bypass
(from left)
SC EEV
ڸڹںڻڼڽھڿ
Branch #3,4
High/Low (from top)
Branch #1,2
High/Low (from top)
Branch #5~8
Bypass
(from left)
Branch #7,8
High/Low
(from top)
Branch #5,6
High/Low
(from top)
7-SEG
Main PCB (2 EA, same P/No)
7-SEG
Liquid
Bypass
Valve
- SW02E : Use only SW No.5
- SW01E : Branch #5~8 (from SW No.1)
- SW01C
- SW01D/SW01C/ SW02B/SW01B/SW02E
- SW01E : Branch #1~4
(from SW No.1)
Branch No.
ENGLISH
HR Unit PCB
INSTALLATION
Main PCB (Master)
* Number from left in sequence for less-than-8 branch model. ** 2 port / 3 port / 4 port HR unit : Mater only
Main PCB (Slave)
Setup the switch of HR Unit
0
SW Function
DIP SW
SW02E
(8 pin DIP SW)
INSTALLATION
Selection of the method for pipe
detection
Selection of Master/Slave Main PCB
Setting the Zoning Control
Selection of the No. of connected
branches
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Rotary
SW
Push
SW
SW01E
(4 pin DIP SW)
SW01D
(Left)
SW01C
(Right)
SW02B
(Left)
SW01B
(Right)
Selection of the valve to address
Selection of the Valve Group Control
Manual addressing of zoning indoor
Setting to address HR units
Increase in the digit of 10
Increase in the digit of 1
Main function of SW02E
ON S/W Selection
No.1 Method for pipe detection of an HR Unit (Auto/Manual)
No.2
No. of connected branchesNo.3
No.4
No.5 Master/Slave (Main PCB) Setting
No.6 EEPROM factory initialization (4, 5, 6)
No.7 Use only in factory production (preset to "OFF")
No.8 Use only in factory production (preset to "OFF")
units
Zoning setting ("ON")
INSTALLATION
Slave
Slave
Master
Master
22
ENGLISH
1) Selection of the method for pipe detection of an HR unit (Auto/Manual)
Auto Manual
Switch No.1 Off Switch No.1 On
2) Selection of Master/Slave Main PCB
Master Slave
Switch No.5 Off Switch No.5 On
* Master Only
NOTE
Do not turn on any SW02E on Slave Main PCB except No.5.
3) Setting the zoning control
Master
SW01E
Master
Master
SW01E
SW02E setting SW01E setting
Normal
control
* Master Only
INSTALLATION
23
ENGLISH
* Master Only
Zoning control
4) Selection of the No. of connected branches
1 branch
Connected
2 branches Connected
3 branches Connected
4 branches Connected
Turn the DIP switch of the zoning branch on.
EX) Branch 1,2 are zoning
control.
5 branch
Connected
6 branch
Connected
7 branch
Connected
8 branch
Connected
* Master Only
WARNING
!
If you want to use a “Model” for “No. of using branch(es)” HR Unit after closing the “Closing pipe No.”, set the DIP switch for “No. of using branch(es)” HR Unit.
Ex) If you want to use a type of 8 port HR unit for 4 branches HR Unit after closing the 5~8th
pipes, set the DIP switch for 4 branches HR Unit.
INSTALLATION
413
390
I.D 19.05
I.D 19.05
I.D 19.05
I.D 12.7
I.D 12.7
70
I.D 15.88
I.D 15.88
I.D 25.4
I.D 25.4
O.D 25.4
80
110
83
1
2
3
3
O.D 19.05
O.D 19.05
1
2
I.D 22.2
I.D 22.2
I.D 22.2
I.D 28.58
I.D 12.7
I.D 12.7
I.D 12.7
74
332
321
I.D 6.35
I.D 6.35
I.D 9.52(3/8)
I.D 9.52
I.D 9.52
I.D 15.88
I.D 12.7
I.D 12.7
70
I.D 25.4
110
I.D 19.05
I.D 19.05
2
3 2
3
O.D 15.88
444
421
96
I.D 15.88
I.D 22.2
I.D 22.2
I.D 22.2
O.D 15.88
I.D 19.05
I.D 9.52
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Main function of SW01D
1) Selection of the Valve Group Control
NOTE
Use the Valve Group Control when 2 branches are connected with only 1 indoor unit which has higher capacity than 61 kBTU.
* Master Only
Valve Group
SW01D
Setting
Valve Group
Not control 0 No. 5,6/7,8 Valve Control 8
No. 1,2 Valve Control 1 No. 1,2/5,6 Valve Control 9
No. 2,3 Valve Control 2 No. 1,2/7,8 Valve Control A
No. 3,4 Valve Control 3 No. 3,4/5,6 Valve Control B
No. 5,6 Valve Control 4 No. 3,4/7,8 Valve Control C
No. 6,7 Valve Control 5 No. 1,2/3,4/5,6 Valve Control D
No. 7,8 Valve Control 6 No. 1,2/3,4/6,7 Valve Control E
No. 1,2/3,4 Valve Control 7 No. 1,2/3,4/7,8 Valve Control F
NOTE
If the large capacity indoor units are installed, below Y branch pipe should be used.
h Y branch pipe
Models Low Pressure Gas Pipe Liquid pipe High Pressure Gas Pipe
ARBLB03321
[Unit : mm(inch)]
SW01D
Setting
INSTALLATION
SW01C (Rotary S/W for addressing HR unit)
Must be set to '0' when installing only one HR unit. When installing multiple HR units, address the HR units with sequentially increasing numbers
starting from '0'. Maximum 16 HR Units can be installed.
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Ex) Installation of 3 HR units
* Master Only
AB AB AB
SW01B/SW01C/SW01E/SW02B (DIP S/W and push S/W for Manual pipe detection)
- Set the address of the valve of the HR unit to the central control address of the connected indoor unit.
- SW01E: selection of the valve to address SW02B: increase in the digit of 10 of valve address SW01B: increase in the last digit of valve address SW01C: Manual addressing of zoning indoor units (use for Zoning setting)
- Prerequisite for Manual pipe detection : central control address of each indoor unit must be preset differently at its wired remote control.
26
SW02B
SW01B SW01C
0
SW01E
ENGLISH
INSTALLATION
S/W No. Setup
No.1
No.2
No.3
No.4
SW02B Increase in the digit of 10 of valve address
SW01B Increase in the last digit of valve address
* Use for Zoning setting
SW01C Manual addressing of zoning indoor units
1) Normal setting (Non-Zoning setting)
ex) Manual pipe detection of Valve #1, 6.
Manual addressing of valve #1 (Master) / #5 (Slave)
Manual addressing of valve #2 (Master) / #6 (Slave)
Manual addressing of valve #3 (Master) / #7 (Slave)
Manual addressing of valve #4 (Master) / #8 (Slave)
Master
ON
OFF
SW01E
SW #1 On : Select Valve #1
Slave
ON
OFF
SW01E
SW #2 On : Select Valve #6
Master
SW02B SW01B
Input the central control
address of Indoor unit
Slave
SW02B SW01B
Input the central control
address of Indoor unit
Master
ON
OFF
SW01E
SW #1 Off : Finish Valve #1
Slave
ON
OFF
SW01E
SW #2 Off : Finish Valve #6
INSTALLATION
2) Zoning setting
NOTE
Use the Zoning Control when install two or more indoor units at 1 branch of HR Unit. The indoor units controlled by Zoning Control can be selected collectively as the cooling/heating mode.
ex) Manual pipe detection of Valve #5 with three zoning indoor units, #6 without zoning unit.
27
ENGLISH
Slave
ON
OFF
SW01E
SW #1 On : Select Valve #5
Slave
SW01C
SW02B
indoor unit, input the central
control address of indoor unit.
Slave
ON
OFF
SW #2 On : Select Valve #6
2
SW01B
SW01E
Slave
SW01C
SW02B SW01B
After selecting No.1 zoning
indoor unit, input the central
control address of indoor unit.
Slave
SW01C
Setting SW01C to ‘0’After selecting No.3 zoning
Slave
SW02B SW01B
Input the central control
address of Indoor unit
0
0
Slave
SW01C
SW02B
After selecting No.2 zoning
indoor unit, input the central
control address of indoor unit.
Slave
ON
OFF
SW #1 Off : Finish Valve #5
Slave
ON
OFF
SW #2 Off : Finish Valve #6
1
SW01B
SW01E
SW01E
COIL EXCHANGING METHOD
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COIL EXCHANGING METHOD
1 Remove the 2 securing screws.
Remove the cover by pulling on the bottom of the cover and lifting up.
2 Remove the 6 securing screws.
Lift up and pull on the cover.
3 Lift up and pull on the insulator. 4 Exchange the coil.
NOTE
Be sure that system power off before exchanging the coil. Check the position of the valve coil with the label attached on the cover inside when abnormal noise is heard loudly during operation.
Position label of the valve coil of a type of 8 port HR unit
JOINT METHOD OF HR UNIT
JOINT METHOD OF HR UNIT
Joint Method is required when use indoor unit that exceed 61 kBtu is installed. In Joint Method, two neighboring outlets of one HR unit are linked by Y branch pipe and connected to one indoor unit.
st
1
nd
2 HR Unit
HR Unit
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4 3 2 1
BG
(38 k) (92 k)
B8
4 3 2 1
B8
(48 k)BH(72 k)
NOTICE
1. A connection to un-neighboring pipes is forbidden. Do not link more than 2 outlets.
st
HR Unit
1
4 3 2 1
B8
st
HR Unit
1
4 3 2 1
B8
2. The B8 unit, which has the largest capacity, must be connected to the 1st and 2nd outlets of the 1st HR unit. Other B8 units can be connected to any two neighboring outlets within one HR unit.
nd
2
HR Unit
4 3 2 1
nd
HR Unit
2
4 3 2 1
st
HR Unit
1
4 3 2 1
B8
(92 k) (38 k)
BG
nd
2
HR Unit
4 3 2 1
BH
B8
(72 k)(34 k)
JOINT METHOD OF HR UNIT
30
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Limiting concentration
Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of kg/m3(Freon gas weight per unit air volume) for facilitating calculation.
Limiting concentration: 0.44 kg/m3(R410A)
Refrigerant concentration
(kg/m3)
Total amount of replenished refrigerant in refrigerant facility (kg)
=
Capacity of smallest room where indoor unit is installed (m3)
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