LG OLED55B8PUA, OLED65B8PUA Schematic

OLED TV
SERVICE MANUAL
CHASSIS : EA82B
MODEL : OLED55B8PUA
MODEL : OLED65B8PUA
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL70444215 (1804-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ....................................................................................... 6
SOFTWARE UPDATE .............................................................................. 9
BLOCK DIAGRAM ................................................................................. 10
EXPLODED VIEW .................................................................................. 16
DISASSEMBLY GUIDE .......................................................................... 17
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
- 2 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
- 3 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent poten­tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electri­cally shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
- 4 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
- 5 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the OLED TV used EA82B chassis.
2. Test condition
Each part is tested as below without special appointment. (1) Temperature : 25 ºC ± 5 ºC(77 ± 9 ºF) , CST : 40 ºC ± 5 ºC (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : UL, CSA, CE, IEC specification
- EMC : FCC, ICES, CE, IEC specification
4. General Specification
No Item Specication Remark
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel VHF : 02~13
UHF : 14~69
DTV : 02-69
CATV : 01~135
CADTV : 01~135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear gender(1EA)
6 HDMI Input HDMI 1 PC / DTV format B, C, E : Side, Support 6Gbps
W : Rear, Support 6Gbps
HDMI 2 PC / DTV format B, C, E : Side, Support 6Gbps, Support ARC
W : Rear, Support 6Gbps, Support ARC
HDMI 3 PC / DTV format B, C, E : Side, Support 6Gbps
W : Rear, Support 6Gbps
HDMI 4 PC / DTV format Side, Support 6Gbps
7 Audio Input AV Audio / DVI Audio Rear(AV Gender), Except Korea model
AV and DVI use same jack
8 SPDIF out(1EA) Optical Audio out Rear (1EA),
9 USB Input(3EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
B, C, E : Side(1EA), Rear(2EA) W : Rear(3EA)
- 6 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. External Input Support Format
5.1. HDMI Input (PC/DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
HDMI-PC
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60.00 65 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80 VESA
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.5 60 158.40 WUXGA
(Reduced Blanking)
10 1920*1080 135 120 297
11 3840*2160 54 24.00 297.00 UDTV 2160P
12 3840*2160 56.25 25.00 297.00 UDTV 2160P
13 3840*2160 67.5 30.00 297.00 UDTV 2160P
14 4096*2160 53.95 23.97 296.70 UDTV 2160P
15 4096*2160 54 24 297 UDTV 2160P
- 7 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
DTV
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60.00 25.12 SDTV 480P
3 720*480 15.73 59.94 13.50 SDTV, DVD 480I(525I) Spec. out but display
4 720*480 15.75 60.00 13.51 SDTV, DVD 480I(525I)
5 720*576 15.62 50.00 13.50 SDTV, DVD 576I(625I)
50Hz
6 720*480 31.47 59.94 27 SDTV 480P
7 720*480 31.5 60.00 27.02 SDTV 480P
8 720*576 31.25 50.00 27 SDTV 576P
9 1280*720 44.96 59.94 74.17 HDTV 720P
10 1280*720 45 60.00 74.25 HDTV 720P
11 1280*720 37.5 50.00 74.25 HDTV 720P
12 1920*1080 28.12 50.00 74.25 HDTV 1080I
13 1920*1080 33.72 59.94 74.17 HDTV 1080I
14 1920*1080 33.75 60.00 74.25 HDTV 1080I
15 1920*1080 26.97 23.97 63.29 HDTV 1080P
16 1920*1080 27.00 24.00 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.120 HDTV 1080P
18 1920*1080 33.75 30.00 79.20 HDTV 1080P
19 1920*1080 56.25 50.00 148.5 HDTV 1080P
20 1920*1080 67.43 59.94 148.35 HDTV 1080P
21 1920*1080 67.5 60.00 148.50 HDTV 1080P
22 1920*1080 112.5 100 297.00 HDTV 1080P
23 1920*1080 134.86 119.88 296.70 HDTV 1080P
24 1920*1080 135.00 120 297 HDTV 1080P
25 3840*2160 53.95 23.98 296.70 UDTV 2160P
26 3840*2160 54 24.00 297.00 UDTV 2160P
27 3840*2160 56.25 25.00 297.00 UDTV 2160P
28 3840*2160 61.43 29.97 296.70 UDTV 2160P
29 3840*2160 67.5 30.00 297.00 UDTV 2160P
30 3840*2160 112.5 50.00 594 UDTV 2160P When HDMI1,2,3,4
31 3840*2160 134.86 59.94 593.40 UDTV 2160P
32 3840*2160 135 60.00 594 UDTV 2160P
33 4096*2160 53.95 23.98 296.70 UDTV 2160P
34 4096*2160 54 24.00 297 UDTV 2160P
35 4096*2160 56.25 25.00 297 UDTV 2160P
36 4096*2160 61.43 29.97 296.70 UDTV 2160P
37 4096*2160 67.5 30.00 297 UDTV 2160P
38 4096*2160 112.5 50.00 594 UDTV 2160P When HDMI1,2,3/4
39 4096*2160 134.86 59.94 593.40 UDTV 2160P
40 4096*2160 135 60.00 594 UDTV 2160P
UHD DEEP COLOUR ON
UHD DEEP COLOUR ON
- 8 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
(4) Click [Check Now]: move to “About This TV” page for
update
(5) TV is updating
2. NSU
(This Function is needed to connect to the internet)
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(6) After finished the update, below Pop-up appear
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
- 9 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
OCP
1.5A
Audio 2 AMP
Main IC
USB1 (2.0 )
OPTIC
LAN
DDR3
(512MB X 2EA)
HDMI1 (2.0)
HDMI2 (2.0)
HDMI3 (2.0)
SYSTEM EEPROM
USB2 (2.0)
USB3 (2.0)
eMMC
Micom
P_TS
X_TAL
I2S Out
R
E
A
R
S
I
D
E
R
E
A
R
(H)
SPDIF OUT
BLUTOOTH
IR/KEY/EYE
WIFI
SUB
ASSY
IR
KEY
I2C
CVBS/SIF
Tuner
(ARC)
X_TAL
OCP
1.5A
OCP
1.5A
HDMI4 (2.0)
DDR Controller
DDR4
(512MB X 2EA)
RS232C
RS232C
Control
AV/CVBS
AV/CVBS
1. Main
BLOCK DIAGRAM
- 10 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SCL5
SDA5
AAD_ADC_SIF
Tuner
[I2C_SCL_5_TU] 1
[I2C_SDA_5_TU] 2
[TU_CVBS_TU] 4
[IF_AGC_TU] 5
[TU_SIF_TU] 6
[IF[N]] 7
[IF[P]] 8
TU_CVBS
IF_AGC
CVBS_IN1
IFAGC
+3.3V_TU
1.2KΩ
Main IC
[3.3V_TU] 3
+3.3V_TU
33 Ω
TU_SIF
DMD_TADC_INN
IF_N_TU
DMD_TADC_INP
IF_P_TU
2. Tuner
- 11 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Main IC
AR15 [CVBS_IN2]
AV_CVBS_IN
AV1
Phone JACK
Component 1
Phone JACK
AV1_CVBS_IN_IC
AR12 [SOY1_IN]
AT12 [Y1_IN]
AR13 [PB1_IN]
AU14 [PR1_IN]
COMP2_Pb
COMP2_Y
COMP2_Pr
COMP2_SOG2_IN_IC
COMP2_Y_IN_IC
COMP2_Pb_IN_IC
COMP2_Pr_IN_IC
AAA
Jack Side IC Side
SPDIF_OUT
SPDIF OUT
H/P JACK
HP_LOUT_JACK
HP_ROUT_JACK
AU9 [IEC958OUT]
AR9 [AUDA_OUTL]
AT9 [AUDA_OUTR]
SPDIF_OUT_ARC
AL34 [ARC_OUT]
COMP2/AV_L_IN
COMP2/AV_R_IN
AR10 [AUAD_L_CH2_IN
AT10 [AUAD_R_CH2_IN]
AUAD_L_CH2_IN
AUAD_R_CH2_IN
HP AMP
ARC OUT
(HDMI2)
Front Speaker
Woofer Speaker
MICOM
AMP_RESET
[SCK]
[LRCK]
[DACLRCH]
[I2C_SCL_0/SDA_0]
I2S
[GPIO17]
Audio
AMP
Audio
AMP
AMP_MUTE
(WOOFER_MUTE)
US Component Spec. out
mp
n
A
CO
_PbCO_Y
C
_P
r
_Pb_CO_P
_
A
A
3. Video & Audio IN/OUT
- 12 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
CEC_REMOTE
MICOM
Port_4
DDC_I2C_4
HDMI_HPD_4
HDCP1.4
HDCP2.2
HDMI 2
(2.0)_V
ARC
HDMI 1
(2.0)_V
CEC_REMOTE
Port_2
DDC_I2C_2
SPDIF_OUT_ARC
HDMI_HPD_2
CEC_REMOTE
Port_1
DDC_I2C_1
HDMI_HPD_1
HDMI2.0
LGE PHY
HDCP1.4
HDCP2.2
HDCP1.4
HDCP 2.2
HDMI2.0
LGE PHY
HDMI2.0
LGE PHY
+5V
+5V
+5V
HDMI 4
(2.0)_H
HDCP1.4
HDCP2.2
HDMI 3
(2.0 )_V
CEC_REMOTE
Port_3
DDC_I2C_3
SPDIF_OUT_ARC
HDMI_HPD_3
HDMI2.0
LGE PHY
+5V
[HDMI2_3_HPD]
[HDMI2_1_SDA]
[HDMI2_3_SCL]
[HDMI2_2_HPD]
[HDMI2_2_SDA]
[HDMI2_2_SCL]
[HDMI2_1_HPD]
[HDMI2_1_SDA]
[HDMI2_1_SCL]
[HDMI2_0_HPD]
[HDMI2_0_SDA]
[HDMI2_0_SCL]
[PHY0_ARC_OUT]
Main IC
4. HDMI 2.0
- 13 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
IR + Wi-Fi /BT
Wafer 24P
P4000
[UART0_RXD/GPIO106]
RS232 IC
IC7200
WIFI_DP / DM
MICOM
IC3000
WOL/WIFI_POWER_ON
[USB2_2_DP0 / DM0]
IC_RX/TX
[USB3_0_DP0/DM0]
[USB2_1_DP0 / DM0]
USB2.0_2_DP1 / DM1
USB2.0_3_DP0 / DM0
[USB2_0_DP0 / DM0]
JK7200
RS232C phone Jack
IC_RX/TX
UART wafer
P3401, P3402
IC_RX/TX
USB 2
(2.0)_H
USB 3
(2.0)_H
WIFI_EN
OCP
[EB_CS0]
USB_CTL1
+5V_USB_1
OCP
[GPIO95]
USB_CTL2
+5V_USB_2
OCP
[SPI_DO1]
USB_CTL3
+5V_USB_3
[UART0_TXD/GPIO105]
Main IC
USB 2
(2.0)_V
USB2.0_1_DM0/DP1
COMBO_RESET
BT_WAKEUP_DEVICE
BT_WAKEUP_HOST
+3.5V_WIFI
5. USB / Wi-Fi / M-Remote / UART
- 14 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
+3.3V_NORMAL
3.3KΩ
IC102
NVRAM
3.3KΩ
+3.3V_NORMAL
33Ω
+3.3V_NORMAL
3.3KΩ
IC5400
AMP
100 Ω
TUNER (D emod)
(JP/EU)
2.7KΩ
+3.3V_TU
33Ω
Main IC
IC3000
MICOM
33Ω
IC6900
LNB
IR / KEY/EYE
100Ω
3.3KΩ
EYE_SDA
EYE_SCL
+3.5V_ST
33pF
18pF
Cap Ready
0x56
0x52
0xCA
0x10
0xA0
Device
address
I2C_SCL4: AL21[SCL4]
I2C_SDA4: AM21[SDA4]
I2C_SCL1: AM19[SCL1]
I2C_SDA1: AN19[SDA1]
I2C_SCL3: AL23[SCL3]
I2C_SDA3: AL22[SDA3]
I2C_SCL0: AL20[SCL0]
I2C_SDA0: AL19[SDA0]
I2C_SCL2: AM20[SCL2]
I2C_SDA2: AN20[SDA2]
I2C_SCL5: AN22[SCL5]
I2C_SDA5: AM22[SDA5]
Tuner
1.2KΩ
+3.3V_TU
33Ω
47pF
+3.3V_NORMAL
3.3KΩ
OLED module
P7601
(Vx1 – 51Pin Wafer, 33/34pin
38/39pin)
100 Ω
IC5300
AMP
0x54
100 Ω
33pF
0xC0
33 Ω
6. I2C Map
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
- 15 -
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
700
400
CM1
A10
AR2
120
920
900
LV2
540
710
LV1
811
HS1
HP1
121
350
200
- 16 -
HT1
810
530
812
200T
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
DISASSEMBLY GUIDE
1
1
1
1
1 1
2
2 2 2 2 2 2 2 2
2
2
1
2
Total Screw No. : 27ea
1. Remove screw 1ea, disassemble power cord from back cover.
Screw : 1ea
2. Remove screw 4ea, disassemble back cover from module.
* Put hand on the marked area( ), separate the back cover to the top.
Screw : 4ea
- 17 -
Latch : 11ea
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
3. Remove screw 1ea, disassemble Wi/Jog assy.
1
2
1
2 2
Slide
Screw : 1ea
4. Remove the latch 2ea, disassemble IR assy.
Latch : 2ea
- 18 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. Remove all sort of cable.
6. Disassemble speaker.
- 19 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
7. Remove screw 12ea, disassemble Main PCB and PSU.
1
1
1
1 1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw : 12ea
8. Remove screw 9ea, disassemble stand guide and stand xer.
Screw : 9ea
- 20 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
TROUBLE SHOOTING GUIDE
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Contents of Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 10
10
11
12
A. Video error
B. Power error
C. Audio error
D. Function error
No video/Normal audio 1
Vertical/Horizontal bar, residual image, light spot, external device color error
No power 6
Off when on, off while viewing, power auto on/off
No audio/Normal video 9
Remote control & Local switch checking 11
MR18 operating checking 12
Wifi operating checking 13
7-8
5
13 External device recognition error 14
14 E. Noise Circuit noise, mechanical noise 15
15 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
symptom
Error
A. Video error
No video/ Normal audio
Established
date
Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/DPower B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,)
A9
Board (Main) 20V, 12V etc.
Replace module
Normal
voltage
N
Repair Power Board or parts
End
Y
Replace Main Board
No video Normal audio
Normal
audio
N
Move to No video/No audio
Y
A1
Check Vx1 lock voltage
A9
Check Power Board (Module) 23V output
0V
Normal voltage
N
Repair Power Board or parts
Y N Check Power
Y
1/16
Precaution
Always check & record S/W Version and White Balance value before replacing the Main Board
A4 & A2
Replace Main Board
1
Re-enter White Balance value
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
symptom
Error
A. Video error
No video/ No audio
Established
date
Revised date
2/16
A9
No Video/ No audio
Check various voltages of Power Board (Main) (20V, 12V…)
Normal
voltage?
N
Replace Power Board and repair parts
Y
Check and replace MAIN B/D
End
2
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
A3
Check RF Signal level
Normal
Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Normal
Picture?
Y
Close
Y
N
Error
symptom
A. Video error
Picture broken/ Freezing
Established
date
Revised date
. By using Digital signal level meter . By using Diagnostics menu on OSD
( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
A4
Normal
Picture?
Contact with signal distributor
or broadcaster (Cable or Air)
Y
S/W Version
N
Check
SVC
Bulletin?
S/W Upgrade
Normal
Picture?
Y
Y
N
N
N
Check
Tuner soldering
N
Replace
Main B/D
3/16
Y
Close
Close
3
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
A6
Check color by input
-External Input
-AV
-HDMI
A15
Check Test pattern
Error
symptom
Color
error?
Check error color input mode
A7
Check
and replace
Y
Link Cable (V by one)
N
and contact condition
External Input
error
A. Video error
Color error
Color
error?
Check external device and cable
N
Y
Replace Main B/D
Established
date
Revised date
External device
/Cable
normal
N
Color
error?
End
Y
Y
Replace module
N
Replace Main B/D
4/16
HDMI error
Check external
device and cable
4
Request repair
for external
device/cable
N
External device
/Cable
normal
Y
Replace Main B/D
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
symptom
Vertical / Horizontal bar, residual image,
Error
A. Video error
light spot, external device color error
Vertical/Horizontal bar, residual image, light spot
A6
Check color condition by input
-External Input
-HDMI
A19
Check Test pattern
Screen
normal?
N
Replace module
Check external
Y
device connection condition
Normal?
N
Request repair
for external device
External device screen error-Color error
Check screen condition by input
Check S/W Version
Check
version
Y
S/W Upgrade
Normal
screen?
Y
N
N
-External Input
-AV
-HDMI/DVI
A7
Check and
Y
replace Link Cable
External
Input error
HDMI/
DVI
Established
date
Revised date
Y
N
Replace Main
Screen
normal?
End
Connect other external device and cable
(Check normal operation of External Input, HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern
Generator ,Set-top Box etc.
Screen
normal?
Request repair for external device
Screen
normal?
N
Y
Y
N
5/16
Replace Module
N
Screen
normal?
Y
End
Replace Main B/D / Module
Replace Main B/D / Module
End
5
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
symptom
A8
Check Logo LED
. Stand-By: Red or Turn On . Operating: Turn Off
Power LED
Check Power cord was inserted properly
Error
On?
N
Normal?
Y
Close
Y
N
Check ST-BY (7.8V)
A9
B. Power error
No power
DC Power on by pressing Power Key On Remote control
Normal
voltage?
Y
N
Y
Established
date
Revised date
A9
Y
N
Check Power On ‘”High”
Replace Main B/D
Normal
operation?
A9
Measure voltage of each output of Power B/D
N
Y
Replace Main B/D
Normal
voltage?
Replace Power B/D
OK?
Y
6/16
Replace
Power B/D
Replace Power B/D
6
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check outlet
Check A/C cord
Check for all 2- phase power out
Error
symptom
Error?
Y
Fix A/C cord & Outlet and check each 2 phase out
B. Power error
Off when on, off while viewing, power auto on/off
A10
N
Check Power Off Mode
A9
(If Power Off mode is not displayed) Check Power B/D voltage
Caution Check and fix exterior of Power B/D Part
Abnormal
Abnormal
Established
date
Revised date
CPU
1
Normal
voltage?
Replace Power B/D
Replace Main B/D
Y
N
Replace Power B/D
Replace Main B/D
Normal?
N
7/16
Y
End
7
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Off when on, off while viewing, power auto on/off
B. Power error
* Please refer to the all cases which can be displayed on power off mode.
Power Off list Explanation Action contents
KEYTIMEOUT
1SEC Power OFF
ACDET
5V MNT
CPUABNORMAL If the CPU attempts to reset in case of abnormal operation and Shut Down in case of failure.
NO POLING
CPUCMD
INV_ERROR
ONRF_FAIL RESULT : Reboot, CONDITION : OLED module compensation is running but fails. Check & Change OLED Module
PNWASHFAIL Power off by panel noise wash function fail case. Check & Change OLED Module
RESET When Micom is reset by AC Off
KEY Power off by Local key
OFFTIMER Power off by Off timer
SLEEPTIMER Power off by sleep timer
NOSIG Power off by No Signal
FANSTOP Power off by FAN operation stopped
INSTOP Power off by Instop Key
AUTO OFF Power off by auto off function
RESREC Power off by reserved recording
RECEND Power off when recording stops
SWDOWN Reboot by SW down load function
UNKNOWN COMP_END OLED threshold voltage degradation(Compensation) completes.
PNWASHDONE Power off by panel noise wash function complited. (OLED)
Power off when TV is not turned off during a certain time RESULT : micom force to trigger TV power off. CONDITION : When pressing power key while power on/off status, CPU does not response within 8 seconds
Almost the same as Power Off by KEYTIMEOUT. If there is no vaild communication Bet ween CPU and MICOM for more than 5 seconds, the MICOM switcheds off PSU and Records. Power off by 1SEC Power off. In this case, we don’t have information where the
malfunction exactly occurred. But in in indicates that CPU had stopped and rebooted.
In case of AC Off (It is normal when the power cord is unplugged.) Normal
If there are many ACDETs connected, Power Board is defective
Power off by unstable AC power detect. RESULT : micom check the stable power. CONDITION : When AC on or DC on, stabilization check routine (Power Detect High
Check) fail after multi power on.
Power off when receiving no ack. RESULT : TV power off/on (Reboot) CONDITION : There is no I2C response from CPU for 15 seconds.
Power off by main SoC command. Check & Change Main B/D Power off by module error (OLED)
CONDITION : OLED Module send signal to micom
No meaning (same as initial value)
Established
date
Revised date
8/16
Check & Change Main B/D
Check & Change Main B/D
Check & Change Power B/D
Check & Change Power B/D
Check & Change Main B/D
Check & Change Main B/D
Check & Change OLED Module
Normal Case
8
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
No audio Screen normal
Error
C. Audio error
symptom
No audio/ Normal video
A11 A12+A9
Check user menu > Speaker off
Off
Cancel OFF
N
Y
Check audio B+ 20V of Power Board
Established
date
Revised date
Normal voltage
Replace Power Board and repair parts
Y
N
9/16
Check Speaker disconnection
Disconnection
Y
connecting Speaker
9
N
Replace MAIN Board
End
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check input signal
-RF
-External Input
signal
Error
symptom
C. Audio error
Wrecked audio/ discontinuation/noise
Established
date
Revised date
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
A12+A9
Check audio B+ Voltage (20V)
Y
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
N
Y
Signal
normal?
N
Y
(When RF signal is not received)
Request repair to external
cable/ANT provider
(In case of
External Input
signal error) Check and fix external device
Wrecked audio/ Discontinuation/
Noise for
all audio
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Check and replace speaker and connector
Replace Main B/D
Connect and check other external device
Normal
audio?
10/16
End
Check and fix external device
10
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
D. Function error
Remote control & Local switch checking
1. Remote control(R/C) operating error
A13
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
operating?
Normal
N
Check & Replace
Baterry of R/C
operating?
Replace R/C
Check & Repair
Y
Cable connection Connector solder
Normal
N
Y
Close
Normal
operating?
Y
Close
A13
Check B+
N
On Main B/D
Established
date
Revised date
Y
N
3.5V
Normal
Voltage?
A9
Check 7.8V on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D don’t have problem)
A13
Check IR
Output signal
11/16
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
Y
11
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
D. Function error
2. MR18 (Magic Remocon) operating error
A4
Check the
INSTART menu
RF Receiver ver
is “00.00”?
A14
Check & Repair
connection
Y
RF assy
A4
RF Receiver ver
is “00.00”?
Y
Down load the Firmware
* INSTART MENU12.RF
Remocon Test Receiver
Firmware download
N
Check MR18
itself Operation
N
Close
MR18 operating checking
Normal
operating?
Check & Replace
Battery of MR18
Normal
operating?
N
Replace
MR18
Y
N
Y
Close
Press the
wheel
Established
date
Revised date
Turn off/on the
Y
Y
N
set and press
N
the wheel
Press the back key about 5sec
Is show ok
message?
Close
Is show ok
message?
Close
If you conduct the loop at 3times, change the MR18.
12/16
12
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
3.Wifi operating error
A4
Check the
INSTART menu
Wi-Fi Mac value
is “NG”?
A14
Check & Repair
Y
Wifi cable
connection
A4
Wi-Fi Mac value
is “NG”?
D. Function error
Wifi operating checking
A14
N
Check the Wifi wafer
N
Close
1pin
Established
date
Revised date
Normal
Voltage?
Y
Close
N
13/16
Replace
Main B/D
Change the Wifi
Y
assy
13
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check input signal
symptom
Signal
input?
N
Y
Check technical information
- Fix information
- S/W Version
Check and fix
external device/cable
Error
D. Function error
External device recognition error
Technical
information?
Y
Fix in
accordance
with technical
information
N
External Input
Recognition error
DVI, Optical
Recognition error
Established
Revised date
HDMI/
date
13/15
Replace Main B/D
Replace Main B/D
14
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Identify nose type
Error
symptom
Circuit
noise
Mechanical
noise
Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. Describe the basis of the description in “Part related to nosein the Owner’s Manual.
Check location of noise
Check location of noise
Circuit noise, mechanical noise
E. Noise
Replace PSU
When the nose is severe, replace the module
(For models with fix information, upgrade the S/W or provide the description)
OR
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
Established
date
Revised date
15/16
15
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Zoom part with exterior damage
Module
damage
Cabinet
damage
Remote
control
damage
F. Exterior defect
Exterior defect
Replace module
Replace cabinet
Replace remote control
Established
date
Revised date
16/16
Stand
dent
Replace stand
16
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
No. Error symptom Content Page Remarks
1
A. Video error_ No video/Normal audio
2 Check White Balance value A2
3
A. Video error_ video error /Video lag/stop
4 Version checking method A4 5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6
residual image, light spot
7
A. Video error_ Color error
8 Adjustment Test pattern - ADJ Key A15
<Appendix>
9
Defected Type caused by T-Con/ Power / Module
Check Vx1 lock A1
TUNER input signal strength checking method
Connection diagram A6
Check Link Cable (Vx1) reconnection condition
Exchange Main Board (1) A-1/5
Exchange Main Board (2) A-2/5
Exchange Power Board (PSU) A-3/5 Exchange Module (1) A-4/5
A3
A7
Exchange Module (2) A-5/5
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Continued from previous page
No. Error symptom Content Page Remarks
10
B. Power error_ No power
11 Check power input Voltage & ST-BY 3.5V A9
12
13
14
15
16 Motion Remote operation checking method A14
17 Wifi operation checking method A14
18
19 Check items after Main B/D replacement A18
20 Adjustment Test pattern A19
B. Power error_Off when on, off while viewing
C. Audio error_ No audio/Normal video
D. Function error
E. Etc
Check front display LED A8
POWER OFF MODE checking method A10
Checking method in menu when there is no audio
Voltage and speaker checking method when there is no audio
Remote control operation checking method A13
How to use the Service remote control A15-A17
A11
A12
21
How to use JIG
(Power B/D Diagnostic Smart Jig Multi Gender)
A20
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
A. Video error_No video/Normal audio
Check Vx1 lock
Established
date
Revised
date
A1
R7624 : 0[V]
Check a voltage of R7624 after turn on the TV. If the voltage is low, Vx1 is locked.(OK)
A1
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
A. Video error_No video/Normal audio
Check White Balance value
Established
date
Revised
date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance of item 12.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
A. Video error_Video error, video lag/stop
TUNER input signal strength checking method
Established
date
Revised
date
A3
All Settings Programmes Programme Tuning & setting Manual Tuning  Antenna DTV
When the signal is strong, use the
attenuator (-10dB, -15dB, -20dB etc.)
A3
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
Version
A. Video error_Video error, video lag/stop
OLED TV Version checking method
1. Checking method for remote control for adjustment
Established
date
Revised
date
A4
Press the IN-START with the remote control for adjustment
A4
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
A. Video error_Video error, video lag/stop
TUNER checking part
Established
date
Revised
date
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
A. Video error _Vertical/Horizontal bar,
residual image, light spot
OLED TV Connection diagram
Established
date
Revised
date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
Check Link Cable (Vx1) reconnection condition
A. Video error_Color error
Established
date
Revised
date
A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Appendix. Examples of Symptoms(Image error)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check for poor cable contact
Item
CABLE Color smear
CABLE R Color Excessive
CABLE Screen darkness
Symptom
Name
Cause Symptom Image
Pin 단선
Poor broken pin of FFC cable
Color is Excessive due to FFC Cable
Contact.
screen is dark due to poor contact due
to disconnection of the FFC cable pin.
CABLE G Color Excessive
G color transient due to poor FFC cable
connection
A - 1/10
Appendix. Examples of Symptoms(Image error)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check for poor cable contact
Item
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
Symptom
Name
Cause Symptom Image
CABLE Screen stop
Due to foreign substance withi nLVDS
cable PIN
A - 2/10
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Main Screen noise Bit noise from horizontal screen
Main Screen noise
Main Dark picture Dark left-side screen
Symptom
Name
Cause Symptom Image
Broken screen due to
Main IC problem
Main Broken picture
Picture problem due to tuner
Top/bottom screen part
Inner side quality problem
A - 3/10
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Main Broken screen Broken screen in a horizontal manner
Main Screen spread Screen corner appears blurry
Main Color Spread Color spread on the screen
Symptom
Name
Cause Symptom Image
Main Blurry Screen Blurry picture on the screen
A - 4/10
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Main Broken picture
Main
Main
Symptom
Name
Right-side
Screen
problem
LG logo
Screen problem
Cause Symptom Image
No problem at the initial stage,
G-color spread after 10 minutes
Right-side screen problem
Screen picture spread problem
Main
Right-side
picture problem
No problem at the initial stage.
During Heat run, right-side picture
problem
A - 5/10
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Module Vertical bar
Module image broken Source Driver issue
Module White dot White dot cause by panel issue
Symptom
Name
Cause Symptom Image
Un-repairable Cases In this case please exchange the module
Module Line Dim Vertical Line cause by source drive IC
A - 6/10
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Module Burnt
Module Horizon line Module has damaged
Module Line Defect
Symptom
Name
Cause Symptom Image
Module burnt
Module has damaged
Un-repairable Cases
Module Press damage
In this case please exchange the module
A - 7/10
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Module Vertical bar
Module
Module Green light
Symptom
Name
Vertical Noise
Brightness
difference
Cause Symptom Image
Vertical Bar cause by source drive IC
Un-repairable Cases In this case please exchange the module
Compensation error when Power On/off
Module Color difference
Color difference between screen cause
by compensation error
A - 8/10
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Check parts by symptom
Item
Module No image
Module Burnt
Module Mura
Symptom
Name
Cause Symptom Image
Module has damaged
(Can’t fix it)
Burnt
(Can’t fix it)
Screen Mura
(Can’t fix it)
A - 9/10
Appendix : Exchange Power Board (PSU)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
No Light
No picture/Sound Ok
A – 10/10
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
ST-BY condition: On or Off Power ON condition: Turn Off
B. Power error _No power
Check front Power Indicator
Established
date
Revised
date
A8
A8
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
B. Power error _No power
Check power input voltage and ST-BY 3.5V
Established
date
Revised
date
A9
Check the DC 12VT line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
Power To Main B’d
P201
P251
Power To Module
A9
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
B. Power error _Off when on, off whiling viewing
POWER OFF MODE checking method
Established
date
Revised
date
A10
Entry method
1. Press the IN-START button of the remote control for adjustment
2. Check the entry into adjustment item 3 (Power On/Off Status)
A10
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
C. Audio error_No audio/Normal video
Checking method in menu when there is no audio
Established
date
Revised
date
A11
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A11
Standard Repair Process Detail Technical Manual
1
SPK_R-_FT
2
SPK_R+_FT
3
SPK_L-_FT
4
SPK_L+_FT
5
SPK_R-_CT
6
SPK_R+_CT
7
SPK_L-_CT
8
SPK_L+_CT
1
SPK_R-_FT
2
SPK_R+_FT
3
SPK_L-_FT
4
SPK_L+_FT
5
SPK_R-_CT
6
SPK_R+_CT
7
SPK_L-_CT
8
SPK_L+_CT
9
SPK_R-_TW
10
SPK_R+_TW
11
SPK_L-_TW
12
SPK_L+_TW
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
P201
C. Audio error_No audio/Normal video
Voltage and speaker checking method when there is no audio
Established
date
Revised
date
A12
Checking order when there is no audio
Check the contact condition of or 20V connector of Main Board
Measure the 20V input voltage supplied from Power Board
(If there is no input voltage, remove and check the connector)
Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
C8 Series
A12
E8 Series
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
Remote control operation checking method
D. Function error
IR & EYE Sensor
C8 Series
E8 Series
IR
LED
Eye
Eye
LED
Checking order to check remote control
IR
1. Check IR cable condition between IR & Main board.( Check picture number and )
2. Check the standby 3.5V on the terminal 4 pin ()
3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
Established
date
Revised
date
A13
Pin Pin name
1 LED_R 2 GND 3 IR 4 3.5V_ST 5 GND 6 GND 7 EYE_SCL 8 KEY2
9 EYE_SDA 10 KEY1 11 n.c 12 n.c 13 GND 14 GND
15
16
17
18 GND 19 3.5V_WIFI 20 WIFI_DP
21 COMBO_RESET
22 WIFI_DM 23 GND
24 3.5V_WiIFI
25 GND
WAKEUP_DEVIC
E
BT_WAKEUP_HO
ST
WOL/WIFI_POWE
R_ON
A13
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
Motion Remote operation checking method
Wifi & BT Front
Wifi & BT Rear
Checking order to check motion remote/wifi
Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 19
D. Function error
Established
date
Revised
date
A14
Pin Pin name
1 LED_R
2 GND
3 IR
4 3.5V_ST
5 GND
6 GND
7 EYE_SCL
8 KEY2
9 EYE_SDA 10 KEY1 11 n.c 12 n.c 13 GND 14 GND
15
16
17
18 GND 19 3.5V_WIFI 20 WIFI_DP
21 COMBO_RESET
22 WIFI_DM 23 GND
24 3.5V_WiIFI
25 GND
WAKEUP_DEVIC
E
BT_WAKEUP_HO
ST
WOL/WIFI_POWE
R_ON
A14
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
1. How to access the remote control
symptom
Content
How to use the Service remote control
D. Function error
0 4 1 3
Established
date
Revised
date
A15
0 4 1 3
A15
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
2. Remote control part definition
POWER Power On/Off
How to use the Service remote control
D. Function error
[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time
Established
date
Revised
date
A16
ETC (Added Function)
P-ONLY (Added Function)
INPUT Change to the external device mode
ARC Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Aucto Screen=>4:3=>16:9
PSM
SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)
PIP Picture In Picture is activated
TEXT Access to the Power Only mode
CAP Broadcasting caption(on/off)
MPX Stereo mode (mono, stereo, foreign language) access
Used when in factory mode
Simplink (Added Function)
All KEY function [PIP PR-][PIP PR+][SWAP]
[PIP INPUT][DVI] KEY Function
Changed to factory mode
All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action
Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=>
Custom PIcture1=>Custom Picture2=>Bright Picture
Access to the Simplink-connected device
EYE
TILT Used for screen tilting change (Access to the old PDP control mode)
Digital EYE function ON/OFF
For some Model, access to the Test Pattern
A16
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
How to use the Service remote control
D. Function error
Established
date
Revised
date
A17
B-TOOTH (Added function)
IN-START
ADJ
X-STUDIO (Added function) HDD,USB, external device’s HDD screen is activated
MENU User function gets activated
EXIT Exit from the current mode
TIME SHIFT (Added function)
MUTE Mute function (0 Volume)
IN-STOP SET to factory mode
VOL + - Volume Up/Down
Connected to Blue-Tooth
Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex)
V03.11.0 Current S/W version
MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage time
POWER OFF STATUS ex) Shows power-off status
Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change
Moves forward/backward of recorded contents
CH + - Channel Up/Down
AV1,2,3 (Added function) Connects to external input 1,2,3
COMP1,2 (Added function) Connects to Component 1,2
HDMI1,2,3,4 (Add function)
DVI (Add function) Connects to DVI
Connects to HDMI 1,2,3,4
A17
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
symptom
Content
Check items after Main B/D replacement
Check items afer Main B/D(Model Number D/L, White Balance)
1. Press the Service remote control instart Key.
D. Function error
Established
date
Revised
date
No.7 Select Model Number D/L
- Key in the model name and serial number after checking the ID label on the back cover.
A18
2. Press the Service remote control ADJ Key.
A14
A18
No.13 Select White Balance
- Record the R, G, B (GAIN, Cut) value of the color temperature before main board
replacement.
After replacing the main board, key in the recorded value.
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.A
Error
1
symptom
Content
2
3
A. Video error_Color error
Adjustment Test pattern
Established
date
Revised
date
A19
Press the P-ONLY HDMI HOT CH + or -
You can view 11 types of patterns using the CH+ or - key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A19
Smart JIG Power Diagnosis
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Muitl Gender Guide
(P/N : RAD33187801) (P/N : RAD32507801)
A20
Power Board Muitl Gender JIG Diagram (P/N: RAD33187801)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
<Defect diagnosis : Power Board Main Board>
18 Marking check
New JIG
No Marking
OLD JIG
24 Marking Check
Cable Connection
28Pin
18Pin
24Pin
13Y/14Y
12Y
24Pin
17Y/18Y (SJ/UJ/UK/SK)
15Y (LF/UF Series)
18Y SK80/UK89 SK85/SK96 SK95/SK99
28Pin
16/18Y (UH/UK)
16Y (OLED B6)
24Pin
18Y LK57,32/43/49LK54
18Y UK63/UK64 UK65/UK68 UK7050
12Pin
32LK61/32LK62 43/49LK61
12Pin
Includes 49UJ63
16Y/17Y/18Y (LH/LJ/LK)
24Pin
28Pin
16Y/17Y (UH/SJ)
15Y (OLED)
24Pin
28Pin
16Y (UH)
NC
17/18Y W7 B8 C8 E8 G8 W8
24Pin
16Y (OLED)
28Pin
17Y/18Y (OLED)
24Pin
16Y/17Y/18Y
18Pin
18Y UK74 UK75 UK77 UK78 SK79
(UH/UJ/UK SK)
Power Board Muitl Gender JIG Diagnostic model List
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Existing 12Y, 13Y, 14Y, 15Y LED models included 15Y, 16Y, 17Y/18Y OLED, 16/17/18 Y LED model Power diagnosis function newly added
<15Y/16Y/17Y/18Y OLED Model, 16Y/17Y/18Y LED Model>
Year Product Model
EG92/EG93/EG94
15 OLED
EG96 EF95
OLED
16
LED
17 OLED
17 LED
‘18 LED
B6, C6 E6, G6
UH95/UH96 UH85/UH93
UH77/UH87
UH75/UH76 UH65/UH68
LH68, LH66, LH60,LH54
B7, C7 E7, G7
W7
SJ95/UJ98 SJ85/UJ94
SJ80, UJ77
UJ75/UJ78 UJ65/UJ68 UJ63/UJ67
LJ61/LJ68
LJ55/LJ58
SK80/SK85/SK95
UK78/UK75/UK77/SK79
UK63/UK64/UK65/UK68/UK7050
LK57, 32/43/49LK54, 32LK61/62, 43/49LK61
‘18 OLED
B8, C8, E8
G8, W8
Power Board Muitl Gender How to Connect
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Power Board Muitl Gender JIG
2
2013
“A:
2014
Connect the Muiti Gender to the connector (black) as shown in picture 2 of the Smart JIG.
LCD POWER”
Smart Jig Voltage Setting
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
※ Note on set up
(The correct power diagnosis can be made only if it is set correctly.)
- 24V Power Board : Change the switch to 24V of Smart Jig Voltage
- 20V Power Board : Change the switch to 24V of Smart Jig Voltage
2
Switch the product S/W in JIG to LCD.
LCD MODEL Check the power voltage
and switch to the correct voltage.
- 13.2V/18V Power Board : Change the switch to 24V of Smart Jig Voltage
Power B/D Smart Jig Voltage Switch
24V
20V
13.2V/18V
24V
20V
24V
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (1)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
3
2
Switch the product S/W in JIG to LCD.
LCD MODEL Check the power voltage
and switch(24V) to the correct voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
4
Disconnect the Main Board 24Pin Power Cable connector.
Connect the 24Pin Power Cable connector to the Muitl
Gender JIG 24Pin connector
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (2)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
5 6
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y OLED(B6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Connect the 24Pin Power Cable connector to the Multi gender JIG 24Pin connector.
2
Switch the LCD MODEL S/W to 24V by checking the power voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y OLED(C6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Smart JIG: Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
`16Y OLED(E6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y OLED(G6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`17Y OLED(B7/C7/E7/G7) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Disconnect the Main Board 28Pin Power Cable connector.
3
2
Connect the 28Pin Power Cable connector to the Muitl Gender JIG 28Pin connector
4
Switch the LCD MODEL S/W to 20V by checking the power voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`17Y OLED(W7) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Disconnect the Main Board 24Pin Power Cable connector.
3
2
Connect the 24Pin Power Cable connector to the Muitl Gender JIG 28Pin connector
4
Switch the LCD MODEL S/W to 20V by checking the power voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y/`17Y LED 18Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 18Pin Power Cable connector.
4
Connect the 18Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y LED(UH95/UH96) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
When the OK(24V,12V) LED turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y/`17Y LED(UH85/UH93) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y/`17Y LED 12Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 12Pin Power Cable connector.
4
Connect the 12Pin Power Cable connector
to the Muitl Gender JIG 12Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`16Y LED 12Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 12Pin Power Cable connector.
4
Connect the 12Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
`17Y LED 28Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board can be judged as defective.
Loading...