LG MS18SQ INSTALLATION INSTRUCTIONS

Page 1
www.lg.com
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
WALL MOUNTED
Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
For more information, Refer to the CD or LG Web site (www.lg.com).
INSTALLATION MANUAL
AIR CONDITIONER
P/NO : MFL67855408
ENGLISH ITALIANO
ESPAÑOL
FRANÇAIS DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
Page 2
2 Air Conditioner
Room Air Conditioner Installation Manual
CONTENTS
Safety Precautions............................3
Introduction........................................7
Symbols used in this manual ..........7
Installation ..........................................8
Installation Parts ..............................8
Installation Tools ..............................8
Installation Map................................9
Select the best Location .................9
Fixing Installation Plate..................10
Drill a Hole in the Wall ...................10
Flaring Work...................................11
Installation of Indoor Unit...............12
Connecting the Cables..................16
Checking the Drainage..................17
Test Running..................................18
o Some pieces of type "A" screws
o Connecting cable
o Installation guide map
o Pipes: Gas side
Liquid side
o Insulation materials
o Additional drain pipe
(Outer diameter...............15.5mm)
o Some pieces of type "B" screws
o Some pieces of type "C" screws
o Level gauge
o Screw driver
o Electric drill
o Hole core drill(ø70mm)
o Horizontal meter
o Flaring tool set
o Specified torque wrenches
1.8kg.m, 4.2kg.m, 5.5kg.m,
6.6kg.m (different depending on model No.)
o Spanner ........................Half union
o A glass of water
o Hexagonal wrench(4mm)
o Gas-leak detector
o Vacuum pump
o Gauge manifold
o Owner's manual
o Thermometer
o Remote controller holder
Installation
Requirements
Required Parts Required Tools
Page 3
Installation Manual 3
Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions must be followed.
n Be sure to read before installing the air conditioner. n Be sure to observe the cautions specified here as they include important items related to safety. n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
n The meanings of the symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
ENGLISH
n Installation
Always perform grounding.
• Otherwise, it may cause electrical shock.
Don’t use a power cord, a plug or a loose sock­et which is damaged.
• Otherwise, it may cause a fire or electrical shock.
For installation of the product, always con­tact the service center or a professional instal­lation agency.
• Otherwise, it may cause a fire, electrical shock, explosion or injury.
Securely attach the electrical cover to indoor and pipe cover to outdoor unit.
• If the electrical part cover to indoor unit and pipe cover to outdoor unit are not attached securely, it could result in a fire or electric shock due to dust, water, etc.
Always install an air leakage breaker and a dedicated switching board.
• No installation may cause a fire and electri­cal shock.
Do not keep or use flammable gases or combustibles near the air conditioner.
• Otherwise, it may cause a fire or the failure of product.
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Safety Precautions
4 Air Conditioner
Do not share the outlet with other appliances.
• It will cause an electric shock or a fire due to heat generation.
Do not use the dam­aged power cord.
• Otherwise, it may cause a fire or electrical shock.
Do not modify or extend the power cord randomly.
• Otherwise, it may cause a fire or electrical shock.
Take care so that the power cord may not be pulled during operation.
• Otherwise, it may cause a fire or electrical shock.
Unplug the unit if strange sounds, smell, or smoke comes from it.
• Otherwise, it may cause electrical shock or a fire.
Keep the flames away.
• Otherwise, it may cause a fire.
n Operation
Do not install the product at a place that there is concern of falling down.
• Otherwise, it may result in personal injury.
Use caution when unpacking and installing.
• Sharp edges may cause injury.
Ensure that an installa­tion frame of the out­door unit is not dam­aged due to use for a long time.
• It may cause injury or an accident.
Do not disassemble or repair the product ran­domly.
• It will cause a fire or electrical shock.
There is a risk of fire and explosion.
•
Inert gas (nitrogen) should be used when you check plumbing leaks, cleaning or repairs of pipes etc. If you are using combustible gases including oxygen, product mayhave the risk of fires and explosions.
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Safety Precautions
ENGLISH
Take the power plug out if necessary, hold­ing the head of the plug and do not touch it with wet hands.
• Otherwise, it may cause a fire or electrical shock.
Do not use the power cord near the heating tools.
• Otherwise, it may cause a fire and electrical shock.
Do not open the inlet of the indoor/outdoor unit during operation.
• Otherwise, it may cause electrical shock and fail­ure.
Do not allow water to run into electrical parts.
• Otherwise, it may cause the failure of machine or electrical shock.
Hold the plug by the head when taking it out.
• It may cause electric shock and damage.
Never touch the metal parts of the unit when removing the filter.
• They are sharp and may cause injury.
Do not step on the indoor/outdoor unit and do not put anything on it.
• It may cause an injury through dropping of the unit or falling down.
Do not place a heavy object on the power cord.
• Otherwise, it may cause a fire or electrical shock.
When the product is submerged into water, always contact the ser­vice center.
• Otherwise, it may cause a fire or electrical shock.
Take care so that children may not step on the outdoor unit.
• Otherwise, children may be seriously injured due to falling down.
Installation Manual 5
Page 6
6 Air Conditioner
Safety Precautions
n Operation
Avoid excessive cool­ing and perform venti­lation sometimes.
• Otherwise, it may do harm to your health.
Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
• The appearance of the air conditioner may dete­riorate, change color, or develop surface flaws.
Do not use an appli­ance for special pur­poses such as preserv­ing animals vegetables, precision machine, or art articles.
• Otherwise, it may dam­age your properties.
Do not place obstacles around the flow inlet or outlet.
• Otherwise, it may cause the failure of appliance or an accident.
For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant.
•
Using of (R22) piping, flare nut and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
It is desirable that the amount of residual oil less than 40 mg/10m.
n Installation
Install the drain hose to ensure that drain can be securely done.
• Otherwise, it may cause water leakage.
Install the product so that the noise or hot wind from the outdoor unit may not cause any dam­age to the neighbors.
• Otherwise, it may cause dispute with the neigh­bors.
Always inspect gas leakage after the instal­lation and repair of product.
• Otherwise, it may cause the failure of product.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water leak­age.
Thickness of copper pipes used are as shown “Flaring work” Table.
• Never use copper pipes thinner than that in the table even when it is available on the market.
Do not use copper pipes having a col­lapsed.
•
Otherwise, the expansion valve or capillary tube may become blocked with cont­aminants.
Page 7
Introduction
Installation Manual 7
ENGLISH
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that may cause harm to the air conditioner.
This symbol indicates special notes.
NOTICE
Introduction
Symbols used in this Manual
Page 8
8 Air Conditioner
Installation Parts
Installation Tools
Installation
Read carefully, and then follow step by step.
Installation
Installation plate
The feature can be changed according a type of model.
Type "C" screwType "B" screw
Figure FigureName
Screw driver
Electric drill
Type "A" screw
Remote control holder
Name
Multi-meter
Hexagonal wrench
Measuring tape, Knife
Hole core drill
Spanner
Torque wrench
Ammeter
Gas-leak detector
Thermometer,
Level
Flaring tool set
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Installation Manual 9
ENGLISH
Installation
Indoor unit
1. There should not be any heat or steam near the unit.
2. Select a place where there are no obstacles around of the unit.
3. Make sure that condensation drainage can be conveniently routed away.
4. Do not install near a doorway.
5. Ensure that the interval between a wall and the left (or right) of the unit is more than 100mm. The unit should be installed as high as possible on the wall, allowing a minimum of 200mm from ceiling.
6. Use a metal detector to locate studs to pre­vent unnecessary damage to the wall.
Select the best Location
Install the indoor unit on the wall where the height from the floor is more than 2300mm.
Installation Map
Vinyl tape (Wide)
• Apply after carrying out a drainage test.
• To carry out the drainage test, remove the air filters and pour water into the heat exchanger.
Saddle
Installation plate Sleeve Bushing-Sleeve
Putty(Gum Type Sealant)
Bend the pipe as closely on the wall as possible, but be careful that it doesn't break.
You should purchase the installation parts.
NOTICE
- The feature can be changed according a type of model.
More than
100
More than 2300
More than 200
More than
100
(Unit : mm)
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• Drill the piping hole with a ø65 hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the out­door side.
Drill a Hole in the Wall
2. The wall you select should be strong and solid enough to prevent vibration.
• Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
• Mount the installation plate horizontally by aligning the centerline using Horizontal meter.
1. Measure the wall and mark the centerline. It is also important to use caution concerning the loca­tion of the installation plate. Routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Both Installation Plates can be used for this model.
Both Installation Plates can be used for this model.
Fixing Installation Plate
10 Air Conditioner
Installation
Place a level on raised tab
460 570
Installation Plate
Measuring Tape
Measuring
Tape Hanger
460 567
Unit Outline
Ø65
Right rear
56
piping
207
(Unit : mm) (Unit : mm)
Ø65
Left Rear Piping
220
Place a level on raised tab
184
Installation plate
156
Ø65
Right Rear Piping
307
Ø65
Left rear
piping
Unit Outline
69
105
Installation Plate
Type "A" Screws
Chassis
Hook
Installation Plate
Type "A" Screws
Chassis
Hook
Indoor
WALL
Outdoor
5-7mm
(3/16in~5/16in)
Page 11
Indoor unit
Installation Manual 11
ENGLISH
Flaring Work
Main cause for gas leakage is due to defect of flaring work. Carry out correct flaring work in the fol­lowing procedure.
Cut the pipes and the cable.
1. Use the piping kit accessory or the pipes pur­chased locally.
2. Measure the distance between the indoor and the outdoor unit.
3. Cut the pipes a little longer than measured dis­tance.
4. Cut the cable 1.5m longer than the pipe length.
Burrs removal
1. Completely remove all burrs from the cut cross section of pipe/tube.
2. While removing burrs put the end of the copper tube/pipe in a downward direction while remov­ing burrs location is also changed in order to avoid dropping burrs into the tubing.
Putting nut on
• Remove flare nuts attached to indoor and out-
door unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after finishing flare work)
Flaring work
1. Firmly hold copper pipe in a bar with the dimen­sion shown in below table table below.
2. Carry out flaring work with the flaring tool.
Outside diameter A Thickness
mm inch mm mm Ø6.35 1/4" 1.1~1.3 0.7 Ø9.52 3/8" 1.5~1.7 0.8 Ø12.7 1/2" 1.6~1.8 0.8
Ø15.88 5/8" 1.6~1.8 1.0 Ø19.05 3/4" 1.9~2.1 1.0
Copper
pipe
Point down
Copper tube
Slanted Uneven Rough
90
Pipe
Flare nut
Reamer
Bar
"A"
Copper pipe
Clamp handle
Handle
Bar
Yoke
Cone
Red arrow mark
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Check
1. Compare the flared work with the figure by.
2. If a flared section is defective, cut it off and do flaring work again.
Installation of Indoor Unit
1. Hook the indoor unit onto the upper portion of the installation plate.( engage the three hooks at the top of the indoor unit with the upper edge of the installation plate) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
2. Unlock the tubing holder from the chassis and mount between the chassis and installation plate in order to separate the bottom side of the indoor unit from the wall.
Installation
12 Air Conditioner
Smooth all round
Even length
all round
Inside is shiny without scratches
= Improper flaring =
Inclined
Surface
Cracked Uneven
damaged
Installation plate
thickness
Tubing Holder
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Installation
Installation Manual 13
ENGLISH
Connecting the Piping
1. Pull the screw cap at the bottom of the indoor unit.
2. Remove the chassis cover from the unit by loosing 3 screws (Be careful not to scratch Horizontal Vane Main!)
3. Pull back the tubing holder.
4. Remove pipe port cover and position the tub­ing.
Right
Indoor unit back side view
Chassis Cover
Pipe Port
Left
Tubing holder
Backwards
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Installation Information. For right piping. Follow the instruction below.
Good case
• Press on the tubing cover and unfold the tubing to downward slowly. And then bend to the left side slowly.
Bad case
• Following bending case from right to left directly may cause damage to the tubing.
Installation
14 Air Conditioner
Page 15
Installation
Installation Manual 15
ENGLISH
If the drain hose is routed inside the room insulate the hose with an insulation material* so that dripping from sweating (condensation) will not damage furniture or floors.
* Foamed polyethylene or equivalent is recommended.
Connecting the installation pipe and drain hose to the indoor unit.
1. Align the center of the pipes and sufficiently tighten the flare nut by hand.
2. Tighten the flare nut with a wrench.
3. When needed to extend the drain hose of indoor unit, assembly the drain pipe as shown on the drawing.
mm inch kgf.m Ø6.35 1/4 1.8~2.5 Ø9.52 3/8 3.4~4.2 Ø12.7 1/2 5.5~6.5
Ø15.88 5/8 6.3~8.2 Ø19.05 3/4 9.9~12.1
Outside diameter Torque
<Left side piping> <Right side piping>
Tape
Connecting
cable
Drain hose
Connecting pipe
Drain hose
Tape
Connecting
cable
Drain hose
Connecting pipe
Indoor unit tubing Flare nut Pipes
Torque wrench
Indoor unit tubing
Drain pipe
Adhesive
Open-end wrench (fixed)
Flare nut
Connection pipe
Indoor unit drain hose
Vinyl tape(narrow)
Page 16
Wrap the insulation material around the con­necting portion.
1. Overlap the connection pipe insulation materi­al and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap.
2. Set the tubing cutting line upward. Wrap the area which accommodates the rear piping housing section with vinyl tape.
3. Bundle the piping and drain hose together by wrapping them with vinyl tape sufficient enough to cover where they fit into the rear piping housing section.
Finishing the indoor unit installation
1.
Mount the tubing holder in the original positon.
2. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
3. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots (clicking sound).
4. Finish the assembly by screwing the unit to the installation plate by using two pieces of type "C" screws. And assemble a chassis cover.
Vinyl tape(narrow)
Connection pipe
Connecting cable
Vinyl tape (wide)
Wrap with vinyl tape
Indoor unit pipe
Pipe
Gas Pipe
Liquid Pipe
Cutting Line
Cutting Line
Good Case Bad Case
* Tubing cutting line have to be upward.
Installation
16 Air Conditioner
Indoor unit
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the out­door unit and the terminal No. are the same as those of the indoor unit.)
Connecting the Cables
1. Insert the connecting cable through the bottom side of indoor unit and connect the cable (You can see detail contents in 'Connecting the cables' section)
2. Secure the cable onto the control board with the cable retainer.
3. Tape the tubing pipe, drain hose and the connec­tion cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause overflow from the drain pan through the inside of the unit.
h Field wiring shall be done such that the currentcarrying conductors become taut before the earth-
ing conductor if the cord slips out of the cord anchorage.
Control Cover
Pipe
Drain hose
Insulation material
Wrap with vinyl tape
Vinyl tape(wide)
Type 'C' screw
Page 17
Installation
Installation Manual 17
ENGLISH
Checking the Drainage
To check the drainage.
1. Pour a glass of water on the evaporator.
2. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
Drain piping
1. The drain hose should point downward for easy drain flow.
2. Do not make drain piping like the following.
Drain Pan
Drain Hose
Leakage
Checking
Connecting area
drain hose
Leakage checking
Downward slope
Do not raise
Accumulated drain water
Tip of drain hose dipped in water
Air
Waving
Water leakage
Water leakage
Ditch
Less than 50mm gap
Water leakage
Page 18
1. Check that all tubing and wiring are properly connected.
2. Check that the gas and liquid side service valves are fully open.
Installation of filter
1. Pull out the 3M Filter from the separately packed plastic bag.
2. Insert the 3M Filter into the left or right case.
3. Detach two nitto tapes from the plasma filter.
Prepare remote controller
1. Remove the battery cover by pulling it accord­ing to the arrow direction.
2. Insert new batteries making sure that the (+) and (–) of battery are installed correctly.
3. Reattach the cover by pushing it back into position.
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.
•
Remove the batteries from the remote controller if the system is not used for a long time.
NOTICE
Test Running
Installation
18 Air Conditioner
3M Filter Plasma Filter
Page 19
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