LG LTNE1860HL INSTALLATION INSTRUCTIONS

CEILING CASSETTE TYPE AIR CONDITIONERS

INSTALLATION INSTRUCTIONS

Please read this instruction sheet completely before installing the product.

When the power cord is damaged, replacement work should be performed by authorized personnel only.

Installation work should be performed in accordance with national wiring standards by authorized personnel only.

Indoor Unit

 

 

Anti-bacteria filter

 

Air

Air Outlet

Intake

 

Outdoor Unit

 

Air Intake

Connecting Wire

(side, rear)

Power Wire

 

Air Outlet

 

Vents

Connection Tube

 

 

Drain Hose

 

Cooling & Heating Model has

 

included Drain Elbow

 

P/No.: 3828A20055P

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OUT-LINE OF INSTALLATION

1.The following should be always observed for safety

...............................

3

 

 

 

2.Installation of Indoor, Outdoor Unit

............................................................

4

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation Works

 

1)

Selection of the best location ......................

4

2)

Ceiling opening dimensions and hanging

 

 

bolt location(unit: mm).................................

5

3) The Indoor Unit Installation .........................

6

4)

Remote Controller Installation ....................

6

5)

Wiring Connection.......................................

8

 

ELECTRICAL WIRING................................

9

 

CONNECTING THE CABLE TO OUTDOOR UNIT ......

9

6)

Connecting Pipes to the Indoor Unit .........

10

 

PIPING CONNECTION.............................

11

7)

Installation of Decorative Panel.................

12

8)

Indoor Unit Drain Piping ............................

13

 

HEAT INSULATION...................................

14

 

FORM THE PIPINGS................................

14

Installation Parts

Required Tools

Connecting cable

Pipes: Gas side Liquid side

Hanging Bolt

(W 3/8 or M10 length 650mm)

Insulated drain hose

Additional Drain hose (Inner Dia.............32mm)

Level

Screw driver

Electric drill

Hole core drill (ø70mm)

Flaring Tools set

Torque Wrenches

Hexagonal Wrench (4mm, 5mm)

Gas-leak detector

 

..............................................................................................

3. Test running

15

1) PRECAUTIONS IN TEST RUN.................

15

 

CHECK THE FOLLOWING ITEMS WHEN

 

INSTALLATION IS COMPLETE ................

15

2)

Connection of power supply......................

16

3)

Evaluation of the performance ..................

16

Owner’s Manual

Thermometer

 

 

...................................................................................

4. Auxiliary operation

17

1) Two thermistor system ..............................

17

2)

Ajusting to the height of ceiling .................

18

3)

Group control (optional wiring)..................

19

4)

Central control (optional)...........................

20

2

1. The following should be always observed for safety

• Please report to or take consent by the supply authority before connecting to the system.

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• Be sure to read "THE FOLLOWING SHOULD BE ALWAYS OBSERVED FOR SAFETY" before

 

installing the air conditioner.

 

• Be sure to observe the cautions specified here as they include important items related to safety.

 

• The indications and meanings are as follows.

 

WARNING

 

Could lead to death, serious injury, etc.

 

 

 

 

 

 

 

 

 

 

CAUTION

 

Could lead to serious injury in particular environments when operated incorrectly.

 

 

 

 

 

• After reading this manual, be sure to keep it together with the instruction manual in a handy place .

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

Do not install it yourself (customer).

Incomplete installation could cause injury due to fire, electric shock, the unit falling or a leakage of water. Consult the dealer from whom you purchased the unit or special installer.

Install the unit securely in a place which can bear the weight of the unit.

When installed in an insufficient strong place, the unit could fall causing injured.

Use the specified wires to connect the indoor and the outdoor units securely and attach the wires firmly to the terminal board connecting sections so the stress of the wires is not applied to the sections.

• Incomplete connecting and fixing could cause fire.

Check that the refrigerant gas do not leak after installation is completed.

Perform the installation securely referring to the installation manual.

Incomplete installation could cause a personal injury due to fire, electric shock, the unit falling or a leakage of water.

Perform electrical work according to the installation manual and be sure to use an exclusive circuit.

If the capacity of the power circuit is insufficient or there is incomplete electrical work, it could result in a fire or an electric shock.

Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely.

If the electrical part cover if the indoor unit and/or the service panel if the outdoor unit are not attached securely, it could result in a fire or electric shock due to dust, water, etc.

Be sure to use the part provided or specified parts for the installation work.

The use of defective parts could cause an injury or leakage of water due to a fire, electric shock, the unit falling, etc.

CAUTION

Perform grounding

Do not connect the ground wire to a gas pipe, water pipe arrester or telephone ground wire. Defective grounding could cause an electric shock.

Perform the drainage/piping work securely according to the installation manual.

If there is a defect in the drainage/piping work, water could drop from the unit and household goods could be wet and damaged.

Do not install the unit in a place where an inflammable gas leaks.

If gas leaks and accumulates in the area surrounding the unit, it could cause an explosion.

3

2.Installation of Indoor, Outdoor Unit

1.Selection of the best location

1)Indoor unit

There should not be any heat source or steam near the unit.

There should not be any obstacles to prevent the air circulation.

A place where air circulation in the room will be good.

A place where drainage can be easily obtained.

A place where noise prevention is taken into consideration.

Do not install the unit near the door way.

Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.

The indoor unit must keep the maintenance space.

Ceiling

 

 

 

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Ceiling Board

Ceiling Board

 

 

 

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50 or

 

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50 or

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more

 

 

 

 

 

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Unit:cm

 

 

 

 

 

 

 

 

 

 

Floor

 

 

2) Outdoor unit

 

 

Sunroof

• If an awning is built over the unit to prevent

More

 

direct sunlight or rain exposure, be careful

 

30cm

 

that heat radiation from the condenser is not

 

 

 

 

 

restricted.

 

 

More than

• There should not be any animals or plants

 

 

Fence

 

30cm

which could be affected by hot air

 

 

 

discharged.

or

 

 

 

• Ensure the spaces indicated by arrows from

 

 

obstacles

More than 50cm

the wall, ceiling, fence or other obstacles.

 

 

 

 

 

 

 

 

More than 70cm

3) Piping length and the elevation

 

Pipe Size

Length A (m)

Elevation B (m)

* Additional

CAPACITY

 

 

 

 

 

 

refrigerant

GAS

LIQUID

Rated

Max.

Rated

Max.

(g/m)

 

 

 

 

 

 

 

 

 

18K Btu/h

5/8"

1/4"

7.5

50

5

30

25

 

 

 

 

 

 

 

 

24K Btu/h

5/8"

1/4"

7.5

50

5

30

30

 

 

 

 

 

 

 

 

Rated performance for refrigerant line length of: 7.5m

If 18K Model is installed at a distance of 15m, 187.5g of refrigerant

should be added

..................................................................(15-7.5)x25g

Indoor unit

A

B

Outdoor unit

4

LG LTNE1860HL INSTALLATION INSTRUCTIONS

2. Ceiling opening dimensions and hanging bolt location

The dimensions of the paper model for installing are the same as those of the ceiling opening dimensions.

Ceiling

Level gauge

CAUTION

This air-conditioner uses a drain pump.

Horizontly install the unit using a level gauge.

During the installation, care should be taken not to damage electric wires.

Select and mark the position for fixing bolts and piping hole.

Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.

Drill the hole for anchor bolt on the wall.

 

600 (Ceiling opening)

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39.5

521(Hanging bolt)

39.5

 

 

 

 

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570 Unit size

 

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Unit:mm

 

 

 

Ceiling board

 

NOTE:

Thoroughly study the following installation locations:

1.In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the turbo fan, the fin of the heat exchanger and the drain pump, resulting in heat exchange reduction, spraying, dispersing of water drops, drain pump malfunction, etc.

In these cases, take the following actions:

Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily steam which should not flow into the suction of the air conditioner.

Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oily steam.

Air conditioner

Take enough distance

Use the ventilation fan for smoke-collecting hood with sufficient

capacity.

Cooking table

2.Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc.

3.Avoid places where inflammable gas is generated, flows in, is stored or vented.

4.Avoid places where sulfurous acid gas or corrosive gas is generated.

5.Avoid places near high frequency generators.

5

3. The Indoor Unit Installation

 

 

 

 

Ceiling

 

Hanging bolt

Keep the length of the bolt

 

 

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(W3/8 or M10)

from the bracket to 40mm

 

 

Nut

Flat washer for M10

Air Conditioner body

(W3/8 or M10)

(accessory)

Ceiling board

 

 

Ceiling board

 

 

 

Spring washer

 

 

 

 

 

 

 

 

(M10)

 

 

 

 

 

 

Flat washer for M10

 

 

 

 

(accessory)

 

Paper model

Set screw of

 

 

Nut

 

 

 

 

for installation

paper model (4 pieces)

 

(W3/8 or M10)

 

 

 

 

 

 

 

 

Adjust the same height

Open the ceiling board

 

 

along the outer edge of the

 

 

 

 

 

 

 

 

paper model

 

• The following parts is option.

• Drill the piping hole on the wall slightly tilted to the

Hanging Bolt

- W 3/8 or M10

outdoor side using a Ø 70 hole-core drill.

Nut

- W 3/8 or M10

 

 

 

 

 

 

 

 

 

 

Spring Washer - M10

 

 

Wall

Plate Washer

- M10

 

 

 

Indoor

 

Outdoor

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

Tighten the nut and bolt to prevent unit falling. 5~7mm

4.Remote Controller Installation

•Although the room temperature sensor is in the indoor unit, the remote controller should be installed in such places away from direct sunlight and high humidity.

Installation of the remote controller

Select places that are not splashed with water.

Select control position after receiving customer approval.

The room temperature sensor is built in the indoor unit.

This remote controller equipped with liquid crystal display. If this position is higher or lower, display is difficult to see.(The standard height is 1.2 ~ 1.5m high)

Routing of the remote controller cord

Keep the remote controller cord away from the refrigerant piping and the drain piping.

To protect the remote controller cord from electrical noise, place the cord at least 5cm away from other power cables (audio equipment, television set, etc.)

If the remote controller cord is secured to the wall, provide a trap at the top of the cord to prevent water droplets from running.

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