LG LMV1630 Service Manual

Page 1
Website: http://us.lgservice.com
MICROWAVE OVEN
SERVICE MANUAL
MODEL: LMV1630WW
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
LMV1630BB LMV1630ST
January, 2006
Printed in Korea
Page 2
CAUTION
WARNING TO SERVICE TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPOSURE
TO EXCESSIVE MICROWAVE ENERGY
a. Do not operate or allow the oven to be operated with the door open.
b. Make the following safety checks on all ovens to be serviced before activating the
magnetron or other microwave source, and make repairs as necessary; (1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
c. Before turning on microwave power for any service test or inspection within the
microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
d. Any defective or misadjusted components in the interlock, monitor, door seal, and
microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
e. A Microwave leakage check to verify compliance with the Federal performance
standard should be performed on each oven prior to release to the owner.
• Proper operation of the microwave ovens requires that the magnetron be assembled to the wave guide and cavity. Never operate the magnetron unless it is properly installed.
• Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
• Routine service safety procedures should be exercised at all times.
• Untrained personnel should not attempt service without a thorough review of the test procedures and safety information contained in this manual.
Page 3
FOREWORD
Read this Manual carefully. Failure to adhere to or observe the information in this Manual may result in exposing yourself to the Microwave Energy normally contained within the oven cavity.
TABLE OF CONTENTS
(Page)
SAFETY PRECAUTIONS ................................................................................................................Inside front page
SPECIFICATIONS................................................................................................................................................ 1-1
CAUTIONS ........................................................................................................................................................... 2-1
INSTALLATIONS.................................................................................................................................................. 3-1
OPERATING INSTRUCTIONS............................................................................................................................. 4-1
CONTROL PANEL .......................................................................................................................................... 4-1
CONTROL PANEL INSTRUCTIONS............................................................................................................... 4-2
OVERALL CIRCUIT DIAGRAM............................................................................................................................ 5-1
SCHEMATIC DIAGRAM.................................................................................................................................. 5-1
MATRIX CIRCUIT FOR TOUCH KEY BOARD ............................................................................................... 5-2
GENERAL INFORMATION FOR SERVICE ......................................................................................................... 6-1
GENERAL PRECAUTIONS IN USE ............................................................................................................... 6-1
TRIAL OPERATION ........................................................................................................................................ 6-1
FEATURES AND SPECIFICATIONS FEATURES.......................................................................................... 6-1
SERVICE INFORMATION.................................................................................................................................... 7-1
PRECAUTIONS AND REPAIR SERVICE TIPS .............................................................................................. 7-1
MICROWAVE LEAKAGE TEST ...................................................................................................................... 7-2
POWER OUTPUT MEASUREMENT............................................................................................................... 7-3
DISASSEMBLY INSTRUCTIONS ................................................................................................................... 7-4
INTERLOCK SYSTEM .................................................................................................................................. 7-11
INTERLOCK CONTINUITY TEST ................................................................................................................. 7-13
TEST AND CHECKOUT PROCEDURES AND TROUBLESHOOTING........................................................ 7-14
A. TEST PROCEDURES........................................................................................................................... 7-14
B. CHECKOUT PROCEDURES................................................................................................................ 7-19
C. TROUBLESHOOTING .......................................................................................................................... 7-21
EXPLODED VIEW ................................................................................................................................................ 8-1
REPLACEMENT PART LIST................................................................................................................................ 9-1
Page 4
SPECIFICATIONS
Rated Power Consumption ................................ 1500W maximum
(Microwave oven+Cook top lamps+Ventilation fan)
Microwave Output ............................................... 1000W (IEC60705)
Frequency .......................................................... 2450 MHz ±50 MHz
Power Supply ..................................................... 120 VAC, 60 Hz
Rated Current .................................................... 14 Amp. (Microwave oven+Cook top lamps+Ventilation fan)
Magnetron Cooling ............................................. Forced Air Cooling
Rectification ....................................................... Rectification Voltage Double Half-Wave
Door Sealing ...................................................... Choke System
Safety Devices ................................................... Oven Thermostat: Open at 90 °C ± 5 °C
Close at 0 °C ± 5 °C
............................................................................ Fuse(20A)
............................................................................ Primary Interlock Switch
............................................................................ Secondary Interlock Switch
............................................................................ Interlock Monitor Switch
Magnetron .......................................................... 2M214 - 161GP
Cook top Lamp ................................................... 120 V, 30 W
Cavity Lamp ....................................................... 125 V, 30 W or 40 W
Timer .................................................................. Digital, up to 99 min. 99 sec. (in each cooking stage)
Tray .................................................................... Tempered Safety Glass
Overall Dimensions ............................................ 2915/
Oven Cavity Size ............................................... 20
7
16”(W)x16
/
8”(W)x9
7
/
16”(H)x17
3
/
16”(H)x14
3
/
16”(D)
1
/
8”(D)
Effective Capacity of Oven Cavity ...................... 1.6 Cu.ft.
Accessories ........................................................ Owner’s Manual & Cooking Guide, Installation Manual,
............................................................................ Exhaust Adapter, Exhaust Damper, Mounting Kit and Filter,
............................................................................ Glass Tray, Metal Rack, Rotating Ring Assembly.
SWITCH CHART
PRIMARY
SWITCH MODE
CONDITIONS
DOOR OPEN DOOR CLOSED
NOTE: Use the above switch chart with circuit diagram on page 5-1.
INTERLOCK
SWITCH
COM
NO
OPEN OPEN CLOSE
CLOSE CLOSE OPEN
1-1
SECONDARY
INTERLOCK
SWITCH
COM
NO
INTERLOCK
MONITOR
SWITCH
COM
NC
Page 5
CAUTIONS
Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
• DO NOT operate on a 2-wire extension cord during repair and use.
• NEVER TOUCH any oven components or wiring during operation.
• BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
• Remove your watches whenever working close to or replacing the Magnetron.
• DO NOT touch any parts of the control panel circuit. A resulting static electric discharge may damage this P.C.B.
• NEVER operate the oven with no load.
• NEVER injure the door seal and front plate of the oven cavity.
• NEVER put iron tools on the magnetron.
• NEVER put anything into the latch hole and the interlock switches area.
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange, and gasket must be secure never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.
• Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed.
• Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
ANTENNA
COOLING FIN
MAGNETRON CHASSIS GROUND
Gasket
FILAMENT TERMINALS
MAGNETRON
THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.
2-1
Page 6
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
PRECAUTIONS ON INSTALLATION
A. Plug the power supply cord into a 120V AC, 60Hz,
single-phase power source with a capacity of at least 20 amperes.
B. Avoid placing the unit in a location where there is
direct heat or splashing water. C. Install the unit on the mounting plate firmly. D. Place the unit as far away as possible from TV,
radio, etc. to prevent interference.
GROUNDING INSTRUCTIONS
For personal safety, this appliance must be fully grounded at all times.
In the event of an electrical short circuit, grounding reduces the risk of electrical shock. The plug must be plugged into an outlet that is properly installed and grounded.
CAUTION
This unit is equipped with a 3-prong plug for your safety. If the wall outlet is a grounded 3-hole type, the unit will be grounded automatically.
WARNING
Improper use of the grounding plug can result in a risk of electric shock. Do not, under any circumstances, cut or remove the third ground prong from the power cord plug.
3-1
Page 7
CONTROL PANEL
OPERATING INSTRUCTIONS
4-1
Page 8
CONTROL PANEL INSTRUCTIONS
1. DISPLAY: The Display includes a clock and
indicators to tell you time of day, cooking time settings and cooking functions selected.
2. COOK: Touch this pad to cook fresh vegetable,
frozen vegetable, rice, or casseroles.
3. REHEAT: Touch this pad to reheat dinner
plate, soup/sauce, casserole, roll/muffin.
4. KIDS MEAL: Selects type of dish to reheat hot dog,
baby food, oat meal or soup.
5. AUTO DEFROST: Meat, poultry, fish. Touch this
pad to select food type and defrost food by weight.
6. QUICK DEFROST: This pad provides you with the
RAPID defrosting method for 1.0 pound frozen foods.
7. TIME COOK: Touch this pad to set a cooking time.
8. CLOCK: Touch this pad to enter the time of day.
9. NUMBER: Touch number pads to enter cooking
time, power level, quantities or weights.
10. MORE: Touch this pad to add ten seconds of
cooking time each time you press it.
11. POWER LEVEL: Touch this pad to select a
cooking power level.
12. LIGHT HI/LOW/OFF: Touch this pad to turn the
Vent on or off.
14. POPCORN: Touch this pad when popping popcorn in your microwave oven.
15. MELT: Touch this pad to melt butter or margarine, chocolate, cheese, marsh mallow.
16. SOFTEN: Touch this pad to soften butter, ice cream, cream cheese, frozen juice.
17. HOLD WARM: Touch this pad to keep hot, cooked foods warm in your microwave oven for up to 99 minutes 99 seconds.
18. KITCHEN TIMER: Touch this pad to set the kitchen timer.
19. START: Touch this pad to start a function. If you open the door after oven begins to cook, retouch START.
20. STOP/CLEAR: Touch this pad to stop the oven or clear all entries.
21. LESS: Touch this pad to subtract ten seconds of cooking time each time you press it.
22. Ez-ON: Touch this pad to set and start quickly at 100% power level.
23. TURNTABLE ON/OFF: Touch this pad to control the turntable on or off.
24. LIGHT HI/LOW/OFF: Touch this pad to turn the cooktop/countertop light on or off.
13. HOT WATER: Touch this pad when heating water in your microwave oven.
4-2
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OVERALL CIRCUIT DIAGRAM
SCHEMATIC DIAGRAM
5-1
Page 10
MATRIX CIRCUIT FOR TOUCH KEY BOARD
KEY MATRIX
5-2
Page 11
GENERAL INFORMATION FOR SERVICE
GENERAL PRECAUTIONS IN USE
A. Never operate the unit when it is empty.
Operating the oven with no load may shorten the life of the magnetron. Whenever cooking dry foods (dried fish, bread, etc.)or a small amount of food, be sure to put a glass of water into the cooking compartment. The glass turntable may become hot after operating, be careful when touching it.
B. Aluminum foil should be avoided because it will
disrupt cooking and may cause arcing. However, small pieces may be used to cover some parts of food to slow the cooking. Any aluminum foil used should never be closer than 2.5 cm to any side wall of the oven.
TRIAL OPERATION
After installation, the following sequences and results should be checked carefully.
A. Put a container filled with water (about 1 liter)into
the oven, and close the door tightly.
B. Set cooking time for 10 minutes by touching “1 ”
and then “0” three times.“1, 0, 0, 0” appears in the display window.
C. Touch the START key.
Make sure the cavity light comes on. The unit will begin cooking and the display window will show the time counting down by seconds.
D. After about 5 minutes, make sure the primary
interlock switch, the secondary interlock switch and the interlock monitor switch operate properly by opening and closing the door several times. Touch the START key each time the door is closed.
E. Continue operating the unit. Two short and a long
beep sound signal is heard when the time is up.
The unit will shut off automatically. F. Confirm the water is hot. G. Finally, measure the output power according to
“POWER OUTPUT MEASUREMENT” on page 7-3.
FEATURES AND SPECIFICATIONS FEATURES
A. The safety systems incorporated in this model are:
(1) Primary interlock switch (2) Secondary interlock switch (3) Interlock monitor switch (4) Choke system (5) Oven cavity thermostat
(Note This thermostat located on the oven cavity will open and stop the unit from operation only if a high temperature is reached, such as, a fire created by overcooking food.)
B. Any one of 10 power output levels ranging 0W to
1000W can be selected by the touch control and electronic computer system.
C. Cooking time can be displayed on the digital
readout.
D. Three different cooking stages (Include Defrost)
can be changes from one cooking stage to another. This is made possible with the memory function of the microprocessor.
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SERVICE INFORMATION
PRECAUTIONS AND REPAIR SERVICE TIPS
PRELIMINARY
A. SINCE NEARLY 4000 VOLTS EXISTS IN SOME
CIRCUITS OF THIS UNIT REPAIRS SHOULD BE
CARRIED OUT WITH GREAT CARE.
The filament leads of magnetron carry High
Voltage with respect to ground. Extreme caution
must be exercised. Never plug the unit into a
power source to determine which component is
defective in high voltage section.
B. TO AVOID POSSIBLE EXPOSURE TO
MICROWAVE ENERGY LEAKAGE, THE
FOLLOWING PRECAUTIONS MUST BE TAKEN
BEFORE SERVICING.
(1) Before the power is applied:
(a) Make sure the primary interlock switch, the
secondary interlock switch and the interlock monitor switch operate properly by opening and closing the door several by opening and closing the door several times.
(b) Make sure the perforated screen and the
dielectric choke of the door are correctly and firmly mounted.
(2) After power is applied:
(a) Make sure the interlock switch mechanism
is operating properly by opening and closing the door.
(b)
Check microwave energy leakage must be below the limit of 5 mW/cm2. (All service adjustments should be made for minimum microwave energy leakage readings).
(3) Do not operate the unit until it is completely
repaired, if any of the following conditions exist.
The unit must not be operated. (a) The door does not close firmly. (b) The hinge is broken. (c) The door seal is damaged. (d) The door is bent or warped, or there is any
other visible damage on the unit that may
cause microwave energy leakage. NOTE: Always keep the seal clean. (e) Make sure that there are no defective parts
in the interlock mechanism. (f) Make sure that there are no detective parts
in the microwave generating and transmission
assembly (especially waveguide).
(4) The following items should be checked after the
unit is repaired:
(a) The interlock monitor switch is connected
correctly and firmly. (b) The magnetron gasket is properly positioned
and mounted. (c) The waveguide and the oven cavity are intact.
(no microwave energy leakage) (d) The door can be properly closed and the
safety switches work properly. (e) The unit must stop when the door is opened or
the time is up.
The unit must not be operated with any of the above components removed or by-passed.
7-1
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MICROWAVE LEAKAGE TEST
CAUTIONS
• Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing.
• The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2and should repair any unit
found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.
• If the oven operates with the door open, the service personnel should;
- Tell the user not to operate the oven
- Contact the manufacturer and CDRH (Center for Devices and Radiological Health)immediately.
NOTE: Address on CDRH
Office of Compliance (HFZ-312) Center for Devices and Radiological Health 1390 Piccard Drive Rockville, Maryland 20850
• The service personnel should check all surface and vent openings for microwave emission testing.
• Check for microwave energy leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 1mW/cm2.sq. And always start measuring of an unknown field to assure safety for operating personnel from radiation leakage. NOTE: The standard is 5mW/cm2.sq. while in the customer’s home.1mW/cm2.sq.stated here is manufacturer’s own voluntary standard for units in customer’s home.
EQUIPMENT-
• TESTER ((VOLTS-DC, AC, Ohmmeter)
• Microwave survey meter
- Holaday HI-1500 HI-1501
- Narda 8100
8200
• 600 cc non conductive material beaker (glass or plastic), inside diameter:approx.8.5 cm (31/2 in.)
• Glass thermometer: 100 °C or 212 °F (1 deg scale)
MEASURING MICROWAVE ENERGY LEAKAGE
• Pour 275±15cc of 20±5°C(68±9°F) water in a beaker which is graduated to 600 cc, and place the beaker on the oven.
• Set the energy leakage monitor to 2,450 MHz and use it following the manufacturer's recommended test procedure to assure correct result.
• When measuring the leakage, always use the 2-inch (5cm) spacer supplied with the probe.
• Operate the oven at its maximum output.
• Measure the microwave radiation using and electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured.
Move probe along shaded area.
Probe scanning speed Less than 2.5 cm/sec. ( 1 in/sec)
7-2
Page 14
MEASUREMENT WITH THE OUTER CASE REMOVED
(1) When you replace the magnetron, measure for
microwave energy leakage before the outer case is installed and after all necessary components are replaced or adjusted. Special care should be taken in measuring the following parts.
-Around the magnetron
-The waveguide
WARNING: AVOID CONTACTING ANY HIGH
VOLTAGE PARTS.
NOTE WHEN MEASURING
(1) Do not exceed meter full scale deflection. (2) The test probe must be removed no faster than
1 inch/sec (2.5cm/sec)along the shaded area, otherwise a false reading may result.
(3) The test probe must be held with the grip portion
of the handle. A false reading may result if the operator ’s hand is between the handle and the probe.
(4) When testing near a corner of the door, keep
the probe perpendicular to the surface making sure the probe horizontally along the oven surface, this may possibly cause probe damage.
MEASUREMENT WITH A FULLY ASSEMBLED OVEN
(1) After all components, including the outer
panels, are fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening and air inlet openings.
(2) Microwave energy leakage must not exceed the
values prescribed below.
NOTES:
Leakage with the outer panels removed -less than 5 mW/cm2. Leakage for a fully assembled oven (“Before the latch switch (primary)is interrupted”)with the door in a slightly opened position -less than 1 mW/cm
POWER OUTPUT MEASUREMENT
(1) Microwave power output measurement is made
with the microwave oven supplied at its rated voltage and operated at its maximum microwave power setting with a load of (1000 ± 5)g of potable water.
(2) The water is contained in a cylindrical borosilicate
glass vessel having a maximum material thickness
1
of
/8” (3 mm)and an outside diameter of approximately
7.6” (190mm).
(3) The oven and the empty vessel are at ambient
Temperature(T0)prior to the start of the test.
(4) The initial temperature (T1)of the water is
(10 ±1)°C (50 °F)It is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the turntable which is in the lowest position and the microwave power switched on.
(5) The time t for the temperature of the water to rise
by a value T of (10 ±1)°K is measured, where t is the time in seconds and T is the temperature rise. The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is 5 °K.
(6) The microwave power output P in watts is calculated
from the following formula :
RECORD KEEPING AND NOTIFICATION AFTER MEASUREMENT
(1) After adjustment and repair of any microwave
energy interruption or microwave energy blocking device, record the measured values for future reference. Also enter the information on the service invoice.
(2) Should the microwave energy leakage not be
more than 1 mW/cm2after determining that all parts are in good condition, functioning properly and genuine replacement parts which are listed in this manual have been used.
(3) At least once a year, have the electromagnetic
2
7-3
energy leakage monitor checked for calibration by its manufacturer.
4.187 Mw(T2 –T1)+0.55Mc(T2 –T0)
P =
t is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is not included. (about 3 sec)
(7) The water is stirred to equalize temperature
throughout the vessel, prior to measuring the final water temperature.
(8) Stirring devices and measuring instruments are
selected in order to minimize addition or removal of heat.
Where
P is the microwave power output, in watts: Mw is the mass of the water, in grams: Mc is the mass of the container, in grams: T0 is the ambient temperature, in °C: T1 is the initial temperature of the water, in °C: T2 is the final temperature of the water, in °C: t is the heating time in seconds, excluding the magnetron filament heat-up time.
WATER LOAD
TURNTABLE
Page 15
DISASSEMBLY INSTRUCTIONS
2
IMPORTANT NOTES:
UNIT MUST BE DISCONNECTED FROM ELEC­TRICAL OUTLET WHEN MAKING REPAIRS, RE­PLACEMENTS, ADJUSTMENTS AND CONTIN­UITY CHECKS. WHEN RECONNECTING THE WIRE LEADS TO ANY PART, MAKE SURE THE WIRING CONNE­CTIONS AND LEAD COLORS ARE CORRECTLY MATCHED ACCORDING TO THE OVERALL CIR­CUIT DIAGRAM. (ESPECIALLY SWITCHES AND HIGH VOLTAGE CIRCUIT.)
A. REMOVING POWER AND CONTROL
CIRCUIT BOARD (Figures 1, 2 and 3)
(1) Remove a screw securing the control panel
assembly to the oven cavity. (2) Remove the control panel with pushing it upward. (3) Remove the connectors (CN1) and wire leads
(RY7) from the circuit board.
Figure 2
(5) Remove the FPC connector from the terminal
socket following HOW TO REMOVE THE FPC CONNECTOR on the next page.
(6) Remove the circuit board from the control bracket
carefully.
Figure 1
(4) Remove 5 screws securing the circuit board.
7-4
Figure 3
Page 16
HOW TO REMOVE THE F.P.C. CONNECTOR
HOW TO INSERT THE F.P.C. CONNECTOR
Follow the steps below as illustrated in Figures 4 and 5 to remove the F.P.C. connector.
(1) Hold the edges of the plastic fastener with
thumb and forefinger. (Figure 4)
(2) Lift up the lever of the plastic fastener from
the terminal socket by lightly pressing the lever end with forefinger. (Figure 5)
(3) Remove the F.P.C. connector from the
terminal socket.
Follow the steps below as illustrated in Figures 6 and 7 to insert the F.P.C. connector. (1) Insert the F.P.C. connector into the terminal
socket securely with the fingers.
(2) Hold the plastic fastener with thumb and
forefinger of the other hand, and push it slowly into the terminal socket. (Figure 6) NOTE: When reconnecting the F.P.C.
connector make sure that the holes on the F.P.C. connector are properly engaged with the hooks on the plastic fastener
(3) Lock the level of the plastic fastener into the
hook of the terminal socket securely by releasing the fingers. (Figure 7)
Figure 4
Figure 5
Figure 6
Figure 7
7-5
Page 17
B. REMOVING THE OUT CASE(Figure 8)
(1) Remove the vent grille by removing two screws
securing it to the out case. (2) Remove two screws securing it to the air duct. (3) Remove the mounting plate by turning the screws
(1 or 2 screws)securing it to the out case. (4) Remove two screws on the left central edge and
one screw on the right central edge of Base plate.
Remove the Mount, All from the out case by
removing one screw securing it to the out case. (5) Remove six screws of the rear cavity. (6) Remove the outcase.
Figure 8
7-6
Page 18
C. REMOVING THE DOOR INTERLOCK
SWITCHES (Figures 9, 10)
(1) Disconnect the wire leads from the interlock
switches. (2) Remove two screws securing the Latch Board. (3) Make necessary replacements and check
microwave energy leakage according to
ADJUSTMENT PROCEDURES on page 7-12.
Figure 9
7-7
Figure 10
WIRE COLOR
SYMBOL COLOR
WH WHITE
BK BLACK BR BROWN RD RED
YL YELLOW PK PINK
BL BLUE GY GREY GN GREEN
N.P.
Not Provided
Page 19
D. REMOVING MAGNETRON
Magnetron
(Figures 11 Through 12)
(1) Remove the vent grille by loosening two screws.
(Figure 11) (2) Remove the outcase. See page 7-6. (3) Remove four tap tite screws securing the
magnetron to the wave guide. (4) Disconnect the leadwire. (5) Remove the magnetron VERY CAREFULLY.
NOTES:
When removing the magnetron, make sure that its
dome does not hit any adjacent parts, or it may be damaged.
When replacing the magnetron, be sure to install the
magnetron gasket in the correct position and be sure that the gasket is in good condition.
After replacing the magnetron, check for microwave
energy leakage with a survey meter Check microwave energy leakage must be below the limit of 5 mW/cm2. (All service adjustments should be made for minimum microwave energy leakage readings.)
E. REMOVING STIRRER FAN
(Figures 13 and 14)
(1) Remove one rivet ASS'Y securing it to the oven
upper plate by using knife blade. (2) Remove the stirrer fan cover. (3) Remove the stirrer fan.
Figure 13
Figure 12
Figure 11
Figure 14
7-8
Page 20
F. REMOVING DOOR (Figure 15)
(1) Remove the vent grille by two screws securing it to
the outcase loosening.
(2) Lift up and draw the door.
NOTES:
After replacing the door, be sure to check that the primary interlock switch, the secondary interlock switch and the interlock monitor switch is in good operating normally.
After replacing the door, check for microwave energy leakage with a survey meter. Microwave energy leakage must be below the limit of 5mW/cm2. (With a 275 ml water load)
H. ASSEMBLING DOOR
(1) When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel to the chassis. Also adjust so the door has no play between the inner door surface and oven frame assemblyIf the door assembly is not mounted properly, microwaves may leak from the clearance between the door and the oven.
I. REMOVING THE VENTILATION FAN ASS'Y
(1) Remove the mounting plate by removing two
screws securing it to the back plate. (See Figure 17)
(2) Remove the two screws securing the MOUNT, ALL
and one screw securing the ventilation fan ASS'Y. (See Figure 18-a)
Figure 15
G. DISASSEMBLING DOOR (Figure 16)
(1) Remove the dielectric choke by using knifeblade
or small screw driver, etc.
(2) Remove two screws securing it to the door handle.
CAUTION: Be careful not to damage door seal
plate with the screwdriver.
Figure 17
Figure 16
Figure 18-a
7-9
Page 21
(3) Carefully pull the ventilation motor ASS'Y out ofthe
microwave oven. (See Figure 18-b)
Figure 18-b
J. REMOVING THE TURNTABLE MOTOR
(1) Remove the glass tray and rotating ring. (2) Remove the turntable shaft VERY CAREFULLY
with a hand. (Figure 19)
(3) Remove the base plate by removing 8 screws
securing it to the oven cavity. (Figure 20)
(4) Disconnect the leadwire from the turntable motor
terminals.
(5) Remove the 1 screws securing the turntable motorto
the oven cavity ASS'Y. (Figure 21)
NOTES:
Remove the leadwire from the turntable motor VERY CAREFULLY.
Be sure to grasp the connector not the wires when removing.
Figure 19
Figure 20
7-10
Figure 21
Page 22
INTERLOCK SYSTEM
INTERLOCK MECHANISM
The door lock mechanism is a device which has been specially designed to eliminate completely microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage.
ADJUSTMENT PROCEDURES
To avoid possible exposure to microwave energy leakage, adjust the door latches and interlock switches, using the following procedure.
The Interlock Monitor and Primary Interlock Switch act as the final safety switch protecting the user from microwave energy. The terminals between COM and NC of the Interlock Monitor must close when the door is opened. After adjusting the Interlock Monitor Switch, make sure that it is correctly connected. Mounting of the primary/monitor/secondary switches to the latch board.
CHECK THE DOOR LATCH AND SWITCH CLOSING.
NOTE:
The outer cover of the microwave oven is removed.
(1) Set the microwave oven on its side so that you can
see the latch board and the switches, as shown in Figure 23-a.
(2) Close the door tightly and check gaps A and B to
be sure they are no more than 1/64 (0.5 mm). See Figure 23-b for close-up view of gaps A and B (door latches). If all gaps are less than 1/64 (0.5 mm), adjustment of the latch board may not be necessary. Go to Steps 5 and 6 to check the sequence of the switches.
NOTE:
To correct sequence of the Primary Interlock Switch, Secondary Interlock Switch and the Interlock Monitor Switch is very important.
If any gap is larger than 1/64 (0.5 mm), you will need to adjust the latch board. Go to step 3 and follow all steps in order.
Figure 23-a
Figure 23-b
ADJUST THE LATCH AND SWITCH CLOSING
(3) Loosen the two screws holding the plastic latch
board as shown.
(4) With the oven door closed tightly, move the latch
board upward toward the top of the oven and/or away from the door latch until the gaps are less than 1/64 (0.5 mm). Hold the latch board tightly in this position until you check the sequence of the switches in steps 5 and 6.
7-11
Page 23
TEST THE LATCH AND SWITCH SEQUENCE
(5) Open the oven door slowly. Watch the door latch,
the Secondary Switch. Release Rod and Lever on the switches to make sure they are zero to the body of the switches in the following sequence:
-Primary Interlock Switch
-Secondary Interlock Switch
-Interlock Monitor Switch
Adjust the latch board until the switches operate in
this sequence. See Steps 3 and 4.
(6) Close the oven door slowly and be sure it is tightly
closed. Watch the three switches to make sure they are zero to the body of the switches in the following sequence:
-Interlock Monitor Switch
-Primary Interlock Switch
-Secondary Interlock Switch
NOTE: The Interlock Monitor Switch is an added
safety check on the Primary and Secondary Interlock Switches. If the Primary and Secondary Interlock Switches allow the oven to operate with the door open, the Monitor Switch will blow the fuse.
(7) When you achieve the proper sequence of
switches in Steps 5 and 6, tighten the latch board screws at that point.
TEST THE MICROWAVE ENERGY LEAKAGE
Make sure the microwave energy leakage is below the limit of 1mW/cm 5mW/cm
2
2
(with a 275 ml water load) and
(with a 275 ml water load without the
cabinet) when measured with a survey meter.
7-12
Page 24
INTERLOCK CONTINUITY TEST
A. PRIMARY INTERLOCK SWITCH TEST
When the door is opened slowly, an audible click should be heard at the same time or successively at intervals and the latches should activate the switches with an audible click If the latches do not activate the switches when the door is closed, the switches should be a adjusted in accordance with the adjustment procedure. Disconnect the wire lead from the primary switch. Connect the ohmmeter leads to the common (COM)and normally open (NO)terminal of the switch. The meter should indicate an open circuit in the door open condition. When the door is closed, the meter should indicate a closed circuit. When the primary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.
B. SECONDARY INTERLOCK SWITCH TEST
Disconnect the wire lead from the secondary switch. Connect the ohmmeter leads to the common (COM)and normally open (NO)terminals of the switch. The meter should indicate a open circuit in the door open condition. When the door is closed, meter should indicate an closed circuit. When the secondary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.
C. MONITOR SWITCH TEST
Disconnect the wire lead from the monitor switch. Connect the ohmmeter leads to the common (COM)and normally closed (NC)terminals of the switch. The meter should indicate closed circuit in the door open condition. When the door is closed, meter should indicate an open circuit. When the monitor switch operation is abnormal, replace with the same type of switch.
NOTE: After repairing the door or the interlock system, it is necessary to do this continuity test before operating the oven.
COMPONENTS TEST PROCEDURE RESULTS
SWITCHES Check for continuity of the Door Door (Wire leads removed) switch with an Ohm-meter open closed
Primary
Switch
Monitor
Switch
Secondary
Switch
COM
COM
NO
NC
COM
NO
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO.SZM-V16-FA-63 OR VP-533A-OF OR V-5230Q FOR PRIMARY SWITCH TYPE NO.SZM-V16-FA-62 OR VP-532A-OF OR V-5220Q FOR MONITOR SWITCH TYPE NO.SZM-V16-FA-63 OR VP-533A-OF OR V-5230Q FOR SECONDARY SWITCH
7-13
Page 25
TEST AND CHECKOUT PRECEDURES AND TROUBLESHOOTING
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND REMOVING THE LEAD WIRES FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER.
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF WATER IN CONTAINER)IN THE OVEN.
A. TEST PROCEDURES
COMPONENTS TEST RESULTS
TRANSFORMER
MAGNETRON
FILAMENT WINDING
PRIMARY WINDING
SECONDARY WINDING
1. Remove wire leads.
2. Measure resistance. (ohm meter scale: Rx1)
Primary winding
Secondary winding
Filament winding
3. Measure resistance. (ohm meter scale: Rx1000)
Primary winding to ground
Filament winding to ground
Antenna
Gasket
Approx. 0.2 to 0.5 ohms Approx. 50 to 120 ohms 0 ohm
Normal: Infinite Normal: Infinite
Chassis
Filament
1. Remove wire leads. Install the magnetron seal in the correct position. Check that the seal is in good condition.
2. Measure resistance. (ohm meter scale: Rx1)
Filament terminal
3. Measure resistance. (ohm meter scale: Rx1000)
Filament to chassis
7-14
Normal: Less than 1 ohm
Normal: Infinite
Page 26
COMPONENTS TEST RESULTS
CAPACITOR
DIODE
Some inexpensive ohm meters may indicate infinite resistance in both directions.
1. Remove wire leads.
2. Measure resistance. (ohm meter scale: Rx1000)
Terminal to terminal
Terminal to case
1. Measure continuity. Forward. (ohm meter scale: Rx1000)
2. Measure continuity. Reverse. (ohm meter scale: Rx1000)
Normal: Momently indicates several ohm, and then gradually returns to infinite Normal: Infinite.
Normal:Continuity. Abnormal: Infinite.
Normal: Infinite. Abnormal: Continuity.
RELAY 2
FAN MOTOR
1. Measure continuity. (ohm meter scale: Rx1)
2. Remove the lead wires and operate oven at
power level 1 through power level 10.
1. Remove wire leads.
2. Measure resistance. (ohm meter scale: Rx1)
Power
Level
10
Open
1
4 Sec
2
6 Sec
3
8 Sec
4
10 Sec
5
12 Sec
6
14 Sec
7
16 Sec
8
18 Sec
9
20 Sec 22 Sec
Close
18 Sec 16 Sec 14 Sec 12 Sec 10 Sec
8 Sec 6 Sec 4 Sec 2 Sec 0 Sec
Normal: Approximately Terminal : Terminal : 15 to 25 ohms
A C
A B
85 to 105 ohms
Abnormal: Infinite or several.
7-15
Page 27
COMPONENTS TEST RESULTS
VENTILATION MOTOR
TURNTABLE MOTOR
1. Remove lead wires.
2. Measure resistance. (ohm meter scale:Rx1) High speed : Blue and Black wire Low speed : Blue and White wire Slow speed : Blue and Grey wire
1. Remove wire leads.
2. Measure resistance.
(ohm meter scale: Rx1000)
Normal: High speed: Approximately
60 to 75 ohm
Low speed: Approximately
110 to 125 ohm
Slow speed: Approximately
65 to 85 ohm
Normal: Approximately
2.5 to 3.5 Kohms Abnormal: Infinite or several.
STIRRER MOTOR
1. Remove lead wires.
2. Measure resistance. (ohm meter scale:Rx1000)
Normal: Approximately 120 to 135 ohms Abnormal:Infinite
7-16
Page 28
COMPONENTS TEST RESULTS
TOUCH KEY BOARD
Measure the resistance between terminal pins of connector KEY CONNECTOR.
NOTE:
When reconnecting the FPC connector, make sure that the holes on the FPC connector are properly engaged with hooks on the plastic fastener.
MATRIX CIRCUIT FOR
TOUCH KEY BOARD
CONNECTOR(KEY CON)
When
Resistance
value
touched
Less than 400 ohms
FPC CONNECTOR
Top
When not touched
More than 1 mega ohm
NOTES:
A MICROWAVE ENERGY TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE CONNECTOR, NOT
THE WIRES.
7-17
Page 29
B. CHECKOUT PROCEDURES
(1) CHECKOUT PROCEDURES FOR FUSE BLOWING
CAUTION: REPLACE BLOWN FUSE WITH 20 AMPERE FUSE.
PROBLEMS CAUSES
Fuse blows immediately after the door is closed.
Improper operation of the primary interlock, secondary
Fuse blows immediately after the door is opened.
interlock switches and/or the interlock monitor switch.
Fuse blows when the door is closed and START key is touched.
NOTES:
If the fuse is blown by an improper switch operation, replace all switches and the fuse at the same time. After replacing the defective switches with new ones, make sure that they are correctly connected.
Check for microwave energy leakage according to INTERLOCK ADJUSTMENT PROCEDURES on page 7-12 when the primary interlock, secondary interlock switches and/or the interlock monitor switches are adjusted or replaced.
Malfunction of the high voltage transformer; the high voltage capacitor including the diode, the magnetron, the blower motor or the circuit board.
7-18
Page 30
(2)CHECKOUT PROCEDURES FOR RELAY.
-PROBLEM (A)-
FAN motor turns on without touching START key
when the door is closed.
NO
GOOD
Remove the mate connector of I/O CON from the circuit board. Does the unit still operate?
NO
Replace the circuit board
YES
YES
Defective
Wire Assembly
Replace
Wire Assembly
-PROBLEM (A)--
Oven lamp turns on without touching START key
when the door is closed.
NO
GOOD
Remove the mate connector of I/O CON from the circuit board. Does the unit still operate?
NO
Replace the circuit board
YES
YES
Defective
Wire Assembly
Replace
Wire Assembly
-PROBLEM (B)-
FAN motor turns on When the door is closed and
START key is touched.
YES
GOOD
Measure the voltage at pin NO. 1,4 of CN1 Voltage reading:120 V AC
NO
Replace the circuit board
NO
YES
Defective FAN motor
Replace
FAN motor.
-PROBLEM (B)-
Oven lamp turns on When the door is closed and
START key is touched.
YES
GOOD
Measure the voltage at pin NO. 1,4 of CN1 Voltage reading:120 V AC
NO
Replace the circuit board
NO
YES
Defective Oven lamp
Replace
Oven lamp
7-19
Page 31
(3) CHECKOUT PROCEDURES FOR CIRCUIT
BOARD The following symptoms indicate a defective circuit board.
1) The start function fails to operate but the high voltage Systems, the interlock switches, the door sensing and the relay check good.
2) The unit with a normal relay continuously operates.
3) Proper temperature measurement is not obtained.
4) The buzzer does not sound or continues to sound.
5) Some segments of one or more digits do not light up, or they continue to light up, or segments light when they should not.
NOTE: A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
6) Wrong figures appear.
7) The figures of all digits.
8) Some of the indicators do no flicker light up.
9) The clock does not keep time properly.
7-20
Page 32
plugged into wall outlet.
• “DISPLAY Problems, “A” thru “C
• “HELP UP” Problems, “D” thru “E” • “BUZZER Problems, “F”
C. TROUBLE SHOOTING
Before following this troubleshooting read TRIAL OPERATION on page 6- 1.
PROBLEM - A: PLEASE SET TIME OF DAY does not appear in display window when power supply cord is
2. FUSE (See CHECKOUT PROCEDURES FOR FUSE BLOWING: on page 7- 19)
3. OVEN CAVITY THERMOSTAT
Check: 1. POWER SUPPLY
1
7-21
correct indications when programmed.
PROBLEM - B: Display does not show correct numbers and/ or
1
Page 33
START key is touched for HIGH POWER cooking.
2
2. THERMOSTAT
Check: 1. PRIMARY AND SECONDARY INTERLOCK SWITCHES
PROBLEM - E: Unit does not heat up even if display counts down when
1
2
7-22
Page 34
stages or at end of cooking
PROBLEM - F: No buzzing when touching the key, between
1
7-23
Page 35
2. FUSE
Check: 1. POWER SUPPLY
PROBLEM - Ventilation fan does not operate when ON/OFF key is touched.
1
7-24
Page 36

#EV#

EXPLODED VIEW
INTRODUCTION
Model : LMV1630WW
LMV1630BB LMV1630ST
DOOR PARTS
OVEN CAVITY PARTS
INTERIOR PARTS
LATCH BOARD PARTS
CONTROL PANEL PARTS
8-1
Page 37

#EV#

DOOR PARTS
For Model : LMV1630WW
LMV1630BB
13720D
13581A
14890A
136501
136503
13213A
13536A
WMT024
13552A
14026A
14970A
For Model : LMV1630ST
13551A
13581A
14890A
136501
136502
13552A
13536A
13213A
14026A
136503
136502
8-2
WMT024
14970A
Page 38

#EV#

CONTROLLER PARTS
For Model : LMV1630WW
LMV1630BB
WSZ002
24781M
WSZ085
23506A
23572A
268711
24810P
WTP018
WTP015
20CZZH
: TECHNICAL CARD
For Model : LMV1630ST
24781M
WSZ085
WSZ002
268711
24810P
23551A
WTP018
WTP015
20CZZH
: TECHNICAL CARD
8-3
Page 39

#EV#

33530A
OVEN CAVITY PARTS
WTT029
WTT028
34960A
34930R
35026G
33052A
56804A
34810Q
63302A
33112U
63303A
WTT010
36912C
33550L
8-4
35230A
WTT010
WTT020
34890C
34810T
For Model LMV1630WW
For Model LMV1630BB
LMV1630ST
Page 40
43501A
WSZ085
43500A
466001
466003
466001
44510A

#EV#

LATCH BOARD PARTS
8-5
Page 41

#EV#

INTERIOR PARTS (I)
33390G
34370T
35889A
WSZ002
56324A
WTT021
56170D
53300B
33740A
WTT021
36549S
WTT021
WTP013
56851D
50CZZH
WSZ002
WSZ002
54810C
53300A
8-6
Page 42

#EV#

INTERIOR PARTS (II)
36549V
53740A
56912B
WTT021
WTT028
53550L
55231C
56804A
55262A
50FZZA
WTP015
56201A
56411A
56930V
54810A
55892A
53550F
54930F
WSZ002
568771
340511
8-7
Page 43

#EV#

INSTALLATION PARTS
63300M
WTT028
65862D
63861A
VINYL
BAG
65862B
OWNERS
MANUAL
*01
SERVICE
MANUAL
*02
INSTALLATION
MANUAL
*04
8-8
COOKING
GUIDE
LABEL
*05
UPPER
TEMPLATE
*06-1
WALL
TEMPLATE
*06-2
Page 44
REPLACEMENT PARTS LIST
FOR MODEL: LMV1630WW (WHITE)
LOC.
NO. *01 3828W5A8536 MANUAL,OWNERS R *02 382885S0009 MANUAL,SERVICE R *04 3828W5U0529 MANUAL,INSTALLATION R *05 3850W1D069G LABEL,COOKING GUIDE R
*06-1 4922W5A057B TEMPLATE R *06-2 4922W5A060B TEMPLATE R
*07 3840W1T006F CARD,TECHNICAL R *10 3890W3Y924H BOX,YELLOW R
13213A 3213W1A049F DOOR FRAME ASSEMBLY R 13536A 3536W1A012B SEAL TAPE R 13552A 3552W1A032H CHOKE COVER R 13581A 3581W0A155A DOOR ASSEMBLY R 136501 3650W1A184A HANDLE,DOOR R 136502 3650W1A185A HANDLE,DOOR R 136503 3650W1A189G HANDLE,DOOR R 13720D 3720W0D414A PANEL,DOOR R 14026A 4026W2A019C LATCH R 14890A 4890W1A065T GLASS R 14970A 4970WRA001G SPRING R 20CZZH 0CZZW1M001C CAPACITOR,DRAWING[MOTOR CONDENSER] R 23506A 350681A003A KEY MEMBRANE R 23572A 3720W0C305A PANEL,CONTROL R 24781M 4781W1M463A CONTROLLER ASSEMBLY,KEY PAD R 24810P 4810W1A401A BRACKET,CONTROL PANEL R 268711 6871W1A497A PWB(PCB) ASSEMBLY,SUB R 33052A 3052W1A002A CANOPY,RESIN R 33112U 3112W0U052M OUT CASE,U-BENDING R 33390G 1B71961H TRAY,GLASS R 33530A 3530W0A055A GRILLE,VENT R 33550L 3550W3A095C COVER,LAMP R 33740A 3740W1A005E PROTECTOR (MECH) R 340511 4051W3A001A RIVET ASSEMBLY R 34370T 4370W1A011B SHAFT,TURN TABLE R 34810Q 4810W1A149A BRACKET,MOUNT R 34810T 4810W1A150C BRACKET,LAMP R 34890C 4890W1A045A GLASS R 4890W4A001G 34930R 4930W1A069A HOLDER,COOK AUXILIARY R 34960A 4960W1A021B MOUNT R 35026G 5026W1A048C SHELF R 35230A 5230W1A012B FILTER(MECH),GREASE R 5230W1A012A 35889A 5889W2A012F ROTATING RING ASSEMBLY R 36549S 6549W1S013K MOTOR(CIRC),SYNCHRONOUS R 36549V 6549W1V006F MOTOR(CIRC),VENTILATION R 36912C 6912W1Z004B LAMP,DRAWING R 6912W1Z002B 43500A 3500W1A028B BOARD,LATCH R 43501A 3501W1A019D BOARD ASSEMBLY,LATCH R 44510A 4510W3A012C LEVER R 466001 6600W1K001D SWITCH,MICRO R 6600W1K004C
PART NO. DESCRIPTION SVC ALTERNATE
Rev.1 Feb 21, 2006
9-1
R : SERVICE PARTS
Page 45
LOC.
NO.
466001 6600W1K001D SWITCH,MICRO R 6600W1K003D 466003 6600W1K001C SWITCH,MICRO R 6600W1K004B 466003 6600W1K001C SWITCH,MICRO R 6600W1K003C 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H004G 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H002H 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H001Q 50FZZA 3B74133Q FUSE,DRAWING R 3B74133K 53300A 3300W1A003D PLATE,BOTTOM R 53300B 3300W1A045C PLATE,BOTTOM R 53550F 3550W1A126B COVER,STIRRER FAN R 53550L 3550W1A189A COVER,LAMP R 53740A 3740W1A011B PROTECTOR (MECH) R 54810A 4810W1A305B BRACKET,THERMOSTAT R 54810C 4810W1A313A BRACKET,CAPACITOR R 54930F 4930W1A068A HOLDER,STIRRER FAN R 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 2B72706D 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 5230W1A011B 55262A 5208W0A006C DUCT R 55892A 5892W1A003A FAN R 56170D 6170W1D119C TRANSFORMER,HIGH VOLTAGE R 6170W1D119A 56170D 6170W1D119C TRANSFORMER,HIGH VOLTAGE R 6170W1D119E 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014B 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014E 56324A 2B71165R MAGNETRON R 2B71165P 56411A 6411W1A019M POWER CORD ASSEMBLY R 56804A 6620G00007A SOCKET(CIRC),LAMP R 56804A 6620G00007A SOCKET(CIRC),LAMP R 56851D 6021W3B001S CABLE ASSEMBLY R 6021W3B001G 56851D 6021W3B001S CABLE ASSEMBLY R 6851W1A002B 568771 6877W1A597N HARNESS R 56912B 6912W1Z004A LAMP,DRAWING R 56930V 6930W1A003E THERMOSTAT R 6930W3A001S 63300M 3300W0A030A PLATE,MOUNTING R 63302A 3302W0A047M BASE PLATE R 63303A 3303W1A072N BASE PLATE ASSEMBLY R 63861A 3861W1A043A KIT ASSEMBLY R 65862B 4810W1A151A BRACKET,MISC R 65862D 4900W1A001B DAMPER R WMT024 1MTC0403019 SCREW MACHINE,TRUSS HEAD R WSZ002 1SBF0402418 SCREW TAP TITE(S),BINDING HEAD R WSZ085 4B70188C SCREW,DRAWING R WTP013 1TPL0402418 SCREW TAPPING,PAN HEAD R WTP015 1TPL0402618 SCREW TAPPING,PAN HEAD R WTP018 1TPL0402818 SCREW TAPPING,PAN HEAD R WTT010 1TTG0402422 SCREW TAPPING,TRUSS HEAD R WTT021 1TTL0402418 SCREW TAPPING,TRUSS HEAD R WTT028 1TTL0402818 SCREW TAPPING,TRUSS HEAD R WTT029 1TTL0402822 SCREW TAPPING,TRUSS HEAD R
PART NO. DESCRIPTION SVC ALTERNATE
9-2
R : SERVICE PARTS
Page 46
REPLACEMENT PARTS LIST
FOR MODEL: LMV1630BB (BLACK)
LOC.
NO. *01 3828W5A8536 MANUAL,OWNERS R *02 382885S0009 MANUAL,SERVICE R *04 3828W5U0529 MANUAL,INSTALLATION R *05 3850W1D069G LABEL,COOKING GUIDE R
*06-1 4922W5A057B TEMPLATE R *06-2 4922W5A060B TEMPLATE R
*07 3840W1T006F CARD,TECHNICAL R *10 3890W3Y924J BOX,YELLOW R
13213A 3213W1A049F DOOR FRAME ASSEMBLY R 13536A 3536W1A012B SEAL TAPE R 13552A 3552W1A032H CHOKE COVER R 13581A 3581W0A155B DOOR ASSEMBLY R 136501 3650W1A184B HANDLE,DOOR R 136502 3650W1A185B HANDLE,DOOR R 136503 3650W1A189F HANDLE,DOOR R 13720D 3720W0D414B PANEL,DOOR R 14026A 4026W2A019C LATCH R 14890A 4890W1A065U GLASS R 14970A 4970WRA001G SPRING R 20CZZH 0CZZW1M001C CAPACITOR,DRAWING[MOTOR CONDENSER] R 23506A 350681A003B KEY MEMBRANE R 23572A 3720W0C305B PANEL,CONTROL R 24781M 4781W1M463B CONTROLLER ASSEMBLY,KEY PAD R 24810P 4810W1A401A BRACKET,CONTROL PANEL R 268711 6871W1A497A PWB(PCB) ASSEMBLY,SUB R 33052A 3052W1A002A CANOPY,RESIN R 33112U 3112W0U052N OUT CASE,U-BENDING R 33390G 1B71961H TRAY,GLASS R 33530A 3530W0A055B GRILLE,VENT R 33550L 3550W3A095C COVER,LAMP R 33740A 3740W1A005E PROTECTOR (MECH) R 340511 4051W3A001A RIVET ASSEMBLY R 34370T 4370W1A011B SHAFT,TURN TABLE R 34810Q 4810W1A149A BRACKET,MOUNT R 34810T 4810W1A150D BRACKET,LAMP R 34890C 4890W1A045A GLASS R 34930R 4930W1A069A HOLDER,COOK AUXILIARY R 34960A 4960W1A021B MOUNT R 35026G 5026W1A048C SHELF R 35230A 5230W1A012B FILTER(MECH),GREASE R 5230W1A012A 35889A 5889W2A012F ROTATING RING ASSEMBLY R 36549S 6549W1S013K MOTOR(CIRC),SYNCHRONOUS R 36549V 6549W1V006F MOTOR(CIRC),VENTILATION R 36912C 6912W1Z004B LAMP,DRAWING R 43500A 3500W1A028B BOARD,LATCH R 43501A 3501W1A019D BOARD ASSEMBLY,LATCH R 44510A 4510W3A012C LEVER R 466001 6600W1K001D SWITCH,MICRO R 6600W1K004C
PART NO. DESCRIPTION SVC ALTERNATE
Rev.1 Feb 21, 2006
9-3
R : SERVICE PARTS
Page 47
LOC.
NO.
466001 6600W1K001D SWITCH,MICRO R 6600W1K003D 466003 6600W1K001C SWITCH,MICRO R 6600W1K003C 466003 6600W1K001C SWITCH,MICRO R 6600W1K004B 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H004G 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H002H 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H001Q 50FZZA 3B74133Q FUSE,DRAWING R 3B74133K 53300A 3300W1A003D PLATE,BOTTOM R 53300B 3300W1A045C PLATE,BOTTOM R 53550F 3550W1A126B COVER,STIRRER FAN R 53550L 3550W1A189A COVER,LAMP R 53740A 3740W1A011B PROTECTOR (MECH) R 54810A 4810W1A305B BRACKET,THERMOSTAT R 54810C 4810W1A313A BRACKET,CAPACITOR R 54930F 4930W1A068A HOLDER,STIRRER FAN R 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 2B72706D 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 5230W1A011B 55262A 5208W0A006C DUCT R 55892A 5892W1A003A FAN R 56170D 6170W1D119C TRANSFORMER,HIGH VOLTAGE R 6170W1D119A 56170D 6170W1D119C TRANSFORMER,HIGH VOLTAGE R 6170W1D119E 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014B 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014E 56324A 2B71165R MAGNETRON R 2B71165P 56411A 6411W1A019M POWER CORD ASSEMBLY R 56804A 6620G00007A SOCKET(CIRC),LAMP R 56851D 6021W3B001S CABLE ASSEMBLY R 6021W3B001G 56851D 6021W3B001S CABLE ASSEMBLY R 6851W1A002B 568771 6877W1A597N HARNESS R 56912B 6912W1Z004A LAMP,DRAWING R 56930V 6930W1A003E THERMOSTAT R 6930W3A001S 63300M 3300W0A030A PLATE,MOUNTING R 63302A 3302W0A047H BASE PLATE R 63303A 3303W1A072L BASE PLATE ASSEMBLY R 63861A 3861W1A043A KIT ASSEMBLY R 65862B 4810W1A151A BRACKET,MISC R 65862D 4900W1A001B DAMPER R WMT024 1MTC0403019 SCREW MACHINE,TRUSS HEAD R WSZ002 1SBF0402418 SCREW TAP TITE(S),BINDING HEAD R WSZ085 4B70188C SCREW,DRAWING R WTP013 1TPL0402418 SCREW TAPPING,PAN HEAD R WTP015 1TPL0402618 SCREW TAPPING,PAN HEAD R WTP018 1TPL0402818 SCREW TAPPING,PAN HEAD R WTT010 1TTG0402422 SCREW TAPPING,TRUSS HEAD R WTT020 1TTL0402416 SCREW TAPPING,TRUSS HEAD R WTT021 1TTL0402418 SCREW TAPPING,TRUSS HEAD R WTT028 1TTL0402818 SCREW TAPPING,TRUSS HEAD R WTT029 1TTL0402822 SCREW TAPPING,TRUSS HEAD R
PART NO. DESCRIPTION SVC ALTERNATE
9-4
R : SERVICE PARTS
Page 48
REPLACEMENT PARTS LIST
FOR MODEL: LMV1630ST (STAINLESS)
LOC.
NO. *01 3828W5A8536 MANUAL,OWNERS R *02 382885S0009 MANUAL,SERVICE R *04 3828W5U0529 MANUAL,INSTALLATION R *05 3850W1D069G LABEL,COOKING GUIDE R
*06-1 4922W5A057B TEMPLATE R *06-2 4922W5A060B TEMPLATE R
*07 3840W1T006F CARD,TECHNICAL R *10 3890W3Y924K BOX,YELLOW R
13213A 3213W1A049F DOOR FRAME ASSEMBLY R 13536A 3536W1A012B SEAL TAPE R 13551A 383EW5A334B SERVICE PARTS R 13552A 3552W1A032H CHOKE COVER R 13581A 3581W0A155C DOOR ASSEMBLY R 136501 3650W1A184C HANDLE,DOOR R 136502 3650W1A185C HANDLE,DOOR R 136503 3650W1A179C HANDLE,DOOR R 14026A 4026W2A019C LATCH R 14890A 4890W1A065U GLASS R 14970A 4970WRA001G SPRING R 20CZZH 0CZZW1M001C CAPACITOR,DRAWING[MOTOR CONDENSER] R 23551A 478181A001A CONTROLLER ASSEMBLY,SUB R 24781M 4781W1M463C CONTROLLER ASSEMBLY,KEY PAD R 24810P 4810W1A401A BRACKET,CONTROL PANEL R 268711 6871W1A497A PWB(PCB) ASSEMBLY,SUB R 33052A 3052W1A002A CANOPY,RESIN R 33112U 3112W0U052N OUT CASE,U-BENDING R 33390G 1B71961H TRAY,GLASS R 33531A 353181A001A GRILLE ASSEMBLY R 33550L 3550W3A095C COVER,LAMP R 33740A 3740W1A005E PROTECTOR (MECH) R 340511 4051W3A001A RIVET ASSEMBLY R 34370T 4370W1A011B SHAFT,TURN TABLE R 34810Q 4810W1A149A BRACKET,MOUNT R 34810T 4810W1A150D BRACKET,LAMP R 34890C 4890W1A045A GLASS R 34930R 4930W1A069A HOLDER,COOK AUXILIARY R 34960A 4960W1A021B MOUNT R 35026G 5026W1A048C SHELF R 35230A 5230W1A012B FILTER(MECH),GREASE R 5230W1A012A 35889A 5889W2A012F ROTATING RING ASSEMBLY R 36549S 6549W1S013K MOTOR(CIRC),SYNCHRONOUS R 36549V 6549W1V006F MOTOR(CIRC),VENTILATION R 36912C 6912W1Z004B LAMP,DRAWING R 43500A 3500W1A028B BOARD,LATCH R 43501A 3501W1A019D BOARD ASSEMBLY,LATCH R 44510A 4510W3A012C LEVER R 466001 6600W1K001D SWITCH,MICRO R 6600W1K004C 466001 6600W1K001D SWITCH,MICRO R 6600W1K003D
PART NO. DESCRIPTION SVC ALTERNATE
Rev.1 Feb 21, 2006
9-5
R : SERVICE PARTS
Page 49
LOC.
NO.
466003 6600W1K001C SWITCH,MICRO R 6600W1K003C 466003 6600W1K001C SWITCH,MICRO R 6600W1K004B 56170D 6170W1D119E TRANSFORMER,HIGH VOLTAGE R 6170W1D119A 56170D 6170W1D119E TRANSFORMER,HIGH VOLTAGE R 6170W1D119C 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H004G 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H001Q 50CZZH 0CZZW1H004B CAPACITOR,DRAWING[HIGH VOLTAGE] R 0CZZW1H002H 50FZZA 3B74133Q FUSE,DRAWING R 3B74133K 53300A 3300W1A003D PLATE,BOTTOM R 53300B 3300W1A045C PLATE,BOTTOM R 53550F 3550W1A126B COVER,STIRRER FAN R 53550L 3550W1A189A COVER,LAMP R 53740A 3740W1A011B PROTECTOR (MECH) R 54810A 4810W1A305B BRACKET,THERMOSTAT R 54810C 4810W1A313A BRACKET,CAPACITOR R 54930F 4930W1A068A HOLDER,STIRRER FAN R 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 2B72706D 55231C 5230W1A011A FILTER(MECH),CHARCOAL R 5230W1A011B 55262A 5208W0A006C DUCT R 55892A 5892W1A003A FAN R 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014B 56201A 2B72130F FILTER ASSEMBLY(CIRC) R 6201W1A014E 56324A 2B71165R MAGNETRON R 2B71165P 56411A 6411W1A019M POWER CORD ASSEMBLY R 56804A 6620G00007A SOCKET(CIRC),LAMP R 56804A 6620G00007A SOCKET(CIRC),LAMP R 56851D 6021W3B001S CABLE ASSEMBLY R 6021W3B001G 56851D 6021W3B001S CABLE ASSEMBLY R 6851W1A002B 568771 6877W1A597N HARNESS R 56912B 6912W1Z004A LAMP,DRAWING R 56930V 6930W1A003E THERMOSTAT R 6930W3A001S 63300M 3300W0A030A PLATE,MOUNTING R 63302A 3302W0A047H BASE PLATE R 63303A 3303W1A072L BASE PLATE ASSEMBLY R 63861A 3861W1A043A KIT ASSEMBLY R 65862B 4810W1A151A BRACKET,MISC R 65862D 4900W1A001B DAMPER R WMT024 1MTC0403019 SCREW MACHINE,TRUSS HEAD R WSZ002 1SBF0402418 SCREW TAP TITE(S),BINDING HEAD R WSZ085 4B70188C SCREW,DRAWING R WTP013 1TPL0402418 SCREW TAPPING,PAN HEAD R WTP015 1TPL0402618 SCREW TAPPING,PAN HEAD R WTP018 1TPL0402818 SCREW TAPPING,PAN HEAD R WTT010 1TTG0402422 SCREW TAPPING,TRUSS HEAD R WTT020 1TTL0402416 SCREW TAPPING,TRUSS HEAD R WTT021 1TTL0402418 SCREW TAPPING,TRUSS HEAD R WTT028 1TTL0402818 SCREW TAPPING,TRUSS HEAD R WTT029 1TTL0402822 SCREW TAPPING,TRUSS HEAD R
PART NO. DESCRIPTION SVC ALTERNATE
9-6
R : SERVICE PARTS
Page 50
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