LG LMU36CHV, LMU24CHV Installation Manual

P/NO : MFL68280101
INSTALLATION MANUAL
AIR CONDITIONER
• Please read this installation manual completely before installing the product.
• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
• Please retain this installation manual for future reference after reading it thoroughly.
TYPE : Multi Type
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ENGLISH FRANÇAIS ESPAÑOL
FLEX MULTI SPLIT INSTALLATION
INSTRUCTIONS
Installation Manual 3
Multi Air Conditioner Installation Manual
TABLE OF CONTENTS
Installation Parts Provided ...................................................4
Safety Precautions ................................................................5
Installation of Indoor, Outdoor Unit .....................................8
Select the best location ....................................................8
Seaside Applications and Installation..............................10
Seasonal Wind And Cautions In Winter...........................11
Piping length and elevation .............................................12
Installation............................................................................14
Connecting the piping......................................................14
How To Fix.......................................................................18
Wiring Connection ...........................................................19
Conduit connection..........................................................19
Ceiling dimension and hanging bolt location ...................20
How to Fix .......................................................................21
Wiring Connection ...........................................................21
Conduit connection..........................................................21
Installation of Wired Remote Controller(Optional)...........22
Installation of Decorative Panel.......................................24
Drain Piping.....................................................................26
Flaring Work and Connection of Piping ............................29
Flaring work.....................................................................29
Connection of piping - Outdoor .......................................30
Installation .......................................................................33
Installation of The Main Unit............................................34
Connecting the Cable between Indoor Unit, Distributor
Unit and Outdoor Unit .........................................................35
Connect the cable to the Indoor unit. ..............................35
Connect the cable to the Distributor unit .........................36
Connect the cable to the Outdoor unit.............................37
Connection method of the connecting cable(Example)...39
Checking the Drainage, Insulating the Pipe and Special
Piping Applications .............................................................40
Checking the drainage ....................................................40
Insulating the Pipe and Special Piping Applications........40
Air Purging and Evacuation................................................41
Leak Checking.................................................................41
Evacuation.......................................................................42
Charging ...............................................................................43
Installation PI485 .................................................................45
Test Running........................................................................46
Function................................................................................47
Dip S/W Setting ...............................................................47
Forced Cooling Operation ...............................................48
Wiring Error Check ..........................................................49
Saving Power Consumption ............................................49
Night Quiet Mode ............................................................50
Mode Lock.......................................................................51
Pcb Display(18/24k Model Only) .....................................52
Combination indoor units ...................................................53
o Level gauge o Screw driver o Electric drill o Hole core drill (ø50mm)
o Flaring tool set o Specified torque wrenches
1.8kg.m, 4.2kg.m, 5.5kg.m, 6.6kg.m (different depending on model No.)
o Adjustable wrench
o A glass of water o Screw driver
o Hexagonal wrench(4mm) o Refrigerant Gas Leak Detector o Vacuum pump o Gauge manifold
o Owner's manual o Thermometer o Remote Control Holder
Installation Requirements
Required Tools
ENGLISH
4 Multi Air Conditioner
Installation Parts Provided
Installation Parts Provided
[Wall mounted / ART COOL Mirror]
Type 1 Type 2
Installation plate Installation plate
Type 3 Type 4
Installation plate Installation plate
Type "B" screw Type "B" screw
Type "A" screw Type "A" screw
Remote control holderRemote control holder
[Ceiling Concealed Duct Type]
Name
Quantity
Shape
Clamp metal
1 EA
Insulation for
fitting
1 set
for gas pipe
for liquid pipe
[Ceiling Cassette Type]
Name
Quantity
Drain hose
1 EA
Clamp metal
1 EA
Washer for
hanging backet
8 EA
Type "B" screw Type "C" screw Type "B" screw Type "C" screw
Type “A” screw Type “A” screw
Remote control holderRemote control holder
Screws for
duct flanges
1 set
Clamp
8 EA 1 EA
Conduit Bracket
Clamp
8 EA
Insulation for Remote
fitting
1 SET 1 EA
Conduit Bracket
1 EA
Conduit Bracket
Screw(M4) 2EA
control holder
Shape
Conduit Bracket
Screw(M4) 2EA
for gas pipe
for liquid pipe
Installation Manual 5
Product Introduction
ENGLISH
h The figure can be changed according to model.
To prevent the injury of the user or other people and property damage, the following instructions must be followed.
n Be sure to read before installing the air conditioner. n Be sure to observe the cautions specified here as they include important items related to safety. n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
n The meanings of the symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
WARNING
n Installation
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
Always perform grounding.
• Otherwise, it may cause electri­cal shock.
Donʼt use a power cord, a plug or a loose socket which is damaged.
• Otherwise, it may cause a fire or electrical shock.
For installation of the product, always contact the service cen­ter or a professional installation agency.
• Otherwise, it may cause a fire, electrical shock, explosion or in­jury.
Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
• If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not at­tached securely, it could result in a fire or electric shock due to dust, water, etc.
Always install an air leakage breaker and a dedicated switching board.
• No installation may cause a fire and electrical shock.
Do not keep or use flammable gases or combustibles near the air conditioner.
• Otherwise, it may cause a fire or the failure of product.
Ensure that an installation frame of the out­door unit is not damaged due to use for a long time.
• It may cause injury or an accident.
Do not disassemble or repair the product ran­domly.
• It will cause a fire or electrical shock.
6 Multi Air Conditioner
Safety Precautions
Do not install the product at a place that there is concern of falling down.
• Otherwise, it may result in personal injury.
Use caution when unpacking and installing.
• Sharp edges may cause injury.
Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands.
• Otherwise, it may cause a fire or electrical shock.
Do not use the power cord near the heating tools.
• Otherwise, it may cause a fire and electrical shock.
Do not open the suction inlet of the indoor/outdoor unit during operation.
• Otherwise, it may electrical shock and failure.
Do not allow water to run into electrical parts.
• Otherwise, it may cause the failure of machine or electrical shock.
Hold the plug by the head when taking it out.
• It may cause electric shock and damage.
Never touch the metal parts of the unit when removing the filter.
• They are sharp and may cause injury.
Do not step on the indoor/outdoor unit and do not put anything on it.
• It may cause an injury through dropping of the unit or falling down.
Do not place a heavy object on the power cord.
• Otherwise, it may cause a fire or electrical shock.
When the product is sub­merged into water, always contact the service center.
• Otherwise, it may cause a fire or electrical shock.
Do not share the outlet with other appliances.
It will cause an electric shock or a fire due to heat generation.
Do not use the damaged power cord.
• Otherwise, it may cause a fire or electrical shock.
Do not modify or extend the power cord randomly.
• Otherwise, it may cause a fire or electrical shock.
Take care so that the power cord may not be pulled dur­ing operation.
• Otherwise, it may cause a fire or electrical shock.
Unplug the unit if strange sounds, smell, or smoke comes from it.
• Otherwise, it may cause elec­trical shock or a fire.
Keep the flames away.
• Otherwise, it may cause a fire.
Take care so that children may not step on the outdoor unit.
• Otherwise, children may be seriously injured due to falling down.
n Operation
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
There is the risk of death, injury, fire or explosion.
Installation Manual 7
Safety Precautions
ENGLISH
CAUTION
n Installation
Install the drain hose to ensure that drain can be securely done.
• Otherwise, it may cause water leakage.
Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors.
• Otherwise, it may cause dispute with the neigh­bors.
Always inspect gas leakage after the instal­lation and repair of product.
• Otherwise, it may cause the failure of product.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water leak­age.
Avoid excessive cooling and perform venti­lation sometimes.
• Otherwise, it may do harm to your health.
Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
• The appearance of the air conditioner may de­teriorate, change color, or develop surface flaws.
Do not use an appliance for special purposes such as preserving animals vegetables, preci­sion machine, or art articles.
• Otherwise, it may damage your properties.
Do not place obstacles around the flow inlet or outlet.
• Otherwise, it may cause the failure of appliance or an accident.
n Operation
8 Multi Air Conditioner
Safety Precautions
Installation of Indoor, Outdoor Unit
Read completely, then follow step by step.
Indoor unit
1. Do not have any heat or steam near the unit.
2. Select a place where there are no obstacles in front of the unit.
3. Make sure that condensation drainage can be conveniently routed away.
4. Do not install near a doorway.
5. Ensure the unit is unobstructed, allow proper space on all sides according to the arrows and distance measurements in the figures.
6.
Use a Metal Detector or Metal Scanner to locate studs to prevent unnecessary damage to the wall.
Select the best location
Top view
Front view
H=20(25/32) or more
Service Space
Ceiling
A
B
Capacity(Btu/h class)
AB
9/12k 600(23-5/8) 900(35-7/16)
18k 600(23-5/8) 1100(43-5/16)
Unit:mm(inch)
[Ceiling Concealed Duct Type] [Ceiling Cassette Type]
[ART COOL Gallery]
* Suitable dimention “H” is necessary to get a slope to
drain as show in the figure.
600
(23-5/8)
600
(23-5/8)
Inspection hole [600(23-5/8) x 600(23-5/8)]
Control box
Ceiling
Ceiling Board
Ceiling Board
Floor
Unit:mm(inch)
At least 1800(70-
7
/
8
)
3600(141-
23
/
32
) or less
1000(39-
3
/
8
)
or more
500(19-11/16)
or more
10(13/32) or more
500(19-11/16)
or more
300(11-
13
/
16
) or less
30(1-3/16)
±3(1/8)
More than
200(7-87/100)
More than
500(19-11/16)
More than
1500(59-11/200)
More than
500(19-11/16)
More than 200(7-7/8)
Recommended height
2000(78-3/4)
More than
100(3-15/16)
More than
100(3-15/16)
Unit:mm(inch)
[Wall mounted / ART COOL Mirror]
Note : remove obstructions to prevent blockage of airflow path
Installation Manual 9
Installation of Indoor, Outdoor Unit
ENGLISH
Outdoor unit
1. If an awning is built over the unit to prevent di­rect sunlight or rain exposure, make sure that heat radiation from the condenser is not re­stricted.
2. Ensure the unit is unobstructed, allow proper space on all sides according to the arrows and distance measurements in the figures.
3. Do not place animals and plants in the path of the warm air.
4. Take the air conditioner weight into account and select a place where noise and vibration are minimum.
5.
Select a place so that the warm air and sound from the air conditioner does not disturb neighbors.
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof struc­ture and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
more than
700 (27 9/16)
more than
300 (11 13/16)
more than
600 (23 21/32)
more than
300 (11 13/16)
more than
600 (23 21/32)
Unit:mm(inch)
10 Multi Air Conditioner
Installation of Indoor, Outdoor Unit
Seaside Applications and Installation
1.
Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind.
1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
2)
In case, to install the outdoor unit on the seaside, set up a windbreaker/barrier, to lessen the unit's exposure to sea air
3) Select a well-drained place.
• It should be strong enough (like concrete) to obstruct the wind from the sea.
• The height and width should be more than 150% of the outdoor unit.
• A minimum of 70cm (27 1/16 inches)
of space between outdoor unit and the windbreak
for easy air flow.
Sea wind Sea wind
Sea wind
Windbreaker/Barrier
Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger using water is recommended.
1. Selecting the location(Outdoor Unit)
Installation Manual 11
Installation of Indoor, Outdoor Unit
ENGLISH
Seasonal Wind And Cautions In Winter
- Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
- Get ready for seasonal wind or snow in winter even in other areas.
- Install a suction and discharge duct not to let in snow or rain.
- Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
- Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.
- Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always re­move snow for operation.
1. The height of H frame must be more than 2 times the snowfall and its width shall not exceed the
width of the product. (If width of the frame is wider than that of the product, snow may accumulate)
2. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.
12 Multi Air Conditioner
Installation of Indoor, Outdoor Unit
Multi Piping Type
Piping length and elevation
h2
h1
A
B
Multiple Piping Type
CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability.
Unit : m(ft)
18k 50(164) 25(82) 3(10) 15(49) 7.5(25) 24k
24k 75(246) 25(82) 3(10) 15(49) 7.5(25) 33k
36k 75(246) 25(82) 3(10) 15(49) 7.5(25) 48k
Outdoor Unit
Capacity
(Btu/h class)
Max total length
of all pipes
(A+B)/(A+B+C)/
(A+B+C+D)
Max length of
each pipe (A/B/C/D)
Min length of
each pipe (A/B/C/D)
Max Elevation between each
indoor unit and
outdoor unit (h1)
Max elevation
between indoor
units (h2)
Max.Combination
of Indoor unit
(Btu/h class)
Indoor unit Capacity (Btu/h class)
Pipe Diameter
Unit : mm(inch)
Gas Liquid
9k 9.52(3/8) 6.35(1/4)
12k 9.52(3/8) 6.35(1/4)
18k 12.7(1/2) 6.35(1/4)
Installation Manual 13
Installation of Indoor, Outdoor Unit
Distributor Piping Type
h1
C
Branch Pipe
Main Pipe
Distributor
Distributor
A
B
h2
CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability.
Unit : m(ft)
Outdoor Unit
Capacity
(Btu/h class)
Max total length
of all pipes
(Main + Branch
pipes)
Max length
of
Main pipe
(A+B+C)
Max length
of
Branch
pipes
Max length
of each
Branch pipe
Min length of
each pipe
(Main / Branch
pipes)
Max Elevation Between each
indoor unit and
outdoor unit
(h1)
Max Eleva-
tion
Between in-
door
(h2)
Max Combi-
nation
of indoor
unit
54k 145(476) 55(180) 90(295) 15(49) 3(10) 30(98) 15(49) 73k
Indoor unit Capacity (Btu/h class)
Pipe Diameter
Unit : mm(inch)
Gas Liquid
9k 9.52(3/8) 6.35(1/4)
12k 9.52(3/8) 6.35(1/4)
18k 12.7(1/2) 6.35(1/4)
ENGLISH
14 Multi Air Conditioner
Installation
# Standard / Artcool Mirror Type
1. Prepare the indoor unit's piping and drain hose for installation through the wall.
2. Remove the plastic tubing retainer(see the il­lustration on the right) and pull the tubing and drain hose away from chassis.
3. Route the indoor tubing and the drain hose to the required piping hole position.
4. Insert the piping, drain hose, and the connect­ing cable into the piping hole.
5.
Insert the connecting cable into the indoor unit.
• Don't connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later.
6. Tape the tubing and drain hose.
7. Indoor unit installation
• Hang the indoor unit from the hooks at the top of the installation plate.
• Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
Connecting pipe
Tape
Drain hose
For right rear piping For left rear piping
Installation
Connecting the piping
[Wall mounted / ART COOL Mirror]
Drain pipe
Indoor unit
Spacer
Installation plate
80(3 5/32)
Installation Manual 15
Installation
ENGLISH
# Standard Libero / Artcool Libero Type
1. Pull the screw cap at the bottom of the indoor unit
2. Remove the chassis cover from the unit by loosing screws
3. Pull back the tubing holder.
4. Remove pipe port cover and positioning the tubing
5. Indoor unit installation
1) Hook the indoor unit onto the upper portion of the installation plate.( engage the three hooks at the top of the indoor unit with the upper edge of the installation plate) Ensure that the hooks are properly seated on the installation plate by moving it left and right
2) Unlock the tubing holder from the chassis and mount between the chassis and installation plate in order to separate the bottom side of the indoor unit from the wall
Right
Chassis cover
Indoor unit back side view
Pipe Port
Left
Tubing holder
Backwards
Installation plate
Tubing Holder
16 Multi Air Conditioner
Installation
Connecting the piping to the indoor unit and drain hose to drain pipe.
1. Align the center of the pipes and suffi­ciently tighten the flare nut by hand.
2. Tighten the flare nut with a wrench.
3. Next, extend the indoor unit's drain hose. Then attach the drain pipe.
Installation Information. For left piping. Follow the instruction below.
Good case
• Press on the upper side of clamp and unfold the tubing to slowly downward.
Bad case
• Bending the pipe from right to left may cause damage to the tubing.
Outside diameter Torque
mm inch N. m kgf.m lbf.ft Ø6.35 1/4 14~18 1.4~1.8 10~13 Ø9.52 3/8 34~42 3.5~4.3 25~31 Ø12.7 1/2 49~61 5.0~6.2 36~45
Ø15.88 5/8 69~82 7.0~8.4 51~60 Ø19.05 3/4 100~120 10.0~12.2 73~88
Indoor unit tubing Flare nut Pipes
Open-end wrench (fixed)
Flare nut
Wrench
Indoor unit tubing
Drain pipe
Indoor unit drain hose
Vinyl tape(narrow)
Adhesive
Connection pipe
Installation Manual 17
Installation
ENGLISH
Wrap the insulation material around the con­necting portion.
1. Overlap the connection pipe insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
2. Wrap the area which accommodates the rear piping housing section with vinyl tape.
3. Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.
Reroute the pipings and the drain hose across the back of the chassis.
Finishing the indoor unit installation # Standard / Artcool Mirror Type
1. Remove the spacer.
2. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
3. Press the lower left and right sides of the unit against the installation plate until the hooks en­gage into their slots(clicking sound).
# Standard Libero / Artcool Libero Type
1.
Mount the tubing holder in the original positon.
2.
Ensure that the hooks are properly seated on the installation plate by moving it left and right.
3. Press the lower left and right sides of the unit
against the installation plate until the hooks engage into their slots (clicking sound).
4.
Finish the assembly by screwing the unit to the installation plate by using two pieces of type "C" screws. And assemble a chassis cover.
If the split type Indoor unit is installed in a wall having hole or opening near by or back side of the unit, then the air from other side of the wall can come inside the condition space through that hole / opening. That air can cause unwanted dew / water droplet formation when it comes in contact with body of the indoor unit. So all hole or opening on the wall must be blocked very well to avoid water dropping from the body of the unit.
Connection pipe
Vinyl tape (wide)
Drain hose
Piping for passage through piping hole
Plastic bands
Insulation material
Wrap with vinyl tape
Vinyl tape(narrow)
Vinyl tape(wide)
Indoor unit pipe
Pipe
Connecting
Drain hose
Type 'C' screw
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