Lg Lmu246hv, Lmu369hv Installation Guide

Page 1
ENGLISH
P/No: MFL39817319
FLEX MULTI SPLIT INSTALLATION
INSTRUCTIONS
FRANÇAIS ESPAÑOL
Page 2
2 Multi Air Conditioner
TABLE OF CONTENTS
Installation Parts Provided ...................................................3
Product Introduction .............................................................4
Indoor Unit.........................................................................4
Outdoor Unit......................................................................4
Safety Precautions ................................................................5
Installation of Indoor, Outdoor Unit.....................................8
Select the best location ....................................................8
Seaside Applications and Installation..............................10
Piping length and elevation .............................................11
Installation............................................................................12
Connecting the piping .....................................................12
How To Fix ......................................................................15
Wiring Connection...........................................................16
Conduit connection .........................................................16
Ceiling dimension and hanging bolt location ..................17
How to Fix .......................................................................18
Wiring Connection...........................................................18
Conduit connection .........................................................18
Installation of wired Remote Controller ...........................20
Wired remote controller switch information.....................21
Trial Operation.................................................................22
Celsius/Fahrenheit Switching..........................................23
Setting the Central-Control Address ...............................24
ESP Function ..................................................................25
Ceiling dimension and hanging bolt location ..................26
Wiring Connection...........................................................27
Conduit connection .........................................................27
Installation of Wired Remote Controller(Optional) ..........28
Installation of Decorative Panel ......................................30
Drain Piping.....................................................................32
Flaring Work and Connection of Piping............................35
Flaring work.....................................................................35
Connection of piping - Outdoor .......................................36
Connecting the Cable between Indoor Unit and
Outdoor Unit.........................................................................37
Connect the cable to the Indoor unit...............................37
Connect the cable to the Outdoor unit. ...........................38
Connection method of the connecting cable(Example) ..39
Checking the Drainage, Insulating the Pipe and Special
Piping Applications .............................................................40
Insulating the Pipe and Special Piping Applications .......40
Long Pipe Setting ................................................................41
Air Purging and Evacuation ...............................................42
Leak Checking ................................................................42
Evacuation.......................................................................43
Charging ...............................................................................44
Combination indoor units...................................................45
Level gaugeScrew driverElectric drillHole core drill (ø50mm)
Flaring tool setSpecified torque wrenches
1.8kg.m, 4.2kg.m, 5.5kg.m, 6.6kg.m (different depending on model No.)
Adjustable wrench
A glass of waterScrew driver
Hexagonal wrench(4mm)Refrigerant Gas Leak DetectorVacuum pumpGauge manifold
Owner's manualThermometerRemote Control Holder
Installation Requirements
Required Tools
Page 3
Installation Manual 3
ENGLISH
Installation Parts Provided
Installation Parts Provided
[Standard /Artcool Mirror Type]
Type 1 Type 2
Installation plate Installation plate
Type "B" screw Type "B" screw
Type "A" screw (6 EA) Type "A" screw (8 EA)
[Cealing Concealed Duct Type]
Name
Quantity
Clamp metal
1 EA
Insulation for
fitting
1 set
Screws for
duct flanges
1 set
Remote control holderRemote control holder
Clamp
8 EA
Conduit Bracket
1 EA
Shape
[Cealing Cassette Type]
Name
Quantity
Shape
Drain hose
1 EA
Clamp metal
1 EA
for gas pipe
for liquid pipe
Washer for
hanging backet
8 EA
Clamp
8 EA 1 EA
Conduit Bracket
Conduit Bracket
Screw(M4) 2EA
Conduit Bracket
Screw(M4) 2EA
Insulation for Remote
fitting
1 SET 1 EA
for gas pipe
for liquid pipe
control holder
Page 4
Here is a brief introduction of the indoor and outdoor units. Please see the information specific to your indoor unit type.
Product Introduction
4 Multi Air Conditioner
Product Introduction
more than
70 cm
(27.6 inch)
more than
60 cm
(23.6 inch)
more than
30 cm
(1
1.8 inch)
more than
30 cm
(11.8 inch)
Air Outlet
Air Intake
(side, rear)
Connection pipe Drain hose
Connecting wire
Control cover
more than 30 cm
(11.8 inch)
Signal receiver
Front panel
Air discharge
ON/OFF button
Power cord
Plasma filter
Air inlet Air filter
Air inlet
Plasma filter (Optional)
Air filter
Air outlet
Front grille ON/OFF button
Signal
receiver
Grille tab
Flap
(Horizontal blade)
Louvers
(Vertical blades)
Cabinet
Air Discharge
Air Inlet
Signal receiver
Front Panel
Air outlet vents
Air Inlet
[Standard Type]
[Cealing Concealed Duct Type]
[Artcool Mirror Type]
[Ceiling Cassette Type]
Air outlet vents
Base plate
Connection pipe Drain hose
Connecting wire
Air intake vents
Indoor Unit
Outdoor Unit
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Installation Manual 5
ENGLISH
Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions must be followed.
Be sure to read before installing the air conditioner.
Be sure to observe the cautions specified here as they include important items related to safety.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
The meanings of the symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
WARNING
Installation
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
Always perform grounding.
• Otherwise, it may cause electrical shock.
Donʼt use a power cord, a plug or a loose socket which is damaged.
• Otherwise, it may cause a fire or electrical shock.
For installation of the product, always contact the service center or a professional installation agency.
• Otherwise, it may cause a fire, electrical shock, explosion or injury.
Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
• If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not attached securely, it could result in a fire or electric shock due to dust, water, etc.
Always install an air leakage breaker and a dedicated switching board.
• No installation may cause a fire and electrical shock.
Do not keep or use flammable gases or combustibles near the air conditioner.
• Otherwise, it may cause a fire or the failure of product.
Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time.
• It may cause injury or an accident.
Do not disassemble or repair the product randomly.
• It will cause a fire or electrical shock.
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6 Multi Air Conditioner
Safety Precautions
Do not install the product at a place that there is concern of falling down.
• Otherwise, it may result in personal injury.
Use caution when unpacking and installing.
• Sharp edges may cause injury.
Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands.
• Otherwise, it may cause a fire or electrical shock.
Do not use the power cord near the heating tools.
• Otherwise, it may cause a fire and electrical shock.
Do not open the suction inlet of the indoor/outdoor unit during operation.
• Otherwise, it may electrical shock and failure.
Do not allow water to run into electrical parts.
• Otherwise, it may cause the failure of machine or electrical shock.
Hold the plug by the head when taking it out.
• It may cause electric shock and damage.
Never touch the metal parts of the unit when removing the filter.
• They are sharp and may cause injury.
Do not share the outlet with other appliances.
• It will cause an electric shock or a fire due to heat generation.
Do not use the damaged power cord.
• Otherwise, it may cause a fire or electrical shock.
Do not modify or extend the power cord randomly.
• Otherwise, it may cause a fire or electrical shock.
Take care so that the power cord may not be pulled during operation.
• Otherwise, it may cause a fire or electrical shock.
Unplug the unit if strange sounds, smell, or smoke comes from it.
• Otherwise, it may cause electrical shock or a fire.
Keep the flames away.
• Otherwise, it may cause a fire.
Do not step on the indoor/outdoor unit and do not put anything on it.
• It may cause an injury through dropping of the unit or falling down.
Do not place a heavy object on the power cord.
• Otherwise, it may cause a fire or electrical shock.
When the product is submerged into water, always contact the service center.
• Otherwise, it may cause a fire or electrical shock.
Take care so that children may not step on the outdoor unit.
• Otherwise, children may be seriously injured due to falling down.
Operation
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Installation Manual 7
ENGLISH
Safety Precautions
CAUTION
Installation
Install the drain hose to ensure that drain can be securely done.
• Otherwise, it may cause water leakage.
Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors.
• Otherwise, it may cause dispute with the neighbors.
Always inspect gas leakage after the installation and repair of product.
• Otherwise, it may cause the failure of product.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water leakage.
Avoid excessive cooling and perform ventilation sometimes.
• Otherwise, it may do harm to your health.
Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
• The appearance of the air conditioner may deteriorate, change color, or develop surface flaws.
Do not use an appliance for special purposes such as preserving animals vegetables, precision machine, or art articles.
• Otherwise, it may damage your properties.
Do not place obstacles around the flow inlet or outlet.
• Otherwise, it may cause the failure of appliance or an accident.
Operation
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8 Multi Air Conditioner
Installation of Indoor, Outdoor Unit
Installation of Indoor, Outdoor Unit
Read completely, then follow step by step.
Indoor unit
1. Do not have any heat or steam near the unit.
2. Select a place where there are no obstacles in front of the unit.
3. Make sure that condensation drainage can be conveniently routed away.
4. Do not install near a doorway.
5. Ensure the unit is unobstructed, allow proper space on all sides according to the arrows and distance measurements in the figures.
6. Use a Metal Detector or Metal Scanner to locate studs to prevent unnecessary damage to the wall.
Select the best location
Top view
Front view
600(23 19/32)
600(23 19/32)
7 5/16
Front
1000(39 3/8)
H=13/16 or more
A
B
Capacity(Btu/h class)
AB
9/12k 600(23 5/8) 900(35 15/32)
18k 600(23 5/8) 1100(43 5/16)
Unit:mm(inch)
Ceiling
False ceiling
False ceiling
20(13/16) or more
1500
(59 1/16)
or more
1500(59 1/16) or
more
Above 2500(98 7/16)
3300(129 15/16) or less
1500(59 1/16)or
more
Floor
[Cealing Concealed Duct Type] [Cealing Cassette Type]
More than 200(7 7/8)
More than 2300(90 9/16)
More than
100(3 15/16)
More than
100(3 15/16)
Unit:mm(inch)
[Standard /Artcool Mirror Type]
Page 9
Outdoor unit
1. If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
2. Ensure the unit is unobstructed, allow proper space on all sides according to the arrows and distance measurements in the figures.
3. Do not place animals and plants in the path of the warm air.
4. Take the air conditioner weight into account and select a place where noise and vibration are minimum.
5.
Select a place so that the warm air and sound from the air conditioner does not disturb neighbors.
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
Installation of Indoor, Outdoor Unit
Installation Manual 9
ENGLISH
300(11 13/16) or more
300(11 13/16) or more
Unit:mm(inch)
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10 Multi Air Conditioner
Seaside Applications and Installation
Installation of Indoor, Outdoor Unit
1.
Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind.
1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
2)
In case, to install the outdoor unit on the seaside, set up a windbreaker/barrier, to lessen the unit's exposure to sea air
3) Select a well-drained place.
• It should be strong enough (like concrete) to obstruct the wind from the sea.
• The height and width should be more than 150% of the outdoor unit.
• A minimum of 70cm (27 1/16 inches)
of space between outdoor unit and the windbreak
for easy air flow.
Sea wind Sea wind
Sea wind
Windbreaker/Barrier
Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger using water is recommended.
1. Selecting the location(Outdoor Unit)
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Installation of Indoor, Outdoor Unit
Multi Piping Type
Piping length and elevation
36k 75(246) 25(82) 3(10) 15(49) 7.5(25) 48k
Outdoor Unit
Capacity
(Btu/h class)
Max total length
of all pipes
(A+B)/(A+B+C)/
(A+B+C+D)
Max length of
each pipe (A/B/C/D)
Min length of
each pipe (A/B/C/D)
Max Elevation between each
indoor unit and
outdoor unit (h1)
Max elevation
between indoor
units (h2)
Max.Combination
of Indoor unit
(Btu/h class)
CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability.
9k 9.52(3/8) 6.35(1/4) 7.5(25) 20(0.22)
12k 9.52(3/8) 6.35(1/4) 7.5(25) 20(0.22)
18k 12.7(1/2) 6.35(1/4) 7.5(25) 20(0.22)
Gas Liquid
Standard
Pipe Length
Unit : m(ft)
Additional
Refrigerant
Unit : g/m(oz/ft)
Indoor unit
Capacity
(Btu/h class)
Pipe Diameter
Unit : mm(inch)
Unit : m(ft)
A
B
h2
C
D
h1
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12 Multi Air Conditioner
Installation
1. Prepare the indoor unit's piping and drain hose for installation through the wall.
2. Remove the plastic tubing retainer(see the illustration on the right) and pull the tubing and drain hose away from chassis.
3. Route the indoor tubing and the drain hose to the required piping hole position.
4. Insert the piping, drain hose, and the connecting cable into the piping hole.
5.
Insert the connecting cable into the indoor unit.
• Don't connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later.
6. Tape the drain hose and the connecting cables.
7. Indoor unit installation
• Hang the indoor unit from the hooks at the top of the installation plate.
• Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
Connecting pipe
Connecting cable
Tape
Drain hose
For right rear piping For left rear piping
Installation
Connecting the piping
[Standard /Artcool Mirror Type]
Connecting
cable
Drain pipe
Indoor unit
Spacer
Installation plate
80(33/16)
Page 13
Installation
Installation Manual 13
ENGLISH
8. Connecting the piping to the indoor unit and drain hose to drain pipe.
1) Align the center of the pipes and
sufficiently tighten the flare nut by hand.
2) Tighten the flare nut with a wrench.
3) Next, extend the indoor unit's drain hose.
Then attach the drain pipe.
mm inch kgf.m (lbf·ft) Ø6.35 1/4 1.8~2.5 (13~18) Ø9.52 3/8 3.4~4.2 (24~30) Ø12.7 1/2 5.5~6.6 (40~48)
Outside diameter Torque
Installation Information. For left piping. Follow the instruction below.
Good case
• Press on the upper side of clamp and unfold the tubing to slowly downward.
Bad case
• Bending the pipe from right to left may cause damage to the tubing.
Indoor unit tubing Flare nut Pipes
Wrench
Indoor unit tubing
Open-end wrench (fixed)
Flare nut
Connection pipe
Drain pipe
Adhesive
Indoor unit drain hose
Vinyl tape(narrow)
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14 Multi Air Conditioner
Installation
9. Wrap the insulation material around the connecting portion.
1) Overlap the connection pipe insulation and
the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
2) Wrap the area which accommodates the
rear piping housing section with vinyl tape.
3) Bundle the piping and drain hose together
by wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.
10. Reroute the pipings and the drain hose
across the back of the chassis.
11. Indoor unit installation
1) Remove the spacer.
2) Ensure that the hooks are properly seated
on the installation plate by moving it left and right.
3) Press the lower left and right sides of the
unit against the installation plate until the hooks engage into their slots(clicking sound).
Vinyl tape(narrow)
Connection pipe
Connecting cable
Indoor unit piping
Pipe
Vinyl tape (wide)
Wrap with vinyl tape
Drain hose
Vinyl tape(narrow)
Pipe
Wrap with vinyl tape(wide)
Plastic bands
Insulation material
Piping for passage through piping hole
Connecting
Drain hose
Page 15
Installation
Installation Manual 15
ENGLISH
The wall you select should be strong and solid enough to prevent vibration
1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
• Mount the installation plate horizontally by
aligning the centerline using a level.
2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Chassis
Hook
Installation Plate
Type “A”
Left rear piping Right rear piping
Ø70mm
Ø70mm
110(4 11/32)
110(4 11/32)
90(3 17/32)
70(2 3/4)
Left rear piping Right rear piping
Ø70mm
133mm
Ø70mm
100mm
How To Fix
Chassis
Hook
Installation Plate
Type “A”
<9/12 kBtu/h class>
<18 kBtu/h class>
Page 16
Installation
16 Multi Air Conditioner
Wiring Connection
1. Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively.
2. Attach the Grille onto the cabinet.
• Grasp the lower left and right side of the Grille and engage four tabs on the top inside edge of the chassis.
• Press the Grille toward the chassis until it goes back into place.
Conduit connection
1. Set the connecting cable into the terminal block of indoor unit, and tighten set screw to lock the conduit bracket to the indoor unit.
2. Join the conduit and the conduit bracket together.
Connecting cable
Lock nut
Conduit
Conduit bracket
Terminal Block in Indoor
1(L1) 2(L2) 3 4
Connected to Outdoor Unit
Connecting cable
Page 17
Installation
Installation Manual 17
ENGLISH
[Cealing Concealed Duct Type]
Ceiling dimension and hanging bolt location
Installation of Unit
Install the unit above the ceiling correctly.
• Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.
• Apply a filter Accessory at air return hole.
• Install the unit leaning to a drainage hole side as a figure for easy water drainage.
• A place where the unit will be leveled and that can support the weight of the unit.
• A place where the unit can withstand its vibration.
• A place where service can be easily performed.
CASE 1
POSITION OF SUSPENSION BOLT
CASE 2
POSITION OF CONSOLE BOLT
Unit:mm(inch)
Dimension
Capacity Btu/h class
ABCDEFGHI
850 900 383 570 93.5 190 20.6 795 163
9/12k
(33 15/32) (35 15/32) (15 3/32) (22 7/16) (3 11/16) (7 1/2) (13/16) (31 5/16) (6 13/32)
1130 1180 383 570 93.5 190 20.6 1065 163
18k
(44 1/2) (46 1/2) (15 3/32) (22 7/16) (3 11/16) (7 1/2) (13/16) (41 15/16) (6 13/32)
G
1/100
B A
H
Drainage hole
M10 Nut M10 SP. washer M10 washer
X 4 X 4 X 4
CE
I
(Local supply)
D
F
M10 washer M10 SP. washer M10 Nut
X 4 X 4 X 4
(Local supply)
Page 18
18 Multi Air Conditioner
Installation
• Select and mark the position for fixing bolts.
• Drill the hole for set anchor on the face of ceiling.
• Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.
• Mount the suspension bolts to the set anchor firmly.
• Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.
How to Fix
CAUTION : Tighten the nut and bolt to prevent unit falling.
Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively.
Wiring Connection
B1/B2 Series
Conduit connection
1. Remove the busing rubber product attached on the indoor unit.
2. Set the connecting cable into the terminal block of indoor unit, and tighten set screw to lock the conduit bracket to the indoor unit.
3. Join the conduit and the conduit bracket together.
Lock nut
Conduit mounting plate
Conduit
Old building New building
1 Set anchor
2 Plate washer 3 Spring washer
4 Nut
5 Suspension bolts
Terminal Block of Indoor Unit
1(L1) 2(L2) 3
Connected to outdooor unit
Page 19
Installation
Installation Manual 19
ENGLISH
CAUTION
Front of view
1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 19mm(1/32 inch).
• The unit must be horizontal or declined to the drain hose connected when finished installation.
INSULATION, OTHERS
Insulate the joint and tubes completely.
All thermal insulation must comply with local requirement.
INDOOR UNIT
After all workings are finished, check the working and operation.
• Air distribution ............... Is the air circulation good?
• Drain ............................. Is the drainage smoothly and no sweating?
• Gas leakage ................. Is the piping connection correctly?
• Wiring ........................... Is the wiring connection correctly?
• Lock-bolt ....................... Is the lock-bolt of compressor loosened?
• Insulation....................... Is the unit fully insulated?
• Ground .......................... Is the unit safely grounded?
THERMAL INSULATION
TEST AND CHECK
Ceiling
Drainage hole
Drain Pump use
Refrigerant pipe and thermal
insulator(Local supply)
Hose clip for thermal insulator
Thermal insulator for refrigerant pipe
(Local supply)
(Local supply)
Union for gas pipe
Union for liquid pipe
Thermal insulator for refrigerant pipe (Local supply)
Hose clip for thermal insulator(Local supply)
Make sure that there is no clearance here.
Thermal insulator for piping(Local supply)
Overlap with thermal insulator for piping.
Felt
Rubber
Insulation
No clearance
Cabinet
Page 20
20 Multi Air Conditioner
Installation
Installation of wired Remote Controller
1
Put the installation paper on the place and determine the position and height of the fixing screws of the wired remote controller.
• Refer to the printed side of the installation paper.
2
Plug the connecting cable into the indoor unit.
• The product is being shipped with the cable connected only to the remote controller. Fix the connecting cable with the cable rack.
3
Remove the installation paper before installing the remote controller so that it can fit at the right place.
* Do not embed the remote controller into the wall.
(It may cause the breakdown of the temperature sensor.)
* If you want to install a number of remote
controller at the same place in a vertical line, install them at regular intervals of 20mm(1/32 inch). (It may cause the breakdown of the temperature sensor.)
* Do not install the cable with a distance of 50m(164ft) or longer.
(This can cause communication error.)
* When installing the cable, check whether the connector between the remote controller and the
product is installed properly. The connector will not be connected when installed in opposite sides.
Supply the power after connecting wired remote controller.
When you need to change wired remote controller, switch off the main power and change it. If the wired remote controller is changed before switching off the main power, the option function of the indoor unit can't be used. (option function like "slo" fan speed selection)
The position of the fixing screws
Side of
remote Controller
Side of
Indoor Unit
Main frame
Fixing the
remote controller
Main
indoor unit
CN-M CN-ZONEC
J15
C01K
IC01A
CN-DISP
LO1K
J14
CN-REMO
Red Yellow Brown
C07D
LO1D
LO2K
20mm(1/32 inch)
Page 21
Installation
Installation Manual 21
ENGLISH
Wired remote controller switch information
Group control switch
1. For individual control/Master use
2. For group control/Slave use
Ceiling height selection switch
1. Low ceiling
2. Standard ceiling
3. High ceiling
Product selection switch
1. Cooling Only product
2. Heat Pump product
Indoor temperature sensor selection switch
1. Use the temperature sensor on the remote controller.
2. Use the temperature sensor on the product.
3. Use the sensors on the product and remote controller.
• When changing the product selection switch and group control switch, the power must be reconnected to reflect the changes.
• The central control could operate inappropriately depends on indoor unit type, when the remote controller is set as slave.
Group Control
Ceiling Height/Default E.S.P
3 2 1
S/W 1
Select Product
Room Temp. Sensing
SWGR
2 1
SWHI
SWPD
2 1
SWTH
321
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22 Multi Air Conditioner
Installation
Trial Operation
The trial operation is to check the installation status of the product. The temperature will not be controlled during trial operation. Instead the product will operate in several modes such as cooling, strong wind, comp-on.
1
If you want to set the trial operation mode, press the mode button and the Fan speed button same time for three seconds.
2
Then the product will begin the trial operation and the display will be like as shown on left side picture.
3
If you want to cancel the trial operation mode, just press the On/Off button.
4
The trail operation will be shut down automatically after 18 minutes and system will go to the standby mode.
Necessary functions before using
PQRCUCS0C
Defrost Preheat
MODE
TEMP
FAN
SPEED
TEMP
Out door
Room Temp
Total on
Central Run
Page 23
Installation Manual 23
ENGLISH
Installation
Celsius/Fahrenheit Switching
1
If you want to change the temperature unit as the Celsius or Fahrenheit, press the Temperature control button() and the Fan speed button same time for three seconds to enter the setting Mode.
2
Press the temperature control button to change the unit. Ex) Setting unit as Fahrenheit.
3
After setting, press the Temperature control button() and the Fan speed button same time for three seconds to exit the setting Mode. The system will automatically release without input after 30 seconds.
PQRCUCS0C
Defrost Preheat Out door
Room Temp
Total on
Central Run
MODE
TEMP
FAN
SPEED
TEMP
Defrost Preheat
Out door
Room Temp
Central Run
Total on
Defrost Preheat
Out door
Room Temp
Central Run
Total on
<Setting as Celsius> <Setting as Fahrenheit>
Defrost Preheat Out door
Room Temp
Total on
Central Run
Page 24
24 Multi Air Conditioner
Installation
Setting the Central-Control Address
Note : The remote controller displays 'HL' if central controller has locked the remote controller .
1
If you want to set the address on the display panel, press both temperature control buttons (/) same time for three seconds.
2
Press the temperature-increasing button to change the group number. Press the temperature-decreasing button to change the indoor unit number. e.g. As shown on the left side panel, it displays 23.
Group No. : 2 Indoor Unit No. : 3
3
Set the address by pressing both temperature control buttons again(s/t) at the same time for three seconds.
• If you connect the indoor unit to the central controller, you should set the network address of the indoor unit so that the central controller could recognize it.
• The center-control address is composed of the group number and the indoor-unit number.
Please set the address while using the central controller.
You don't need to set address if you don't use central controller.
PQRCUCS0C
Defrost Preheat
Out door
Room Temp
Total on
Central Run
MODE
TEMP
FAN
SPEED
TEMP
Group No.
Indoor Unit No.
MODE
TEMP
FAN
SPEED
TEMP
Page 25
Installation
Installation Manual 25
ENGLISH
ESP Function
1
Press the mode button and the temperature increasing button() same time for three seconds.
2
Set the volume of each fan speed(Low, Medium, Hi) by using the temperature control button. Press the fan speed button to select the fan speed. The value of E.S.P can be adjusted from 1 to 255.
3
If you press the On/Off button while setting the ESP function, it will be canceled. (The picture on the left side is the example of setting the Hi wind to ESP
10.)
4
Press the mode button and the temperature increasing button () same time for three seconds. Then the ESP setting will be activated after the temperature display flashes three times.
E.S.P function is setting the volume of each fan speed. It is for the convenience of installation. It is recommended that you should not use this function while using the remote controller.
EX)
The E.S.P value is set at the proper value at the
factory. So it is highly recommended that you should not change the E.S.P value at your discretion.
PQRCUCS0C
Defrost Preheat
Out door
Room Temp
Total on
Central Run
MODE
TEMP
FAN
SPEED
TEMP
Lo
Med
Static pressure(mmAq)
Model name
AMNW09GB1A0
[LMDN095HV]
AMNW12GB1A0
[LMDN125HV]
AMNW18GB2A0
[LMDN185HV]
200
Setting the Low wind to 210 Setting the Medium wind to 175
100
01234
Step(H/M/L)
8.5 CMM(300cfm) 75 84 94 104 114
7.5 CMM(265cfm) 69 77 88 99 110
6.5 CMM(230cfm) 62 71 83 95 106
9.5 CMM(336cfm) 82 90 99 109 118
8.5 CMM(300cfm) 75 84 94 104 114
7.5 CMM(265cfm) 69 77 88 99 110 15 CMM(530cfm) 90 97 105 114 122
13.5 CMM(477cfm) 82 90 99 109 119
11.5 CMM(406cfm) 75 84 93 103 114
Setting value
Page 26
26 Multi Air Conditioner
Installation
[Cealing Cassette Type]
Ceiling dimension and hanging bolt location
• The dimensions of the paper model for installation are the same as those of the ceiling opening dimensions.
• Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function. In these cases, take the following actions;
• Make sure that ventilation fan is enough to cover all noxious gases from this place.
• Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam.
2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated.
3. Avoid places where inflammable gas is generated.
4. Avoid place where noxious gas is generated.
5. Avoid places near high frequency generators.
CAUTION :
• This air-conditioner uses a drain pump.
• Install the unit horizontally using a level gauge.
• During the installation, care should be taken not to damage electric wires.
• Select and mark the position for fixing bolts and piping hole.
• Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.
• Drill the hole for anchor bolt on the wall.
Ceiling
Ceiling board
Level gauge
585~660(23 1/16~26) (Ceiling Opening)
517(20 3/8)
570(22 15/32)
Unit Size
523(20 19/32)
570(22 15/32) Unit Size
319(12 9/16)
461(18 5/32)
517(20 3/8)
585~660(23 1/16~26) (Ceiling Opening)
Unit: mm(inch)
NOTICE
Air conditioner
Take enough distance
Cooking table
Use the ventilation fan for smoke-collecting hood with sufficient capacity.
Page 27
Installation
Installation Manual 27
ENGLISH
• The following parts are local purchasing.
Hanging Bolt - W 3/8 or M10
Nut - W 3/8 or M10
Spring Washer - M10
Plate Washer - M10
CAUTION : Tighten the nut and bolt to prevent unit from falling off.
Wiring Connection
How to Fix
Connecting Cable
Conduit
Screw
Conduit bracket
Conduit connection
• Remove the busing rubber product attached on the indoor unit.
• Join the conduit and the conduit bracket together using nut.
• Set the connecting cable into the terminal block of indoor unit, and tighten set screw to lock the conduit bracket to the indoor unit.
• Open the control box cover and connect the remote control cord and indoor power wires.
Ceiling
Hanging bolt
(W3/8 or M10)
Nut
(W3/8 or M10) Spring washer
(M10)
Keep the length of the bolt
from the bracket to 40mm(1-1/2 inch)
Flat washer for M10
(accessory)
Flat washer for M10
(accessory) Nut (W3/8 or M10)
Ceiling board
Air Conditioner body
Keep the length of 15~18mm(5/8~3/4 inch) between the air conditioner bottom surface and the ceiling surface
Set screw of
Paper model for installation
paper model (4 pieces)
Open the ceiling board along the outer edge of the paper model
150mm
(5-7/8 inch)
Ceiling board
TQ/TR series
Terminal Block of Indoor Unit
1(L1) 2(L2) 3 4 5
TO AIR FRESH
Connected to outdoor unit
KIT
OPTION
Page 28
28 Multi Air Conditioner
Installation
Installation of Wired Remote Controller(Optional)
1. Connect the wired remote controller cable to the wired remote controller installation board as shown in the right picture.
2. After fixing the cable to the guide slot, attach the wired remote controller installation board at the desired location.
• Before fixing the wired remote controller cable
to the guide slot, remove any clogged part of the case in the direction to install before the installation.
3. After locating the wired remote controller installation board at the desired location, screw the unit firmly. (When there is a buried box, install the wired remote controller board to fit the
buried box.)
• Use the screw provided.
4. After fixing the top part of the wired remote controller to the installation board as shown in beside picture, press the bottom part to assemble the controller to itʼs board.
When disassemble the wired remote controller from the installation board, use the driver as shown in the right picture and insert it into the hole with the arrow. And when you pull the driver in the front direction, the wired remote controller will be separated.
12V Red wire
SIG Yellow wire
GND Black wire
The wired remote controller cable is connected as factory default.
installation board>
12V SIG GND
<Front side of
Top
Bottom
Red Yellow Black
installation board>
Fixate the remote controller cable to the guide slot.
Use the screws for fixate the unit firmly on the wall.
Installation board
Wall
Side
Remote Controller Cable
<Rear side of
Wall Side
Guide slot
Wall Side
Wall
Side
Wall
Side
Page 29
Installation
Installation Manual 29
ENGLISH
5. Use the connecting cable to connect the indoor unit and the wired remote controller.
6. When the distance between the wired remote controller and the indoor unit is 10m and above, use the extension cable.
When installing the wired remote controller, do not bury it in the wall. (It can cause damage in the temperature sensor.) Do not install the cable to be 50m or above. (It can cause communication error.)
• When installing the extension cable, check the connecting direction of the connector of the remote controller side and the product side for correct installation.
• If you install the extension cable in the opposite direction, the connector will not be connected.
• Specification of extension cable: 2547 1007 22# 2 core 3 shield 5 or above.
CAUTION
Check whether the connector is connected correctly.
Indoor unit side
Connecting cable
Page 30
30 Multi Air Conditioner
Installation
Installation of Decorative Panel
The decorative panel has its installation direction. Before installing the decorative panel, always remove the paper template.
1. Remove the packing and take out air inlet grille from front panel.
2. Remove the Corner covers of the panel.
3. Fit the panel on the unit by inserting hooks as shown in picture.
4. Insert two screws on diagonal corners of panel. Do not tighten the bolts completely. (The fixing screws are included in the indoor unit box.) Check the alignment of panel with the ceiling. Height can be adjusted using hanging bolts as shown in picture. Insert the other two screws and tighten all screws completely.
Front grille
Coner cover
Hook clip
Hook
Page 31
Installation
Installation Manual 31
ENGLISH
5. Fit the corner covers.
6. Open two screws of control panel cover.
7. Connect one display connector and two vane control connectors of front panel to indoor unit PCB. The position marking on PCB is as: Display connector : CN-DISPLAY Vane control connector: CN-VANE 1,2
8. Close the cover for control box.
9. Install the air inlet grille and Filter on the panel.
Screw
CN-VANE 1,2
CN-DISPLAY
Page 32
32 Multi Air Conditioner
Installation
CAUTION:
Install certainly the decorative panel.
Cool air leakage causes sweating. Water drops fall.
Air conditioner unit
Ceiling
board
Decorative panel
Decorative panel
Fit the insulator (this part) and be careful for cool air leakage
Good example
Air
Cool air leakage
(no good)
Bad example
Ceiling
board
Air conditioner unit
HEAT INSULATION
1. Use the heat insulation material for the refrigerant piping which has an excellent heat­resistance [over 120°C(248°F)].
2. Precautions in high humidity circumstance: This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere [dew point temperature: more than 23°C(73.4°F)], water drops are liable to fall. In this case, add heat insulation material according to the following procedure:
• Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20mm.
• Stick glass wool on all air conditioners that are located in ceiling atmosphere.
Drain Piping
1. The drain hose should point downward for optimum drainage.
2. Incorrect Installation Examples:
Downward slope
Do not raise
Accumulated drain water
Tip of drain hose dipped in water
Air
Kinking
Water leakage
Water leakage
Ditch
Less than 50mm (1 31/32 inch) gap
Water leakage
[Standard /Artcool Mirror Type]
Indoor unit
Fastening band (accessory)
Refrigerant piping
Thermal insulator (accessory)
Page 33
Installation
Installation Manual 33
ENGLISH
CAUTION : The supplied flexible drain hose should not be curved, neither screwed. The curved or screwed hose may cause a leakage of water.
[Cealing Concealed Duct/Cealing Cassette Type]
• Drain piping must have down-slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reversal flow.
• During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit.
• The outside diameter of the drain connection on the indoor unit is 32mm(1 1/4 inch).
Be sure to install heat insulation on the drain piping.
Piping material: Polyvinyl chloride pipe inner diometes Ø 25mm(1 inch) and pipe fittings
• Connect the main drain pipe to the exterior and leave it provisionally until the test comes to an end.
• Feed water to the flexible drain hose and check the piping for leakage.
• Be sure to check the drain pump for normal operating and noise when electrical wiring is complete.
• When the test is complete, connect the flexible drain hose to the drain port on the indoor unit.
The air conditioner uses a drain pump to drain water. Use the following procedure to test the drain pump operation:
Heat insulation material: Polyethylene foam with thickness more than 8mm(5/16 inch).
Drain test
Maintenance drain port
Upward routing not allowed
Pipe clamp
Indoor unit
1/50~1/100
MAX : 700 mm(27 9/16 inch)
Feed water
Drain Pump
Drain pan
Flexible drain hose (accessory)
Main drain pipe
Glue the joint
Drain port
Drain hose connection Use the clip (accessory)
1/50~1/100
Flexible drain hoseFlexible drain hoseFlexible drain hose
The figure can be changed according to model.
Page 34
34 Multi Air Conditioner
Installation
Attention
1. Possible drain-head height is up to 700mm(27 9/16 inch). So, it must be installed below 700mm(27 9/16 inch).
2. Keep the drain hose downward up to 1/50~1/100 inclination. Prevent any upward flow or reverse flow in any part.
3. 5mm(3/16 inch) or thicker formed thermal insulator is provided for the drain pipe.
4. Upward routing is not allowed.
5. Be sure to check the drain pump for normal operation and abnormal noise when electrical wiring is complete.
1/50~1/100
MAX 700mm (27 9/16 inch)
Elbow
Drain pump
Unit
Drain pipe (Local supply)
Thermal insulator
(Local supply)
Wall
Drain hose
Page 35
Flaring Work and Connection of Piping
Installation Manual 35
ENGLISH
Flaring Work and Connection of Piping
Flaring work
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
1) Cut the pipes and the cable.
Use the accessory piping kit or the pipes
purchased locally.
Measure the distance between the
indoor and the outdoor unit.
Cut the pipes a little longer than
measured distance.
Cut the cable 1.5m(4.9ft) longer than the
pipe length.
2) Burrs removal
Completely remove all burrs from the cut
cross section of pipe/tube.
Put the end of the copper tube/pipe to
downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.
3) Putting nut on
Remove flare nuts attached to indoor
and outdoor units, than put them on pipe/tube having completed burr removal. (Not possible to put them on after flaring work)
4) Flaring work
Carry out flaring work using flaring tool
as shown below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.
5) Check
Compare the flared work with figure.
If flare is noted to be defective, cut off
the flared section and do flaring work again.
mm inch mm inch Ø6.35 1/4 1.1~1.3 0.04~0.05 Ø9.52 3/8 1.5~1.7 0.06~0.07 Ø12.7 1/2 1.6~1.8 0.06~0.07
Outside diameter A
Copper
tube
Point down
Bar
Copper pipe
Smooth all round
Even length
all round
Slanted Uneven Rough
90
Pipe
Reamer
Flare nut
Copper tube
Bar
"A"
Clamp handle
Inside is shining without scratches.
Inclined
Red arrow mark
= Improper flaring =
Surface
damaged
Cracked Uneven
Handle
Yoke
Cone
thickness
Page 36
36 Multi Air Conditioner
Flaring Work and Connection of Piping
Align the center of the piping and sufficiently tighten the flare nut by hand.
Connecting pipe order
1) A~D-UNIT gas side pipe
2) A~D-UNIT liquid side pipe
Finally, tighten the flare nut with torque wrench until the wrench clicks.
• When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench.
Main gas side valve
Main liquid side valve
Gas side piping
Liquid side piping
A-UNIT
B-UNIT
C-UNIT D-UNIT
Outdoor unit(36 kBtu/h class)
Connection of piping - Outdoor
Outside diameter Torque
mm inch kgf.m(lbf.ft)
Ø6.35 1/4
1.8~2.5 (13~18)
Ø9.52 3/8
3.4~4.2 (24~30)
Ø12.7 1/2
5.5~6.6 (40~48)
(Only Indoor Units 18 kBtu/h class )
Page 37
Connecting the Cable between Indoor Unit and Outdoor Unit
Installation Manual 37
ENGLISH
Connecting the Cable between Indoor Unit and Outdoor Unit
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires
of the outdoor unit and the terminal No. are the same as those of the indoor unit.)
The ground wire should be longer than the common wires. The circuit diagram is not subject to change without notice. When installing, refer to the electrical diagram behind the front panel of Indoor Unit. The wiring for the outdoor unit can be found on the inside of the Outdoor Unit control cover.
Connect the cable to the Indoor unit.
RECOMMENDATION:
• The circuit diagram is subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that they can not be pulled out easily.
• Connect the wires according to color codes by referring to the wiring diagram.
RECOMMENDATION:
Provide a circuit breaker between power source and the outdoor unit as shown below.
RECOMMENDATION:
The power cord connected to the outdoor unit should be comply with the following specifications: ETL recognized and CSA certified.
GN/YL
Line voltage (208/230V)
AWG12
GN/YL
AWG18
RECOMMENDATION:
When using the separate wires as the power cord, please
secure the separate wires into the control box panel using tie wraps to hold all wires together in place.
36 kBtu/h class
The power connecting cable connected to the indoor and outdoor unit should be comply with the following specifications: ETL recognized and CSA certified.
Outdoor Unit
Capacity
(Btu/h class)
Power source
Fuse or breaker
Capacity
36k 1ø,208/230V 25A
Main power source
Air
Conditioner
Circuit Breaker Use a circuit breaker or time delay fuse.
Page 38
38 Multi Air Conditioner
Connecting the Cable between Indoor Unit and Outdoor Unit
Connect the cable to the Outdoor unit.
1. Remove the control cover from the unit by loosening the screw. Connect the wires to the terminals on the control board individually as the following.
2. Secure the cable onto the control board with the holder (clamper).
3. Re-attach the cover control to the original position using the screws.
:
1. Separately wire the high and low voltage lines.
2. Use heat resistant electrical wiring capable of withstanding temperatures up to 75°C(167°F).
3. Use outdoor and waterproof connection cable NRTL(UL, ETL, CSA...) listed and rated more than 300V for the connection between indoor and outdoor unit. (For example, Type SJO-WA), and this cable should be enclosed in conduit.
WARNING:
• Be sure to comply with local and national codes while running the wire from the
indoor unit to the outdoor unit(size of wire and wiring method, etc).
• Every wire must be connected firmly.
• No wire should be allowed to touch refrigerant tubing, the compressor or any
moving parts.
C UNIT
D UNIT
1(L1) 2(L2) 3 1(L1) 2(L2) 3
A Unit B Unit
1(L1) 2(L2) 3(B) 3(A) 1(L1) 2(L2) 3(C) 3(D)
POWER SUPPLY A UNIT
B UNIT
Indoor Unit Terminal Block Indoor Unit Terminal Block
1(L1) 2(L2) 3
C Unit
Indoor Unit Terminal Block
1(L1) 2(L2) 3
D Unit
Indoor Unit Terminal Block
L1 L2
36 kBtu/h class
Outdoor unit
Terminal block
Conduit hole
Power supply cable
Connecting cable (to the indoor unit)
Screw
Cover control
NOTICE
Page 39
Connecting the Cable between Indoor Unit and Outdoor Unit
Installation Manual 39
ENGLISH
(1) Remove the side panel and knockouts of conduit
panel. (for low voltage line) (2) Pull out connection cable through conduit. (3) After conduit to the panel, fix nut to the opposite
side of panel. (4) Pass the connection cabel through the hole. (5) Properly connect the cable on the terminal block. (6) Fix the connection cable with cord clamp
provided on the unit not to have strain at the
terminal when the connection cable is pulled
outside up to a 35 pound weight
WARNING: Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, be sure all wiring is tightly connected.
When connecting each power wire to the corresponding terminal, follow instructions "How to connect wiring to the terminals" and fasten the wire tightly with the fixing screw of the terminal plate.
How to connect wiring to the terminals
For strand wiring (1) Cut the wire end with a wire cutter or wire-
cutting pliers, then strip the insulation to expose the strand wiring about 10 mm(3/8").
(2) Using a screwdriver, remove the terminal
screw(s) on the terminal plate.
(3) Using a round terminal fastener or pliers,
securely clamp each stripped wire end with a round terminal.
(4) Position the round terminal wire, and replace
and tighten the terminal screw using a screwdriver.
Connection method of the connecting cable(Example)
Power supply cable
Connecting Cable
Strip 10 mm(3/8")
Round terminal
Connecting cable
Loosening the terminal block screw
Fastening the wire tightly
Strand wire
Terminal block
Side panel
Cord clamp
Conduit hole
Power supply cable (1Ø, 208/230V)
Connecting cable (1Ø, 208/230V)
Taping (for sealing)
Lock nut (field supply)
Conduit (field supply)
Conduit panel
Indoor Unit A Indoor Unit B
Indoor Unit C Indoor Unit D
Page 40
40 Multi Air Conditioner
Checking the Drainage, Insulating the Pipe and Special Piping Applications
Insulating the Pipe and Special Piping Applications
Insulate the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tape.
• If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases where the outdoor unit is installed below the indoor unit perform the following:
1. Tape the piping, drain hose and connecting
cable from down to up.
2. Secure the taped piping along the exterior
wall using saddle or equivalent.
In cases where the Outdoor unit is installed above the Indoor unit perform the following.
1. Tape the piping and connecting cable from
down to up.
2. Secure the taped piping along the exterior
wall. Form a trap to prevent water entering the room.
3. Secure the piping onto the wall using a
saddle or equivalent.
Plastic band
Taping
Drain hose
Pipings
Connecting cable
Power supply cord
Seal a small opening around the pipings with gum type sealant.
Seal a small opening around the pipings with gum type sealant.
Trap
Trap
Checking the Drainage, Insulating the Pipe and Special Piping Applications
Checking the drainage
1. Remove the Air Filter.
2. Check the drainage.
• Spray one or two glasses of water upon the evaporator.
• Ensure that water flows drain hose of indoor unit without any leakage.
The figure can be changed according to model.
Page 41
Long Pipe Setting
Installation Manual 41
ENGLISH
Long Pipe Setting
1
SW01N
234
1. Open the top cover of outdoor unit.
2. Select one of the two selectable modes as follows.
3. Set the Zone as shown in Fig.
4. Close the top cover and check whether the product works normally.
WARNING: Do not open the top cover or Set the pipe length when operating the product.
Page 42
42 Multi Air Conditioner
Air Purging and Evacuation
Air Purging and Evacuation
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor/outdoor unit and connecting tube must be checked for leaks, and vacuumed to remove incondensible gas and moisture in the system.
Preparation
• Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid sides on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
Leakage test
• Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
CAUTION: Be sure to use a
manifold valve for leak testing. The high side manifold valve must always be kept closed.
• Pressurize the system to no more than 150
P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.
CAUTION:
To avoid nitrogen
entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
:
Leakage testing shoud be done for each indoor unit connection set, separately.
1. Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves with soap bubbles. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
2. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Leak Checking
The figure can be changed according to model.
NOTICE
Outdoor unit
Manifold valve
Pressure gauge
Indoor unit
Lo Hi
Charge hose
Nitrogen gas cylinder(in vertical standing position)
Page 43
Installation Manual 43
ENGLISH
Air Purging and Evacuation
1. Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump.
[Each Room] The vacuum pump must be operated less than 0.8torr of the gage pressure.
2. When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.
Finishing the job
1. With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve.
2. Turn the valve stem of gas side valve counter-clockwise to fully open the valve.
3. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
4. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system.
5. Replace the valve caps at both gas and liquid side service valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready for test running.
: Repeat evacuation procedure for each
indoor unit.
NOTICE
Indoor unit
Outdoor unit
Lo Hi
Manifold valve
Vacuum pump
Pressure gauge
Open
Close
Evacuation
The figure can be changed according to model.
Page 44
Important:
If you are ever uncertain of the unit charge, reclaim, evacuate and weigh in the correct charge using the charge amount specified on the Unit`s specification label.
Additional charge(oz ) = (Total Installation Piping Length-Standard Total Piping Length) x 0.22
44 Multi Air Conditioner
Charging
Charging
If installed total piping length is more than standard total length, additional refrigerant charging is
necessary. Below standard total piping length, additional refrigerant charging is not required.
36k 75(246) 25(82) 3(10) 20(0.22) 30(98.4)
Outdoor Unit
Capacity (Btu/h
class)
Max total length of all pipes (A+B)/(A+B+C)/
(A+B+C+D)
Max length of each
pipe (A/B/C/D)
Min length of each
pipe (A/B/C/D)
Additional Refrigerant
Unit : g/m (oz/ft)
Standard Total Piping
Length (No Add`l
refrigerant)
Unit:m(ft)
If the total additional charge value after calculation comes out to be negative, then do not
consider additional charge.
Each branch pipe a=82ft b=16ft c=49ft
Additional Charge = {(82+16+49)-123} x 0.22 = 5.28 oz
A
a
b
c
9k
9k
9k
Ex) A4UW363FA2
Page 45
Installation Manual 45
ENGLISH
Combination indoor units
Combination indoor units
:
1. The total capacity(in Btu/h unit) of connected indoor unit models represents the total sum of the figures expressed in the indoor model name.
2. Combinations in which the total capacity of the connected indoor units exceeds the capacity of the outdoor unit will reduce the capacity of each indoor unit below the rated capacity during simultaneous operation. Therefore, if circumstances allows, combine indoor units within the capacity of the outdoor unit
The indoor units connectable to the outdoor unit are shown below
Type
Standard
Type
Artcool
Mirror
Type
Ceiling
Concealed
Duct Type
Ceiling
Cassette
Type
NOTICE
Chassis
Name
AMNW09GDEL1
SE
S5
SE
S8
B1
B2
TR
TQ
[LMN095HV(T)]
AMNW09GDER1 [LMAN095HV(T)]
AMNW09GB1A0
[LMDN095HV]
Indoor Unit Capacity (Btu/h class)
9k 12k 18k 36 k
Model Name
AMNW12GDEL1
[LMN125HV(T)]
AMNW12GDER1 [LMAN125HV(T)]
AMNW12GB1A0
[LMDN125HV]
AMNW12GTRA0
[LMCN125HV]
AMNW18GD5L1
[LMN185HV(T)]
AMNW18GD8R1 [LMAN185HV(T)]
AMNW18GB2A0
[LMDN185HV]
AMNW18GTQA0
[LMCN185HV]
Outdoor Unit Capacity (Btu/h class)
Connectable Combination
O
O
O
O
O
O
O
O
Page 46
46 Multi Air Conditioner
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