LG LMN090CE Installation Guide

FLEX MULTI SPLIT DUAL ZONE & TRI-ZONE INSTALLATION INSTRUCTIONS

IMPORTANT!

 

Please read this instruction

installing the product.

This air conditioning system meets strict

. As the installer or service person,

it is an important part of your job to install

safely and efficiently.

WARNING

Installation or repairs made by unqualified persons can result in hazards to you and others.

Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code NFPA 70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.

The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

CAUTION: Improper installation,

can void the warranty.

The weight of the condensing

handling procedures when lifting

or moving to avoid personal

with sharp or pointed edges.

Safety Precautions

 

• Always wear safety eye wear

equipment.

• Never assume electrical

meter and equipment.

• Keep hands out of fan areas

equipment.

• R-410A causes frostbite

 

• R-410A is toxic when burned

 

NOTE TO INSTALLING DEALER:

are to be given to the owner

or

indoor Furnace/Air Handler Unit.

Special warnings

When wiring:

Electrical shock can cause severe personal injury or death. Only a qualified, experienced electrician should attempt to wire this system.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

When transporting:

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your finger.

When installing...

... in a wall: Make sure the wall is strong enough to hold the unit's weight.

It may be necessary to construct a strong wood or metal frame to provide added support.

... in a room: Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to wall and floors.

... in moist or uneven locatinons: Use a raised concrete pad or concrete blocks provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

... in an area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

... in a snowy area(for Heat Pump Model): Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When connecting refrigerant tubing

Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.

Check carefully for leaks before starting the test run.

When servicing

Turn the power OFF at the main power box(mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

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P/No: 3828A22013X

Room Air Conditioner Installation Manual

TABLE OF CONTENTS

Installation Requirements

 

Installation Parts Provided .........................................

3

Safety Precautions ......................................................

4

Installation of Indoor, Outdoor Unit...........................

7

Select the best location ...........................................

7

Piping length and elevation ......................................

8

Fixing Installation Plate(Standart Type)....................

9

Preparing work for Installation (Artcool Type Only) ....

10

Sticking the installation guide map

 

and fixing Indoor unit (Artcool Type Only) ..............

11

Drill a hole in the wall .............................................

11

Flaring Work and Connection of Piping..................

12

Flaring work............................................................

12

Connecting the Piping ............................................

13

Connecting the Cable between Indoor Unit

 

and Outdoor Unit.......................................................

19

Connect the cable to the Indoor unit. .....................

19

Connect the cable to the Outdoor unit. ..................

20

Connection method of the connecting

 

cable(Example).......................................................

21

Connect the cable to the indoor unit(For SE, S4

 

Chassis)..................................................................

22

Checking the Drainage, Forming the Pipings and

 

Long Pipe Setting ...................................................

23

Checking the drainage............................................

23

Forming the piping..................................................

24

Air Purging and Evacuation .....................................

25

Checking method....................................................

25

Evacuation ..............................................................

26

Required Tools

Level gauge

Screw driver

Electric drill

Hole core drill (ø50mm)

Horizontal meter

Flaring tool set

Specified torque wrenches 1.8kg.m, 4.2kg.m, 5.5kg.m, 6.6kg.m (different depending on model No.)

Spanner .................Half union

A glass of water

Screw driver

Hexagonal wrench(4mm)

Gas-leak detector

Vacuum pump

Gauge manifold

Owner's manual

Thermometer

Holder Remote Control

Charging.....................................................................

27

Panel Front Assembly (Artcool type Only) .............

28

Test Running..............................................................

29

Combination indoor units ........................................

30

Combination table of Models ...................................

31

2 Room Air Conditioner

Installation Parts Provided

Installation Parts Provided

Standard Type

Installation plate

 

Type "A" screws and plastic anchors

 

 

 

Type "B" screws

Holder Remote Control

24k

Air Intake (side, rear) more than 20cm

(7.9 inch)

more than 20cm

(7.9 inch)

Control cover

Connecting wire

Connection pipe

Drain hose

more than 70cm (27.6 inch)

Air Outlet

36k

 

Air Intake

 

(side, rear)

 

more than 30cm

 

(11.8 inch)

more than

 

30cm

 

(11.8 inch)

Control cover

 

Connecting wire

 

Connection pipe

 

Drain hose

more than

 

70cm

 

(27.6 inch)

 

 

Air Outlet

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Installation Manual 3

Safety Precautions

Safety Precautions

To prevent injury to the user or other people and property damage, the following instructions must be followed.

Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.

WARNING

This symbol indicates the possibility of death or serious injury.

CAUTION

This symbol indicates the possibility of injury or damage.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING

Installation

Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.

• There is risk of fire or electric

Install the panel and the cover of control box securely.

There is risk of fire or electric shock.

For electrical work, contact

Always ground the product.

the dealer, seller, a qualified

 

 

 

 

electrician, or an Authorized

 

 

 

 

Service Center.

 

 

 

 

• Do not disassemble or repair

• There is risk of fire or electric

the product. There is risk of

shock.

fire or electric shock.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Always install a dedicated

Use the correctly rated

circuit and breaker.

breaker or fuse.

• Improper wiring or installation

• There is risk of fire or electric

may cause fire or electric

shock.

shock.

 

Safety Precautions

Do not modify or extend the power cable.

There is risk of fire or electric shock.

Be cautious when unpacking and installing the product.

Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.

For installation, always contact the dealer or an Authorized Service Center.

There is risk of fire, electric shock, explosion, or injury.

Do not install the product

Be sure the installation area

Do not let the air conditioner

on a defective installation

does not deteriorate with

run for a long time when the

stand.

age.

humidity is very high and a

 

 

door or a window is left open.

• It may cause injury, accident,

• If the base collapses, the air

• Moisture may condense and

or damage to the product.

conditioner could fall with it,

wet or damage furniture.

 

causing property damage, product

 

 

failure, and personal injury.

 

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Operation

gas or

.

product.

Gasolin

Installation Manual 5

Safety Precautions

Installation

Always check for gas (refrigerant) leakage after installation or repair of product.

Low refrigerant levels may cause failure of product.

CAUTION

Install the drain hose to

Keep level even when

ensure that water is drained

installing the product.

away properly.

 

• A bad connection may cause

• To avoid vibration or water

water leakage.

leakage.

90°

Do not install the product where the sound or hot air from the outdoor unit could be offensive to neighbors.

It may cause a problem for your neighbors.

Use two or more people to lift and transport the product.

• Avoid personal injury.

Do not install the product where it will be exposed to salt spray directly.

It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

6 Room Air Conditioner

Installation of Indoor, Outdoor Unit

Installation of Indoor, Outdoor Unit

Read completely, then follow step by step.

Select thebest location

Indoor unit

1.Do not have any heat or steam near the unit.

2.Select a place where there are no obstacles in front of the unit.

3.Make sure that condensation drainage can be conveniently routed away.

4.Do not install near a doorway.

5.Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.

6.Use a stud finder to locate studs to prevent unnecessary damage to the wall.

CAUTION: Install the indoor unit on the wall where the height from the floors more than 2.3m(7.5ft).

Outdoor unit

More than 5cm

 

(2.0 inch)

5cm

 

More than (90.6

More than 5cm (2.0 inch)

More than 10cm

More than 50cm

More than 50cm

More than 2m

1.If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.

2.Ensure that the spaces indicated by arrows around front, back and side of the unit.

3.Do not place animals and plants in the path of the warm air.

4.Take the air conditioner weight into account and select a place where noise and vibration are minimum.

5.Select a place so that the warm air and sound from the air conditioner do not disturb neighbors.

Rooftop Installations:

If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.

24k

more than 20cm

 

(7.9 inch)

more than 20cm

 

(7.9 inch)

 

more than 70cm

 

(27.6 inch)

 

36k

more than 30cm

 

(11.8 inch)

more than 30cm

 

(11.8 inch)

 

more than 70cm

 

(27.6 inch)

 

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Installation Manual 7

Installation of Indoor, Outdoor Unit

Piping lengthand elevation

Multi Piping Type

 

Max total length

Max length of

 

Min length of

 

Max Elevation

 

Max elevation

 

 

 

between each

 

Capacity(Btu/h)

of all pipes

each pipe

 

 

each pipe

 

 

between indoor

 

 

 

indoor unit and

 

(A+B/A+B+C)

(A/B/C)

 

 

(A/B/C)

 

outdoor unit (h1)

units (h2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24k

30m(100ft)

15m(50ft)

 

 

3m(10ft)

 

7.5m(25ft)

 

7.5m(25ft)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36k

45m(150ft)

15m(50ft)

 

 

3m(10ft)

 

7.5m(25ft)

 

7.5m(25ft)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor Capacity

 

 

 

 

 

Pipe Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

(Btu/h)

 

Gas

 

Liquid

 

Standard Length

 

 

 

 

 

 

 

Refrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9K

 

3/8"

 

1/4"

 

 

 

7.5m(25ft)

 

20g/m(0.32oz/ft)

 

 

 

 

 

 

 

 

 

 

 

12K

 

3/8"

 

1/4"

 

 

 

7.5m(25ft)

 

20g/m(0.32oz/ft)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24k

36k

A

A

 

h2

h2

B

B

 

h2

h1

h1

 

C

h1

h1

 

 

h1

B

CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters (16.4~23.0ft).

8 Room Air Conditioner

Installation of Indoor, Outdoor Unit

Fixing InstallationPlate(Standart Type)

The wall you select should be strong and solid enough to prevent vibration

1.Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.

Mount the installation plate horizontally by aligning the centerline using a level.

2.Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.

CHASSIS

 

Distance (mm)

 

(Grade)

A

B

C

D

 

 

 

 

 

 

S4

50

105

59

105

 

 

 

 

 

SE

65

110

85

110

Installation Plate

Chassis

Hook

Type "A" screw

D

 

Installation plate

B

 

 

 

 

Ø70mm

C

 

A

Ø70mm

 

Left rear piping

 

Right rear piping

 

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Installation Manual 9

LG LMN090CE Installation Guide

Installation of Indoor, Outdoor Unit

Preparing work for Installation (Artcool Type Only)

Open panel front

1.First, push the front panel backward and lift it up to remove the two screws.

2.The moment of lifting the both lower parts of panel front, you can hear sound this panel came out, In this time panel front is separated

3.After pull down this panel a bit, and separate connecting wire with product.

Panel Front

Connector

Remove cover pipe and cover side

 

1.

Remove two screws(for fixing cover pipe)

 

2.

Pull up the cover side of desired connecting

 

 

direction, then cover side is separated.

 

3. In case of connecting direction is left or right,

 

 

path through the hole of cover side.

 

 

CAUTION: After removing the pipe

Pipe hole

 

 

 

hole, cut the burr for safety.

 

NOTICE When connecting pipe path through rear wall, don’t remove the hole.

Drain hose junction

1.Remove the rubber stopple of desired direction of drainage.

2.As the following picture, Insert drain hose in the handle of drain pan, and join drain hose and connecting hose.

Adhesive

Only one

 

desiring direction

Connecting

 

part

 

Drain

rubber cap

hose

 

10 Room Air Conditioner

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