To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
■ Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
■ Installation
Do not use a defective or underrated circuit breaker. Use this
appliance on a dedicated circuit.
• There is risk of fire or electric
shock.
Always install a dedicated circuit and breaker.
• Improper wiring or installation may
cause fire or electric shock
Always ground the product.
• There is risk of fire or electric
shock.
Use the correctly rated breaker or fuse.
• There is risk of fire or electric
shock.
Install the panel and the cover
of control box securely.
• There is risk of fire or electric
shock.
Do not modify or extend the
power cable.
• There is risk of fire or electric
shock.
4Ceiling Cassette Air Conditioner
Safety Precautions
Do not install, remove, or reinstall the unit by yourself
(customer).
• There is risk of fire, electric shock,
explosion, or injury.
Do not install the product on a
defective installation stand.
• It may cause injury, accident, or
damage to the product.
Be cautious when unpacking
and installing the product.
• Sharp edges could cause injury.
Be especially careful of the case
edges and the fins on the condenser and evaporator.
Be sure the installation area
does not deteriorate with age.
• If the base collapses, the air conditioner could fall with it, causing
property damage, product failure,
and personal injury.
For installation, always contact the dealer or an
Authorized Service Center.
• There is risk of fire, electric shock,
explosion, or injury.
Do not let the air conditioner
run for a long time when the
humidity is very high and a
door or a window is left open.
• Moisture may condense and wet or
damage furniture.
■ Operational
Do not touch(operate) the
product with wet hands.
• There is risk of fire or electrical
shock.
Do not place a heater or other
appliances near the power
cable.
• There is risk of fire or electric
shock.
Do not let electric parts of the
product get wet.
• There is risk of fire, failure of the
product, or electric shock.
Service Manual 5
Safety Precautions
Do not store or use flammable gas or combustibles near the product.
• There is risk of fire or failure of product.
Gasolin
Do not open the inlet grill of the product during
operation. (Do not touch the electrostatic filter,
if the unit is so equipped.)
• There is risk of physical injury, electric shock, or product failure.
If strange sounds, or small or smoke comes
from product. Turn the breaker off or disconnect the power supply cable.
• There is risk of electric shock or fire.
Be cautious that water could not enter the
product.
• There is risk of fire, electric shock, or product damage.
■ Installation
Always check for gas (refrigerant) leakage after
installation or repair of product.
• Low refrigerant levels may cause failure of product.
6Ceiling Cassette Air Conditioner
Install the drain hose to ensure that water is
drained away properly.
• A bad connection may cause water leakage.
Safety Precautions
Keep level even when installing the product.
• To avoid vibration or water leakage.
90˚
■ Operational
Use a soft cloth to clean. Do not use harsh
detergents, solvents, etc.
• There is risk of fire, electric shock, or damage to the
plastic parts of the product.
Use two or more people to lift and transport
the product.
• Avoid personal injury.
Do not touch the metal parts of the product
when removing the air filter. They are very
sharp!
• There is risk of personal injury.
Thinner
Wax
Do not step on or put anyting on the product.
(outdoor units)
• There is risk of personal injury and failure of product.
Do not insert hands or other objects through
the air inlet or outlet while the product is operated.
• There are sharp and moving parts that could cause
personal injury.
Service Manual 7
Features & Benefits
12 16........
........
IonizerPre-filter
Dust particles
dusts
Odour
Dust
electrode
discharge
Odor molecule
+6.5KV
discharge
aluminum coated
electrode(-)
(3.25KV discharge)
Generating
plasma
+
+
+
+
+
Dusts Collection
Polluted
Air
Purified
fresh Air
Main
PCB
Controller
# 1
Controller
# 2
Controller
# 8
M
1
Sub
1
M
2
Sub
2
M
16
Sub
16
M
17
Sub
17
M
18
Sub
18
M
128
Sub
128
Features & Benefits
Environment Friendly Refrigerant :
- LG Ceiling Cassette Air Conditioners uses environment friendly refrigerant, which don't do any harm to
the environment.
Plasma Air Purifier :
- It removes not only microscopic contaminants &
dust, but also house mites, pollen, and pet fur to help
preventing allergic diseases like asthma.It provides
odor free, dust free and allergy free air.
Group Control :
- It enables to control as much as 16 units with the
help of one wired remote controller. All the units will
follow same setting of temperature & other sub functions.
Central Control :
- It enables to control 16 x 8 = 128 units with the help
of 8 controllers. All units can be put on and off from
one Central Room. For Setting Temperature, Fan
Speed and other sub functions, access the respective LCD wired remote controller of each unit.
Jet Cool :
-In this mode, quick and fast cooling is done. Cold and
high velocity air is supplied to the room till the indoor
temperature reaches 18°C. The unit will continue to
run in jet cool mode till the Indoor temperature reaches 18°C.
8Ceiling Cassette Air Conditioner
Swirl Swing
71
Vane 2
Swirl Swing(New)4- Open(Conventional)
Swirl Swing(New)4- Open(Conventional)
2.4%4.8%100% Improved
Comparison of Air Flow Types
Comparison of Floor
Temp. Distribution(20°C)
Vane 1 Close OpenOpen
Open
Open
Open
CloseCloseOpen
Vane 3 Close Open CloseCloseOpen
OpenOpen CloseCloseOpen
Vane 2
OpenOpen
Time
CloseCloseOpen
Vane 4
Vane 1
Vane 3
Vane 2
Time
Vane 4
Vane 3
Vane 4
Vane 1
- It is the function for comfort cooling/heating operation.
- The diagonal two louvers are opened the
more larger than the other louvers.
After one minute, it is opposite.
Space Control
Vanes angle can be controlled by pair, considering its
installation environment.
- For example direct drafts can be annoying, leading
to discomfort and reduced productivity vane control
helps to eliminate this problem.
- Easily controlled by wired remote control.
- Air Flow can be controlled easily regarding any
space environment.
Features & Benefits
Auto Restart Operation :
- Whenever there is electricity failure to the unit, and after resumption of the power, unit will start in the same
mode prior to the power failure. Memorized condition are on / off condition, operating mode (cooling/heating),
set temperature and fan speed.The unit will memorize the above conditions and start with same memorized
condition.
Two Thermistor Control :
- There may be a significant difference between the temperature taken at the installed product and indoor temperature. Two thermistor control provides option to control temperature by referring any of the two temperatures. With the help of the slide switch at the back of the LCD wired remote controller, selection of the desired
thermistor for controlling the unit can be done. One thermistor is in the Indoor unit & the other one is in the
LCD wired remote.
Service Manual 9
Features & Benefits
5~6W
OthersLG
0.5W
CHILD LOCK
-Display
High Ceiling Operation
- According to the height of ceiling installation, it provides variability of indoor fan motor rpm. If the height
of installation is low then you can adjust low rpm of
indoor fan motor. On the other hand if the height of
the installation is high you can adjust high rpm of
indoor fan motor. Selection of speed can be done by
slide switch at the back of the LCD wired remote.
ex:
Selection HeightRPM
Lower2.4m700/600/500
Standard2.7m750/650/550
Higher3.0m800/700/600
Water Drain Pump :
- In some of the places natural drainage is not possible. For such places drain pump is very useful. It
removes condensed water from the unit.
Time Delay Safety Function :
- It delays restarting of the compressor by three minutes thereby preventing damage to the compressor.
Zero Standby Power:
- Due to SMPS (Switching Modulation Power Supply)
technology, there is almost zero power consumption
in the standby mode.
Child Lock Function:
-It prevents the children or others from tampering the
control buttons. Unit can be controlled by the wireless
remote controller. This can be easily set by pressing
timer key & Min key simultaneously. After child lock is
set, pressing any key will displaye CL on the LCD for
3 seconds and all the keys will be ineffective.
Self Diagnosis Function:
- This function provides diagnosis of the unit. An
error code will be displayed on the LCD wired
remote controller & diagnosis can be done as per
the code indication. The same is also printed on
key cover of the LCD wired remote controller.
10Ceiling Cassette Air Conditioner
List of Functions
• Ceiling Cassette
List of Functions
Features
Air Discharge Outlet44
Airflow Direction control (left & right)-Airflow Direction control (up & down)AutoAuto
Airflow Steps(Fan / Cool /Heat)3/4/-3/4/Auto Changeover-Auto Operationoo
Auto Restart Operationoo
Auto Swingoo
Central ControlAccessoryAccessory
CHAOS Wind (Auto wind)-Child Lock Functionoo
Cooling & Fan Operationoo
Coolling, heating & Fan Operation-Defrost / Deicing-Deodorizing Filter-Drain Pumpoo
E.S.P. Control-Electric Heater-Energy Saving Gold Fin-Environment Friendly Refrigerantoo
Fire Alarm Function-Forced Operationoo
Group Controloo
High Ceiling Operationoo
Hot Start-Jet Cool-Low Ambient Control-Plasma Air PurifierOptionalOptional
Prefilter(Washable / Anti-fungus)oo
Restart Delay (3-minutes)oo
Self Diagnosisoo
Sleep Modeoo
Soft Dry Operationoo
Swirl Swingoo
Tele Control-Temperature Controloo
Test Functionoo
Time Delay Safety functionoo
Timer (weekly)oo
Two Thermistor Controloo
Space Controloo
Wired LCD Remote Controlleroo
Wireless Remote Controlleroo
Zero Standby Poweroo
Zone Control--
ModelCeiling Cassette
LC240CPLC380CP
Notes :
O : Basic
Optional : Factory-Installed
Accessory : Field-Installed
- : Not available on this system
Service Manual 11
Function of Remote Control
Cooling Operation
Auto Operation
Healthy Dehumidification Operation
Operation Mode
ON
OFF
CANCEL
SET
°C/°F
AUTO CLEAN
1
3
5
4
9
10
12
18
16
7
2
8
13
15
11
6
Flip-up door
(opened)
Signal transmitter
17
14
Function of Remote Control
1. Wireless LCD Remote Control
1. START/STOP BUTTON
Operation starts when this button is pressed and
stops when the button is pressed again.
2. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR
Used to select fan speed in four steps
low, medium and high.
5.
JET COOL
Used to start or stop the speed cooling.(speed cooling
operates super high fan speed in cooling mode.)
6. AUTO SWING BUTTON
Used to stop or start louver movement and set the
desired up/down airflow direction.
7. ON/OFF TIMER BUTTONS
Used to set the time of starting and stopping operation.
8. TIME SETTING BUTTONS
Used to adjust the time.
9. TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is
obtained and to cancel the Timer operation.
10. SLEEP MODE AUTO BUTTON
Used to set Sleep Mode Auto operation.
11. AIR CIRCULATION BUTTON
Used to circulate the room air without cooling.
12. ROOM TEMPERATURE CHECKING BUTTON
Used to check the room temperature.
13. PLASMA AIR CLEAN BUTTON
Used to start or stop the plasma-purification function.
14. HORIZONTAL AIRFLOW DIRECTION CONTROL
BUTTON (OPTIONAL)
Used to set the desired horizontal airflow direction.
15. RESET BUTTON
Used prior to resetting time.
16. 2nd F Button
Used prior to using modes printed in blue at the bottom of buttons.
17. AUTO CLEAN (OPTIONAL)
Used to set Auto Clean mode.
18. °C/°F SWITCH BUTTON
Used to switch temperature reading from Centigrade
to Fahrenheit.
12Ceiling Cassette Air Conditioner
❈ The wireless remote controller do not operate the swirl mode.❈ The wireless remote controller do not operate the swirl mode.
Timer Cancel 2ndF
Program Week
HourMin
Holiday
Set/Clr
RESET
Plasma
Operation unit
Humidify
AUTO SWING OPERATION
FAN SPEED
Program set
SUB FUNCTION
SET TEMP
Room Temp
HI
MED
LO
Heater
Defrost
Filter
Preheat
Out door
Time
Timer
On
Set no. Time
Off
01 03 05 07 09 11 13 15 17 19 21 23
3
10
12
14
15
11
13
18
16
2
1
5
4
8
9
7
17
1234
ZONE
2ndF
No Func
AUTO
JET
SLo
2. Wired LCD Remote Control
Function of Remote Control
1 Operation display
Displays the operation conditions.
2 On/Off Button
Operation starts when this button is pressed, and
stops when the button is pressed again.
3 Set Temperature Button
Used to set the temperature when the desired temperature is obtained.
4 FAN Operation Button
Used to circulate room air without cooling.
5 Fan Speed & Jet Cool Button
Used to set the desired fan speed and select jet
cool mode.
6 Operation Mode Selection Button
Used to select the operation mode.
• Auto Operation Mode
• Cooling Operation Mode
• Soft Dry Operation Mode
7 Auto Swing Button
Used to swing up and down.
8 Room Temperature Checking Button
Used to check the room temperature.
9 Plasma Air Clean Button
Used to start or stop the plasma-purification function.
10 Timer Cancel Button
Used to cancel the timer.
11 Timer Set Button
Used to set the timer when the desired time is
obtained.
12 Week Button
Used to set a day of the week.
13 Program Button
Used to set the weekly timer.
14 Holiday Button
Used to set a holiday of the week.
15 Time Set Button
Used to set the time of the day and change the
time in the weekly timer Function.
16 Set and Clear Button
Used to set and clear the weekly timer.
17 Swirl Button
Used to select swirl swing mode.
18 Reset Button
❈ The wireless remote controller do not operate the swirl
mode.
Used to set the current time and clear the setting
time.
Service Manual 13
Specifications
Specifications
System
Cooling Capacity
Heating Capacity
Input Cooling/HeatingW
Running CurrentCooling/HeatingA
Power Supplyø,V,Hz
Power Factor%
E.E.RCooling
C.O.PHeating
Setting Temperature Range(cool/heat)°C
Dehumidification Ratel/h
Refrigerant Control
Refrigerant Charge g(oz), type
Indoor UnitLCN240CP
Indoor fan motor
Indoor Fan
Indoor Fan RPM
Air Circulation Indoor (H/M/L)CMM(CFM)
Noise Level
(Sound Press,1m)
Temperature Controller
Indoor CoilFins per inch
Dimensions (W*D*H)
Net WeightIndoor kg(lbs)
Outdoor UnitLCU240CP
CompressorCapacityW(Btu/h)
Outdoor CoilFins per inch
Outdoor fan motor
Outdoor Fan
Air Circulation Outdoor CMM(CFM)
Noise Level
(Sound Press,1m)
SVC Valve
Dimensions (W*H*D)Outdoorinch(mm)
Net WeightOutdoorkg(lbs)
Others
Power Supply Cable(With Earth Cable)
Conncecting Cable(With Earth Cable)
Connecting Tube
(ø. Socket Flare)
Drain hose (ID ø)
Notes: 1. Capacities are based on the following conditions:
Cooling:- Indoor Temperature 26.7°C(80.0°F) DB /19.4°C(67.0°F) WB
2. Due to our policy of innovation some specifications may be changed without notification.
Indoor Unit
Outdoor Unit
Decoration Panel
OutputW
Model
No. of Poles
InputW
Running CurrentA
CapacitorµF/Vac
Type
No. Used / DiameterEA/mm(inch)
Cooling(H/M/L)rpm
Heating(H/M/L)rpm
Indoor(H/M/L)dB(A)±3
Tube Size (OD)inch(mm)
No. of Rows & Column
Indoorinch(mm)
Panel inch(mm)
Locked Rotor Amp.A
Type
QuantityNo.
Model
Maker
Motor Type
Motor InputW
Oil Type
Oil Chargecc
O.L.P Type(Model Name)
Tube Size (OD)inch(mm)
No. of Rows & Column
OutputW
Model
No. of Poles
InputW
Running CurrentA
CapacitorµF/Vac
Type
No. Used / DiameterEA/inch(mm)
DischargeSide / Top
Speedrpm
Outdoor dB(A)±3
Liquid
Gas
Liquid Sideinch(mm)
Gas Side inch(mm)
Length, stdm
Max length/elevationm
Indoor Unitmm
Outdoor Unitmm
- Outdoor Temperature 35.0°C(95.0°F) DB /23.9°C(75.0°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
W(kcal/h)
Btu/h
W(kcal/h)
Btu/h
W/W(kcal/hW)
Btu/hW
W/W(kcal/hW)
Btu/hW
inch(mm)
2
No.* mm
LCN240CP
LCU240CP
7,034(6,048)
1, 208-230, 60
2.81(2.42)
18~30(64-86)
Capillary Tube
Turbo Fan
1/382(15)
600 / 540 / 480
15.0/14.0/13.0(530/494/459)
43/41/39
Thermistor
29.3*29.4*11.5(744*744*292)
33.5*33.5*1.18(850*850*30)
3,531(12,050)
1/18.1(460)
Side Discharge
1 / 4 (6.35)
1 / 2 (12.7)
34.2*25.8*12.6(870*655*320)
57(125.6)
1 / 4 (6.35)
1 / 2 (12.7)
PT-CFC
24000
-
-
2500
11.5
93
9.6
-
-
3.3
40.3
6
121
0.53
4.0/ 440
-
0.275(7)
21
2R 12C
24(52.9)
62
Rotary
2
GK120K
LG
PSC
1220
FVC68D
700
External
0.275(7)
20
2R 36C
67.2
6
120
0.54
6 / 370
Propeller
850
58(2048)
55
3 * 2.1
4 * 2.1
7.5
30/15
ø25
-
14Ceiling Cassette Air Conditioner
Specifications
System
Cooling Capacity
Heating Capacity
Input Cooling/HeatingW
Running CurrentCooling/HeatingA
Power Supplyø,V,Hz
Power Factor%
E.E.RCooling
C.O.PHeating
Setting Temperature Range(cool/heat)°C
Dehumidification Ratel/h
Refrigerant Control
Refrigerant Charge g(oz), type
Indoor UnitLCN380CP
Indoor fan motor
Indoor Fan
Indoor Fan RPM
Air Circulation Indoor (H/M/L)CMM(CFM)
Noise Level
(Sound Press,1m)
Temperature Controller
Indoor CoilFins per inch
Dimensions (W*D*H)
Net WeightIndoor kg(lbs)
Indoor Unit
Outdoor Unit
Decoration Panel
OutputW
Model
No. of Poles
InputW
Running CurrentA
CapacitorµF/Vac
Type
No. Used / DiameterEA/mm(inch)
Cooling(H/M/L)rpm
Heating(H/M/L)rpm
Indoor(H/M/L)dB(A)±3
Tube Size (OD)inch(mm)
No. of Rows & Column
Indoorinch(mm)
Panel inch(mm)
W(kcal/h)
Btu/h
W(kcal/h)
Btu/h
W/W(kcal/hW)
Btu/hW
W/W(kcal/hW)
Btu/hW
LCN380CP
LCU380CP
PT-CDC
11,137(9,576)
38000
-
-
4000
18.3
1, 208-230, 60
93
2.78(2394)
9.5
-
-
18~30/(64-86)
4.0
Capillary Tube
52.5
6
175
0.76
4 / 450
Turbo Fan
1/460(18.1)
560 / 520 /480
-
25/23/21(883/812/742)
40/38/36
Thermistor
0.275(7)
21
2R 12C
33.0*33.0*11.3(840*840*288)
37.4*37.4*1.2(950*950*30)
33(72.7)
Outdoor UnitLCU380CP
CompressorCapacityW(Btu/h)
Outdoor CoilFins per inch
Outdoor fan motor
Outdoor Fan
Air Circulation Outdoor CMM(CFM)
Noise Level
(Sound Press,1m)
SVC Valve
Dimensions (W*H*D)Outdoorinch(mm)
Net WeightOutdoorkg(lbs)
Others
Power Supply Cable(With Earth Cable)
Conncecting Cable(With Earth Cable)
Connecting Tube
(ø. Socket Flare)
Drain hose (ID ø)
Locked Rotor Amp.A
Type
QuantityNo.
Model
Maker
Motor Type
Motor InputW
Oil Type
Oil Chargecc
O.L.P Type(Model Name)
Tube Size (OD)inch(mm)
No. of Rows & Column
OutputW
Model
No. of Poles
InputW
Running CurrentA
CapacitorµF/Vac
Type
No. Used / DiameterEA/inch(mm)
DischargeSide / Top
Speedrpm
Outdoor dB(A)±3
Liquid
Gas
Liquid Sideinch(mm)
Gas Side inch(mm)
Length, stdm
Max length/elevationm
Indoor Unitmm
Outdoor Unitmm
inch(mm)
No.* mm
2
63
Rotary
GJ176KGJ208K
18100
500500
35.4*48.2*14.6(900*1225*370)
2
LG
PSC
FVC68D
Internal
0.275(7)
18
2R 52C
72
6
151
0.63
6 / 370
Propeller
2/18.1(460)
Side Discharge
880
105(3708)
58
1 / 4 (6.35)
5 / 8 (15.88)
93 (205.0)
5 * 3.3
4 * 2.1
1 / 4 (6.35)
5 / 8 (15.88)
7.5
35/15
ø25
-
Notes: 1. Capacities are based on the following conditions:
Cooling:- Indoor Temperature 26.7°C(80.0°F) DB /19.4°C(67.0°F) WB
2. Due to our policy of innovation some specifications may be changed without notification.
- Outdoor Temperature 35.0°C(95.0°F) DB /23.9°C(75.0°F) WB
Install the air conditioner in the location that satisfies the following conditions.
1.1 Indoor Unit
• There should not be any heat source or steam near the
unit.
• There should not be any obstacle to the air circulation.
• A place where air circulation in the room will be good.
• A place where drainage can be easily obtained.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, or other obstacles.
• The indoor unit must have sufficeient maintenance
space.
Installation
1.2 Outdoor Unit
• If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from
the condenser is not restricted.
• Ensure that the space around the back is more than 30cm and sides is more than 30cm. The front of the unit
should have more than 70cm of space.
• Do not place animals and plants in the path of the warm air.
• Take the air conditioner weight into account and select a place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
• Rooftop Installations : If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the
roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop
mounting.
Sunroof
More than
30cm
More than
Fence or
obstacles
More than
30cm
30cm
More than 50cm
More than 70cm
Service Manual 23
Installation
Bolt
Tubing connection
Wall
5~7mm
IndoorOutdoor
Set screw of
paper model (4 pieces)
Paper model
for installation
Ceiling board
150mm
Adjust the same height
Ceiling board
Ceiling
Flat washer for M10
(accessory)
Keep the length of the bolt
from the bracket to 40mm
Open the ceiling board
along the outer edge of the
paper model
Flat washer for M10
(accessory)
Hanging bolt
(W3/8 or M10)
Nut
(W3/8 or M10)
Nut
(W3/8 or M10)
Spring washer
(M10)
Air Conditioner body
2. Settlement of outdoor unit
• Anchor the outdoor unit with a bolt and nut(ø10mm)
tightly and horizontally on a concrete or rigid mount.
• When installing on the wall, roof or rooftop, anchor
the mounting base securely with a nail or wire
assuming the influence of wind and earthquake.
• In the case when the vibration of the unit is conveyed
to the hose, secure the unit with an anti-vibration
rubber.
3. Indoor Unit Installation
24Ceiling Cassette Air Conditioner
• The following parts is option.
Hanging Bolt - W 3/8 or M10
Nut - W 3/8 or M10
Spring Washer - M10
Plate Washer - M10
CAUTION
• Tighten the nut and bolt to prevent unit falling.
• Drill the piping hole on the wall slightly tilted tothe outdoor side using a Ø 70 hole-core drill.
Installation
The power cord connected to the outdoor unit
should be complied with the following specifications
(Rubber insulation, type H05RN-F approved by HAR
or SAA).
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
The connecting cable connected to the indoor and
outdoor unit should be complied with the following
specifications (Rubber insulation, type H05RN-F
approved by HAR or SAA).
CAUTION
20mm
GN/YL
20mm
GN/YL
NORMAL
CROSS-SECTIONAL
AREA 2.1mm
2
(24K/38K)
Capacity1 Phase
24K BTU/h
38K BTU/h
2.1mm
2
3.3mm
2
1Phase
Cooling Model Only.
POWER
INPUT
Terminals on the indoor unit
1(L) 2(N)4(N)57683(L)
Terminals on the outdoor unit
4(N)5 6 73(L)
4. Wiring Connection
1. All wiring must comply with LOCAL REGULATIONS.
2. Select a power source that is capable of supplying the current as required by the air conditioner.
3. Feed the power source to the unit via a distribution switch board designed for this purpose.
4. The terminal screws inside the control box may be loose due to vibration during transport.
Check the screws for loose connection.
(Running the air conditioner with loose connection can overload and damage electrical components.)
5. Always ground the air conditioner with a grounding wire and connector to meet the LOCAL REGULATION.
WARNING
Make sure that the screws of the terminal are free from looseness.
Service Manual 25
Installation
Decoration panel fixing screws
(hexagon M5 screws)
Temporally fitting at 2 places
(Tightening about 10mm)
Control box cover
Piping side
Inlet GrilleInlet Grille
Inlet Grille
Louver motor
Decoration panel fixing screws
(Hexagon M5 screw)
Air conditioner unit
Decoration panel
Key holes
Display
Lead wire for
louver motor and
display
Air conditioner
unit
Ceiling
board
Decoration panel
Decoration
panel
Fit the insulator (this part) and
be careful for cool air leakage
Good example
Air
Cool air leakage
(no good)
Bad example
Ceiling
board
Air conditioner unit
5. Installation of Decoration Panel
The decoration panel has its installation
direction.
Before installing the decoration panel,
always remove the paper template.
1. Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by
amount 10mm in length.)
The fixing screws (hexagon M5 screw) are included the indoor unit box.
2. Remove the air inlet grille from the decoration panel. (Remove the hook for the air inlet grille cord.)
3. Hook the decoration panel key hole ( ) on the screws fixed in step above, and slide the panel so
that the screws reach the key hole edge.
4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
5. Connect the louver motor connector and display connector.
6. After tightening these screws, install the air inlet grille (including the air filter).
Install certainly the decoration
panel.
Cool air leakage causes sweating.
CAUTION
Water drops fall.
26Ceiling Cassette Air Conditioner
Installation
Indoor unit
Thermal insulator
(accessory)
Fastening band
(accessory)
Refrigerant piping
Trap is required to prevent water from entering
into electrical parts.
Seal a small opening
around the pipings
with gum type sealer.
Taping
Drain hose
Pipings
Connecting
cable
Plastic Band
Power supply
cord
6. Heat Insulation and pipings
HEAT INSULATION
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over
120°C).
2. Precautions in high humidity circumstance:
This air conditioner has been tested according to
the "KS Standard Conditions with Mist" and
confirmed that there is not any default. However, if it
is operated for a long time in high humid
atmosphere (dew point temperature: more than
23°C), water drops are liable to fall. In this case,
add heat insulation material according to the
following procedure:
• Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20mm.
• Stick glass wool on all air conditioners that are located in ceiling atmosphere.
• In addition to the normal heat insulation (thickness: more than 8mm) for refrigerant piping (gas piping: thick
piping) and drain piping, add further 10mm to 30mm thickness material.
FORM THE PIPINGS
1. Wrap the connecting portion of indoor unit with
the Insulation material and secure it with two
Plastic Bands. (for the right pipings)
• If you want to connect an additional drain hose,
the end of the drain-outlet should be kept at a
distance from the ground. (Do not dip it into
water, and fix it on the wall to avoid swinging in
the wind.)
2. Tape the Pipings, drain hose and Connecting
Cable from bottom to top.
3. Form the pipings gathered by taping along the
exterior wall and fix it to the wall by saddle or
equivalent.
In case of the Outdoor unit being installed
below position of the Indoor unit.
Service Manual 27
Installation
Maintenance
drain port
Upward
routing
not allowed
Pipe clamp
Indoor unit
700 or less
1 -1.5m
300mm or less
Clamp metal(attached)Drain hose(attached)
Drain raising pipe
Feed water
Drain Pump
Drain pan
Flexible drain hose
(accessory)
Main
drain pipe
Glue the joint
Drain
port
Drain hose connection
Use the clip (accessory)
1/50~1/100
MAX 700mm
Flexible drain hoseFlexible drain hose
In case of the Outdoor Unit being installed
above position of the Indoor Unit.
2. Tape the Pipings and Connecting cable from
bottom to top.
3. Form the pipings gathered by taping along the
exterior wall, and make the trap prevent water
from entering into the room.
4. Fix the pipings onto the wall by saddle or
equivalent.
7. Drain Pipe Work
■ Drain Piping of Ceiling Cassette
• Drain piping must have down-slope (1/50 to 1/100): be sure not to
provide up-and-down slope to prevent reversal flow.
• During drain piping connection, be careful not to exert extra force
on the drain port on the indoor unit.
• The outside diameter of the drain connection on the indoor unit is
32mm.
Seal a small opening
around the pipings
with gum type sealer.
Trap
Piping material: Polyvinyl chloride pipe VP-25
and pipe fittings
•
Be sure to install heat insulation on the drain piping.
Heat insulation material: Polyethylene foam with
thickness more than 8 mm.
■
Install the drain raising pipes at a right angle to the
indoor unit and no more than 300mm from the unit.
Drain test
The air conditioner uses a drain pump to drain water.
Use the following procedure to test the drain pump
operation:
CAUTION
The supplied flexible drain hose should not be curved,
neither screwed. The curved or screwed hose may
cause a leakage of water.
28Ceiling Cassette Air Conditioner
• Connect the main drain pipe to the exterior and
leave it provisionally until the test comes to an end.
• Feed water to the flexible drain hose and check the
piping for leakage.
• Be sure to check the drain pump for normal
operating and noise when electrical wiring is
complete.
• When the test is complete, connect the flexible
drain hose to the drain port on the indoor unit.
Installation
CAUTION
8. Test running
1) PRECAUTIONS IN TEST RUN
• The initial power supply must provide at least 90% of the rated voltage.
Otherwise, the air conditioner should not be operated.
For test run, carry out the cooling operation first even during winter season.
Carry out the test run more than 5 minutes without stopping.
(Test run will be cancelled 18 minutes later automatically)
• The test run is started by pressing the room temperature checking button and down timer button for 3
seconds at the same time.
• To cancel the test run, press any button.
CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE
• After completing work, be sure to measure and record trial run properties, and store measured data, etc.
• Measuring items are room temperature, outside temperature, suction temperature, blow out temperature,
wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure,
piping temperature, compressive pressure.
• As to the structure and appearance, check following items.
❏ Is the circulation of air adequate?
❏ Is the draining smooth?
❏ Is the heat insulation complete
(refrigerant and drain piping)?
❏ Is there any leakage of refrigerant?
❏ Is the remote controller switch operated?
❏ Is there any faulty wiring?
❏ Are not terminal screws loosened?
M4......118N.cm{12kgf.cm}
M5......196N.cm{20kgf.cm}
M6......245N.cm{25kgf.cm}
M8......588N.cm{60kgf.cm}
Service Manual 29
Installation
Thermometer
2) Connection of power supply
1. Connect the power supply cord to the independent
power supply.
• Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.
3) Evaluation of the performance
1. Measure the temperature of the intake and
discharge air.
2. Ensure the difference between the intake
temperature and the discharge one is more than
8°C.
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of
wiring, be guided by the circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during the course of transportation. Check them and
make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the
wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked
on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the
normal function of a overload protection device.
• Proper starting power is not given to the compressor.
HAND OVER
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning,
temperature control, etc.).
30Ceiling Cassette Air Conditioner
9. Optional Operation
TH
R14H
SW TH
REMO
MAIN
2TH
OP7
R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16HOP4
R15H
CO1H
REMO
Room Temp. sensor
2TH
Indoor Unit
Position 1
Position 2
Position 3
Slide switch for ceiling height
Slide switch for 2 Thermistor
1) Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.
• Position 1:
The room themperature is controlled by the thermistor of the wired remote-controller, control the
temperature according to the position of wired remote-controller.
• Position 2:
The room temperature is controlled by the thermistor of the main body.
• Position 3:
The room temperature is controlled by lower temperature between the temperature of main body and of
remote-controller sensor.
(3) Move the slide switch to set position.
Installation
(4) Close the rear cover and check if it works normally.
CAUTION
• Select the position after counselling with a customer.
• In case of cooling mode, room temperature is controlled by the main body sensor.
• To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense
the temperature more accurately.
• Maunfactured in the position 3.
Service Manual 31
Installation
TH
R14H
SW TH
REMO
MAIN
2TH
OP7
R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16HOP4
R15H
CO1H
Lo
Hi
STAND
Slide switch for ceiling height
Slide switch for 2 Thermistor
Standard
Low
High
Operation unit
ZONE
1234
Humidify
JET
AUTO
AUTO SWINGOPERATION
FAN SPEED
Program set
SUB FUNCTION
SET TEMP
Room Temp
HIMEDLO
HeaterDefrostFilter
Preheat
Out door
Time
Timer
OnSet no.Time
Off
010305070911131517192123
Indoor Unit 1
Terminal(Local Supply)
Block
Terminal(Local Supply)
Block
Terminal(Local Supply)
Block
Main PCB
#1
Main PCB
#2
Main PCB
#16
Wired Remote Controller
Indoor Unit 2
Main PCB
Indoor Unit 16
Connector
RED(12V)
YL(SIGNAL)
BR(GND)
RED(12V)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
Connecting Cable(Local Supply)
ConnectorConnector
....
....
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
Remote
Controller
PCB
Single Control
Group Control 1
Group Control 2
S/W GR
2) Adjusting air volume to the height of ceiling
You can choose the RPM(or air volume) of indoor motor according to the height of ceiling to supply the
comfortable atmosphere to consumers.
Procedure
1. Choose the selectable position in the table after measuring the height of ceiling.
Ceiling heightMode of slide switchChange of air volumeRemark
more than 3.3mHigh CeilingIncreasing
2.7~3.3mStandard-
less than 2.7mLow CeilingDecreasing
2. In the case of changing the height as "high" or "low", open the rear cover of the wired remote-controller.
3. Move the slide switch to the set position.
4. Close the rear cover and check if it works nomally.
Maunfactured in
standard mode
3) Group Control
It operates maximum 16 Units by only one Wired Remote Controller, and each Unit starts sequentially to prevent
overcurrent.
Wiring design
• Be careful not to exchange the color of wires.
• The maximum length of connecting wire should be below 200m(25Ω) on connecting each units.
• Use a wire more than 0.5mm
32Ceiling Cassette Air Conditioner
CAUTION
2
• Using the supplied Wired Remote Controller, wire
them like above.
• Move S/W GR to "Group Control 1" position.
• Check the line color of the wire.
Troubleshooting Guide
Troubleshooting Guide
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current.
Temp. difference : approx. 0°C
Current: less than 80% of
rated current
Temp. Difference
Temp. difference : approx. 8°C
Current: less than 80% of
rated current
Operating Current
Temp. difference : less than 8°C
Current: near the rated
current
Temp. difference : over 8°C
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
All amount of refrigerant leaked out.
Check refrigeration cycle.
Refrigerant leakage
Clog of refrigeration cycle
Defective compressor
Excessive amount of refrigerant
Normal
2. Check temperature and pressure of refrigeration cycle.
Suction pressureTemperature
(Compared with(Compared withCause of TroubleDescription
the normal value)the normal value)
HighDefective compressorCurrent is low.
Higher
NormalExcessive amount of High pressure does not quickly
refrigerantrise at the beginning of operation.
Insufficient amount ofCurrent is low.
LowerHigherrefrigerant(Leakage)
Clogging
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
Service Manual 33
Troubleshooting Guide
Electronic Parts Troubleshooting Guide
Trouble 1
Does the Operating LED of indoor unit blink
When Operation's ON?
Is the Connection between CN-POWER of indoor
unit and terminal block?
The Product doesn’t operate at all.
Turn off the main power and wait until LED on outdoor PCB is off
Turn on the main power again.
Refer to the self-diagnosis function.
Check the connecting state of connector
Is the Connection of cable between indoor and
Outdoor unit right?
Is the voltage of CN-POWER in outdoor
PCB ASS'Y about AC220/240V?
Check the Fuse of outdoor PCB Ass'y.
Check the connecting state of wires
Check the Auto Addressing Work
Replace the PCB Ass'y
Check the diagram wiring on the control panel
Check the main power.
Confirm Auto Addresssing work method
* The product's operation starts at three minutes after main power turning on
34Ceiling Cassette Air Conditioner
Troubleshooting Guide
Trouble 2
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)
Caused by the remote controller.
Product doesn't operate with the remote controller.
Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 3 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.
At this point the wind speed is not controlled by the remote controller.
Caused by other parts except
the remote controller
When the mark ( ) is displayed in LCD
screen, replace battery.
When the detect switch (double key) inside the
remote controller door is fault, it is impossible to
operate temperature regulating(▲ / ▼) and wind
speed selecting.
Check the Display PWB Ass'y• Check receiver ass'y
Check the contact of CN-DISP 1 connector
Check DISP PWB Ass'y
-Voltage between CN1 ➀ - ➆ : DC +5V
Service Manual 35
Troubleshooting Guide
Trouble 3
When cooling does not operate
Turn on Main Power
Operate "Cooling Mode( )" by setting the desired temperature of the
remote controller is less than one of the indoor temperature by 1°C at least.
When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.
Check the sensor for indoor temperature is attached as close as to be
effected by the temperature of Heat Exchanger(EVA).
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
• Check the indoor temperature sensor is disconnected or not(About 10kΩ / at 25°C).
Check Relay(RY - COMP) for driving compressor.
• When the power(About AC208V-230V) is applied to the connecting wire
terminal support transferred to compressor, PWB Ass'y is normal.
• Check the circuit related to the relay.
Check pointCOMP ONCOMP OFF
Between two pin of DC
part in relay for COMP
Below DC 1V
(app)
About DC12V
36Ceiling Cassette Air Conditioner
Troubleshooting Guide
Trouble 4
When indoor Fan does not operate
Turn off Main power
Check the connection of CN-FAN or CN-MOTOR
Check the Fan Motor
Check the Fuse(AC250V/T2A)
Check the related circuit of indoor Fan Motor.
• The pin of Micom, and the part for driving SSR
• Check the pattern
• Check the SSR
- SSR Open: Indoor Fan Motor never operate
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.
Turn ON Main Power
Check the SSR high speed operation by remote control.
(The Indoor Fan Motor is connected)
The voltage of PIN NO 1(blue) and 3(yellow) of CN-FAN or CN-MOTOR.
About AC 160V overAbout AC 50V over
SSR is not damagedSSR Check
Service Manual 37
Troubleshooting Guide
Trouble 5
When Vertical Louver does not operate
• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal
• Check the connecting condition of CN-U/D Connector
• Check the soldering condition(on PWB) of CN-U/D Connector
Check the operating circuit of the Vertical Louver
• Confirm that there is DC +12V between pin
GND.
If there are no problems after above checks
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
(RED) of CN-U/D and
38Ceiling Cassette Air Conditioner
Troubleshooting Guide
Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Error
Error code
Description
MPS
Variable
MPS
Inverter
LED 1
(Red)
LED 2
(Green)
00No ErrorON
01Indoor Room Thermistor Error1 time OFF
02Indoor In-Piping Error2 times OFF
03Remote controller Error3 times OFF
04Drain Pump Error4 times OFF
05
Communication Error between In and Out
5 times OFF
06Indoor Out-Piping Error6 times OFF
Outdoor Error
Error Code
21DC Peak(IPM Fault)2 times 1 time ON
22CT2(Max CT)2 times 2 times OFF
23DC Link Low Volt2 times 3 times OFF
24High/Low Pressure/Heatsink Switch 2 times 4 times OFF
25Low Voltage / Over Voltage2 times 5 times OFF
26DC COMP Position Error2 times 6 times OFF
27PSC Fault Error2 times 7 times OFF
28DC Link High Volt2 times 8 times OFF
32D-Pipe High(INV)3 times 2 times OFF
33D-Pipe High(Normal)3 times 3 times OFF
40CT Sensor(open/short)4 times OFF
41INV. D-Pipe Thermistor Error(Open/Short)4 times 1 times OFF
44Outdoor Air Thermistor Error(Open/Short)4 times 4 times OFF
45Cond Pipe Thermistor Error(Open/Short)4 times 5 times OFF
46Suction Pipe Thermistor Error(Open/Short)4 times 6 times OFF
47Const. D-Pipe Thermistor Error(Open/Short)4 times 7 times OFF
51Capcity Error(High/Low)5 times 1 times OFF
53Signal Error(Indoor_Outdoor)5 times 3 times OFF
54Phase Error5 times 4 times OFF
60EEPROM Check Sum Error6 times OFF
61Cond Pipe High6 times 1 times OFF
62Heatsink High6 times 2 times OFF
63Cond Pipe Low6 times 3 times OFF
65Heatsink Thermistor Error(Open/Short)
Description
MPS
Variable
MPS
Inverter
LED 1
(Red)
6 times 5 times OFF
LED 2
(Green)
Indoor
Status
Indoor
Status
Service Manual 39
Troubleshooting Guide
Ω
10kΩ
Check the resistanceCheck the voltage
V
2.5Vdc
Troubleshooting CH01, CH02, CH06
Display
code
01
02
06
TitleCause of errorCheck point & Normal condition
Indoor air sensor
Indoor inlet pipe sensor
Indoor outlet pipe sensor
• Open / Short
• Soldered poorly
• Internal circuit error
• Open / Short
• Soldered poorly
• Internal circuit error
• Open / Short
• Soldered poorly
• Internal circuit error
Normal resistor : 10KΩ/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5KΩ/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5KΩ/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. → Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB.
40Ceiling Cassette Air Conditioner
Troubleshooting CH03
Check the Volt.
Indoor Unit
V
12Vdc
12VSGND
Check the Volt.
Wired R/C
V
12Vdc
12VSGND
Troubleshooting Guide
Display
code
03
TitleCause of errorCheck point & Normal condition
Communication
Wired R/C
• Open / Short
• Wrong connection
• Connection of wire
• Main PCB Volt. DC12V
• Noise interference
Check Point
1. Check the wire connection. (Open / Short) → Repair the connection
2. Check the soldering state of connector. (Soldered poorly) → Repair or Change the PCB.
3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) → Repair or Change the main PCB.
4. Check the installation of wired remote controller. (Noise interference) → Adjust the state of installation
Service Manual 41
Troubleshooting Guide
Check the resistance
Ω
0Ω
CN Float
Troubleshooting CH04
Display
code
04
TitleCause of errorCheck point & Normal condition
• The connection of wire(Drain pump/ Float switch)
Drain pump
/ Float switch
• Float switch Open.
(Normal : short)
• Drain pump power input. (220V)
• Drain tube installation.
• Indoor unit installation. (Inclination)
Check Point
1. Check the wire connection. (Open, Soldered poorly) → Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) → Check the float switch.
3. Check the level of water
4. Check the volt. Of Drain pump power supply. (AC 230V) → Repair or Change the main PCB.
42Ceiling Cassette Air Conditioner
Troubleshooting CH05, CH53
Troubleshooting Guide
Display
code
05
/
53
(Indoor → Outdoor)
TitleCause of errorCheck point & Normal condition
• Power input AC 220V. (Outdoor, Indoor)
• The connector for transmission is disconnected.
Communication
• Communication poorly
• The connecting wires are misconnected.
• The GND1,2 is not connected at main GND.
• The communication line is shorted at GND.
• Transmission circuit of outdoor PCB is abnormal.
• Transmission circuit of indoor PCB is abnormal.
Check Point
1. Check the input power AC230V. (Outdoor, Indoor unit)
2. Check the communication wires are correctly connected.
→ Adjust the connection of wire
→ Confirm the wire of “Live”, “Neutral”
3. Check the resistance between communication line and GND. (Normal : Over 2MΩ)
4. Check the connector for communication is correctly
connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no problem.
→ Check the another indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.
Service Manual 43
Troubleshooting Guide
Troubleshooting CH24, CH25
Display
code
24
25
TitleCause of errorCheck point & Normal condition
Press S/W Open
Input voltage
• Low / High press
S/W open.
• Abnormal Input voltage
(140Vac, 300Vac .
Check Point
• CH 24
1. Check the connection of “CN_PRESS”
2. Check the install condition for over load.
3. Check the SVC V/V open.
4. Check the leakage of refrigerant.
• Check the connection of “CN_Press”.
• Check the components.
• Check the power source.
• Check the components.
• CH 25
1. Check the power source.
2. Check the components
(Trans1, B/Diode, Diode, Resistance)
44Ceiling Cassette Air Conditioner
Troubleshooting CH32, CH33
100°C
95°C
95°C
90°C
InverterConstant
105°C
115°C
COMP OFF
COMP OFF
LEV OPEN
LEV OPEN
NORMAL
NORMAL
LEV OPEN/Hz down
LEV OPEN/Hz down
Troubleshooting Guide
Display
code
32
33
TitleCause of errorCheck point & Normal condition
D-pipe (Inverter)
temp. high
(105°C)
D-pipe (Constant)
temp. high
(105°C)
• Discharge sensor
(Inverter) temp. high
• Discharge sensor
(Cons.) temp. high
• Check the discharge pipe sensor for INV.
• Check the install condition for over load.
• Check the leakage of refrigerant.
• Check the SVC V/V open.
• Check the discharge pipe sensor for Cons.
• Check the install condition for over load.
• Check the leakage of refrigerant.
• Check the SVC V/V open.
Check Point
• CH 32
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerant.
• CH 33
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerant.
4. Check the constant compressor. (same with CH21)
For pumping down,firstly short the Low Pressure
s/w at the outside and then operate below
procedure.(except AUUH488B)
1. Confirm that both the gas side and liquid side
valves are set to the open position.
- Remove the valve stem caps and confirm that
the valve stems are in the raised position.
- Be sure to use a hexagonal wrench to operate
the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then
connect the manifold gauge to the service port
of the gas side valve.
- Connect the hose of the gauge with the push
pin to the service port.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
6. Operate the air conditioner at the cooling cycle
and stop it when the gauge indicates 1kg/cm2g.
7. Immediately set the gas side valve to the closed
position.
- Do this quickly so that the gauge ends up
indicating 1kg/g.
8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service
port nut.
- Use torque wrench to tighten the service port
- Be sure to check for gas leakage.
nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
• Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor.
50Ceiling Cassette Air Conditioner
(2) Evacuation
Lo
Open
Open
Vacuum pump
2-Way
valve
Outdoor unit
Liquid side
Indoor unit
Gas side
3-Way
valve
CLOSE
OPEN
(All amount of refrigerant leaked)
(3-way) Valve
• Procedure
1. Confirm that both the liguid side valve and gas
side valve are set to the opened position.
2. Connect the vaccum pump to the center hose of
the manifold gauge.
3. Connect the service port of the gas side valve to
the low side of the gauge.
4. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge
needle does not move(approximately 5 minutes
after turning off the vacuum pump).
6. Disconnect the charge hose from the vacuum
pump.
- Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted,replenish as needed.
7. Mount the valve caps and the service port caps.
Service Manual 51
(3-way) Valve
Lo
Charging
cylinder
Outdoor unit
Indoor unit
Liquid side
Gas side
CLOSE
Open
2-Way
valve
3-Way
valve
OPEN
Open
Check valve
(1)
(3) Gas Charging
(After Evacuation)
• Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder.
- If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
2. Purge the air from the charge hose.
-
Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
the air. (Be careful of the liquid refrigerant). The
procedure is the same if using a gas cylinder.
3. Open the low handle on the gauge and charge
the system with liquid refrigerant.
- If the system can not be charged with the
specified amount of refrigerant, it can be
charged with a little at a time (approximately
150g each time) while operating the air
conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1
minute and then repeat the procedure(pumping
down-pin).
4. Immediately disconnect the charge hose from
the gas side valve's service port.
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
- Stopping partway will allow the gas to be
discharged.
- If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
5. Mount the valve stem nuts and the service port
nut.
- Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
- Be sure to check for gas leakage.
52Ceiling Cassette Air Conditioner
Electronic Control Device
• Main P.C.B ASM
Ceiling Cassette Type
Electronic Control Device
Service Manual 53
Exploded View and Replacement Parts List
266090
130411
354211-1
158591
330870
263230
352118-1
266012
552111
55211-2
159830
354211-2
249951
268714
263230
349490
Exploded View and Replacement Parts List
1. Indoor Unit
Model No.: LCN240CP/LCN340CP
54Ceiling Cassette Air Conditioner
346810
130411
359012
W0CZZ
267110-1
267110-2
130911-1
130911-2
Exploded View and Replacement Parts List
Service Manual55
Exploded View and Replacement Parts List
Parts List
LOCATION
No.
130411BASE ASSEMBLY,WELD[INDOOR]3041A10069AR
130911CABINET ASSEMBLY,INDOOR3091A10075ER
130911CABINET ASSEMBLY,INDOOR3091A10085CR
158591PUMP ASSEMBLY,WATER5859A10006GR
159830AIR CLEANER ASSEMBLY5983A10003DR
249951CONTROL BOX ASSEMBLY,INDOOR4995A10224ER
263230-1THERMISTOR ASSEMBLY6323A30002AR
263230-2THERMISTOR ASSEMBLY6323A3226WR
266012SWITCH ASSEMBLY,FLOAT6601A20001KR
266090H.V ASSEMBLY6609A20009LR
267110REMOTE CONTROLLER ASSEMBLY6711A20127ER
267110REMOTE CONTROLLER ASSEMBLY6711A20083QR
268714PWB(PCB) ASSEMBLY,MAIN6871A10366MR
330870DRAIN PAN ASSEMBLY3087A10035HR
346810MOTOR ASSEMBLY,INDOOR4681A20168DR
349490ORIFICE ASSEMBLYAGD30251001R
352118TUBE ASSEMBLY,MENIFOLD(INDOOR)5211A10600CR
354211EVAPORATOR ASSEMBLY,BENDING5421A10062AR
359012FAN ASSEMBLY,TURBO5900A10016AR
552111TUBE ASSEMBLY,CAPILLARY5211A10550AR
DESCRIPTION
Part No.
REMARKS
LCN240CP
56Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
130411BASE ASSEMBLY,WELD[INDOOR]3041A10069AR
130911CABINET ASSEMBLY,INDOOR3091A10075ER
130911CABINET ASSEMBLY,INDOOR3091A10085CR
158591PUMP ASSEMBLY,WATER5859A10006GR
159830AIR CLEANER ASSEMBLY5983A10003DR
249951CONTROL BOX ASSEMBLY,INDOOR4995A10224FR
263230-1THERMISTOR ASSEMBLY6323A30002AR
263230-2THERMISTOR ASSEMBLY6323A3226WR
266012SWITCH ASSEMBLY,FLOAT6601A20001KR
266090H.V ASSEMBLY6609A20009LR
267110REMOTE CONTROLLER ASSEMBLY6711A20127ER
267110REMOTE CONTROLLER ASSEMBLY6711A20083QR
268714PWB(PCB) ASSEMBLY,MAIN6871A10366NR
330870DRAIN PAN ASSEMBLY3087A10035HR
346810MOTOR ASSEMBLY,INDOOR4681A20168DR
349490ORIFICE ASSEMBLYAGD30251001R
352118TUBE ASSEMBLY,MENIFOLD(INDOOR)5211A10600AR
354211EVAPORATOR ASSEMBLY,BENDING5421A10062AR
359012FAN ASSEMBLY,TURBO5900A10016AR
552111TUBE ASSEMBLY,CAPILLARY5211A10550AR
DESCRIPTION
Part No.
REMARKS
LCN340CP
Service Manual57
Exploded View and Replacement Parts List
435301
349480
268712
554031
546810
559010
552112
W0CZZ
552113
268713
552202
566000
649950
554160
561410
552203-1
552203-2
437211
435512
263230
669200
43511
552116
137213-1
435300
137213-2
2. OUTDOOR UNITS
Model No.: LCU240CP
58Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
349480ORIFICE4948AP2527AR
433501GRILLE,DISCHARGE3530A20007JR
437211PANEL ASSY,FRONT2A01041XR
546810MOTOR ASSEMBLY,OUTDOOR4681A10030CR
552112TUBE ASSEMBLY,CONDENSER IN5211A25715AR
552113TUBE ASSEMBLY,CONDENSER OUT5211A25716AR
552117TUBE ASSEMBLY,SUCTION5211A29913AR
552203-1VALVE,SERVICE5220A20007AR
552203-2VALVE,SERVICE5220A20006AR
554031CONDENSER ASSEMBLY,BENT5403A20022TR
554160COMPRESSOR ASSEMBLY2520UGK2AAR
559010FAN ASSEMBLY,PROPELLER1A00195BR
435511COVER CONTROL3720AR7035CR
649950CONTROL BOX ASSEMBLY,OUTDOOR4995A0112MR
268713PWB(PCB) ASSY,SUB6871A20318DR
669200RELAY6920AP3400AR
W0CZZCAPACITOR,DRAWING6120AR2194FR
W0CZZCAPACITOR,DRAWING3A00988BR
263230-1THERMISTOR ASSEMBLY6323A20028BR
263230-2THERMISTOR ASSEMBLY6323A20023ER
435512COVER ASSEMBLY TOP3H003266HR
DESCRIPTION
Part No.
REMARKS
LCU240CP
Service Manual59
Exploded View and Replacement Parts List
546810
649950
268712
552203-1
548490
552203-2
435512
559010
561410
W6640
554031-1
554031-2
566001
W0CZZ-1
W0CZZ-2
552116
554160
268713
437212
648600
669200
263230
437910
435511
137212
352115
352111
552201
Model No.: LCN380CP
60Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
137212PANEL ASSEMBLY,SIDE3721A20229AR
435512COVER ASSEMBLY TOP3550AP1213BR
437211PANEL ASSY,FRONT3720AP1212BR
135301GRILLE,DISCHARGE3530AP1225DR
135314GRILLE,REAR3720AP1202LR
546810MOTOR ASSEMBLY,OUTDOOR4681A10030CR
552112TUBE ASSEMBLY,CONDENSER IN5211A00034AR
552113TUBE ASSEMBLY,CONDENSER OUTAJR30109601R
552203-1VALVE,SERVICE5220A20013AR
552203-2VALVE,SERVICE5220A20007AR
554031CONDENSER ASSEMBLY,BENT5403A20044BR
554160COMPRESSOR ASSEMBLYTBZ30130501R
559010FAN ASSEMBLY,PROPELLER1A00195BR
649950CONTROL BOX ASSEMBLY,OUTDOORABQ30144401R
548490ACCUMLATOR ASSY(MECH)5211A00033AR
263230-1THERMIATOR ASSEMBLY6323A20019CR
263230-1THERMISTOR ASSEMBLY6323A20023ER
669200RELAY6920AP3400AR
W0CZZCAPACITOR,DRAWING6120AR2194FR
268713PWB(PCB)ASSY, SUB6871A21318ER
DESCRIPTION
Part No.
REMARKS
LCN380CP
Service Manual61
Exploded View and Replacement Parts List
152312
135314
146811
137211
268712
135802
Model No.: PT-CDC1
62Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
137211PANEL ASSEMBLY,FRONT(INDOOR)3721A10106DR
135314GRILLE ASSEMBLY,FRONT(INDOOR)3531A10066AR
135312FILTER ASSY,AIR CLEANER5231A10004AR
146811MOTOR ASSEMBLY,STEP4681A20055AR
268712PWB(PCB) ASSEMBLY,DISPLAY6871A20096JR
135802DOOR3580A20005AR
DESCRIPTION
Part No.
REMARKS
PT-CDC
Service Manual63
P/No.: 3828A20911APrinted in Korea
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