LG LC240CP Schematic

LG
Ceiling Cassette Air Conditioner
SERVICE MANUAL
LG
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
TABLE OF CONTENTS
Table of contents Page
1. Models List .......................................................................................................................3
2. Safety Precautions ...........................................................................................................4
3. Feature & Benefits ...........................................................................................................8
4. List of Functions .............................................................................................................11
5. Function of Remote Control ...........................................................................................12
6. Specifications .................................................................................................................14
7. Dimensional Drawings ...................................................................................................16
8. Wiring Diagrams.............................................................................................................20
9. Refrigerant Cycle Diagrams ...........................................................................................22
10. Installation ....................................................................................................................23
11. Trouble Shooting Guide................................................................................................33
12. (3-Way)Valve ................................................................................................................49
13. Electronic Control Device.............................................................................................53
14. Exploded View and Replacement Parts List ................................................................54
2 Ceiling Cassette Air Conditioner
Models List
1.1 Cooling Only
Models List
Nominal Capacity
Btu/h Type Model Name Model Name Ø,V,Hz
24K Ceiling Cassette LCN240CP LCU240CP 38K Ceiling Cassette LCN380CP LCU380CP
Indoor Units Outdoor Units Power Supply
1Ø, 208-230V, 60Hz
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
Installation
Do not use a defective or under­rated circuit breaker. Use this appliance on a dedicated circuit.
• There is risk of fire or electric shock.
Always install a dedicated cir­cuit and breaker.
• Improper wiring or installation may cause fire or electric shock
Always ground the product.
• There is risk of fire or electric shock.
Use the correctly rated break­er or fuse.
• There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
• There is risk of fire or electric shock.
Do not modify or extend the power cable.
• There is risk of fire or electric shock.
4 Ceiling Cassette Air Conditioner
Safety Precautions
Do not install, remove, or re­install the unit by yourself (customer).
• There is risk of fire, electric shock, explosion, or injury.
Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the product.
Be cautious when unpacking and installing the product.
• Sharp edges could cause injury. Be especially careful of the case edges and the fins on the con­denser and evaporator.
Be sure the installation area does not deteriorate with age.
• If the base collapses, the air condi­tioner could fall with it, causing property damage, product failure, and personal injury.
For installation, always con­tact the dealer or an Authorized Service Center.
• There is risk of fire, electric shock, explosion, or injury.
Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
• Moisture may condense and wet or damage furniture.
Operational
Do not touch(operate) the product with wet hands.
• There is risk of fire or electrical shock.
Do not place a heater or other appliances near the power cable.
• There is risk of fire or electric shock.
Do not let electric parts of the product get wet.
• There is risk of fire, failure of the product, or electric shock.
Service Manual 5
Safety Precautions
Do not store or use flammable gas or com­bustibles near the product.
• There is risk of fire or failure of product.
Gasolin
Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or prod­uct failure.
If strange sounds, or small or smoke comes from product. Turn the breaker off or discon­nect the power supply cable.
• There is risk of electric shock or fire.
Be cautious that water could not enter the product.
• There is risk of fire, electric shock, or product damage.
Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
• Low refrigerant levels may cause failure of product.
6 Ceiling Cassette Air Conditioner
Install the drain hose to ensure that water is drained away properly.
• A bad connection may cause water leakage.
Safety Precautions
Keep level even when installing the product.
• To avoid vibration or water leakage.
90˚
Operational
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
• There is risk of fire, electric shock, or damage to the plastic parts of the product.
Use two or more people to lift and transport the product.
• Avoid personal injury.
Do not touch the metal parts of the product when removing the air filter. They are very sharp!
• There is risk of personal injury.
Thinner
Wax
Do not step on or put anyting on the product. (outdoor units)
• There is risk of personal injury and failure of product.
Do not insert hands or other objects through the air inlet or outlet while the product is oper­ated.
• There are sharp and moving parts that could cause personal injury.
Service Manual 7
Features & Benefits
12 16........
........
IonizerPre-filter
Dust particles
dusts
Odour
Dust electrode discharge
Odor molecule
+6.5KV discharge
aluminum coated electrode(-) (3.25KV discharge)
Generating
plasma
+
+
+
+
+
Dusts Collection
Polluted Air
Purified fresh Air
Main PCB
Controller
# 1
Controller
# 2
Controller
# 8
M
1
Sub
1
M
2
Sub
2
M
16
Sub
16
M
17
Sub
17
M
18
Sub
18
M
128
Sub 128
Features & Benefits
Environment Friendly Refrigerant :
- LG Ceiling Cassette Air Conditioners uses environ­ment friendly refrigerant, which don't do any harm to the environment.
Plasma Air Purifier :
- It removes not only microscopic contaminants & dust, but also house mites, pollen, and pet fur to help preventing allergic diseases like asthma.It provides odor free, dust free and allergy free air.
Group Control :
- It enables to control as much as 16 units with the help of one wired remote controller. All the units will follow same setting of temperature & other sub func­tions.
Central Control :
- It enables to control 16 x 8 = 128 units with the help of 8 controllers. All units can be put on and off from one Central Room. For Setting Temperature, Fan Speed and other sub functions, access the respec­tive LCD wired remote controller of each unit.
Jet Cool :
-In this mode, quick and fast cooling is done. Cold and
high velocity air is supplied to the room till the indoor temperature reaches 18°C. The unit will continue to run in jet cool mode till the Indoor temperature reach­es 18°C.
8 Ceiling Cassette Air Conditioner
Swirl Swing
71
Vane 2
Swirl Swing(New)4- Open(Conventional)
Swirl Swing(New)4- Open(Conventional)
2.4% 4.8%100% Improved
Comparison of Air Flow Types
Comparison of Floor Temp. Distribution(20°C)
Vane 1 Close OpenOpen
Open
Open
Open
Close CloseOpen
Vane 3 Close Open Close CloseOpen
OpenOpen Close CloseOpen
Vane 2
OpenOpen
Time
Close CloseOpen
Vane 4
Vane 1
Vane 3
Vane 2
Time
Vane 4
Vane 3
Vane 4
Vane 1
- It is the function for comfort cooling/heating operation.
- The diagonal two louvers are opened the more larger than the other louvers. After one minute, it is opposite.
Space Control
Vanes angle can be controlled by pair, considering its installation environment.
- For example direct drafts can be annoying, leading to discomfort and reduced productivity vane control helps to eliminate this problem.
- Easily controlled by wired remote control.
- Air Flow can be controlled easily regarding any space environment.
Features & Benefits
Auto Restart Operation :
- Whenever there is electricity failure to the unit, and after resumption of the power, unit will start in the same mode prior to the power failure. Memorized condition are on / off condition, operating mode (cooling/heating), set temperature and fan speed.The unit will memorize the above conditions and start with same memorized condition.
Two Thermistor Control :
- There may be a significant difference between the temperature taken at the installed product and indoor tem­perature. Two thermistor control provides option to control temperature by referring any of the two tempera­tures. With the help of the slide switch at the back of the LCD wired remote controller, selection of the desired thermistor for controlling the unit can be done. One thermistor is in the Indoor unit & the other one is in the LCD wired remote.
Service Manual 9
Features & Benefits
5~6W
Others LG
0.5W
CHILD LOCK
-Display
High Ceiling Operation
- According to the height of ceiling installation, it pro­vides variability of indoor fan motor rpm. If the height of installation is low then you can adjust low rpm of indoor fan motor. On the other hand if the height of the installation is high you can adjust high rpm of indoor fan motor. Selection of speed can be done by slide switch at the back of the LCD wired remote.
ex:
Selection Height RPM
Lower 2.4m 700/600/500
Standard 2.7m 750/650/550
Higher 3.0m 800/700/600
Water Drain Pump :
- In some of the places natural drainage is not possi­ble. For such places drain pump is very useful. It removes condensed water from the unit.
Time Delay Safety Function :
- It delays restarting of the compressor by three min­utes thereby preventing damage to the compressor.
Zero Standby Power:
- Due to SMPS (Switching Modulation Power Supply) technology, there is almost zero power consumption in the standby mode.
Child Lock Function:
-It prevents the children or others from tampering the
control buttons. Unit can be controlled by the wireless remote controller. This can be easily set by pressing timer key & Min key simultaneously. After child lock is set, pressing any key will displaye CL on the LCD for 3 seconds and all the keys will be ineffective.
Self Diagnosis Function:
- This function provides diagnosis of the unit. An error code will be displayed on the LCD wired remote controller & diagnosis can be done as per the code indication. The same is also printed on key cover of the LCD wired remote controller.
10 Ceiling Cassette Air Conditioner
List of Functions
Ceiling Cassette
List of Functions
Features
Air Discharge Outlet 4 4 Airflow Direction control (left & right) - ­Airflow Direction control (up & down) Auto Auto Airflow Steps(Fan / Cool /Heat) 3/4/- 3/4/­Auto Changeover - ­Auto Operation o o Auto Restart Operation o o Auto Swing o o Central Control Accessory Accessory CHAOS Wind (Auto wind) - ­Child Lock Function o o Cooling & Fan Operation o o Coolling, heating & Fan Operation - ­Defrost / Deicing - ­Deodorizing Filter - ­Drain Pump o o E.S.P. Control - ­Electric Heater - ­Energy Saving Gold Fin - ­Environment Friendly Refrigerant o o Fire Alarm Function - ­Forced Operation o o Group Control o o High Ceiling Operation o o Hot Start - ­Jet Cool - ­Low Ambient Control - ­Plasma Air Purifier Optional Optional Prefilter(Washable / Anti-fungus) o o Restart Delay (3-minutes) o o Self Diagnosis o o Sleep Mode o o Soft Dry Operation o o Swirl Swing o o Tele Control - ­Temperature Control o o Test Function o o Time Delay Safety function o o Timer (weekly) o o Two Thermistor Control o o Space Control o o Wired LCD Remote Controller o o Wireless Remote Controller o o Zero Standby Power o o Zone Control - -
Model Ceiling Cassette
LC240CP LC380CP
Notes :
O : Basic
Optional : Factory-Installed
Accessory : Field-Installed
- : Not available on this system
Service Manual 11
Function of Remote Control
Cooling Operation
Auto Operation
Healthy Dehumidification Operation
Operation Mode
ON
OFF
CANCEL
SET
°C/°F
AUTO CLEAN
1
3
5
4
9
10
12
18
16
7
2
8
13
15
11
6
Flip-up door (opened)
Signal transmitter
17
14
Function of Remote Control
1. Wireless LCD Remote Control
1. START/STOP BUTTON
Operation starts when this button is pressed and stops when the button is pressed again.
2. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR
Used to select fan speed in four steps low, medium and high.
5.
JET COOL
Used to start or stop the speed cooling.(speed cooling operates super high fan speed in cooling mode.)
6. AUTO SWING BUTTON
Used to stop or start louver movement and set the desired up/down airflow direction.
7. ON/OFF TIMER BUTTONS
Used to set the time of starting and stopping opera­tion.
8. TIME SETTING BUTTONS
Used to adjust the time.
9. TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is obtained and to cancel the Timer operation.
10. SLEEP MODE AUTO BUTTON
Used to set Sleep Mode Auto operation.
11. AIR CIRCULATION BUTTON
Used to circulate the room air without cooling.
12. ROOM TEMPERATURE CHECKING BUTTON
Used to check the room temperature.
13. PLASMA AIR CLEAN BUTTON
Used to start or stop the plasma-purification func­tion.
14. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (OPTIONAL)
Used to set the desired horizontal airflow direction.
15. RESET BUTTON
Used prior to resetting time.
16. 2nd F Button
Used prior to using modes printed in blue at the bot­tom of buttons.
17. AUTO CLEAN (OPTIONAL)
Used to set Auto Clean mode.
18. °C/°F SWITCH BUTTON
Used to switch temperature reading from Centigrade to Fahrenheit.
12 Ceiling Cassette Air Conditioner
The wireless remote controller do not operate the swirl mode.❈ The wireless remote controller do not operate the swirl mode.
Timer Cancel 2ndF
Program Week
Hour Min
Holiday
Set/Clr
RESET
Plasma
Operation unit
Humidify
AUTO SWING OPERATION
FAN SPEED
Program set
SUB FUNCTION
SET TEMP
Room Temp
HI MED LO
Heater Defrost Filter
Preheat
Out door
Time
Timer
On Set no. Time
Off
01 03 05 07 09 11 13 15 17 19 21 23
3
10
12
14
15
11
13
18
16
2
1
5
4
8 9
7
17
1234
ZONE
2ndF
No Func
AUTO JET SLo
2. Wired LCD Remote Control
Function of Remote Control
1 Operation display
Displays the operation conditions.
2 On/Off Button
Operation starts when this button is pressed, and stops when the button is pressed again.
3 Set Temperature Button
Used to set the temperature when the desired tem­perature is obtained.
4 FAN Operation Button
Used to circulate room air without cooling.
5 Fan Speed & Jet Cool Button
Used to set the desired fan speed and select jet cool mode.
6 Operation Mode Selection Button
Used to select the operation mode.
Auto Operation Mode
Cooling Operation Mode
Soft Dry Operation Mode
7 Auto Swing Button
Used to swing up and down.
8 Room Temperature Checking Button
Used to check the room temperature.
9 Plasma Air Clean Button
Used to start or stop the plasma-purification function.
10 Timer Cancel Button
Used to cancel the timer.
11 Timer Set Button
Used to set the timer when the desired time is obtained.
12 Week Button
Used to set a day of the week.
13 Program Button
Used to set the weekly timer.
14 Holiday Button
Used to set a holiday of the week.
15 Time Set Button
Used to set the time of the day and change the time in the weekly timer Function.
16 Set and Clear Button
Used to set and clear the weekly timer.
17 Swirl Button
Used to select swirl swing mode.
18 Reset Button
The wireless remote controller do not operate the swirl
mode.
Used to set the current time and clear the setting time.
Service Manual 13
Specifications
Specifications
System
Cooling Capacity
Heating Capacity
Input Cooling/Heating W Running Current Cooling/Heating A Power Supply ø,V,Hz Power Factor %
E.E.R Cooling
C.O.P Heating
Setting Temperature Range(cool/heat) °C Dehumidification Rate l/h Refrigerant Control Refrigerant Charge g(oz), type
Indoor Unit LCN240CP
Indoor fan motor
Indoor Fan
Indoor Fan RPM Air Circulation Indoor (H/M/L) CMM(CFM)
Noise Level (Sound Press,1m) Temperature Controller
Indoor Coil Fins per inch
Dimensions (W*D*H) Net Weight Indoor kg(lbs)
Outdoor Unit LCU240CP
Compressor Capacity W(Btu/h)
Outdoor Coil Fins per inch
Outdoor fan motor
Outdoor Fan
Air Circulation Outdoor CMM(CFM) Noise Level (Sound Press,1m)
SVC Valve
Dimensions (W*H*D) Outdoor inch(mm) Net Weight Outdoor kg(lbs)
Others
Power Supply Cable(With Earth Cable) Conncecting Cable(With Earth Cable)
Connecting Tube (ø. Socket Flare)
Drain hose (ID ø)
Notes: 1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 26.7°C(80.0°F) DB /19.4°C(67.0°F) WB
2. Due to our policy of innovation some specifications may be changed without notification.
Indoor Unit Outdoor Unit Decoration Panel
Output W Model No. of Poles Input W Running Current A Capacitor µF/Vac Type No. Used / Diameter EA/mm(inch) Cooling(H/M/L) rpm Heating(H/M/L) rpm
Indoor(H/M/L) dB(A)±3
Tube Size (OD) inch(mm)
No. of Rows & Column Indoor inch(mm) Panel inch(mm)
Locked Rotor Amp. A Type Quantity No. Model Maker
Motor Type Motor Input W Oil Type Oil Charge cc O.L.P Type(Model Name) Tube Size (OD) inch(mm)
No. of Rows & Column Output W Model No. of Poles Input W Running Current A Capacitor µF/Vac Type No. Used / Diameter EA/inch(mm) Discharge Side / Top Speed rpm
Outdoor dB(A)±3
Liquid Gas
Liquid Side inch(mm) Gas Side inch(mm) Length, std m Max length/elevation m Indoor Unit mm Outdoor Unit mm
- Outdoor Temperature 35.0°C(95.0°F) DB /23.9°C(75.0°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
W(kcal/h)
Btu/h
W(kcal/h)
Btu/h
W/W(kcal/hW)
Btu/hW
W/W(kcal/hW)
Btu/hW
inch(mm)
2
No.* mm
LCN240CP LCU240CP
7,034(6,048)
1, 208-230, 60
2.81(2.42)
18~30(64-86)
Capillary Tube
Turbo Fan
1/382(15)
600 / 540 / 480
15.0/14.0/13.0(530/494/459) 43/41/39
Thermistor
29.3*29.4*11.5(744*744*292)
33.5*33.5*1.18(850*850*30)
3,531(12,050)
1/18.1(460)
Side Discharge
1 / 4 (6.35) 1 / 2 (12.7)
34.2*25.8*12.6(870*655*320) 57(125.6)
1 / 4 (6.35) 1 / 2 (12.7)
PT-CFC
24000
-
-
2500
11.5
93
9.6
-
-
3.3
40.3
6
121
0.53
4.0/ 440
-
0.275(7) 21
2R 12C
24(52.9)
62
Rotary
2
GK120K
LG
PSC 1220
FVC68D
700
External
0.275(7) 20
2R 36C
67.2
6
120
0.54
6 / 370
Propeller
850
58(2048)
55
3 * 2.1 4 * 2.1
7.5
30/15
ø25
-
14 Ceiling Cassette Air Conditioner
Specifications
System
Cooling Capacity
Heating Capacity
Input Cooling/Heating W Running Current Cooling/Heating A Power Supply ø,V,Hz Power Factor %
E.E.R Cooling
C.O.P Heating
Setting Temperature Range(cool/heat) °C Dehumidification Rate l/h Refrigerant Control Refrigerant Charge g(oz), type
Indoor Unit LCN380CP
Indoor fan motor
Indoor Fan
Indoor Fan RPM Air Circulation Indoor (H/M/L) CMM(CFM)
Noise Level (Sound Press,1m) Temperature Controller
Indoor Coil Fins per inch
Dimensions (W*D*H) Net Weight Indoor kg(lbs)
Indoor Unit Outdoor Unit Decoration Panel
Output W Model No. of Poles Input W Running Current A Capacitor µF/Vac Type No. Used / Diameter EA/mm(inch) Cooling(H/M/L) rpm Heating(H/M/L) rpm
Indoor(H/M/L) dB(A)±3
Tube Size (OD) inch(mm)
No. of Rows & Column Indoor inch(mm) Panel inch(mm)
W(kcal/h)
Btu/h
W(kcal/h)
Btu/h
W/W(kcal/hW)
Btu/hW
W/W(kcal/hW)
Btu/hW
LCN380CP LCU380CP
PT-CDC
11,137(9,576)
38000
-
-
4000
18.3
1, 208-230, 60
93
2.78(2394)
9.5
-
-
18~30/(64-86)
4.0
Capillary Tube
52.5
6
175
0.76
4 / 450
Turbo Fan
1/460(18.1)
560 / 520 /480
-
25/23/21(883/812/742)
40/38/36
Thermistor
0.275(7)
21
2R 12C
33.0*33.0*11.3(840*840*288)
37.4*37.4*1.2(950*950*30) 33(72.7)
Outdoor Unit LCU380CP
Compressor Capacity W(Btu/h)
Outdoor Coil Fins per inch
Outdoor fan motor
Outdoor Fan
Air Circulation Outdoor CMM(CFM) Noise Level (Sound Press,1m)
SVC Valve
Dimensions (W*H*D) Outdoor inch(mm) Net Weight Outdoor kg(lbs)
Others
Power Supply Cable(With Earth Cable) Conncecting Cable(With Earth Cable)
Connecting Tube (ø. Socket Flare)
Drain hose (ID ø)
Locked Rotor Amp. A Type Quantity No. Model Maker
Motor Type Motor Input W Oil Type Oil Charge cc O.L.P Type(Model Name) Tube Size (OD) inch(mm)
No. of Rows & Column Output W Model No. of Poles Input W Running Current A Capacitor µF/Vac Type No. Used / Diameter EA/inch(mm) Discharge Side / Top Speed rpm
Outdoor dB(A)±3
Liquid Gas
Liquid Side inch(mm) Gas Side inch(mm) Length, std m Max length/elevation m Indoor Unit mm Outdoor Unit mm
inch(mm)
No.* mm
2
63
Rotary
GJ176K GJ208K
18100
500 500
35.4*48.2*14.6(900*1225*370)
2
LG
PSC
FVC68D
Internal
0.275(7)
18
2R 52C
72
6
151
0.63
6 / 370
Propeller
2/18.1(460)
Side Discharge
880
105(3708)
58
1 / 4 (6.35)
5 / 8 (15.88)
93 (205.0)
5 * 3.3 4 * 2.1
1 / 4 (6.35)
5 / 8 (15.88)
7.5
35/15
ø25
-
Notes: 1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 26.7°C(80.0°F) DB /19.4°C(67.0°F) WB
2. Due to our policy of innovation some specifications may be changed without notification.
- Outdoor Temperature 35.0°C(95.0°F) DB /23.9°C(75.0°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Service Manual 15
292
292
212
150
54
90
90
192 117
70
110 110
850
850
850
850
744
658
572 744
Unit:mm
744 Unit size
744 Unit size
658 (Hanging bolt)
6666
790 (Ceiling opening)
790 (Ceiling opening)
572(Hanging bolt)
109
109
30
5
6
4
1
2
3
Dimensional Drawings
Dimensional Drawings
1. Indoor Units
Model No.: LCN240CP
Number Name Descripition
1 Liquid pipe connection Ø6.35 flare (1/4") 2 Gas pipe connection Ø12.7 flare (1/2") 3 Drain pipe connection 4 Power supply connection 5 Air discharge grill 6 Air suction grill
16 Ceiling Cassette Air Conditioner
(unit : mm)
288
950
950
290
210.5
180
52
140
40
110
30
90
90
110
30
840
785
840
678
840 Unit size
840 Unit size
672 (Hanging bolt)
101.5101.5
875 (Ceiling opening)
875 (Ceiling opening)
785(Hanging bolt)
45
45
Unit:mm
4
1
2
3
950
950
5
6
Model No.: LCN380CP
Dimensional Drawings
Number Name Descripition
1 Liquid pipe connection Ø6.35 flare (1/4") 2 Gas pipe connection Ø15.88 flare (5/8") 3 Drain pipe connection 4 Power supply connection 5 Air discharge grill 6 Air suction grill
(unit : mm)
Service Manual 17
Gas side 3-way valve
Liquid side 3-way valve
W
D
L1
L2
L3
L6L7 L8 L9
L4
H
L11
L10
L5
Dimensional Drawings
2. Outdoor Units
Model No.: LCU240CP
Model No.
Dim
W mm 870
H mm 800
D mm 320
L1 mm 370
L2 mm 25
L3 mm 340
L4 mm 775
L5 mm 25
L6 mm 546
L7 mm 162
L8 mm 162
L9 mm 54
L10 mm 74.5
L11 mm 79
LCU240CP
18 Ceiling Cassette Air Conditioner
Model No.: LCU380CP
L6L7 L8
L9
L4
H
L11
L10
L5
W
D
L1
L2
L3
Gas side 3-way valve
Liquid side 3-way valve
Dimensional Drawings
Model No.
Dim
LCU380CP
W mm 900
H mm 1,225
D mm 370
L1 mm 460
L2 mm 45
L3 mm 410
L4 mm 1,135
L5 mm 90
L6 mm 550
L7 mm 175
L8 mm 175
L9 mm 112
L10 mm 120
L11 mm 83
Service Manual 19
Wiring Diagrams
Wiring Diagrams
1. Indoor Unit
LCN240CP
20 Ceiling Cassette Air Conditioner
2. Outdoor Unit
LCU240CP
Wiring Diagrams
LCU380CP
Service Manual 21
Refrigerant Cycle Diagrams
INDOOR UNIT
H/EX
H/EX
Liquid SideLIQUID SIDE
COMPRESSOR
ACCUM.
Gas SideGAS SIDE
Capillary Tube
Expansion Device
OUTDOOR UNIT
Refrigerant Cycle Diagrams
1. Cooling Only Models
Model
LC240CP LC380CP
Pipe Size(Diameter:Ø) inch
Gas Liquid Rated Max. Rated Max.
1/4 1/4
1/2 5/8
Piping length (ft.) Elevation (ft.)
25
100 115
16 16
50 50
Additional
Refrigerant
(oz/ft)
0.32
0.42
22 Ceiling Cassette Air Conditioner
More than 30cm
Fence or
obstacles
More than 70cm
More than 50cm
More than 30cm
More than 30cm
Sunroof
More than 50cm (Service space)
Unit:cm
Ceiling
Ceiling Board
Ceiling Board
30 or more
Above 250
400 or less
100
or more
50 or more
50 or more
30 or less
Floor
Installation
1. Select the best location
Install the air conditioner in the location that satisfies the following conditions.
1.1 Indoor Unit
• There should not be any heat source or steam near the unit.
• There should not be any obstacle to the air circulation.
• A place where air circulation in the room will be good.
• A place where drainage can be easily obtained.
• A place where noise prevention is taken into consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
• The indoor unit must have sufficeient maintenance space.
Installation
1.2 Outdoor Unit
• If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from
the condenser is not restricted.
• Ensure that the space around the back is more than 30cm and sides is more than 30cm. The front of the unit
should have more than 70cm of space.
• Do not place animals and plants in the path of the warm air.
• Take the air conditioner weight into account and select a place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
• Rooftop Installations : If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the
roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
Sunroof
More than 30cm
More than
Fence or
obstacles
More than
30cm
30cm
More than 50cm
More than 70cm
Service Manual 23
Installation
Bolt
Tubing connection
Wall
5~7mm
Indoor Outdoor
Set screw of paper model (4 pieces)
Paper model for installation
Ceiling board
150mm
Adjust the same height
Ceiling board
Ceiling
Flat washer for M10
(accessory)
Keep the length of the bolt
from the bracket to 40mm
Open the ceiling board along the outer edge of the paper model
Flat washer for M10
(accessory)
Hanging bolt
(W3/8 or M10)
Nut (W3/8 or M10)
Nut
(W3/8 or M10)
Spring washer
(M10)
Air Conditioner body
2. Settlement of outdoor unit
Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount.
When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.
In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber.
3. Indoor Unit Installation
24 Ceiling Cassette Air Conditioner
The following parts is option. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 Spring Washer - M10 Plate Washer - M10
CAUTION
Tighten the nut and bolt to prevent unit falling.
Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill.
Installation
The power cord connected to the outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
CAUTION
20mm
GN/YL
20mm
GN/YL
NORMAL CROSS-SECTIONAL AREA 2.1mm
2
(24K/38K)
Capacity 1 Phase
24K BTU/h 38K BTU/h
2.1mm
2
3.3mm
2
1Phase Cooling Model Only.
POWER INPUT
Terminals on the indoor unit
1(L) 2(N) 4(N) 5 7683(L)
Terminals on the outdoor unit
4(N) 5 6 73(L)
4. Wiring Connection
1. All wiring must comply with LOCAL REGULATIONS.
2. Select a power source that is capable of supplying the current as required by the air conditioner.
3. Feed the power source to the unit via a distribution switch board designed for this purpose.
4. The terminal screws inside the control box may be loose due to vibration during transport. Check the screws for loose connection. (Running the air conditioner with loose connection can overload and damage electrical components.)
5. Always ground the air conditioner with a grounding wire and connector to meet the LOCAL REGULATION.
WARNING
Make sure that the screws of the terminal are free from looseness.
Service Manual 25
Installation
Decoration panel fixing screws (hexagon M5 screws) Temporally fitting at 2 places (Tightening about 10mm)
Control box cover
Piping side
Inlet GrilleInlet Grille
Inlet Grille
Louver motor
Decoration panel fixing screws (Hexagon M5 screw)
Air conditioner unit
Decoration panel
Key holes
Display
Lead wire for louver motor and display
Air conditioner unit
Ceiling
board
Decoration panel
Decoration panel
Fit the insulator (this part) and be careful for cool air leakage
Good example
Air
Cool air leakage
(no good)
Bad example
Ceiling
board
Air conditioner unit
5. Installation of Decoration Panel
The decoration panel has its installation direction.
Before installing the decoration panel, always remove the paper template.
1. Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by amount 10mm in length.) The fixing screws (hexagon M5 screw) are included the indoor unit box.
2. Remove the air inlet grille from the decoration panel. (Remove the hook for the air inlet grille cord.)
3. Hook the decoration panel key hole ( ) on the screws fixed in step above, and slide the panel so that the screws reach the key hole edge.
4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
5. Connect the louver motor connector and display connector.
6. After tightening these screws, install the air inlet grille (including the air filter).
Install certainly the decoration panel. Cool air leakage causes sweating.
CAUTION
Water drops fall.
26 Ceiling Cassette Air Conditioner
Installation
Indoor unit
Thermal insulator (accessory)
Fastening band (accessory)
Refrigerant piping
Trap is required to prevent water from entering into electrical parts.
Seal a small opening around the pipings with gum type sealer.
Taping
Drain hose
Pipings
Connecting cable
Plastic Band
Power supply cord
6. Heat Insulation and pipings
HEAT INSULATION
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C).
2. Precautions in high humidity circumstance: This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:
Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20mm.
Stick glass wool on all air conditioners that are located in ceiling atmosphere.
In addition to the normal heat insulation (thickness: more than 8mm) for refrigerant piping (gas piping: thick
piping) and drain piping, add further 10mm to 30mm thickness material.
FORM THE PIPINGS
1. Wrap the connecting portion of indoor unit with the Insulation material and secure it with two Plastic Bands. (for the right pipings)
If you want to connect an additional drain hose, the end of the drain-outlet should be kept at a distance from the ground. (Do not dip it into water, and fix it on the wall to avoid swinging in the wind.)
2. Tape the Pipings, drain hose and Connecting Cable from bottom to top.
3. Form the pipings gathered by taping along the exterior wall and fix it to the wall by saddle or equivalent.
In case of the Outdoor unit being installed below position of the Indoor unit.
Service Manual 27
Installation
Maintenance drain port
Upward routing not allowed
Pipe clamp
Indoor unit
700 or less
1 -1.5m
300mm or less
Clamp metal(attached) Drain hose(attached)
Drain raising pipe
Feed water
Drain Pump
Drain pan
Flexible drain hose (accessory)
Main drain pipe
Glue the joint
Drain port
Drain hose connection Use the clip (accessory)
1/50~1/100
MAX 700mm
Flexible drain hoseFlexible drain hose
In case of the Outdoor Unit being installed above position of the Indoor Unit.
2. Tape the Pipings and Connecting cable from bottom to top.
3. Form the pipings gathered by taping along the exterior wall, and make the trap prevent water from entering into the room.
4. Fix the pipings onto the wall by saddle or equivalent.
7. Drain Pipe Work
Drain Piping of Ceiling Cassette
Drain piping must have down-slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reversal flow.
During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit.
The outside diameter of the drain connection on the indoor unit is 32mm.
Seal a small opening around the pipings with gum type sealer.
Trap
Piping material: Polyvinyl chloride pipe VP-25 and pipe fittings
Be sure to install heat insulation on the drain piping.
Heat insulation material: Polyethylene foam with thickness more than 8 mm.
Install the drain raising pipes at a right angle to the indoor unit and no more than 300mm from the unit.
Drain test
The air conditioner uses a drain pump to drain water. Use the following procedure to test the drain pump operation:
CAUTION
The supplied flexible drain hose should not be curved, neither screwed. The curved or screwed hose may cause a leakage of water.
28 Ceiling Cassette Air Conditioner
Connect the main drain pipe to the exterior and leave it provisionally until the test comes to an end.
Feed water to the flexible drain hose and check the piping for leakage.
Be sure to check the drain pump for normal operating and noise when electrical wiring is complete.
When the test is complete, connect the flexible drain hose to the drain port on the indoor unit.
Installation
CAUTION
8. Test running
1) PRECAUTIONS IN TEST RUN
The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated.
For test run, carry out the cooling operation first even during winter season. Carry out the test run more than 5 minutes without stopping. (Test run will be cancelled 18 minutes later automatically)
The test run is started by pressing the room temperature checking button and down timer button for 3 seconds at the same time.
To cancel the test run, press any button.
CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE
After completing work, be sure to measure and record trial run properties, and store measured data, etc.
Measuring items are room temperature, outside temperature, suction temperature, blow out temperature,
wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping temperature, compressive pressure.
As to the structure and appearance, check following items.
Is the circulation of air adequate?Is the draining smooth?Is the heat insulation complete
(refrigerant and drain piping)?
Is there any leakage of refrigerant?
Is the remote controller switch operated?Is there any faulty wiring?Are not terminal screws loosened?
M4......118N.cm{12kgf.cm}
M5......196N.cm{20kgf.cm}
M6......245N.cm{25kgf.cm}
M8......588N.cm{60kgf.cm}
Service Manual 29
Installation
Thermometer
2) Connection of power supply
1. Connect the power supply cord to the independent power supply.
Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.
3) Evaluation of the performance
1. Measure the temperature of the intake and discharge air.
2. Ensure the difference between the intake temperature and the discharge one is more than 8°C.
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the
normal function of a overload protection device.
Proper starting power is not given to the compressor.
HAND OVER
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning, temperature control, etc.).
30 Ceiling Cassette Air Conditioner
9. Optional Operation
TH
R14H
SW TH
REMO MAIN 2TH
OP7 R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16H OP4
R15H
CO1H
REMO
Room Temp. sensor
2TH
Indoor Unit
Position 1 Position 2 Position 3
Slide switch for ceiling height
Slide switch for 2 Thermistor
1) Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.
Position 1: The room themperature is controlled by the thermistor of the wired remote-controller, control the temperature according to the position of wired remote-controller.
Position 2: The room temperature is controlled by the thermistor of the main body.
Position 3: The room temperature is controlled by lower temperature between the temperature of main body and of remote-controller sensor.
(3) Move the slide switch to set position.
Installation
(4) Close the rear cover and check if it works normally.
CAUTION
Select the position after counselling with a customer.
In case of cooling mode, room temperature is controlled by the main body sensor.
To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense
the temperature more accurately.
Maunfactured in the position 3.
Service Manual 31
Installation
TH
R14H
SW TH
REMO MAIN 2TH
OP7 R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16H OP4
R15H
CO1H
Lo
Hi
STAND
Slide switch for ceiling height
Slide switch for 2 Thermistor
Standard
Low
High
Operation unit
ZONE
1234
Humidify
JET
AUTO
AUTO SWING OPERATION
FAN SPEED
Program set
SUB FUNCTION
SET TEMP
Room Temp
HI MED LO
Heater Defrost Filter
Preheat
Out door
Time
Timer
On Set no. Time
Off
01 03 05 07 09 11 13 15 17 19 21 23
Indoor Unit 1
Terminal(Local Supply) Block
Terminal(Local Supply) Block
Terminal(Local Supply) Block
Main PCB
#1
Main PCB
#2
Main PCB
#16
Wired Remote Controller
Indoor Unit 2
Main PCB
Indoor Unit 16
Connector
RED(12V)
YL(SIGNAL)
BR(GND)
RED(12V)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
Connecting Cable(Local Supply)
Connector Connector
....
....
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
Remote
Controller
PCB
Single Control
Group Control 1
Group Control 2
S/W GR
2) Adjusting air volume to the height of ceiling
You can choose the RPM(or air volume) of indoor motor according to the height of ceiling to supply the comfortable atmosphere to consumers.
Procedure
1. Choose the selectable position in the table after measuring the height of ceiling.
Ceiling height Mode of slide switch Change of air volume Remark
more than 3.3m High Ceiling Increasing
2.7~3.3m Standard -
less than 2.7m Low Ceiling Decreasing
2. In the case of changing the height as "high" or "low", open the rear cover of the wired remote-controller.
3. Move the slide switch to the set position.
4. Close the rear cover and check if it works nomally.
Maunfactured in
standard mode
3) Group Control
It operates maximum 16 Units by only one Wired Remote Controller, and each Unit starts sequentially to prevent overcurrent.
Wiring design
Be careful not to exchange the color of wires.
The maximum length of connecting wire should be below 200m(25) on connecting each units.
Use a wire more than 0.5mm
32 Ceiling Cassette Air Conditioner
CAUTION
2
Using the supplied Wired Remote Controller, wire them like above.
Move S/W GR to "Group Control 1" position.
Check the line color of the wire.
Troubleshooting Guide
Troubleshooting Guide
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current.
Temp. difference : approx. 0°C Current : less than 80% of
rated current
Temp. Difference
Temp. difference : approx. 8°C Current : less than 80% of
rated current
Operating Current
Temp. difference : less than 8°C Current : near the rated
current
Temp. difference : over 8°C
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger.
All amount of refrigerant leaked out. Check refrigeration cycle.
Refrigerant leakage Clog of refrigeration cycle Defective compressor
Excessive amount of refrigerant
Normal
2. Check temperature and pressure of refrigeration cycle.
Suction pressure Temperature
(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)
High Defective compressor Current is low.
Higher
Normal Excessive amount of High pressure does not quickly
refrigerant rise at the beginning of operation.
Insufficient amount of Current is low.
Lower Higher refrigerant(Leakage)
Clogging
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
Service Manual 33
Troubleshooting Guide
Electronic Parts Troubleshooting Guide
Trouble 1
Does the Operating LED of indoor unit blink
When Operation's ON?
Is the Connection between CN-POWER of indoor
unit and terminal block?
The Product doesn’t operate at all.
Turn off the main power and wait until LED on outdoor PCB is off
Turn on the main power again.
Refer to the self-diagnosis function.
Check the connecting state of connector
Is the Connection of cable between indoor and
Outdoor unit right?
Is the voltage of CN-POWER in outdoor
PCB ASS'Y about AC220/240V?
Check the Fuse of outdoor PCB Ass'y.
Check the connecting state of wires
Check the Auto Addressing Work
Replace the PCB Ass'y
Check the diagram wiring on the control panel
Check the main power.
Confirm Auto Addresssing work method
* The product's operation starts at three minutes after main power turning on
34 Ceiling Cassette Air Conditioner
Troubleshooting Guide
Trouble 2
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)
Caused by the remote controller.
Product doesn't operate with the remote controller.
Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 3 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.
At this point the wind speed is not controlled by the remote controller.
Caused by other parts except
the remote controller
When the mark ( ) is displayed in LCD
screen, replace battery.
When the detect switch (double key) inside the
remote controller door is fault, it is impossible to
operate temperature regulating(▲ / ▼) and wind
speed selecting.
Check the Display PWB Ass'y Check receiver ass'y
Check the contact of CN-DISP 1 connector
Check DISP PWB Ass'y
-Voltage between CN1 ➀ - ➆ : DC +5V
Service Manual 35
Troubleshooting Guide
Trouble 3
When cooling does not operate
Turn on Main Power
Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1°C at least.
When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.
Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger(EVA).
When the sensor circuit for indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor Fan is stopped.
Check the indoor temperature sensor is disconnected or not(About 10kΩ / at 25°C).
Check Relay(RY - COMP) for driving compressor.
When the power(About AC208V-230V) is applied to the connecting wire terminal support transferred to compressor, PWB Ass'y is normal.
Check the circuit related to the relay.
Check point COMP ON COMP OFF
Between two pin of DC part in relay for COMP
Below DC 1V
(app)
About DC12V
36 Ceiling Cassette Air Conditioner
Troubleshooting Guide
Trouble 4
When indoor Fan does not operate
Turn off Main power
Check the connection of CN-FAN or CN-MOTOR
Check the Fan Motor
Check the Fuse(AC250V/T2A)
Check the related circuit of indoor Fan Motor.
The pin of Micom, and the part for driving SSR
Check the pattern
Check the SSR
- SSR Open: Indoor Fan Motor never operate
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.
Turn ON Main Power
Check the SSR high speed operation by remote control.
(The Indoor Fan Motor is connected)
The voltage of PIN NO 1(blue) and 3(yellow) of CN-FAN or CN-MOTOR.
About AC 160V over About AC 50V over
SSR is not damaged SSR Check
Service Manual 37
Troubleshooting Guide
Trouble 5
When Vertical Louver does not operate
Confirm that the Vertical Louver is normally geared with the shaft of Stepping Motor.
If the regular torque is detected when rotating the Vertical Louver with hands Normal
Check the connecting condition of CN-U/D Connector
Check the soldering condition(on PWB) of CN-U/D Connector
Check the operating circuit of the Vertical Louver
Confirm that there is DC +12V between pin GND.
If there are no problems after above checks
Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver
(RED) of CN-U/D and
38 Ceiling Cassette Air Conditioner
Troubleshooting Guide
Self-diagnosis Function
Error Indicator
The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
After error occurrence, if error is released, error LED is also released simultaneously.
To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
Having or not of error code is different from Model.
Indoor Error
Error code
Description
MPS
Variable
MPS
Inverter
LED 1
(Red)
LED 2
(Green)
00 No Error ON
01 Indoor Room Thermistor Error 1 time OFF
02 Indoor In-Piping Error 2 times OFF
03 Remote controller Error 3 times OFF
04 Drain Pump Error 4 times OFF
05
Communication Error between In and Out
5 times OFF
06 Indoor Out-Piping Error 6 times OFF
Outdoor Error
Error Code
21 DC Peak(IPM Fault) 2 times 1 time ON 22 CT2(Max CT) 2 times 2 times OFF 23 DC Link Low Volt 2 times 3 times OFF 24 High/Low Pressure/Heatsink Switch 2 times 4 times OFF 25 Low Voltage / Over Voltage 2 times 5 times OFF 26 DC COMP Position Error 2 times 6 times OFF 27 PSC Fault Error 2 times 7 times OFF 28 DC Link High Volt 2 times 8 times OFF 32 D-Pipe High(INV) 3 times 2 times OFF 33 D-Pipe High(Normal) 3 times 3 times OFF 40 CT Sensor(open/short) 4 times OFF 41 INV. D-Pipe Thermistor Error(Open/Short) 4 times 1 times OFF 44 Outdoor Air Thermistor Error(Open/Short) 4 times 4 times OFF 45 Cond Pipe Thermistor Error(Open/Short) 4 times 5 times OFF 46 Suction Pipe Thermistor Error(Open/Short) 4 times 6 times OFF 47 Const. D-Pipe Thermistor Error(Open/Short) 4 times 7 times OFF 51 Capcity Error(High/Low) 5 times 1 times OFF 53 Signal Error(Indoor_Outdoor) 5 times 3 times OFF 54 Phase Error 5 times 4 times OFF 60 EEPROM Check Sum Error 6 times OFF 61 Cond Pipe High 6 times 1 times OFF 62 Heatsink High 6 times 2 times OFF 63 Cond Pipe Low 6 times 3 times OFF 65 Heatsink Thermistor Error(Open/Short)
Description
MPS
Variable
MPS
Inverter
LED 1
(Red)
6 times 5 times OFF
LED 2
(Green)
Indoor Status
Indoor Status
Service Manual 39
Troubleshooting Guide
10k
Check the resistance Check the voltage
V
2.5Vdc
Troubleshooting CH01, CH02, CH06
Display
code
01
02
06
Title Cause of error Check point & Normal condition
Indoor air sensor
Indoor inlet pipe sensor
Indoor outlet pipe sensor
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Normal resistor : 10K/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged)
Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. Repair or Change the PCB.
40 Ceiling Cassette Air Conditioner
Troubleshooting CH03
Check the Volt.
Indoor Unit
V
12Vdc
12V S GND
Check the Volt.
Wired R/C
V
12Vdc
12V S GND
Troubleshooting Guide
Display
code
03
Title Cause of error Check point & Normal condition
Communication
Wired R/C
Open / Short
Wrong connection
Connection of wire
Main PCB Volt. DC12V
Noise interference
Check Point
1. Check the wire connection. (Open / Short) Repair the connection
2. Check the soldering state of connector. (Soldered poorly) Repair or Change the PCB.
3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) Repair or Change the main PCB.
4. Check the installation of wired remote controller. (Noise interference) Adjust the state of installation
Service Manual 41
Troubleshooting Guide
Check the resistance
0
CN Float
Troubleshooting CH04
Display
code
04
Title Cause of error Check point & Normal condition
The connection of wire(Drain pump/ Float switch)
Drain pump
/ Float switch
Float switch Open. (Normal : short)
Drain pump power input. (220V)
Drain tube installation.
Indoor unit installation. (Inclination)
Check Point
1. Check the wire connection. (Open, Soldered poorly) Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) Check the float switch.
3. Check the level of water
4. Check the volt. Of Drain pump power supply. (AC 230V) Repair or Change the main PCB.
42 Ceiling Cassette Air Conditioner
Troubleshooting CH05, CH53
Troubleshooting Guide
Display
code
05
/
53
(Indoor Outdoor)
Title Cause of error Check point & Normal condition
Power input AC 220V. (Outdoor, Indoor)
The connector for transmission is disconnected.
Communication
Communication poorly
The connecting wires are misconnected.
The GND1,2 is not connected at main GND.
The communication line is shorted at GND.
Transmission circuit of outdoor PCB is abnormal.
Transmission circuit of indoor PCB is abnormal.
Check Point
1. Check the input power AC230V. (Outdoor, Indoor unit)
2. Check the communication wires are correctly connected.
Adjust the connection of wire
Confirm the wire of Live”, “Neutral
3. Check the resistance between communication line and GND. (Normal : Over 2MΩ)
4. Check the connector for communication is correctly connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no problem.
Check the another indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.
Service Manual 43
Troubleshooting Guide
Troubleshooting CH24, CH25
Display
code
24
25
Title Cause of error Check point & Normal condition
Press S/W Open
Input voltage
Low / High press S/W open.
Abnormal Input voltage (140Vac , 300Vac .
Check Point
• CH 24
1. Check the connection of CN_PRESS
2. Check the install condition for over load.
3. Check the SVC V/V open.
4. Check the leakage of refrigerant.
Check the connection of CN_Press”.
Check the components.
Check the power source.
Check the components.
• CH 25
1. Check the power source.
2. Check the components (Trans1, B/Diode, Diode, Resistance)
44 Ceiling Cassette Air Conditioner
Troubleshooting CH32, CH33
100°C
95°C
95°C
90°C
Inverter Constant
105°C
115°C
COMP OFF
COMP OFF
LEV OPEN
LEV OPEN
NORMAL
NORMAL
LEV OPEN/Hz down
LEV OPEN/Hz down
Troubleshooting Guide
Display
code
32
33
Title Cause of error Check point & Normal condition
D-pipe (Inverter)
temp. high
(105°C )
D-pipe (Constant)
temp. high
(105°C )
Discharge sensor (Inverter) temp. high
Discharge sensor (Cons.) temp. high
Check the discharge pipe sensor for INV.
Check the install condition for over load.
Check the leakage of refrigerant.
Check the SVC V/V open.
Check the discharge pipe sensor for Cons.
Check the install condition for over load.
Check the leakage of refrigerant.
Check the SVC V/V open.
Check Point
• CH 32
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerant.
• CH 33
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerant.
4. Check the constant compressor. (same with CH21)
Service Manual 45
Troubleshooting Guide
Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65
Display
code
41
44
45
46
47
65
Title Cause of error Check point & Normal condition
D-pipe sensor (Inverter)
Air sensor
Condenser Pipe sensor
Suction Pipe sensor
D-pipe sensor (Constant)
Heat sink sensor
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Open / Short
Soldered poorly
Internal circuit error
Normal resistor : 200K/ at 25°C (Unplugged)
Normal voltage : 4.5Vdc / at 25°C (plugged)
Normal resistor : 10K/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5K/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 5K/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Normal resistor : 200K/ at 25°C (Unplugged)
Normal voltage : 4.5Vdc / at 25°C (plugged)
Normal resistor : 10K/ at 25°C (Unplugged)
Normal voltage : 2.5Vdc / at 25°C (plugged)
Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance of the sensor is 0 kΩ or ∞, then sensor is abnormal.
If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal.
46 Ceiling Cassette Air Conditioner
Troubleshooting CH51, CH60
Troubleshooting Guide
Display
code
51
60
Title Cause of error Check point & Normal condition
Capacity Error
EEPROM
Check sum
Check Point
CH 51
1. Check the indoor unit capacity.
Over Capacity Combination
Undder Capacity Combination
Check sum error
Check the indoor unit capacity.
Check the combination table.
Check the PCB ASM P/No.
Check the poor soldering.
CH 60
1. Check the insertion condition of EEPROM.
2. Check the poor soldering
Service Manual 47
Troubleshooting Guide
COMP Frequency
(Hz)
Toff °C
T1 °C
T2 °C
OFFNormal Normal
Normal
Heat Sink temp.
Troubleshooting CH61, CH62
Display
code
61
62
Title Cause of error Check point & Normal condition
Condenser
pipe sensor
temp. high
Heat sink sensor
temp. high
Condenser pipe sensor
detected high temp.(65°C)
Heat sink sensor
detected high temp.(85°C)
Check the load condition.
Check the sensor of Condenser pipe sensor.
Check the fan is locked.
Check the sensor of heat sink.
Check Point
CH 61
1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, …)
CH 62
1. Check the fan is locked.
2. Check the Outdoor temp. is very high.
48 Ceiling Cassette Air Conditioner
(3-way) Valve
Valve cap
Open position Closed position
Pin
Service port
Service port cap
To piping
connection
To outdoor unit
Valve cap
Open position Closed position
Pin
Service port
Service port cap
To outdoor unit
To piping connection
3-way Valve (Liguid Side) 3-way Valve (Gas Side)
(3-way) Valve
1.
2.
3.
4.
5.
6.
Works Shaft position Shaft position Service port
Shipping Closed Closed Closed
(with valve cap) (with valve cap) (with cap)
Air purging Open Closed Open
(Installation) (counter-clockwise) (clockwise) (push-pin or with
Operation Open Open Closed
(with valve cap) (with valve cap) (with cap)
Pumping down Closed Open Open
(Transfering) (clockwise) (counter-clockwise) (connected
Evacuation Open Open Open (Servicing) (connected
Gas charging Open Open Open
(Servicing) (with charging
Pressure check Open Open Open
(Servicing) (connected
Gas releasing Open Open Open
(Servicing) (connected
Service port
Closed
(with cap)
Open
(push-pin or with
vacuum pump)
Closed
(with cap)
Closed
(with cap)
Open
(connected
manifold gauge)
Closed
(with cap)
Open
(connected
manifold gauge)
Open
(connected
manifold gauge)
vacuum pump)
manifold gauge)
manifold gauge)
cylinder)
manifold gauge)
manifold gauge)
Service Manual 49
(3-way) Valve
Lo
Closed
Purge the air
Outdoor unit
Indoor unit
Liquid side
Gas side
CLOSE
Open
3-Way valve
3-Way valve
CLOSE
(1) Pumping down
Procedure
For pumping down,firstly short the Low Pressure s/w at the outside and then operate below procedure.(except AUUH488B)
1. Confirm that both the gas side and liquid side valves are set to the open position.
- Remove the valve stem caps and confirm that the valve stems are in the raised position.
- Be sure to use a hexagonal wrench to operate the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of the gas side valve.
- Connect the hose of the gauge with the push pin to the service port.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g.
7. Immediately set the gas side valve to the closed position.
- Do this quickly so that the gauge ends up indicating 1kg/ g.
8. Disconnect the charge set, and mount the liquid side and gas side valve caps and the service port nut.
- Use torque wrench to tighten the service port
- Be sure to check for gas leakage.
nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor.
50 Ceiling Cassette Air Conditioner
(2) Evacuation
Lo
Open
Open
Vacuum pump
2-Way valve
Outdoor unit
Liquid side
Indoor unit
Gas side
3-Way valve
CLOSE
OPEN
(All amount of refrigerant leaked)
(3-way) Valve
Procedure
1. Confirm that both the liguid side valve and gas side valve are set to the opened position.
2. Connect the vaccum pump to the center hose of the manifold gauge.
3. Connect the service port of the gas side valve to the low side of the gauge.
4. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes after turning off the vacuum pump).
6. Disconnect the charge hose from the vacuum pump.
- Vacuum pump oil.
If the vacuum pump oil becomes dirty or depleted,replenish as needed.
7. Mount the valve caps and the service port caps.
Service Manual 51
(3-way) Valve
Lo
Charging cylinder
Outdoor unit
Indoor unit
Liquid side
Gas side
CLOSE
Open
2-Way valve
3-Way valve
OPEN
Open
Check valve
(1)
(3) Gas Charging
(After Evacuation)
Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder.
- If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid.
2. Purge the air from the charge hose.
-
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder.
3. Open the low handle on the gauge and charge the system with liquid refrigerant.
- If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure(pumping down-pin).
4. Immediately disconnect the charge hose from the gas side valve's service port.
This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.
- Stopping partway will allow the gas to be
discharged.
- If the system has been charged with liquid
refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose.
5. Mount the valve stem nuts and the service port nut.
- Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
- Be sure to check for gas leakage.
52 Ceiling Cassette Air Conditioner
Electronic Control Device
Main P.C.B ASM
Ceiling Cassette Type
Electronic Control Device
Service Manual 53
Exploded View and Replacement Parts List
266090
130411
354211-1
158591
330870
263230
352118-1
266012
552111
55211-2
159830
354211-2
249951
268714 263230
349490
Exploded View and Replacement Parts List
1. Indoor Unit
Model No.: LCN240CP/LCN340CP
54 Ceiling Cassette Air Conditioner
346810
130411
359012
W0CZZ
267110-1
267110-2
130911-1
130911-2
Exploded View and Replacement Parts List
Service Manual 55
Exploded View and Replacement Parts List
Parts List
LOCATION
No.
130411 BASE ASSEMBLY,WELD[INDOOR] 3041A10069A R
130911 CABINET ASSEMBLY,INDOOR 3091A10075E R
130911 CABINET ASSEMBLY,INDOOR 3091A10085C R
158591 PUMP ASSEMBLY,WATER 5859A10006G R
159830 AIR CLEANER ASSEMBLY 5983A10003D R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A10224E R
263230-1 THERMISTOR ASSEMBLY 6323A30002A R
263230-2 THERMISTOR ASSEMBLY 6323A3226W R
266012 SWITCH ASSEMBLY,FLOAT 6601A20001K R
266090 H.V ASSEMBLY 6609A20009L R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20127E R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20083Q R
268714 PWB(PCB) ASSEMBLY,MAIN 6871A10366M R
330870 DRAIN PAN ASSEMBLY 3087A10035H R
346810 MOTOR ASSEMBLY,INDOOR 4681A20168D R
349490 ORIFICE ASSEMBLY AGD30251001 R
352118 TUBE ASSEMBLY,MENIFOLD(INDOOR) 5211A10600C R
354211 EVAPORATOR ASSEMBLY,BENDING 5421A10062A R
359012 FAN ASSEMBLY,TURBO 5900A10016A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A10550A R
DESCRIPTION
Part No.
REMARKS
LCN240CP
56 Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
130411 BASE ASSEMBLY,WELD[INDOOR] 3041A10069A R
130911 CABINET ASSEMBLY,INDOOR 3091A10075E R
130911 CABINET ASSEMBLY,INDOOR 3091A10085C R
158591 PUMP ASSEMBLY,WATER 5859A10006G R
159830 AIR CLEANER ASSEMBLY 5983A10003D R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A10224F R
263230-1 THERMISTOR ASSEMBLY 6323A30002A R
263230-2 THERMISTOR ASSEMBLY 6323A3226W R
266012 SWITCH ASSEMBLY,FLOAT 6601A20001K R
266090 H.V ASSEMBLY 6609A20009L R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20127E R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20083Q R
268714 PWB(PCB) ASSEMBLY,MAIN 6871A10366N R
330870 DRAIN PAN ASSEMBLY 3087A10035H R
346810 MOTOR ASSEMBLY,INDOOR 4681A20168D R
349490 ORIFICE ASSEMBLY AGD30251001 R
352118 TUBE ASSEMBLY,MENIFOLD(INDOOR) 5211A10600A R
354211 EVAPORATOR ASSEMBLY,BENDING 5421A10062A R
359012 FAN ASSEMBLY,TURBO 5900A10016A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A10550A R
DESCRIPTION
Part No.
REMARKS
LCN340CP
Service Manual 57
Exploded View and Replacement Parts List
435301
349480
268712
554031
546810
559010
552112
W0CZZ
552113
268713
552202
566000
649950
554160
561410
552203-1
552203-2
437211
435512
263230
669200
43511
552116
137213-1
435300
137213-2
2. OUTDOOR UNITS
Model No.: LCU240CP
58 Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
349480 ORIFICE 4948AP2527A R
433501 GRILLE,DISCHARGE 3530A20007J R
437211 PANEL ASSY,FRONT 2A01041X R
546810 MOTOR ASSEMBLY,OUTDOOR 4681A10030C R
552112 TUBE ASSEMBLY,CONDENSER IN 5211A25715A R
552113 TUBE ASSEMBLY,CONDENSER OUT 5211A25716A R
552117 TUBE ASSEMBLY,SUCTION 5211A29913A R
552203-1 VALVE,SERVICE 5220A20007A R
552203-2 VALVE,SERVICE 5220A20006A R
554031 CONDENSER ASSEMBLY,BENT 5403A20022T R
554160 COMPRESSOR ASSEMBLY 2520UGK2AA R
559010 FAN ASSEMBLY,PROPELLER 1A00195B R
435511 COVER CONTROL 3720AR7035C R
649950 CONTROL BOX ASSEMBLY,OUTDOOR 4995A0112M R
268713 PWB(PCB) ASSY,SUB 6871A20318D R
669200 RELAY 6920AP3400A R
W0CZZ CAPACITOR,DRAWING 6120AR2194F R
W0CZZ CAPACITOR,DRAWING 3A00988B R
263230-1 THERMISTOR ASSEMBLY 6323A20028B R
263230-2 THERMISTOR ASSEMBLY 6323A20023E R
435512 COVER ASSEMBLY TOP 3H003266H R
DESCRIPTION
Part No.
REMARKS
LCU240CP
Service Manual 59
Exploded View and Replacement Parts List
546810
649950
268712
552203-1
548490
552203-2
435512
559010
561410
W6640
554031-1
554031-2
566001
W0CZZ-1
W0CZZ-2
552116
554160
268713
437212
648600
669200
263230
437910
435511
137212
352115
352111
552201
Model No.: LCN380CP
60 Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
137212 PANEL ASSEMBLY,SIDE 3721A20229A R
435512 COVER ASSEMBLY TOP 3550AP1213B R
437211 PANEL ASSY,FRONT 3720AP1212B R
135301 GRILLE,DISCHARGE 3530AP1225D R
135314 GRILLE,REAR 3720AP1202L R
546810 MOTOR ASSEMBLY,OUTDOOR 4681A10030C R
552112 TUBE ASSEMBLY,CONDENSER IN 5211A00034A R
552113 TUBE ASSEMBLY,CONDENSER OUT AJR30109601 R
552203-1 VALVE,SERVICE 5220A20013A R
552203-2 VALVE,SERVICE 5220A20007A R
554031 CONDENSER ASSEMBLY,BENT 5403A20044B R
554160 COMPRESSOR ASSEMBLY TBZ30130501 R
559010 FAN ASSEMBLY,PROPELLER 1A00195B R
649950 CONTROL BOX ASSEMBLY,OUTDOOR ABQ30144401 R
548490 ACCUMLATOR ASSY(MECH) 5211A00033A R
263230-1 THERMIATOR ASSEMBLY 6323A20019C R
263230-1 THERMISTOR ASSEMBLY 6323A20023E R
669200 RELAY 6920AP3400A R
W0CZZ CAPACITOR,DRAWING 6120AR2194F R
268713 PWB(PCB)ASSY, SUB 6871A21318E R
DESCRIPTION
Part No.
REMARKS
LCN380CP
Service Manual 61
Exploded View and Replacement Parts List
152312
135314
146811
137211
268712
135802
Model No.: PT-CDC1
62 Ceiling Cassette Air Conditioner
Parts List
Exploded View and Replacement Parts List
LOCATION
No.
137211 PANEL ASSEMBLY,FRONT(INDOOR) 3721A10106D R
135314 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A10066A R
135312 FILTER ASSY,AIR CLEANER 5231A10004A R
146811 MOTOR ASSEMBLY,STEP 4681A20055A R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20096J R
135802 DOOR 3580A20005A R
DESCRIPTION
Part No.
REMARKS
PT-CDC
Service Manual 63
P/No.: 3828A20911A Printed in Korea
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