LG Electronics, Inc. is a global leader and technology innovator
in consumer electronics, mobile communications, and home
appliances. LG Electronics, Inc. comprises five business units—
Home Entertainment, Mobile Communications, Air Conditioning,
Business Solutions, and Home Appliance. LG is one of the world’s
leading producers of flat panel televisions, audio and video products,
mobile handsets, air conditioners, and washing machines. LG’s
commercial air conditioning business unit was established in 1968
and has built its lineup of residential and commercial products to
include VRF, Multi F, duct-free split systems, packaged terminal air
conditioners (PTACs), and room air conditioners. In 2011, the air
conditioning and energy solutions business unit grew to include LED
lighting and solar products. For more information, visit www.lg-dfs.
com.
Duct-Free Split Systems
LG HVAC systems offer a range of solutions that are cost efficient,
quiet and attractive. Duct-Free Split systems are “split” into indoor
and outdoor units, and provide a smart alternative to both central
HVAC and window-mounted air conditioners. These inverter heat
pump systems are available in a variety of configurations to suit different cooling and heating situations. Installation by a qualified HVAC
contractor is safe and easy – little to no duct work or sheet metal is
required.
Inverter Systems
LG Single Zone Ducted air-source systems offer zoning without
the need for zone damper systems. The advanced controls of the
ceiling-concealed ducted system provide exceptional building dehumidification and temperature control, and can rapidly adapt system
operating parameters to the ever changing building load. Single-zone
DFS systems are easy to design, install, and maintain. The modular
design allows occupants to control their environmental condition,
providing individualized control of the set-point temperature and allowing occupants to condition only the occupied zones.
Inverter variable-speed compressors are also measurably quieter
and consume less energy than those in conventional air conditioners. The Inverter compressor ramps up or down to match the
required room capacity and maintain the comfort level. When the
selected temperature is reached, the inverter compressor operates at low speed to maintain that comfort level, thereby using less
energy.
Quality Commitment
LG is committed to the success of DFS projects. We provide industry
leading technical support during installation and commissioning. LG
offers a variety of classes designed for installers and servicers to
ensure that every system installation is completed successfully.
Classes are conducted at LG’s training centers and in field locations
at various times throughout the year and upon special request.
Introduction
Due to our policy of continuous product innovation, some specications may change without notication.
About LG Electronics, Inc. ............................................................................................................................................................................................. 3
Duct-Free Split (DFS) Systems ...................................................................................................................................................................................... 3
Unit Nomenclature .......................................................................................................................................................................................................... 9
Ducted (High Static) System Data .......................................................................................................................................................................... 10-36
Product Features and Benets ................................................................................................................................................................................... 10
General Data ...............................................................................................................................................................................................................11
Electrical Data ............................................................................................................................................................................................................ 13
Acoustic Data ........................................................................................................................................................................................................ 20-21
Performance Data .................................................................................................................................................................................................... 37-44
Building Ventilation Design Guide .........................................................................................................................................................................48-52
Multi F and Multi F MAX Heat Pump System Engineering Manual
ARCHITECTURAL APPEAL
Convergence of Technological Innovation with Flexibility and Style
Single-Zone Ceiling-Concealed
Ducted Systems
A ceiling-concealed ducted system provides a system designer an
edge to engineer a system with individual control, and design flexibility with advanced controls. Ceiling-concealed ducted systems are
208-230V/60Hz/1PH systems available in nominal capacities of 3/4,
1, 2, and 3 tons, and are best suited for applications with zones that
require heating or cooling, such as residential, and small business
office buildings.
Benefits of Ceiling-Concealed Ducted Systems
• Inverter technology
• Low static available in 9,000 and 12,000 Btu/h; High static
available in 24,000, and 36,000 Btu/h capacities
• All-season use—heat pump models for both cooling and heating capabilities
• Operating ranges for 9,000 and 12,000 Btu/h low static outdoor
units of 0°F to +118°F (DB) for cooling (Cooling range can be
extended from 0°F down to -4°F using the Low Ambient Wind
Baffle Kit [sold separately]); -4°F to +64°F (WB) for heating
• Operating ranges for 9,000 and 12,000 Btu/h low static indoor
units of 57°F to 77°F (WB) for cooling; 59°F to 81°F (DB) for
heating
Inverter Technology
Inverter variable-speed compressors are measurably quieter and
consume less energy than those in conventional air conditioners.
The Inverter compressor ramps up or down to match the required
room capacity and maintain the comfort level. When the
selected temperature is reached, the inverter compressor operates at low speed to maintain that comfort level, thereby using less
energy.
Adaptable and Flexible
Ceiling-concealed ducted systems allow cooling or heating for a
single room without the need for extensive remodeling. Long refrigerant piping lengths allow for extra design flexibility in indoor unit
installation. These units may be used for a number of residential or
commercial environments such as:
• Older homes
• New home construction
• Office buildings
• Restaurants
• Hospitals / Medical facilities
• Schools
• Nursing homes
• Retail establishments
• Houses of worship
• Indoor unit temperature for 9,000 and 12,000 Btu/h of 65°F to
86°F (DB) for cooling; 61°F to 86°F (WB) for heating
• Operating ranges for 24,000 and 36,000 Btu/h high static
outdoor units of 5°F to +118°F (DB) for cooling; 0°F to +64°F
(WB) for heating
• Operating ranges for 24,000 and 36,000 Btu/h high static
indoor units of 57°F to 77°F (WB) for cooling; 59°F to 81°F
Ceiling-Concealed Ducted System Engineering Manual
(DB) for heating
• Indoor unit temperature setting range for 24,000 and 36,000
Btu/h) of 65°F to 86°F (DB) for cooling; 61°F to 86°F (WB) for
heating
• Quiet operation inside and outside
Figure 1: Ceiling Concealed High Static Ducted System.
6 | INTRODUCTION
Due to our policy of continuous product innovation, some specications may change without notication.
Single zone ceiling-concealed ducted systems are equipped with inverter components that offer superior load matching and long piping
installation. The product works for optimizing power consumption in
residential and small office buildings. Using a ducted indoor unit with
custom temperature controls allow for precise temperature settings
in each zone of the building. Ceiling-concealed ducted indoor units
allow flexibility in interior design.
Lower Sound Levels
When outdoor units operate fully loaded, they have one of the quietest sound levels in the industry, operating as low as 47 dB(A). To
promote a quiet, comfortable environment, ceiling-concealed ducted
indoor units operate as low as 23 dB(A). LG customers often ask if
the outdoor unit is running after commissioning is complete.
All rotating components are soft-started by the controller using digitally controlled inverters, which reduce undesirable noise caused by
fans and compressors cycling on and off.
Comfort Control at its Best
Tight temperature control through precise load matching. Unlike
traditional air conditioning control systems, which use thermostatic
controls to maintain room temperatures, LG inverters continuously
vary the indoor unit fan speed and refrigerant flow, indirectly providing lower and more consistent humidity levels in the conditioned
space. The longer the indoor coil temperature is below the dewpoint
of the room in conjunction with air movement across the coil, the
space humidity level will vary little, compared to technologies that
cycle fans and compressors on and off multiple times per hour. The
outdoor unit responds by varying the compressor speed and fan motors as needed to maintain system operating pressure. As a result,
ceiling-concealed ducted systems deliver precise space temperature
control.
Inverter Driven
The compressor is optimized to maximize compressor efficiency,
which reduces power consumption and monthly utility bills. This
Ceiling-Concealed Ducted System Engineering Manual
inverter technology allows the LG ceiling-concealed ducted outdoor unit to vary the compressor motor shaft speed and deliver an
appropriate amount of cooling to the indoor unit. Occupants remain
comfortable while utility costs are reduced.
Operating Range
Ceiling-concealed ducted systems are available in 9,000 and 12,000
Btu/h capacities (low static), and in 24,000 and 36,000 Btu/h capacities (high static).
9,000 and 12,000 Btu/h Low Static Operating Ranges
• Operating ranges for outdoor units of 0°F to +118°F (DB) for
cooling (Cooling range can be extended from 0°F down to -4°F
using the Low Ambient Wind Baffle Kit [sold separately]); -4°F to
+64°F (WB) for heating.
• Operating ranges for indoor units of 57°F to 77°F (WB) for cooling;
59°F to 81°F (DB) for heating.
• Indoor unit temperature setting range of 65°F to 86°F (DB) for
cooling; 61°F to 86°F (WB) for heating.
24,000 and 36,000 High Static Operating Ranges
• Operating ranges for outdoor units of 5°F to +118°F (DB) for
cooling; 0°F to +64°F (WB) for heating.
• Operating ranges for indoor units of 57°F to 77°F (WB) for cooling;
59°F to 81°F (DB) for heating.
• Indoor unit temperature setting range of 65°F to 86°F (DB) for
cooling; 61°F to 86°F (WB) for heating
Heat Transfer Efficiency
Fin Design with GoldFin™ Coating
All ceiling-concealed ducted outdoor units are provided with large
surface coils made of copper tubes with louvered aluminum fins
designed to maximize unit operating efficiency over a wide range
of ambient conditions. Standard from the factory, the LG ceilingconcealed ducted outdoor coil fin surface is coated with LG’s exclusive GoldFin™ anti-corrosive coating designed to prevent natural
surface corrosion of the aluminum fins. This maintains heat transfer
properties of the coil for an extended time. A hydrophilic coating is
applied to the outdoor unit coil fin surface over the GoldFin coating.
This coating enhances the development of heavier water droplets
gathering on the fin surface. As a result, the droplets roll off the fin
surfaces, delaying the point when frost forms on the coil surface during heating operation. This coating also makes it possible to easily
clean the outdoor unit coil using a mild soap.
Other Features
Simplified Installation
The LG ceiling-concealed ducted system simplies and reduces
mechanical and control system design time. The designer no longer
has to be concerned with interconnecting chilled and condenser water
piping, complicated air distribution duct systems, matching and selecting
chillers, towers, pumps, coils, fans, air handlers, or Variable Air Volume
(VAV) boxes.
• Inverter (Variable Speed Compressor)
• Auto restart
• Auto operation
• Auto changeover
• Sleep mode
• Internal condensate pump included
• Precision Load Matching
• Follows AHRI 210/240
8 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
Refrigerant Type
Refrigerant Control
Indoor Unit Sound Pressure Level dB(A) (H/M/L)4
Outdoor Unit Sound Pressure Level dB(A) (Cool/Heat)
Indoor Unit Net / Shipping Weight (lbs.)
Outdoor Unit Net / Shipping Weight (lbs.)
Power Wiring / Communications Cable (No. x AWG)
Compressor (Type x Qty.)
Dehumidification Rate (pts./hr.)
Fan
Indoor Unit Type x Qty.
Outdoor Unit Type x Qty.
Motor / Drive
Airflow Rate
Indoor Unit (H / M / L [CFM])
Outdoor Unit (CFM)
Piping
Liquid (in.)
Vapor (in.)
Indoor Unit Condensate Drain O.D. / I.D. (in.)
Additional Refrigerant Charge (oz./ft.)
Maximum Pipe Length (ft.)
Piping Length5 (no additional refrigerant, ft.)
Maximum Elevation Difference (ft.)
EEV: Electronic Expansion Valve, IDU: Indoor Unit, ODU: Outdoor Unit. This unit comes with a dry
helium charge.
This data is rated 0 ft above sea level, with 24.6 ft of refrigerant line per indoor unit and a 0 ft level difference between outdoor and indoor units.
Cooling capacity rating obtained with air entering the indoor coil at 80ºF dry bulb (DB) and 67ºF wet bulb
(WB); and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
Heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and 60ºF wet bulb
(WB); and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
1
Power Input is rated at high speed.
2
All power wiring/communication cables from ODU to IDU are field supplied and are to be minimum 18
AWG, 4-conductor, stranded, shielded or unshielded (if shielded, must be grounded to chassis at ODU
3
4
2
3,600 ~ 9,000 ~ 9,9004,640 ~ 11,600 ~ 12,760
0.20 ~ 0.71 ~ 0.890.26 ~ 0.9 ~ 1.13
12.712.9
18.519.6
5,600 ~ 14,000 ~ 15,4006,400 ~ 16,000 ~ 17,600
0.26 ~ 1.43 ~ 1.800.37 ~ 1.29 ~ 1.63
2.863.64
10.310.5
9,50010,000
2.542.7
11,900 (85%)13,600 (85%)
10,500 (75%)12,000 (75%)
8,960 (64%)10,240 (64%)
208-230 / 1 / 60
0 - +118
6
0 - +118
6
-4 - +64-4 - +64
57 - 7757 - 77
59 - 8159 - 81
65 - 86
61 - 86
R410A
EEV
30 / 26 / 2331 / 28 / 27
47 / 5149 / 52
38.6 / 45.250.7 / 59.5
81.5 / 88.281.5 / 88.2
4 x 184 x 18
Twin Rotary x 1Twin Rotary x 1
1.52.28
Sirocco x 2Sirocco x 3
Axial x 1Axial x 1
Brushless Digitally Controlled / Direct
318 / 247 / 194353 / 300 / 247
988988
1/4
3/8
1-1/4 / 1
0.22
66
24.6
49
only), and must comply with applicable local and national codes.
3
Take appropriate actions at the end of HVAC equipment life to recover, recycle, reclaim or destroy
R410A refrigerant according to applicable regulations (40 CFR Part 82, Subpart F) under section 608 of
CAA.
4
Sound pressure levels are tested in an anechoic chamber under ISO Standard 3745 and are the same
in both cooling and heating mode. These values can increase due to ambient conditions during operation.
5
Piping lengths are equivalent.
6
Cooling range can be extended from 0°F down to -4°F using the Low Ambient Wind Baffle Kit (sold
separately).
Product Data
Due to our policy of continuous product innovation, some specications may change without notication.
Table 3: Ceiling-Concealed Ducted (High Static) System General Data.
TypeSingle Zone Ceiling-Concealed Ducted (High Static)
System (Model) (Indoor Unit / Outdoor Unit)LH247HV (LHN247HV / LUU247HV)LH367HV (LHN367HV / LUU367HV)
Cooling Capacity (Min/Rated/Max) (Btu/h)
Cooling Power Input1 (kW)
EER (OD 95°F)
SEER
Heating Capacity (Min/Rated/Max) (Btu/h)
Heating Power Input1 (kW)
COP (OD 47°F)
HSPF
Power Supply V, Ø, Hz2
Outdoor Unit Operating Range
Cooling (°F DB)
Heating (°F WB)
Indoor Unit Operating Range
Cooling (°F WB)
Heating (°F DB)
Indoor Temperature Setting Range
Cooling (°F)
Heating (°F)
Unit Data
Refrigerant Type
3
Refrigerant Control
Indoor Unit Sound Pressure Level ±3 dB(A) (H/M/L)4
Outdoor Unit Sound Pressure Level ±3 dB(A) (Cool/Heat)
4
Indoor Unit Net / Shipping Weight (lbs.)
Outdoor Unit Net / Shipping Weight (lbs.)
Power Wiring / Communications Cable (No. x AWG)2
Compressor (Type x Qty.)
Fan
Indoor Unit Type x Qty.
Outdoor Unit Type x Qty.
Motor / Drive
Airflow Rate
Indoor Unit (Max. / H / M / L [CFM])
Outdoor Unit (CFM)
Factory Set (High) External Static Pressure (in. wg)
Ceiling-Concealed Ducted System Engineering Manual
Piping
Liquid (in.)
Vapor (in.)
Indoor Unit Condensate Drain O.D. / I.D. (in.)
Additional Refrigerant Charge (oz./ft.)
Maximum Pipe Length (ft.)
Piping Length (no additional refrigerant, ft.)
Maximum Elevation Difference (ft.)
EEV: Electronic Expansion Valve, IDU: Indoor Unit, ODU: Outdoor Unit. This unit comes with a dry
helium charge.
This data is rated 0 ft above sea level, with 24.6 ft of refrigerant line per indoor unit and a 0 ft level difference between outdoor and indoor units.
Cooling capacity rating obtained with air entering the indoor coil at 80ºF dry bulb (DB) and 67ºF wet bulb
(WB); and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
Heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and 60ºF wet bulb
(WB); and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
1
Power Input is rated at high speed.
2
All power wiring/communication cables from ODU to IDU are field supplied and are to be minimum 18
AWG, 4-conductor, stranded, shielded or unshielded (if shielded, must be grounded to chassis at ODU
9,700 ~ 24,000 ~ 26,70016,000 ~ 36,000 ~ 41,400
2.002.91
12.012.1
17.017.6
10,900 ~ 27,000 ~ 30,00017,500 ~ 40,000 ~ 48,000
2.283.36
--
10.09.20
38 / 36 / 3539 / 38 / 37
48 / 5252 / 54
73 / 95125 / 139
133 / 146203 / 227
Propeller x 1Propeller x 2
688 / 618 / 5301,130 / 953 / 706
2,0481,942 x 2
164246
only), and must comply with applicable local and national codes.
3
Take appropriate actions at the end of HVAC equipment life to recover, recycle, reclaim or destroy
R410A refrigerant according to applicable regulations (40 CFR Part 82, Subpart F) under section 608 of
CAA.
4
Sound pressure levels are tested in an anechoic chamber under ISO Standard 3745 and are the same
in both cooling and heating mode. These values can increase due to ambient conditions during operation.
5
Piping lengths are equivalent.
208-230 / 1 / 60
5 - 118
0 - 64
57 - 77
59 - 81
65 - 86
61 - 86
R410A
EEV
4 x 18
Twin Rotary x 1
Sirocco x 2
Brushless Digitally Controlled / Direct
0.39
3/8
5/8
1-1/4 / 1
0.43
24.6
98.4
12 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
Voltage tolerance is ±10%.
Maximum allowable voltage unbalance is 2%.
RLA = Rated Load Amps.
60208 - 230187 - 253
MCA = Minimum Circuit Ampacity.
Maximum Overcurrent Protection (MOP) is calculated as follows:
(Largest motor FLA x 2.25) + (Sum of other motor FLA) rounded down
to the nearest standard fuse size.
18.130
1
13.510.6
Condenser Fan Motor(s)
Condenser
Fan Quantity.
Condenser Fan
Motor FLA
Product Data
Due to our policy of continuous product innovation, some specications may change without notication.
Figure 9: Ceiling-Concealed Ducted Outdoor Unit
Sound Pressure Level Diagrams.
LUU097HVLUU127HV
• Measurements taken with no attenuation and units operating at full load normal
operating condition.
• Sound level will vary depending on a range of factors such as construction (acoustic
absorption coefficient) of particular area in which the equipment is installed.
• Sound power levels are measured in dB(A)±3.
• Tested in anechoic chamber per ISO Standard 3745.
Table 5: Ceiling-Concealed Ducted Outdoor Unit Sound Pressure Levels (dB[A]).
Model
Sound Pressure Levels (dB[A])
CoolingHeating
Low Static
LUU097HV4751
LUU127HV4952
High Static
LUU247HV4852
LUU367HV5254
LUU247HV
80
70
60
50
40
30
20
Approximate
Hearing
Threshold
10
63 125 250 500 1000 2000 4000 8000
▲ Cooling
Heating
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
LUU367HV
80
Ceiling-Concealed Ducted System Engineering Manual
70
60
50
40
30
20
Approximate
Hearing
Threshold
10
20 | DUCTED
63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency (Hz)
▲ Cooling
Heating
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
Due to our policy of continuous product innovation, some specications may change without notication.
Figure 10: Indoor Unit Sound Pressure Level Measurement Location.
DISCHARG
DUCT
6.6 ft.
UCTION
DUCT
3.3 ft.
4.9 ft.
Figure 11: Ceiling-Concealed Ducted Indoor Unit Sound Pressure Level
Diagrams.
80
70
60
50
40
30
20
Approximate
Hearing
Threshold
10
63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency (Hz)
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
80
70
60
50
40
30
20
Approximate
Hearing
Threshold
10
63 125 250 500 1000 2000 4000 8000
• Measurements taken with no attenuation and units operating at full
load normal operating condition.
• Sound level will vary depending on a range of factors such as
construction (acoustic absorption coefficient) of particular area in
which the equipment is installed.
• Sound power levels are measured in dB(A)±3.
• Tested in anechoic chamber per ISO Standard 3745.
Table 6: Ceiling-Concealed Ducted Indoor Unit Sound
Pressure Levels (dB[A]).
Model
Sound Pressure Levels (dB[A])
HML
Low Static
LDN097HV4302623
LDN127HV4312827
High Static
LHN247HV383635
LHN367HV393837
80
70
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
60
50
40
30
20
Approximate
Hearing
Threshold
10
63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency (Hz)
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
Product Data
80
70
60
50
40
30
20
Approximate
Hearing
Threshold
10
63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency (Hz)
NC-65
NC-60
NC-55
NC-50
NC-45
NC-40
NC-35
NC-30
NC-25
NC-20
NC-15
Due to our policy of continuous product innovation, some specications may change without notication.
• To get the desired air flow and external static pressure combination, use the setting value from the table. Using a setting value other
than that listed in the table will not provide the desired combination.
Ceiling-Concealed Ducted System Engineering Manual
• Table data is based at 230V. Air flow rate varies according to voltage fluctuation.
Airflow Rate / CFMSetting Value (in. wg)
High6889097108119126134143146149157159
Mid6188693105115123131140143146153156
Low5308290102112120128137140143150153
High1,130-9610310911 5120126129---
Mid953-859610210911 5121124---
Low706-76859510010711 3116---
22 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
To access the controller set mode, press the
and buttons simultaneously
for >three (3)
* External Static Pressure Code: 03
1
Select the desired air flow rate with the
button.
2
Select the desired air flow rate value with
the temperature up), down) button.
* External Static Pressure value range: 0~255
- External Static Pressure value will be displayed
at the upper right-hand section of the screen.
3
Press the button to save / set the chosen
External Static Pressure value.
4
To deactivate the controller set mode, press the
and buttons simultaneously for > three (3) seconds.
- If there is no input (no buttons pressed) for
more than 25 seconds, the controller set mode
will automatically deactivate.
5
OPER
MODE
FAN
SPEED
OPER
MODE
seconds.
(Choose from SLo
→Lo→Med→Hi→Po
.)
Indoor Units
Setting the External Static Pressure on the Remote Controller
Use this function to set the wind strength for each airflow level.
• The external static pressure must be set by a trained service provider, and it must be set correctly. If the external static pressure is
set incorrectly, the product may malfunction.
•Do not alter the external static pressure value that corresponds to each airflow level.
• External static pressure values vary according to the model.
• When the airflow rate is increased to a higher value, during the external static value setup, the previous airflow value will be stored in
the system memory. (External static pressure values are saved to system memory before the changes are implemented).
Product Data
Due to our policy of continuous product innovation, some specications may change without notication.
Drain pump
E.S.P. control
Hot Start
Self diagnostics
Soft Dry (dehumidification)
Auto changeover
Auto restart
Child lock
Operation
Group control – Requires the use of one Group Control Cable Kit
(PZCWRCG3) for every additional indoor unit
Sleep mode
Timer (on/off)
Weekly schedule
Two thermistor control
7-Day programmable controller
Simple wired remote controller
Wireless LCD remote control
Dry contact
Controllers
Dry contact (temperature setting)
Central control (LGAP)
1
Primary washable filters.
2
Requires wired zone controller.
√ = Standard feature
o = Unit option
Functions, Controls, and Options
Ceiling Concealed Ducted
(Low Static)
12
3 / 3 / 33 / 3 / 3
√√
√√
√√
√√
√√
√√
√√
√√
oo
oo
√√
√√
√√
oo
oo
√√
2
o
oo
oo
√√
ACCESSORIES
Ceiling Concealed Ducted
(High Static)
2
o
Product Data
Table 18: Ceiling-Concealed Ducted Indoor Unit Accessories Overview.
Model No.Description
ZLABGP01ALow Ambient Wind Baffle for Low Static Ducted Indoor Units
ZFBXBG01A High Efficiency Filter Box for High Static Ducted Indoor Units
ZFBXD201ADynamic V8 2VL Low Profile Air Cleaner for High Static Ducted Indoor Units
ZPLMV201ADynamic 2VL Air Cleaner Low Profile Return Air Plenum for High Static Ducted Indoor Units
ZFBXD402ADynamic V8 4VL Low Profile Air Cleaner for High Static Ducted Indoor Units
ZPLMV402ADynamic 4VL Air Cleaner Low Profile Return Air Plenum for High Static Ducted Indoor Units
ZFLT1301A4-Pack Dynamic V8 VL Air Cleaner Replacement Filter Pads for High Static Ducted Indoor Units
ZFLT1302A24-Pack Dynamic V8 VL Air Cleaner Replacement Filter Pads for High Static Ducted Indoor Units
ZGRLRA01ADynamic V8 Air Cleaner Louvered Return Air Grille (one per plenum) for High Static Ducted Indoor Units
ZGRLRA02ADynamic V8 Air Cleaner Egg Crate Return Air Grille (one per plenum) for High Static Ducted Indoor Units
Due to our policy of continuous product innovation, some specications may change without notication.
LG Monitoring View (LGMV) Diagnostic Software and Cable
LGMV software allows the service technician or commissioning agent to connect a computer
USB port to the outdoor unit main printed circuit board (PCB) using an accessory cable without the need for a separate interface device. The main screen for LGMV allows the user to
view the following real time data on one screen:
• Pressure graph showing actual low pressure and actual high pressure levels
• Error code display
• Operating mode indicator
• Total number of connected indoor units (for
multi zone systems)
• Communication indicator lights
• Unit error code
• Indoor unit capacity
• Indoor unit operating mode
• Indoor unit fan speed
• Indoor unit room temperature
• Indoor unit inlet pipe temperature
• Indoor unit outlet pipe temperature
Additional information that can be gathered from the main screen:
1. Graph: Graphic shows the following:
• Compressors showing actual speeds
• EEVs
• IDUs
• Low and high pressures
2. Setting: Converts metric values to imperial values.
3. Making Data: Recording of real time data to a separate file created to be stored on
the user’s computer.
4. Loading Data: Recorded data from a saved “.CSV” file can be loaded to create an
LGMV session.
5. Electrical Data: The lower half of main screen is changed to show the following:
• Inverter compressor
- Amps
- Volts
Ceiling-Concealed Ducted System Engineering Manual
The software is available in a high version with all of the features listed above. The low version has all features as the high version without
Target High Pressure and Target Low Pressure values shown on main screen.
In lieu of connecting to the ODU, user has the option to connect to IDU with the use of a USB to RS-485 connector kit. When connected
through IDU, user will not be able to record data.
This software can be used to both commission new systems and troubleshoot existing systems. LGMV data can be recorded to a “.CSV” file
and emailed to an LG representative to assist with diagnostic evaluations.
• Temperature sensors
• Four-way reversing valve
• Outdoor fans showing status and
speeds
- Power Hz
- Inverter control board fan Hz
Figure 23: MV Diagnostic Screen
Recommended Minimum PC Configuration:
• CPU: Pentium® IV 1.6 GHz
• Operating System: Windows® NT/2000/XP/Vista
• Main Memory: 256 MB
• Hard Disk: 600 MB when operating
• Web Browser: Internet Explorer® 5.0
36 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
SHC: Sensible Heat Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal cooling capacity rating obtained with air entering the indoor unit at 80ºF dry bulb (DB) and 67ºF
wet bulb (WB), and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
Ceiling-Concealed Ducted System Engineering Manual
Cooling range can be extended from 0°F down to -4°F using the Low Ambient Wind Baffle Kit (sold
separately).
The shaded table rows indicate reference data. When operating at this temperature, these values can
be different if the system is not running consistently.
38 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
SHC: Sensible Heat Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal cooling capacity rating obtained with air entering the indoor unit at 80ºF dry bulb (DB) and 67ºF
wet bulb (WB), and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
Cooling range can be extended from 0°F down to -4°F using the Low Ambient Wind Baffle Kit (sold
separately).
The shaded table rows indicate reference data. When operating at this temperature, these values can
be different if the system is not running consistently.
Cooling Capacity Tables
Product Data
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
SHC: Sensible Heat Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal cooling capacity rating obtained with air entering the indoor unit at 80ºF dry bulb (DB) and 67ºF
wet bulb (WB), and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
The shaded table rows indicate reference data. When operating at this temperature, these values can
be different if the system is not running consistently.
Ceiling-Concealed Ducted System Engineering Manual
40 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
SHC: Sensible Heat Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal cooling capacity rating obtained with air entering the indoor unit at 80ºF dry bulb (DB) and 67ºF
wet bulb (WB), and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
The shaded table rows indicate reference data. When operating at this temperature, these values can
be different if the system is not running consistently.
PERFORMANCE DATA
Cooling Capacity Tables
Product Data
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and
60ºF wet bulb (WB), and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
Ceiling-Concealed Ducted System Engineering Manual
TC = Total Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and
60ºF wet bulb (WB), and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
42 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
TC = Total Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and
60ºF wet bulb (WB), and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
TC = Total Capacity (kBtu/h).
PI = Power input (KW). Power input (KW) includes compressor and fan(s).
Nominal capacity as rated 0 ft. above sea level and a 0 ft. level difference between outdoor and indoor
unit. Corresponding refrigerant piping length is accordance with standard length of each outdoor unit.
Nominal heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and
60ºF wet bulb (WB), and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
Due to our policy of continuous product innovation, some specications may change without notication.
For Ceiling-Concealed Ducted systems, calculate the equivalent length of the liquid line from the outdoor unit to the indoor unit. Also, determine the elevation difference of the indoor unit above or below the outdoor unit. Find corresponding cooling or heating capacity correction
factors as shown below. Multiply the correction factors by the cooling or heating capacity obtained from the capacity table using design
conditions. The result is the NET cooling or heating capacity.
Refrigerant Line Length Derates
For air-cooled systems, a capacity correction factor may have to be applied to account for the length of the system’s refrigerant pipe. Rate of
change in capacity due to increased piping lengths is shown below.
Table 27: Low Static Ducted System Cooling and Heating Capacity Coefcient Factors.
The impact of air density must be considered on systems installed at a significant altitude above sea level, therefore, locally accepted
altitude correction factors must be applied.
Due to our policy of continuous product innovation, some specications may change without notication.
The outdoor unit heating capacity may need to be adjusted for frost accumulation on air-cooled systems. If design day conditions are below
the dewpoint of the surrounding air, frost may not be a problem and no correction factor is needed. In certain weather conditions, however,
frost may form and accumulate on the air-cooled outdoor unit coil and impact the coils ability to transfer heat. If significant frost accumulates
on the outdoor unit coil, a defrost algorithm will start automatically. The timing between defrost periods is determined by the system’s ability
to achieve a target head pressure value.
Capacity and AHRI ratings tables do not factor in capacity reduction when frost has accumulated on the condenser coil, nor during defrost
operation.
Integrated heating capacity values can be obtained using the formula:
A = B x C
Where:
A = Integrated Heating Capacity.
B = Value found in the Capacity Table.
C = Correction Factor for Frost Accumulation Factor (from Table 24).
There will be temporary reduction in capacity when frost / ice accumulates on the outside surface of the outdoor unit heat exchanger. The level
of capacity reduction depends on a number of factors, for example, outdoor temperature (°F DB), relative humidity (RH), and the amount of frost
present.
Table 30: Outdoor Unit Frost Accumulation Factor (Heating)1.
Entering DB (ºF)
Derate factor
1
At 85% outdoor air relative humidity.
The frost accumulation factor does not account for effects of snow accumulation restricting airflow
through the outdoor unit coil.
19.4 23.0 26.6 32.0 37.4 41.0 44.6
0.98 0.95 0.93 0.86 0.93 0.96 1.0
Application Guidelines
Check the Indoor and Outdoor Unit Selection(s)
Compare the corrected cooling and heating capacities to the load calculations. Is each capacity sufficient for the zone it serves?
For each indoor unit, the corrected capacity must be at least equal to the total of the cooling design load (plus ventilation load, if applicable)
for the space(s) served by the indoor unit. For each indoor unit, the corrected capacity also must be at least equal to the total of the heating
design load (plus ventilation load, if applicable) for the space(s) and / or thermal zones served by the indoor unit.
The outdoor unit selected should be large enough to offset the total cooling load for all spaces it serves (account for ventilation air cooling
load if the ventilation air has not been pretreated to room neutral conditions). The outdoor unit should also be large enough to offset the total
heating load for all spaces it serves.
If the corrected heating capacity ratio exceeds 100%, reselect the equipment, or change the system design by moving some of the load to
another system.
• Reference load calculations for actual cooling and heating capacities (applies in 99% of applications – consider total load when
latent load is greater than 30%).
• Verify that the sensible load of the zone is satisfied.
• Use caution when sizing to meet listed capacity specifications for
the scheduled manufacturer’s equipment.
If further system design assistance is needed, or you have a unique
application you would like to discuss, contact your LG sales rep.
Due to our policy of continuous product innovation, some specications may change without notication.
ASHRAE Standards 62.1 and 62.2 (depending on if the building is residential or commercial), and local codes specify the minimum volume
of airflow that must be provided to an occupied space. Outdoor air is required to minimize adverse health effects, and it provides acceptable
indoor air quality for building occupants while helping reduce the effects of off-gassing from certain building materials that may contribute
to the corrosion of indoor units. Indoor units located within the zone typically require less airflow to condition the space. During the design
phase, refer to the airflow capabilities listed in the specification tables for each product. Choose the best method for the application out of the
five (5) ventilation options available.
Disclaimer
Although we believe that these building ventilation methods have been portrayed accurately, none of the methods have been tested, veried, or
evaluated by LG Electronics, U.S.A., Inc., In all cases, the designer, installer, and contractor should understand if the suggested method is used,
it is used at their own risk. LG Electronics U.S.A., Inc., takes no responsibility and offers no warranty, expressed or implied, of merchantability
or tness of purpose if this method fails to perform as stated or intended.
• For a complete copy of ASHRAE Standard 62.1 and 62.2, refer to the American Standard of Heating and Air Conditioning Engineers
(ASHRAE) website at www.ashrae.org.
Natural ventilation devices, such as operable windows or louvers may be used to ventilate the building when local code permits. The open
area of a window or the free area of a louver must meet the minimum percentage of the net occupied floor area.
Advantages
• Occupants control the volume of the ventilation air manually.
• Useful for historic buildings that have no ceiling space available for
outdoor air ductwork.
• May be used with the full lineup of Duct-Free Split system indoor
units.
Methodology illustrations are for examples only and do not depict actual
indoor units for the specic outdoor unit pairing. These are generic illustrations to show ventilation design only.
• In some locations, it may be difficult to control humidity levels when
windows are open.
• Thermal comfort levels may be substandard when windows are
open.
• Indoor units may have to be oversized to account for the added
heating and cooling loads when windows are open.
• Provides outdoor air to perimeter spaces only. Additional mechanical ventilation system may be required to satisfy requirements for
interior spaces.
• Outdoor air loads may be difficult to calculate since the quantity of
outdoor air is not regulated.
• May affect indoor unit proper operation when open.
Ceiling-Concealed Ducted System Engineering Manual
Due to our policy of continuous product innovation, some specications may change without notication.
Method 2: Unconditioned Outdoor Air (Non-Ducted, Fan Assisted Ventilation)
When approved by local codes, the fan assisted ventilation method uses exhaust fans to remove air from the building, and outdoor air is
drawn into occupied spaces through a wall louver or gravity roof intake hood. Supply fans can also be used to push the outdoor air into the
space and building positive pressure will vent the exhaust air through louvers or roof-mounted exhaust hoods. Outdoor air is neither cooled
nor heated before entering the building.
This may result in loss of building pressurization control, increasing inltration loads with adverse effects.
Advantages
• Outdoor air may be manually controlled by the occupant or automatic controls may be installed to open/close outdoor air dampers
or to turn on/off ventilation fans.
• Useful for large open spaces like warehouses, garages, and
workshops.
• Outdoor air volume is a known quantity. Air loads may be easier to
calculate since fans will regulate the amount of outdoor air.
• May be used with the full lineup of Duct-Free Split system indoor
units.
Figure 25: Unconditioned Outdoor Air (Non-Ducted, Fan Assisted Ventilation).
Disadvantages
• In some locations of the country, it may be difficult to control
humidity levels.
• Thermal comfort levels may be substandard when louvers/hoods
are opened.
• Indoor units may have to be oversized to account for the added
heating/cooling loads when louvers/hoods are open.
• Hot, cold, and/or humid areas may be present if the outdoor air is
not evenly distributed to the different spaces.
Roof Fan
Application Guidelines
OA Wall
Louver
Damper
Methodology illustrations are for examples only and do not depict actual
indoor units for the specic outdoor unit pairing. These are generic illustrations to show ventilation design only.
Due to our policy of continuous product innovation, some specications may change without notication.
Method 3: Unconditioned Outdoor Air Ducted to Indoor Units
Untreated outdoor air is channeled through a duct system that is piped to the return air duct on Duct-Free Split system ducted indoor units or
to the frame of Duct-Free Split system four-way cassettes.
Outside air may ow backward through the return air-lter grille when the indoor unit fan speed slows or stops in response to changes in the
space load. This may result in captured particulate on the lter media being blown back into the conditioned space.
Advantages
• May require less ductwork if indoor units are
placed near outdoor walls or a roof deck.
• Controls must be interlocked to shut off the
outdoor air supply fan when the space is
unoccupied.
• Third-party demand-control ventilation
controls may be installed to regulate outdoor
intake based on the CO2 levels of the
occupied space.
Figure 26: Unconditioned Outdoor Air Ducted to Indoor Units.
Damper
OA Wall Cap
Inline Fan
with Filter
Disadvantages
• Fan(s) will be required to push outdoor air to the indoor unit to overcome the additional
static pressure.
• Filter required to be added to the outdoor air duct.
• Ducted and four-way cassette models are the only indoor units that accept the connection
of an outdoor air duct to the unit case.
• In most cases, in lieu of using the factory mounted return-air thermistor on indoor units, a
remote wall temperature sensor or zone controller will be needed to provide an accurate
reading of the conditioned area temperature.
• Unconditioned outdoor air may affect indoor unit performance, which may necessitate
oversizing the indoor unit.
Ceiling-Concealed Ducted System Engineering Manual
50 | DUCTED
Methodology illustrations are for examples only and do not depict actual
indoor units for the specic outdoor unit pairing. These are generic illustrations to show ventilation design only.
Due to our policy of continuous product innovation, some specications may change without notication.
A separate, dedicated outdoor air system delivers air directly to a Duct-Free Split system indoor unit or to the return air duct system. After
mixing with the return air stream, ventilation air passes through the indoor unit and into the conditioned space. The pretreatment system is
capable of filtering, conditioning, and dehumidifying outdoor air to room neutral conditions.
Outside air may ow backward through the return air-lter grille when the indoor unit fan speed is reduced or stops when the space load is
satised. This may result in captured particulate on the lter media being blown back into the conditioned space.
Advantages
• Indoor unit capacity may not need to be
increased because of outdoor air.
• Fan and filter system is centralized to the
main outdoor air unit.
Figure 27: Coupled Dedicated Outdoor Air (CDOA).
Disadvantages
• Ducted and four-way cassette indoor units are the only models designed for direct
connection of an outside air duct.
• Ceiling space is required for ductwork.
• Failure of outdoor air may impact indoor unit operation.
• In lieu of using the factory mounted return-air thermistor, a remote wall temperature
sensor or zone controller may be required to provide an accurate conditioned space
temperature reading.
Application Guidelines
Methodology illustrations are for examples only and do not depict actual
indoor units for the specic outdoor unit pairing. These are generic illustrations to show ventilation design only.
Due to our policy of continuous product innovation, some specications may change without notication.
Method 5: Decoupled Dedicated Outdoor Air System (DDOAS)
Provide a separate, dedicated outdoor-air system designed to filter, condition, and dehumidify ventilation air and deliver it directly to the
conditioned space through a separate register or grille. This approach requires a separate independent ventilation duct system not
associated with the Duct-Free Split system.
LG recommends using the DDOAS method in all installations.
Advantages
• May be used with the full lineup of Duct-Free Split system indoor
units.
• The outdoor air unit may supply “neutral” air to the occupant space
even when the Duct-Free Split system indoor unit fan changes
speed or cycles on and off. DDOAS controls do not have to be
interlocked with the Duct-Free Split system.
• In lieu of installing localized smaller outside air treatment
equipment throughout the building, this method centralizes the
ventilation air source making service and filter changes easier and
less disruptive for the building occupants.
•
Third-party demand control ventilation controls are more readily
accommodated.
Figure 28: Decoupled Dedicated Outdoor Air System (DDOAS).
Disadvantages
• Ceiling space is required to accommodate ductwork between the
outdoor air unit and ceiling diffusers.
Methodology illustrations are for examples only and do not depict actual
indoor units for the specic outdoor unit pairing. These are generic illustrations to show ventilation design only.
Ceiling-Concealed Ducted System Engineering Manual
Due to our policy of continuous product innovation, some specications may change without notication.
The unit should not be installed where sulfuric acid and ammable or corrosive gases are generated, vented into, or stored. There is risk of
re, explosion, and physical injury or death.
Select a location for installing the indoor units that will meet the following conditions:
• Place the unit where air circulation will not be blocked.
• Locate the indoor unit in a location that is level, and where it can be easily connected to the outdoor unit.
• So that condensation drainage can be conveniently routed away.
• Include enough space around the indoor unit so that it is accessible for maintenance and service purposes.
• Where electrical noise / electromagnetic waves will not affect indoor unit operation. Maintain proper distances between the indoor units and
electric wires, audio and visual appliances, breaker / circuit panels, etc. If the frequency signal of the appliance is unstable, then install the
indoor unit a minimum of ten (10) feet away, and run the power and transmission cables through a conduit.
• An area that is level and with enough strength to bear the weight of the indoor unit(s).
Application Guidelines
Don’ts
• No obstacles to air circulation around the unit; keep proper distances from ceilings, doorways, floor, walls, etc.
• The unit should not be installed near a heat or steam source, or where considerable amounts of oil, iron powder, or flour are used.
• The unit should not be installed where sulfuric acid and flammable or corrosive gases are generated, vented into, or stored.
• Avoid installing the unit near high-frequency generators or near any equipment that generates an electromagnetic field (minimum 3-1/3 feet
away).
If the unit is installed near a body of water, certain components are at risk of being corroded. Appropriate anti-corrosion methods should be taken
for the unit and all components.
The unit may be damaged, may malfunction, and / or will not operate as designed if installed in any of the conditions listed.
Installing in an Area with High Humidity Levels
If the environment is prone to humidity levels of 80% or more (near the ocean, lakes, etc.) or where steam could collect in the plenum:
• Install additional insulation to the indoor unit (glass wool insulation >13/32 inches thick).
• Install additional insulation to the refrigerant piping (insulation >13/16 inches thick).
• Seal all gaps between the indoor unit and the ceiling tiles (make the area air tight) so that humidity does not transfer from the plenum to the
conditioned space. Also, add a ceiling grille for ventilation.
Installing in an Area Exposed to Unconditioned Air
In some installation applications, areas (floors, walls) in some rooms may be exposed to unconditioned air (room may be above or next to an
unheated garage or storeroom). To countermeasure:
• Verify that carpet is or will be installed (carpet may increase the temperature by three degrees).
• Add insulation between the floor joists.
• Install radiant heat or another type of heating system to the floor.
Due to our policy of continuous product innovation, some specications may change without notication.
To avoid the possibility of re, do not install the unit in an area where combustible gas may generate, ow, stagnate, or leak. Failure to do so will
cause serious bodily injury or death.
Install a fence to prevent vermin from crawling into the unit or unauthorized individuals from accessing it.
acidic solution and spray (sulfur) are often used as this may cause serious bodily injury or death.
steam, or sulfuric gas are present as this may cause serious bodily injury or death.
Select a location for installing the outdoor unit that will meet the following conditions:
• Where the unit will not be subjected to direct thermal radiation from other heat sources, nor an area that would not expose the outdoor unit
to heat or steam like discharge from boiler stacks, chimneys, steam relief ports, other air conditioning units, kitchen vents, plumbing vents,
and other sources of extreme temperatures.
• Where operating sound from the unit will not disturb inhabitants of surrounding buildings.
• Where the unit will not be exposed to direct, strong winds.
• Where there is enough strength to bear the weight of the unit.
• Include space for drainage to ensure condensate flows properly out of the unit when it is in heating mode. Avoid placing the outdoor unit in
a low-lying area where water could accumulate.
• A location that allows for optimum air flow and is easily accessible for inspection, maintenance, and service.
• Where piping between the outdoor unit and indoor unit are within allowable limits.
• Where high-frequency electrical noise / electromagnetic waves will not affect operation.
The indoor unit may take longer to provide heat, or heating performance will be reduced in winter if the unit is installed:
1. In a narrow, shady location.
2. Near a location that has a lot of ground moisture.
3. In a highly humid environment.
4. In an area in which condensate does not drain properly.
Do not install the unit in a location where
Do not use the unit in environments where oil,
When deciding on a location to place the outdoor unit, be sure to choose an area where run-off from defrost will not accumulate and freeze
Ceiling-Concealed Ducted System Engineering Manual
on sidewalks or driveways which may create unsafe conditions.
Planning for Snow and Ice
In climates that experience snow buildup, place the unit on a raised platform to ensure proper condenser airflow. The raised support platform
must be high enough to allow the unit to remain above possible snow drifts. Mount the unit on a field-provided stand that is higher than the
maximum anticipated snowfall for the location. Design the mounting base to prevent snow accumulation on the platform in front or back of
the unit case. If necessary, provide a field fabricated hood to keep snow and ice and/or drifting snow from accumulating on the coil surfaces.
Use inlet and discharge duct or hoods to prevent snow or rain from accumulating on the fan inlet and outlet guards. Best practice prevents
snow from accumulating on top of the unit. Consider tie-down requirements in case of high winds or where required by local codes.
Due to our policy of continuous product innovation, some specications may change without notication.
Tie-Downs / Wind Restraints and Lightening Protection
The strength of the Ceiling-Concealed Duct (High Static) system
outdoor unit frame is adequate to be used with field-provided wind
restraint tie-downs.
Tie-Downs / Wind Restraints
• The strength of the roof must be checked before installing the
outdoor units.
• If the installation site is prone to high winds or earthquakes, when
installing on the wall or roof, securely anchor the mounting base
using a field-provided tie-down configuration approved by a local
professional engineer.
• The overall tie-down configuration must be approved by a local
professional engineer. Always refer to local code when using a
wind restraint system.
Lightening Protection
• To protect the outdoor unit from lightning, it should be placed within
the specified lightning safety zone.
Table 34: Safety Zone Specications.
Building Height (feet)
Protection Angle (˚)
• Power cable and communication cable should be installed five (5)
feet away from lightning rod.
• A high-resistance ground system should be included to protect
against induced lightning or indirect strike.
6698148197
55453525
Figure 35: Lightening Protection Diagram.
Application Guidelines
If the building does not include lightning protection, the outdoor unit
may be damaged from a lightening strike. Inform the customer of
this possibility in advance.
General Mounting
Securely attach the outdoor unit to a condenser pad, base rails, or other mounting platform
that is securely anchored to the ground or building structure. The underlying structure or
foundation must be designed to support the weight of the unit, and avoid placing the outdoor
unit in a low lying area where water may accumulate.
Attaching the Outdoor Unit to the Bracket
When installing the outdoor unit on a wall or roof top, anchor the mounting base securely
using nails or wire with regard to wind and earthquake or vibration.
Refer to installation manual, and follow the applicable local code for clearance, mounting,
anchor, and vibration attenuation requirements.
• All referenced materials are to be field-supplied.
• Images are not to scale.
Due to our policy of continuous product innovation, some specications may change without notication.
Minimum Allowable Clearance and Service Access Requirements
Proper clearance for the outdoor unit coil is critical for proper unit operation. When installing the outdoor unit, consider service, inlet and
outlet and minimum allowable space requirements as illustrated in the diagrams on the following pages.
• Include enough space for airflow and for service access. If installing multiple outdoor units, avoid placing the units where the discharge of
one unit will blow into the inlet side of an adjacent unit.
• If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that the discharge air of the outdoor unit isn’t
restricted.
•No obstacles to air circulation around the unit; keep proper distances from ceilings, fences, floor, walls, etc. (Install a fence to prevent
pests from damaging the unit or unauthorized individuals from accessing it.)
Outdoor Unit (9,000 to 24,000 Capacity) Service Access and Allowable Clearances
Specific clearance requirements in the diagram below are for (9,000 to 24,000 Btu/h capacities). Figure 42 shows the overall minimum clearances that must be observed for safe operation and adequate airflow around the outdoor unit.
When placing the outdoor unit under an overhang, awning, sunroof or other “roof-like structure”, observe the clearance requirements (as
shown in Cases 1 and 2) for height in relation to the unit. To have successful service access to the outdoor unit, see Figure 42 for minimum
spacing. When installing multiple outdoor units, see Cases 4 and 5 for correct spacing requirements.
If the outdoor unit is installed between standard and minimum clearances, capacity decreases approximately 10%.
Figure 42: 9,000 to 24,000 Capacity Outdoor Unit Service Access and Allowable Clearances Diagram.
Application Guidelines
1/16 inch
20 inches or less
G
C
B
B
A
Case 4
20 inches or less
B
G
D
Case 5
D
F
E
Table 36: 9,000 to 24,000 Outdoor Unit Service Access and Allowable Clearances Diagram Legend.
Obstacles above and on the air intake side. Obstacles above, on the air intake side,
PLACEMENT CONSIDERATIONS
Minimum 11-13/16"
Minimum 11-13/16"
Minimum 23-19/32"
Obstacle on the suction side only.
Outdoor Unit
Outdoor Unit (36,000 Btu/h Capacity) Service Access and Allowable Clearances
When installing the outdoor unit, consider service, inlet, and outlet, and minimum allowable space requirements as illustrated in the following
diagrams.
Minimum 11-13/16
Minimum 11-13/16
Ensure that the space at the back of the outdoor unit is a minimum of 11-13/16 inches, and
include a minimum of 23-5/8 inches at the right side of the unit for service.
Minimum 11-13/16
Fence or
Fence or
obstacles
obstacles
Clearance Requirements when Different Obstacles are Present (Unit: Inch).
Sunroof
Minimum 11-13/16
Minimum 23-5/8
If the outdoor unit discharge side faces a wall, include a minimum of 19-11/16 inches
between the outdoor unit and the wall. Install the outdoor unit so that the discharge port is
set at a right angle to the wind direction.
Air inlet grille
Air inlet grille
Strong
Strong
wind
wind
Minimum 19-1/16
Blown
Blown
air
air
Strong
Strong
wind
wind
Unit: Inch
Obstacles on the suction side and
on both left and right sides.
Minimum 11-13/16"
Ceiling-Concealed Ducted System Engineering Manual
and on both left and right sides
Maximum 19-11/16"
Minimum 19-11/16"
Minimum 39-3/8"
Minimum 39-3/8"
60 | DUCTED
Minimum 11-13/16"
"
Due to our policy of continuous product innovation, some specications may change without notication.
“L” should be lower than
“H”. If a stand is necessary, it should be contained (not open frame) to
Minimum 39-3/8"
prevent the discharge air
from short cycling.
Due to our policy of continuous product innovation, some specications may change without notication.
Minimum 11-13/16"
Minimum 11-13/16"
Minimum 78-3/4"
Minimum 23-19/32"
Minimum 39-3/8"
DUCTED | 61
REFRIGERANT PIPING
DESIGN & LAYOUT
BEST PRACTICES
“Design Guideline Summary” on page 63
“Selecting Field-Supplied Copper Tubing” on page 64
“Refrigerant Piping System Layout” on page 65
“Piping Insulation” on page 70
“Condensate Drain Piping” on page 71
REFRIGERANT PIPING DESIGN
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
98
98
164
Max Length = A
Max Elevation = B
164
Unit = Feet
Indoor unit
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
49
49
66
Max Length = A
Max Elevation = B
66
Unit = Feet
Design Guideline Summary
Device Connection Limitations
A single-zone ceiling-concealed ducted system consists of one outdoor unit and one indoor unit. One of the most critical elements of a single-zone ceiling-concealed ducted system is the refrigerant piping. The table below lists pipe length limits that must be followed in the design
of a single-zone ceiling-concealed ducted refrigerant pipe system:
Table 38: Single-Zone Ceiling-Concealed Ducted Refrigerant Piping System Limitations.
System Model Name
Pipe Length
(ELF = Equivalent Length of Pipe)
Elevation
(All Elevation Limitations are
Measured in Actual Feet)
Additional Refrigerant Needed (oz/ft)
Longest total equivalent piping
length
Shortest total equivalent
piping length
Distance between ttings and
indoor or outdoor units
No additional refrigerant
If outdoor unit is above indoor
unit
If outdoor unit is below indoor
unit
LD097HV4, LD127HV4LH247HVLH367HV
66 feet164 feet246 feet
6.66.66.6
≥20 inches≥20 inches≥20 inches
25 feet25 feet25 feet
49 feet98 feet98 feet
49 feet98 feet98 feet
0.220.430.43
DFS System Layout
Figure 43: Typical LD097HV4 and LD127HV4 System Layout.Figure 44: Typical LH247HV System Layout.
Refrigerant Piping Design and Best Practices
Figure 45: Typical LH367HV System Layout.
98
Max Length = A
Max Elevation = B
246
A
B
Outdoor unit
Unit = Feet
Outdoor unit
246
A
B
98
Indoor unit
Due to our policy of continuous product innovation, some specications may change without notication.
Physical Pipe Length: Actual length of straight segment(s) of pipe.
Equivalent Pipe Length: Actual length of pipe plus equivalent lengths of long radius elbows, Y-branches, and valves.
Layout Procedure
1. Draft a one-line diagram of the proposed piping system connecting outdoor unit to indoor units. Follow the pipe limitations listed on page
63.
2. Calculate the physical length of each pipe segment and note it on the drawing.
3. Calculate the equivalent pipe length of each pipe segment.
Refrigerant Piping Design and Best Practices
Using Elbows
Field-supplied elbows are allowed as long as they are long radius and designed
for use with R410A refrigerant. The designer should be cautious with the quantity
and size of fittings used, and must account for the additional pressure losses in
equivalent pipe length calculation. The equivalent pipe length of each elbow must
be added to each pipe segment. See Table 41 for equivalent lengths.
Table 41: Equivalent Piping Length for Piping Components.
Component
Long Radius Elbow (ft.)
Size (Inches)
1/43/81/25/83/4
0.50.60.70.81.2
Field-Provided Isolation Ball Valves
It is acceptable to install field-supplied ball valves with Schrader ports at the indoor unit. Full-port isolation ball valves with Schrader ports
(positioned between valve and indoor unit) rated for use with R410A refrigerant should be used on both the liquid and vapor lines.
If valves are not installed and the indoor unit needs to be removed or repaired, the entire system must be shut down and evacuated. Position
valves with a minimum distance of three (3) to six (6) inches of pipe on either side of the valve. Valves must be easily accessible for service.
If necessary, install drywall access doors or removable ceiling panels, and position the valves to face the access door or ceiling panel opening. Mount valves with adequate space between them to allow for placement of adequate pipe insulation around the valves. Recommended
best practice is to clearly label and document locations of all service valves. The equivalent pipe length of each ball valve must be added to
each pipe segment.
Obstacles
When an obstacle, such as an I-beam or concrete T, is in the path
of the planned refrigerant pipe run, it is best practice to route the
pipe over the obstacle. If adequate space is not available to route
the insulated pipe over the obstacle, then route the pipe under the
obstacle. In either case, it is imperative the horizontal section of pipe
above or below the obstacle be a minimum of three (3) times greater
than the longest vertical rise (or fall) distance.
Figure 47: Installing Piping Above and Below an Obstacle.
Above an obstacle.
Below an obstacle.
In-line Refrigeration Components
Components such as oil traps, solenoid valves, filter-dryers, sight glasses, tee fittings, and other after-market accessories are not permitted
on the refrigerant piping system between the outdoor unit and the indoor unit. Single Zone air-source systems are provided with redundant
systems that assure oil is properly returned to the compressor. Sight-glasses and solenoid valves may cause vapor to form in the liquid
stream. Over time, dryers may deteriorate and introduce debris into the system. The designer and installer verify the refrigerant piping system is free of traps, sagging pipes, sight glasses, filter dryers, etc.
Due to our policy of continuous product innovation, some specications may change without notication.
Use only the pipe size as conveyed in the product installation instructions. Using a different size is prohibited and may result in a system
malfunction or failure to work at all.
Inserts and Pipe Supports
Inserts
An insert can be installed into a floor or beam before the concrete sets so that fittings such as ducts,
pipes, or suspension bolts can be added at a later time. Decide where the inserts should be placed
before support installation.
A properly installed pipe system should be adequately supported to avoid pipe sagging. Sagging pipes
become oil traps that lead to equipment malfunction.
Pipe Supports
Pipe supports should never touch the pipe wall; supports shall be installed outside (around) the primary
pipe insulation jacket (see Figure 51). Insulate the pipe first because pipe supports shall be installed
outside (around) the primary pipe insulation jacket. Clevis hangers should be used with shields between
the hangers and insulation.
Field provided pipe supports should be designed to meet local codes. If allowed by code,
use fiber straps or split-ring hangers suspended from the ceiling on all-thread rods (fiber
straps or split ring hangers can be used as long as they do not compress the pipe insulation). Place a second layer of insulation over the pipe insulation jacket to prevent chafing
and compression of the primary insulation within the confines of the support pipe clamp.
A properly installed pipe system will have sufficient supports to avoid pipes from sagging
during the life of the system. As necessary, place supports closer for segments where
potential sagging could occur. Maximum spacing of pipe supports must meet local codes.
If local codes do not specify pipe support spacing, pipe must be supported a maximum of
five feet (5′) on center for straight segments of pipe up to 3/4" outside diameter size.
Figure 51: Pipe Hanger Details.
Figure 48: Installing an Insert Into a
Concrete Beam.
Anti-vibration Material
Insert
Concrete Beam
Nail
Suspension Bolt
Wherever the pipe changes direction, place a hanger within twelve (12) inches on one side
Ceiling-Concealed Ducted System Engineering Manual
and within twelve to nineteen (12 to 19) inches of the bend on the other side as shown in Figure 49.
Figure 49: Typical Pipe Support Location—Change in Pipe Direction.
Max. 12"
~ 12" – 19"
Due to our policy of continuous product innovation, some specications may change without notication.
Sleeve
Insulation
Lagging
Caulk
Band
Water-resistant layer
Sleeve with edge
Lagging
Mortar or other fire-resistant caulk
Fire-resistant insulation
When filling an access hole with mortar, cover the
area with steel plate so that the insulation will not
fall through. For this area, use fire-resistant
materials for both the insulation and cover.
( Do not use a vinyl cover.)
Vapor Line
Liquid Line
Min. 18 Gauge
Cable
Power/Communication
Pipe Sleeve
Insulation Material
Insulation
Material
INSTALLATION & LAYOUT BEST PRACTICES
Refrigerant Piping System Layout
Pipe Sleeves at Penetrations
LG requires that all pipe penetrations through walls, floors, and pipes buried underground be properly insulated and routed through an appropriate wall sleeve of sufficient size to prevent compression of refrigerant pipe insulation and free movement of the pipe within the sleeve.
Underground refrigerant pipe shall be routed inside a protective sleeve to prevent insulation deterioration.
Figure 52: Pipe Sleeve Options.
Refrigerant Piping Design and Best Practices
Diameter of penetrations shall be determined by pipe diameter plus the thickness of the insulation.
Underground Refrigerant Piping
Refrigerant pipe installed underground should be routed inside a vapor tight protective sleeve to prevent insulation deterioration and water
infiltration. Refrigerant pipe installed inside underground casing must be continuous without any joints. Underground refrigerant pipe must
be located at a level below the frost line.
Table 42: Utility Conduit Sizes.
Liquid Pipe
1/4 (1.0)
3/8 (1-1/8)
1/2 (1-1/2)
5/8 (1-5/8)
3/4 (1-3/4)
1
OD pipe diameter in inches; Values in parenthesis () indicate OD of pipe with insulation jacket.
2
Diameter of pipe with insulation. Thickness of pipe insulation is typical. Actual required thickness may
vary based on surrounding ambient conditions and should be calculated and specified by the design
engineer.
3
Insulation thickness (value in parenthesis) = 3/8 inch.
4
Insulation thickness (value in parenthesis) = 1 inch.
5
Insulation thickness (value in parenthesis) = 3/4 inch.
Figure 53: Typical Arrangement of Refrigerant Pipe and Cable(s) in a
2,5
1
)3/4 (2-1/4
2,5
1
3
3
4
4
4
2,5
1/2 (2.0
444
445
555
555
555
Vapor Pipe
)5/8 (2-1/8
)
Utility Conduit.
Due to our policy of continuous product innovation, some specications may change without notication.
Table 43: Outdoor Unit Refrigerant Pipe Connections.
System Model No.Liquid Conn. (in., O.D.) Vapor Conn. (in., O.D.)
Low Static
LD097HV4, LD127HV41/43/8
High Static
LH247HV, LH367HV3/85/8
DUCTED | 67
REFRIGERANT PIPING DESIGN
Piping can be installed
in one of four different
layouts.
Liquid Piping
Connection
Insulation for Refrigerant Piping
(Field-Supplied)
Vapor Piping Connection
Insulation
(Field-Supplied)
Clamp for Insulation
(Field-Supplied)
Refrigerant Piping System Layout
Single Zone Ducted Outdoor Unit Connections
1. Remove the connection cover from the unit by loosening the screws.
2. Align the center of the refrigerant pipe and corresponding connection.
3. Place a couple of drops of refrigerant oil on the opening rim of the flare before assembling. Ensure you do not add any contaminants.
Tighten the flare nut initially by hand.
4. Finish tightening the flare nut with a torque wrench until the wrench clicks. See page 69 for torque information.
When tightening the are nut with a torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Figure 54: Removing the Refrigerant Piping
Connection Cover (LUU097HV, LUU127HV).
Keep the piping system free of contaminants and debris such copper burrs, slag, or carbon dust during installation.
All joints are brazed in the field. Single Zone Ducted refrigeration system components contain very small capillary tubes, small orifices, electronic expansion
valves, oil separators, and heat exchangers that can easily become blocked.
Proper system operation depends on the installer using best practices and utmost
care while assembling the piping system.
• While brazing, use a dry nitrogen purge operating at a minimum pressure of three
(3) psig and maintain a steady flow.
• Blow clean all pipe sections with dry nitrogen prior to assembly.
• Do not use a saw to cut pipe; use a tubing cutter. De-burr and clean all cuts
Figure 59: Refrigerant Pipe Brazing.
Refrigerant
Piping
Pipe to
be brazed
Nitrogen
Tape
Pressure-reducing
Packless
Valve
Valve
before assembly.
• Store pipe stock in a dry place. Keep pipe capped and clean.
• Use adapters to assemble different sizes of pipe.
• Do not use flux, soft solder, or anti-oxidant agents.
• Use a 15% silver phosphorous copper brazing alloy to avoid overheating and produce good flow.
• Protect isolation valves, electronic expansion valves, and other heat-sensitive control components from excessive heat with a wet rag or a
heat barrier spray product.
Flare Connection Practices
• Improperly installed flare connections can lead to refrigerant leaks.
• When tightening the flare unit with a torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Refrigerant Piping Design and Best Practices
1. Place a couple of drops of refrigerant oil on the opening rim
of the flare before assembling. Take care not to add any
contaminants.
2. Align the center of the refrigerant pipe and corresponding
connection and tighten the flare nut by hand.
3. Following the guidelines as outlined in Table 44 for the amount of
torque to use, tighten the flare nut with a torque wrench until the
wrench clicks.
4. When flare is sufficiently tightened and the system has been
tested for refrigerant leaks, wrap insulation around the
connection.
All refrigerant piping including connections, field-provided isolation ball valves, service valves, and elbows shall be completely insulated
using closed cell pipe insulation.
To prevent heat loss/heat gain through the refrigerant piping, all refrigerant piping including liquid lines and vapor lines shall be insulated sep-
arately. Insulation shall be a minimum 1/2″ thick, and thickness may need to be increased based on ambient conditions and local codes.
All insulation joints shall be glued with no air gaps. Insulation material shall fit snugly against the refrigeration pipe with no air space between
it and the pipe. Insulation passing through pipe hangers, inside conduit, and/or sleeves must not be compressed. Protect insulation inside
hangers and supports with a second layer. All pipe insulation exposed to the sun and outdoor elements shall be properly protected with PVC,
aluminum vapor barrier, or alternatively placed in a weather-resistant enclosure such as a pipe rack with a top cover; and meet local codes.
Pay special attention to insulating the pipes installed in the ceiling plenum.
The design engineer should perform calculations to determine if the factory-supplied insulation jackets are sufficient to meet local codes and
avoid sweating. Maximum refrigerant piping temperature is +227°F; minimum refrigerant piping temperature is -4°F. Add additional insulation
if necessary. Check the fit of the insulation jacket after the header fitting and all run-out pipes are installed. Mark all pipes at the point where
the insulation jacket ends. Remove the jacket. Install field provided insulation on the run-out and main trunk pipes first. Install the LG-provided insulation plugs on the ends of all unused header ports. Peel the adhesive glue protector slip from the insulation jacket and install the
clam-shell jacket over the fitting.
Charging
Each outdoor unit is factory charged (nameplate charge) for the
evaporator as well as a standard 24.6 foot line. Any time a line set is
used longer then the standard 24.6 foot line set length, the refrigerant charge has to be adjusted.
You must adjust the charge based on how many feet of piping are
added based on 0.22 or 0.43 oz. of R410A per foot (depends on the
system). The factory charge accommodates pipe lengths up to the
standard length without requiring refrigerant removal.
Table 45: Charging Capacity.
Capacity
(Btu/h)/Model
9k LD097HV4,
12k LD127HV4
Ceiling-Concealed Ducted System Engineering Manual
24k LH247HV5/83/824.698.41646.60.43
36k LH367HV5/83/824.698.42466.60.43
Pipe Size
VaporLiquid
3/81/424.649666.60.22
Standard
Length (ft)
If you are uncertain of the unit charge, reclaim, evacuate and weigh in
the correct charge using the unit nameplate (capacity) charge adjusting
for line sets longer than 24.6 or 41 ft. This will prevent any interruptions
to the functioning of the unit and possible damage.
Example: A 50 ft line set is used --
9 additional feet x 0.22 oz per ft = Add 1.98 oz
of R410A
Max.
Elevation (ft)
Max.
Length (ft)
Min.
Length (ft)
Additional
Refrigerant (oz/ft)
70 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
Condensate drain piping should be constructed out of materials approved by local codes (generally PVC). Drain piping must have downward
gradient of at least 1/50 to 1/100; to prevent reverse flow, slope should not be straight up and down, and support hangers should be used at
3-5/16 to 5 foot intervals to keep the condensate drainage system stable.
The inside temperature of the drain piping can rise to about 50°F. When high temperature and humidity air touch the outside surface of the
drain pipe, condensation may form. To prevent condensation from forming, install polyethylene insulation 1/4 to 7/16 inches thick. Drain
piping must be properly insulated to prevent damage to the indoor unit and the ceiling.
Test the condensate drain piping system for leaks 24 hours after installation is complete. Use only water to test the drain piping.
Outdoor Units
See pages 56 to 61 for information in reference to outdoor unit placement and condensate drainage.
Indoor Units
Ceiling-Concealed Ducted indoor units include a factory-installed drain pump. Depending on the location of the indoor unit, condensation can
be drained directly to the outside of the building, or tied into a drainage piping system.
When connecting the power wiring /
communication cables, make sure
the rubber bushing is properly inserted
in the access holes after removing the insulation.
Insulation
Main
Terminal
Block
Clamps
Clamp
Outdoor Unit Power Wiring / Communications Cable Connections
LUU097HV, LUU127HV, LUU187HV, LUU247HV Outdoor
Unit Connections
1. Remove the cover or control cover from the unit by loosening the
fastening screws.
2. Take off the caps on the conduit panel.
3. Connect both the power supply and low voltage lines to the
corresponding terminals on the terminal block.
4. Be sure to ground the unit by following local codes.
5. Allow for enough length (add several inches) for each wiring.
6. Secure the cable with the cord clamp.
7. Secure conduit tubes with lock nuts.
8. Reattach the control cover to the original position with the
fastening screws.
Figure 64: LUU247HV Outdoor Unit Terminal Block Location. Location.
Terminal block
Over 0.2”
Conduit panel
Power supply
cord
Connecting
cable
Figure 63: LUU097, 127HV Outdoor Unit Terminal Block Location.
Terminal Block
Over 0.2”
Tubing Cover
Connecting
Cable
Power
Supply
Cord
Conduit Panel
Figure 65: LUU367HV Outdoor Unit Terminal Block
Control cover
LUU367HV Outdoor Unit Connections
1. Remove the side panel.
2. Use the clamp to attach the wiring / cable.
Ceiling-Concealed Ducted System Engineering Manual
72 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
Circuit Breaker
Use a circuit breaker
Or time delay fuse
Lock Nut
Conduit
Mounting
Plate
Conduit
1(L1) 2(L2)
3(A) 4(B)
Power Supply
(208-230V)
Communication
A
Control Box
Terminal Block
Control Box Cover
Ducted Indoor Unit Power Wiring / Communications Cable Connections
1. To access the terminal block, first detach the cover from the control box.
2. Insert the power wiring / communications cable from the outdoor unit through the
sides of the indoor unit and control box. Pass the wiring through the designated
access holes to prevent damage. To prevent electromagnetic interference and
product malfunction, leave a space between the power wiring and communications
cable outside of the indoor unit. (For power wiring / communications cable between
the single zone outdoor unit and the indoor unit, use a four-conductor, stranded,
shielded or unshielded wire. If shielded, the wire must be grounded to the chassis
at the outdoor unit only.)
3. Connect each wire to its appropriate terminal on the indoor unit control board.
Verify that the color and terminal numbers from the outdoor unit wiring match the
color and terminal numbers on the indoor unit.
4. Secure the power wiring / communications cable with the cable restraint.
5. Reattach the steel clamp to the inside of the control panel.
• Place the wiring / cables in the clamp and tighten the plastic clamp to an open surface of the control panel.
• Do not apply force to the wiring connections when clamping.
• Neatly arrange the wiring. Do not catch the wiring in the electric box cover. Ensure the cover firmly closes.
6. Fill in any gaps around the wiring access holes with sealant to prevent foreign particles from entering the indoor unit.
Using a Conduit
Figure 68: Ducted Indoor Unit Terminal Block Location / Using a Conduit.
1. Remove the rubber stopper on the indoor unit.
Pass the power wiring / communications cable
through the conduit, the conduit mounting
plate, and to / through the control panel of the
indoor unit.
2. Connect the power wiring / communications
cable to the indoor unit terminal block.
3. Screw the conduit mounting plate to the
indoor unit.
4. Tighten the conduit and the conduit mounting
plate together.
Always use a circuit breaker or time delay fuse when connecting electrical wiring to the unit.
Figure 67: Accessing the Indoor Unit Terminal Block.
• Separately wire the high and low voltage lines. There is a risk of electric shock, physical
injury, or death.
• Use heat-proof electrical wire capable of withstanding temperatures up to 167°F to avoid
wiring malfunction and electrical shock, which may cause physical injury or death.
• Ensure you connect the wire firmly. Loose wiring may cause unit malfunction, the wires
to burnout or the terminal to overheat and catch fire. There is a risk of electric shock,
physical injury or death.
• Use outdoor and waterproof connection cable rated up to 300V for the connection between the indoor and outdoor unit to avoid electrical
shock, which may cause physical injury or death.
• Separately wire the high and low voltage lines to avoid damage to unit.
• Use heat-proof electrical wire capable of withstanding temperatures up to 167°F to avoid damage to unit.
• Always use a circuit breaker or time delay fuse when connecting electrical wiring to the unit.
• Connect the wire firmly. Loose wiring may cause unit malfunction, the wires to burnout or the terminal to overheat and catch fire. There is
a risk of equipment malfunction or property damage.
to the unit.
• Use outdoor and waterproof connection cable rated up to 300V for the connection between the indoor and outdoor unit to avoid damage
• Comply with local codes while running wire from the indoor unit to the outdoor unit.
•
Do not allow wire to touch refrigerant tubing, the compressor or any moving parts since it can lead to mechanical failure.
Due to our policy of continuous product innovation, some specications may change without notication.
Figure 69: Detailed Power / Communications System Schematic.
LLN
Power Supply
Main Switch
G
Outdoor Unit
Circuit Breaker
Fuse
Power Wiring
(Including Ground)
N
Terminal Block Outdoor
1(L1) 2(L2)
Power
Wiring
• Power wiring and communications cable sizes must comply with applicable federal UL / ETL, state, and local codes.
• Separately wire the high and low voltage lines to avoid damage to unit.
• Local codes may require field-installed disconnect switches from outdoor unit to indoor unit.
• Use heat-proof electrical wire capable of withstanding temperatures up to 167°F to avoid damage to unit.
• Always use a circuit breaker or time delay fuse when connecting electrical wiring to the unit.
• Firmly connect the wire. Loose wiring may cause unit malfunction, the wires to burnout or the terminal to overheat and catch fire. There
is a risk of equipment malfunction or property damage.
• Use outdoor and waterproof connection cable rated up to 300V for the connection between the indoor and outdoor unit to avoid damage to the unit.
Ceiling-Concealed Ducted System Engineering Manual
• Comply with local codes while running wire from the indoor unit to the outdoor unit.
• Do not allow wire to touch refrigerant tubing, the compressor or any moving parts since it can lead to mechanical failure.
Terminal Block Outdoor
1(L1) 2(L2) 3
1(L1) 2(L2)
Terminal Block Indoor
3
Communication
Cable
74 | DUCTED
Due to our policy of continuous product innovation, some specications may change without notication.
LG single zone ceiling-concealed ducted system comprises of a
single frame outdoor unit connected to a single indoor unit with a
single refrigerant circuit. An LG single zone ceiling-concealed ducted
system is a DFS system that can operate in either cooling or heating
mode. The system is capable of changing mode within a maximum
time of three (3) minutes to ensure indoor temperature can be
properly maintained. LG components are manufactured in a facility
registered to ISO 9001 and ISO 14001, which is a set of standards
applying to environmental protection set by the International organization for Standardization (ISO). The system components comply
with Underwriters Laboratories (UL) 1995 Heating and Cooling
Equipment Standard for Safety and bear the Electrical Testing Laboratories (ETL) label. Wiring in these units are in accordance with the
national Electrical Code (NEC). LG single zone ceiling-concealed
ducted systems have published performance ratings certified by
AHRI (Air-Conditioning, Heating, and Refrigeration Institute) and are
listed in the AHRI Standard 210/240 certified product directory.
Outdoor Unit
The outdoor unit has sound levels not exceeding 54 dB(A) tested in
an anechoic chamber under ISO Standard 3745.
Indoor Unit
Ceiling-Concealed Ducted units are designed for air volume against
an external static pressure up to 0.20″WG for the 9,000 and 12,000
Btu/h models, up to 0.78″WG for the 24,000 Btu/h model; up to
0.6″WG for the 36,000 Btu/h model.
Figure 70: Ceiling-Concealed Ducted
System (LH247HV High Static Model).
Casing /
Frame
Outdoor Unit
The outdoor condensing
unit case is constructed
from pre-coated metal
(PCM) that has been
tested in accordance
with ASTM B-117 salt
spray procedure for
a minimum of 1,000
hours. Case has a removable panel to allow
access to major internal
components, and legs
to secure the unit during
installation.
Indoor Unit
The indoor unit casing is designed to mount fully concealed above
a finished ceiling. Casing is manufactured of galvanized steel plate.
Cold surfaces of the unit are covered internally with a coated polystyrene insulating material, and covered externally with sheet insulation
made of ethylene propylene diene monomer (M-Class) (EPDM).
External insulation is plenum rated and conforms to ASTM Standard
D-1418. Hanger brackets are included on the casing to support the
weight on four corners. The indoor unit has a front horizontal supply
air discharge, and one dedicated rear horizontal return air. The supply air opening is flanged to accept field-installed ductwork that shall
not exceed the external static pressure limitation of the unit.
Temperature Ranges
9,000 and 12,000 Btu/h Low Static Operating Ranges
• Operating ranges for outdoor units of 0°F to +118°F (DB) for
cooling (Cooling range can be extended from 0°F down to -4°F
using the Low Ambient Wind Baffle Kit [sold separately]); -4°F to
+64°F (WB) for heating.
• Operating ranges for indoor units of 57°F to 77°F (WB) for cooling;
Ceiling-Concealed Ducted System Engineering Manual
59°F to 81°F (DB) for heating.
• Indoor unit temperature setting range of 65°F to 86°F (DB) for
cooling; 61°F to 86°F (WB) for heating.
24,000 and 36,000 High Static Operating Ranges
• Operating ranges for outdoor units of 5°F to +118°F (DB) for
cooling; 0°F to +64°F (WB) for heating.
• Operating ranges for indoor units of 57°F to 77°F (WB) for cooling;
59°F to 81°F (DB) for heating.
• Indoor unit temperature setting range of 65°F to 86°F (DB) for
cooling; 61°F to 86°F (WB) for heating
Due to our policy of continuous product innovation, some specications may change without notication.
System is designed for use with R410A refrigerant, and consists of a
single refrigeration circuit. The refrigeration circuit is pressure-tested
at the factory and shipped with a holding charge of helium gas. The
outdoor unit is provided with factory installed components, including a refrigerant strainer, accumulator, four-way reversing valve,
electronic expansion valve (EEV), high and low side charging ports,
service valves, and interconnecting piping. All refrigerant lines from
the outdoor unit to the indoor unit are field-installed and must be
insulated separately.
Compressors
The outdoor unit is equipped with one hermetically sealed, digitally
controlled, inverter-driven twin rotary compressor to modulate capacity (variable from 20 to 100 Hz, modulate in 1 Hz increments). Teflon
coated bearings, overcurrent protection and vibration isolation are
integrated with the compressor.
MECHANICAL SPECIFICATIONS
Ceiling-Concealed Ducted System
Coil
Outdoor Unit
Heat pump outdoor unit coils are made of nonferrous louvered
aluminum fins protected with an integral coil guard. The coil for each
outdoor unit has a minimum of 14 fins per inch (FPI); heat exchanger
has two rows. The coil fins have a factory applied corrosion resistant
GoldFin™ material with hydrophilic coating tested in accordance with
ASTM B-117 salt spray test procedure for a minimum of 1,000 hours.
Coils are factory tested to a pressure of 551 psig.
Indoor Unit
Indoor unit coils are factory built and are comprised of aluminum fins
mechanically bonded to copper tubing. Each indoor unit has a minimum of three rows of coils, which are pressure tested to 551 psig at
the factory. Each unit is provided with a factory installed condensate
drain pan below the coil.
Fans and Motors
Outdoor Unit
The 9,000 Btu/h (LUU097HV) and 12,000 Btu/h (LUU127HV),
and 24,000 Btu/h (LUU247HV) outdoor units include one direct
drive, variable speed axial / propeller type fan with a horizontal air
discharge; the 36,000 Btu/h outdoor unit (LUU367HV) includes two
fans. Fan blades are made of Acrylonitrile Butadiene Styrene (ABS)
material, and have a Brushless Digitally Controlled (BLDC) fan
motor. The fan motor has inherent protection, permanently lubricated
bearings, and variable speed with a maximum speed up to 950 rpm.
Raised guards are provided to limit contact with moving parts.
Indoor Unit
The 9,000 Btu/h (LDN097HV4), 24,000 Btu/h (LHN247HV), and
36,000 Btu/h (LHN367HV) indoor units have two direct-drive, Sirocco
fans made of high strength ABS GP-2200 polymeric resin; the
12,000 Btu/h (LDN127HV4) has three direct-drive Sirocco fans. The
fans are statically and dynamically balanced, mounted on a common brushless digitally controlled (BLDC) motor, and mounted on
vibration-attenuating rubber grommets. Fan speed is controlled using
a microprocessor-based direct digital control algorithm. The indoor
fan has Low, Med, High, and Auto settings for Cooling mode; and
has Low, Med, High, and Auto settings for Heating mode. The Auto
setting adjusts the fan speed based on the difference between the
controller set-point and space temperature.
Air Filter -
Indoor Unit
The return air inlet on
the indoor unit includes a
factory-supplied removable, washable filter that is
accessible from the back
of the unit. Options include
a return filter box that
holds a field-provided high
efficiency one or two inch
MERV-rated filters, and a
LG-supplied air cleaner
(each sold separately).
Figure 71: Ceiling-Concealed Duct
(High Static) System (LH367HV Model).
Electrical
The system was designed to operate using
208–230/60/1 power with
voltage variances of ±10%
and includes overcurrent
protection. The indoor unit is powered through the outdoor unit.
Controls
Indoor and outdoor units are factory wired with necessary electrical
control components, printed circuit boards, thermistors, sensors,
terminal blocks, and lugs for power wiring. Factory installed microprocessor controls in the outdoor unit and indoor unit shall perform
functions to efficiently operate the single zone system, communicating via an 18 AWG four stranded and shielded conductor power/
transmission cable. Microprocessor-based algorithms provide component protection, soft-start capability, refrigeration system pressure,
temperature, defrost, and ambient control. System can be operated
through a simple wired remote controller supplied with the duct (high
static) indoor unit.
Condensate Lift/Pump
The indoor unit is provided with a factory installed and wired
condensate lift/pump capable of providing a minimum 27-9/16 inch
lift from the bottom surface of the unit. Drain pump has a safety
switch to shut off the indoor unit if the condensate rises too high in
the drain pan.
Electrical Connections and Mechanical Specs
Due to our policy of continuous product innovation, some specications may change without notication.