LG LA63E, 26LC2D Service Manual

LCD TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LA63E FACTORY NAME : 26LC2D-UE
website:http://biz.LGservice.com
e-mail:http://www.LGEservice.com/techsup.html
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CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ..................................................................................3
SPECIFICATION........................................................................................6
ADJUSTMENT INSTRUCTION .................................................................9
TROUBLE SHOOTING............................................................................14
BLOCK DIAGRAM...................................................................................21
EXPLODED VIEW .................................................................................. 22
REPLACEMENT PARTS LIST ............................................................... 24
SVC. SHEET ...............................................................................................
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SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1Mand 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
0.15uF
To Instrument's exposed METALLIC PARTS
AC Volt-meter
Good Earth Ground such as WATER PIPE, CONDUIT etc.
1.5 Kohm/10W
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CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500
F to 600 F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500
F to 600 F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuitboard printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500
F to 600 F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS
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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
4.General Specification(TV)
No Item Specification Remark
1. Receiving System ATSC/64 & 256 QAM/ NTSC-M
2. Available Channel 1) VHF : 02~13
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
3. Input Voltage 1) AC 100 ~ 240V 50/60Hz
4. Market NORTH AMERICA
5. Screen Size 26 inch Wide For 26LC2D
6. Aspect Ratio 16:9
7. Tuning System FS
8. LCD Module T260XW02-V5 For 26LC2D
9. Operating Environment 1) Temp : 0 ~ 40 deg
2) Humidity : ~ 80 %
10. Storage Environment 1)Temp : -20 ~ 60 deg
2) Humidity : 0 ~ 90 %
1. Application range
1.1 This spec sheet is applied all of the 26" LCD TV with LA63E chassis.
1.2 Not included spec and each product spec in this spec sheet apply correspondingly to the following each country standard and requirement of Buyer
2. Specification
Each part is tested as below without special appointment.
2.1 Temperature : 20±5°C
2.2 Relative Humidity : 65±10%
2.3 Power Voltage : Standard input voltage
(110~240V@50/60Hz)
* Standard Voltage of each product is marked by models
2.4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.
2.5 The receiver must be operated for about 20 minutes prior to the adjustment.
3. Test method
3.1 Performance : LGE TV test method followed
3.2 Demanded other specification Safety : UL, CSA, IEC specification EMC : FCC, ICES, IEC specification
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5. Chroma & Brightness
5.1 FOR 26LC2D CONDITION : EZ-Picture "Normal"
No Item Min Typ Max Unit Remark
1. White peak brightness 350 400 cd/m
2
HDMI input, full white
2. Contrast Ratio 400:1 800:1
3. Brightness uniformity 1.3 Refer to LCD SPEC.
4. Color coordinate RED X 0.633 +/- 0.03 Y 0.339 +/- 0.03
GREEN X 0.286 +/- 0.03
Y 0.610 +/- 0.03
BLUE X 0.147 +/- 0.03
Y 0.065 +/- 0.03
WHITE X 0.272 +/- 0.03
Y 0.278 +/- 0.03
5. Viewing angle 178 R/L, U/D
6. Color Temperature Standard 8,300 9,300 10,300 <Test Signal>
Cool 11,000 12,000 13,000 HDMI input,
Warm 5,500 6,500 7,500 Daylight/Cool85 IRE
6. Component Video Input (Y, CB/PB, CR/PR)
No Resolution H-freq(kHz) V-freq(Hz) Pixel clock Proposed
1. 720*480 15.73 59.94 SDTV ,DVD 480I
2. 720*480 15.73 60.00 SDTV ,DVD 480I
3. 720*480 31.47 59.94 SDTV 480P
4. 720*480 31.50 60.00 SDTV 480P
5. 1280*720 44.96 59.94 HDTV 720P
6. 1280*720 45.00 60.00 HDTV 720P
7. 1920*1080 33.72 59.94 HDTV 1080I
8. 1920*1080 33.75 60.00 HDTV 1080I 9 1920*1080 27 24 HDTV 1080P
10 1920*1080 33.75 30 HDTV 1080P
7. RGB Iinput (PC/DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
PC 1 640*350 31.469 70.08 25.17 DOS O 2 720*400 31.469 70.08 28.32 DOS O 3 640*480 31.469 59.94 25.17 VESA(VGA) O 4 800*600 37.879 60.31 40.00 VESA(SVGA) O 5 1024*768 48.363 60.00 65.00 VESA(XGA) O 6 1280*768 47.776 59.87 79.50 VESA(WXGA) O 7 1360*768 47.712 60.01 85.50 VESA(WXGA) O 8 1366*768 60.023 60.00 80.00
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No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
PC DDC
1. 640*480 31.469 59.94 25.17 VESA(VGA) O
2. 800*600 37.879 60.31 40.00 VESA(SVGA) O
3. 1024*768 48.363 60.00 65.00 VESA(XGA) O
4. 1280*768 47.776 59.87 79.50 VESA(WXGA) O
5. 1360*768 47.712 60.01 85.50 VESA(WXGA) O
6. 1366*768 60.023 60.00 80.00 DTV
7. 720*480 31.469 59.94 27.00 SDTV 480P
8. 720*480 31.500 60.00 27.03 SDTV 480P
9. 1280*720 44.96 59.94 74.17 HDTV 720P
10. 1280*720 45.00 60.00 74.25 HDTV 720P
11. 1920*1080 33.72 59.94 74.17 HDTV 1080I
12. 1920*1080 33.75 60.00 74.25 HDTV 1080I
13. 1920*1080 27 24.00 74.25 HDTV 1080P
14. 1920*1080 33.75 30.00 74.25 HDTV 1080P
8. HDMI Input (PC/DTV)
9. Mechanical specification
<26LC2D>
No, Item Content Remark
1 Product Dimenson Width(W) Length(D) Height(H)
Before Packing 681 235 550 With Stand After Packing 749 275 640
2 Product Weight Only SET 16.8Kg With Stand
With Box 18.9Kg
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ADJUSTMENT INSTRUCTION
1. Application Object
These instructions are applied to all of the LCD TV, LA63E.
2. Notes
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test equipment. (2) Adjustments must be done in the correct order. (3) The adjustments must be performed in the circumstance of
20±5°C of temperature and 65±10% of relative humidity if
there is no specific designation. (4) The input voltage of the receiver be must kept 110V, 60Hz
when adjusting. (5) The receiver must be operational for about 15 minutes
prior to the adjustments.
Perform preliminary operation after receiving 100% White Pattern (06CH).
(Or 3. White Pattern status of Ez-Adjust)
White Pattern entry method
A) Enter into Ez-Adjust by pressing the ADJ key on
the adjustment R/C.
B) 100% FULL WHITE PATTERN appears if pressing
the OK (
) key after selecting the 3.WHITE
PATTERN with the CH + / - KEY.
* It is possible to heat run the set without a separate signal generator in this mode.
Caution : Care must be taken as afterimage phenomena may occur about the black level part of screen If leaving pause image turned on for more than 20 minutes (especially inner digital pattern (13 CH), Cross Hatch Pattern (09CH) with significant black/white contrast).
3. MICOM Download(Option)
3-1. Required Test Equipment
(1) JIG-LEVER TYPE for adjusting: 1EA (2) PC & MONITOR: 2EA (3) BOARD for INTERFACE: IIC & ISP BOARD: 2EA (4) 15P D-SUB CABLE: 2EA (5) Using the 12/15 line of D-SUB 15P
12-SDA/15-SCL
3-2. JIG Connection
3-3. Establishment Program
(1) Establish LGE Monitor Tools v1.1 (2) The program work and it is opened program window as
seen below.
If you turn on a still screen more than 20 minutes (Especially Digital pattern(13 CH), Cross Hatch Pattern), an afterimage may occur in the black level part of the screen.
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(3) Click the first icon shown in fig.9. The window seen in
fig.10 should appear.
3-4. Set Method
(1) MCU Select: MTV512M64 (2) Option
R/W Option: Auto Write(Verity)
Jig Option: Myson
Transmit Speed: Medium
(3) Check: Just do it with blank micom. (4) PORT
Chose Parallel Port (normal LPT1)
Attention: You must chose EPP when select Rom BIAS at
LPT
3-5. Download Method
(1) Click the Load File.
(2) Locate and select the correct file from your computer.
(*.hex).
(3) Click the Send.
(4) When you see (ISP COMPLETE) the download is
complete.
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4. ADC-Set Adjustment
4-1. Synopsis
ADC-Set adjustment to set the black level and the Gain to optimum.
4-2. Test Equipment
Service R/C, 801GF(802V, 802F, 802R) or MSPG925FA Pattern Generator (480i/1080i The Horizontal 100% Color Bar Pattern adjust to within 0.7±0.1Vp-p)
4-3. Adjustment
(1) Select Component1 as the input with 100% Horizontal
Color Bar Pattern(HozTV31Bar) in 480i Mode
(2) After receiving signal for at least 1 second, press the ADJ
Key on the Service R/C to enter the ‘Ez - Adjust’ and select the ‘2. ADC 480i Comp1’. Pressing the Enter Key to adjust automatically.
(3) When the adjustment is over, 'MST3361 Component
Success’ is displayed. If the adjustment has errors, 'MST3361 Configuration Error’ is displayed.
(4) Select Component1 as the input with 100% Horizontal
Color Bar Pattern(HozTV31Bar) in 1080i Mode.
(5) After receiving signal for at least 1 second, press the ADJ
Key on the Service R/C to enter the ‘Ez - Adjust’ and select the ‘3. ADC 1080i Comp1/RGB’. Pressing the Enter Key to adjust automatically.
(6) When the adjustment is over, 'MST3361 Component
Success’ is displayed. If the adjustment has errors, 'MST3361 Configuration Error’ is displayed.
(7) After the Component MST3361 adjustment is over, convert
the RGB-DTV Mode and display Pattern. When the adjustment is over, 'MST3361 RGB_DTV Success’ is displayed.
(8) Readjust after confirming the case Pattern or adjustment
condition where the adjustment errors.
(9) After adjustment is complete, exit the adjustment mode by
pressing the ADJ KEY.
6. EDID(The Extended Display
Identification Data)/DDC (Display Data Channel) Download
This is the function that enables “Plug and Play".
6-1. HDMI EDID Data Input
(1) Required Test Equipment
1) PC, Jig for adjusting DDC. (PC serial to D-sub Connection equipment)
2) S/W for writing DDC(EDID data write & read)
3) D-Sub cable
4) Jig for HDMI Cable connection
(2) Preparation for Adjustments &
Setting of Device
1) Set devices as below and turn on the PC and JIG.
2) Open S/W for writing DDC (EDID data write & read). (operated in DOS mode)
<Adjustment Mode>
<Adjustment Pattern: 480i/1080i 60Hz HozTV31Bar Pattern>
<Fig. 2>
PDP TV SET
(or Digital Board)
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