LG KG800 Service Manual

Page 1
Date: April, 2006 / Issue 1.0
Service Manual
KG800/MG800c
Service Manual
Model : KG800/MG800c
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13MHz
2V75_VVCXO
R404
100
1000p
C407
2
GND
3
OUT
4
VCC
1
VCONT
13MHz
X400
C408
1u
C405
1000p
10K
R403
AFC
Page 22
ANT_SW3 ANT_SW2 ANT_SW1
27p
C415 27p
C416C414 27p
LMSP54LA-445TEMP
VC3
12
VC2
9
VC1
11
GND7
16
GND6
15
GND5
14
GND4
7
GND3
5
GND2
3
GND1
1
FL400
GSM1900_RX GSM1800_RX
GSM900_RX
GSM18001900_TX
GSM900_TX
ANT
13
6 4 2
8 10
Page 23
Page 24
Page 25
Page 26
Page 27
2V85_VSIM
1 2 3 78
VA202
C210
C209
C204 220n
1000p
22p
EVLC18S02003
SIM_RST SIM_CLKSIM_DATA
VA201
EVLC18S02003
2V85_VSIM
R202 20K
J201
4
VCC
GND
5
RST
VPP
6
CLK
I_O
GND1
GND2
Page 28
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Page 30
Page 31
Page 32
Page 33
Page 34
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Page 36
VUSBIN
VCHARGE
2V8_VMEM
VBAT
BAT
_PPR
_CHG
GND
PGND
10
C216
R208
1u
10K
3 4
8 11
CHG_STAT
CUR_MON
CHG_EN
R212
R210 C218
30K
(1%)
100K
R209 10K
R213
10K
C217
1u
1
CRDL
2
USB
U201
6
IMIN
9
ICDL
7
USBON
5
_EN
ISL6299
R211
100K
1u
Page 37
Page 38
Page 39
Page 40
3V3_MULTI_USB
C211 1u
C212
_LCD_CS _RD
33p
2V8_MV
100K
MULTI_BYPASS
ADD01
_MULTI_INT
_WAIT
13MHz
R202
2V8_MV
R205
75K
_MULTI_RST
MULTI_USB-
MULTI_USB+
_WR
DATA00 DATA01 DATA02 DATA03 DATA04 DATA05 DATA06 DATA07 DATA08 DATA09 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15
TP200
C222 1000p
2V8_MV
C223 1u
A3 A2 A1 B3 B2 B4 B5 B1
B6 C1 C2 C3 D1 C4 C5 D2 D3 E1 D5 E2 A7 E3 B7 E4
F1 F2
C7 D6
F3
G1
F4 G2 A5 C6 D4
PUSBDN PUSBDP VDD_IO3
_PHCS _PHRD _PHWE _PRST
PHD0 PHD1 PHD2 PHD3 PHD4 PHD5 PHD6 PHD7 PHD8 PHD9 PHD10 PHD11 PHD12 PDH13 PHD14 PHD15 PHD16 PHD17
PHLCD_BY PHLCD_A0 _PHLCD2_CS PHINT _PHGPIO_CS _PHWAIT PMCLK VDD_IO0 GND_IO0
PHSYNC
F5
C_HS
F12
G11
PCONFIG1
PCONFIG2
PD0
PVSYNC
G3
G4
C_VS
A8
K9
PCONFIG0
PSCAN_EN
PD1
PD2
H1
H2
C_CD00
C202
39p
A4
A9
VSS_PLL
PTEST_EN
PD3
PD4
H4
G5
C_CD02
C_CD01
2V8_MV
C203
1u
A6
H7
VDD_PLL
PD5
J1
C_CD03
C204
39p
J8
E8
SVSS2
SVDD_IO
PD6J2PD7J4PD8
K2
C_CD05
C_CD04
E7
SVDD
SVSS1
PD9
K1
C_CD07
C_CD06
1V8_MV
C205
1u
H6
E5
VDD_CORE1H8VDD_CORE2
GND_CORE1
GND_CORE2
C_SDA
CAM_PWR_EN
E6
L1
K11
PSCKJ5PSDAJ3PSEN
J6
C_SCK
2V8_AMV
J10
K12
AVSS
AVDD
U202
AIT811T
PPXL_CLK
PDCLK
H3
M2
C_PCLK
C_MCLK
I2S_SCK
I2S_WS
I2S_SDO
H11
G12
PI2S_WS
PI2S_SCK
PI2S_SDO
VDD_IO1
GND_IO1
H5
C200
1u
J12
M11
POUT1_P
POUT1_N
PLCD0
PLCD1
L2
M1
L_DATA00
L_DATA01
C201
39p
H12
L11
M10
POUT0_P
POUT0_N
PLCD2M3PLCD3K3PLCD4
L3
L_DATA02
L_DATA03
0.1u
C208
L10
K10
J11
PVREF_P
PVREF_N
PMIC_BIAS_P
PMIC_BIAS_N
PLCD5K4PLCD6
PLCD7
J7
L4
L_DATA04
L_DATA05
L_DATA06
L_DATA07
N_IO(3)
N_IO(7)
N_IO(5)
N_IO(6)
N_IO(4)
MULTI_MIC_P
MULTI_MIC_N
0.01u
C207
C206
0.01u
L12
M12
A10
B9
C8
D7
B8
PVIN_P
PVIN_N
PGPIO26
PGPIO27
PGPIO28
PGPIO29
PLCD8
PLCD9
K6
K5
L_DATA08
L_DATA09
PGPIO30
PLCD10
PLCD11K7PLCD12
L5
M4
L_DATA10
L_DATA11
PLCD13K8PLCD14
L_DATA12
L_DATA13
_PLCD2_CS _PLCD1_CS
_PLCD_WE
PLCD15
L6
M5
L_DATA14
L_DATA15
PGPIO25 PGPIO24 PGPIO23GND_IO3 PGPIO22 PGPIO21 PGPIO20 PGPIO19 PGPIO18 PGPIO17 PGPIO16 PGPIO15 PGPIO14 PGPIO13 PGPIO12 PGPIO11 PGPIO10
PGPIO9 PGPIO8 PGPIO7 PGPIO6 PGPIO5 PGPIO4 PGPIO3 PGPIO2 PGPIO1 PGPIO0
GND_IO2
VDD_IO2
_PLCD_RD
PLCD_A0
PLCD17 PLCD16
D8
N_IO(2)
C9
N_IO(1)
B10
N_IO(0)
D9
_N_WP
C10
_N_WE
A11
N_ALE
A12
N_CLE
B11
_NAND_CS
C11
_N_RE
E9
R_B
F9 D10
VSYNCOUT
B12 E10 D11
C_RST
C12 F10 G9 E11 D12 H9 G10 F11 H10 E12 J9
F8 G8 M8 M9 M7 L9 L8 M6 L7
C224 39p
2V8_MV
R204
C225 1u
NA
2V8_MV
C219
C218
1u
39p
L_MAIN_LCD_CS
LCD_RS LCD_WR
Page 41
Page 42
C324
1V8_MV
0.1u
100p C300
82K
82K
R301
R300
C301
1000p
27K
_MIDI_IRQ
DATA12
DATA11
DATA10
DATA09
DATA08
TP300
H2D0G3D1G2
F3
G1
D4
D2
D3
_IRQ
B4
_MIDI_RST
13MHz
I2S_SCK
I2S_WS
I2S_SDO
2V8_MV
R312
0
C327
C325
0.1u
1u
_RST
1000p
G5
CLKI
C307
D2
BLCK
D3
LRCK
D1
SDI
D6
GPIO0
C5
GPIO1
C1
GPIO2
C4
GPIO3
B1
LED2_GPIO5
C2
LDE1_GPIO4
C3
LED0
B2
MTR
VBAT
C328
C330
C329
0.1u
1u
1u
IOVDD1
H1
C326
10u
B3
IOVDD2
DVSS1
DVDD1J4DVDD2
J3
A2
D4
DATA14
DATA13
D5F2D6E3D7
DVDD3
F1
E2
DATA15
DVSS2
A3
_WR
_RD
H4
J2
G4
_RD
_WR
U300
YMU787
AVDD
DVSS3
E1
G8
ADD00
A0
F8
AVSS
_MIDI_CS
H3
_CS
SPVDDL
A6
R305
R307
0.01u
3.3K
C304
B6
B5
J5
A4
G6
A5
H5
C6
RXIN
PLLC
EQ1L
EQ2L
EXTIN
SPVSSL
SPVSSR1
SPVSSR2
SPVDDR
J7
J6
H7
A7
H6
EQ3L
EQ1R
EQ2R
EQ3R
B8
SPOUT2L
B7
SPOUT1L
H8
C311
SPOUT2R
J8
SPOUT1R
E8
TXOUT
D7
EXTOUT
G7
EXC
E6
BBL
C8
HPOUTL
E7
BBR
C7
HPOUTR
VREF
NC1
NC2J1NC3
HPVSS
HPC
F7
F6
A1
A8
D8
C323
C322
1u
0.1u
C312
47p
47p
C316
C317
C315
0.1u
1u
0.1u
SPK_N
C310
470p
R311
3.3 SPK_P
MIDI_HP_L
MIDI_HP_R
Page 43
Page 44
Page 45
NUMERIC KEY MATRIX
CN101
VOLUME
DOWN
UP
4
END
MP3
123
12345
CN102
KEY_ROW0 KEY_ROW1 KEY_ROW2 KEY_ROW3
KEY_ROW4
KEY_COL0 KEY_COL1 KEY_COL2
SW101
1
SW104
4
SW107
7
SW110
*
PG05DBTFC
VA101
SW102
2
SW105
5
SW108
8
SW111
0
PG05DBTFC
VA102
SW103
3
SW106
6
SW109
9
SW112
#
15P
PG05DBTFC
VA103
R102
10K
VBAT
680
R103
POWERKEY
Page 46
E8
TXOUT
B7
SPOUT1L
SPOUT1R
J8
B8
SPOUT2L
H8
SPOUT2R
H6
EQ3R
EXTOUT
D7
EQ1R
EQ2R
G6
3.3
R311
C311
47p 47p
C312
470p
C310
SPK_N
SPK_P
2V5_VMIC
R201
1K
C201
C202
R204
2.2K
39p
2.2K
R207
C214 NA
47u
C212
39p
C215 NA
VA204
EVLC18S02003
MIC201
1 2
SMA-568-0C-R2
VA205
EVLC18S02003
VINNORP
VINNORN
C211
39p
R205
100
R206
100
C213
0.1u
Page 47
USC4 USC5
C336
2V8_VEXT
1u
HEADSET_SPK_L
HEADSET_SPK_R
MULTI_USB+
MULTI_USB-
A1 C1 B1
B4 B2 B3
NO1 NO2 VCC
GND EP1 EP2
JACK_DETECT
C331
USB+
USB-
MAX4764EBC+TU402
COM1 COM2
C313
C314 220u
RPWRON
DEBUG_TX DEBUG_RX
1u
C4
A4
C1
A1
2V8_VEXT
A4
IN1
C4
IN2
A2 C2 A3
NC1
C3
NC2
220u
DSR
VUSBIN
NO1
NO2
NC1
NC2
RPWRON
DBUGTX
DBUGRX
B4
V+
IN1
IN2
COM1
COM2
GND
B1
MAX4717EBC-T
HEADSET_EN
FL300
INOUT_B4
6
INOUT_B3
7
INOUT_B2
8
INOUT_B1
9
FL302
ICVE10094E300FR
10KR320
INOUT_B4
6
INOUT_B3
7
INOUT_B2
8
INOUT_B1
9
ICVE10094E300FR
USC0
VUSBIN
C2
A2
C3
A3
U302
10
G15G2
INOUT_A4
INOUT_A3
INOUT_A2
INOUT_A1
ICVE10094E300FR
5G110
G2
INOUT_A4
INOUT_A3
INOUT_A2
INOUT_A1
FL301
INOUT_B4
6
INOUT_B3
7
INOUT_B2
8
INOUT_B1
9
USB_PATH_SEL
C338
1u
4
3
2
1
4
3
2
1
10
G15G2
INOUT_A4
INOUT_A3
INOUT_A2
INOUT_A1
EAR_REM_INT
EAR_REM_ADC
C339
0.01u
USC1
VUSBIN
U307
VINC3VOUT
BYPASS
A3
LP3985IBLX-2.8
C341 1u
4
3
2
1
STF203-22-TCTU303
D+16D+IC
GND25VBUS
D-IC
2V6_JACK
C1
GND
B2
VEN
A1
AUXIN
AUXIP
3D-4
4.7K
R315
C340
1u
R304
100
R309
100
1
NC1
2
IN1_IN2
3
NO2
4
COM2
5
NC2
6
GND
7
NO3
8
COM3
17
PGND
JACK_LDO_EN
2V6_JACK
R302
1K
C302
0.1u C305
C306
22u
39p
C309
C308
C337
27p
47n
39p
MAX4701ETE+TU301
16
COM1
15
NO1
14
V+
13
NC4
12
COM4
11
NO4
10
IN3_IN4
9
NC3
2V8_VEXT 2V8_VEXT
C342 1u
1.5K EAR_MIC
R308
R319
EAR_MIC
NA
2V8_VMEM
VA300
PG05DBTFC
C318
1u
USC2
USB_EN
10K
R313
DG3000DBU308
B1
IN
NO
B2
COM
V+
B3
NC
GND
2V8_VEXT
R316
R317
100K
100K
VA301
PG05DBTFC
USB_EN(IN3_4)
0
1
0
R318
A1
A2
A3
VBAT
C320
C319
10u
2012
Jack_Det(IN1_2)
3.6K
VCHARGE
1u
U301
R303
1K
EAR_MICJACK_LDO_EN
HOOK_DETECT
C303
0.1u
R306
30K
CHG_DET
R310
30K
CN300
21 19
1 2 3
3 : USC0
4
4 : USC4
5
5 : USC5
6
6 : USC2
7
7 : USC1
8
9 10 11 12 13 14
14 : DSR
15 16 17 18
20 22
C321 1u
State
1
USC
D/C
USB
0
Jack_ADC
Page 48
EL DRIVER IC
VBAT
C223 1u
L201
820uH
ZD201 KDZ100VW
EL_KEY_BACKLIGHT
LOW
R214
68K
C224 47p
EL OFF
EL ONHIGH
C225 6800p
U202 D381B
1
CHF
2
CLF
3
VOUT
E
4
GND
8
V+
7
L+
6 5
L-
EL PAD
N_ALEN_CLE
C226 2200p
1608
R215 33
2012 1/4W
Page 49
R_B
2V8_VMEM
2V8_VMEM
_NAND_CS
R208
_RAM_CS1
4.7K
_ROM_CS1
ADD01 ADD02 ADD03 ADD04 ADD05 ADD06 ADD07 ADD08 ADD09 ADD10 ADD11 ADD12 ADD13 ADD14 ADD15 ADD16 ADD17 ADD18 ADD19 ADD20 ADD21 ADD22 ADD23
N_IO(0) N_IO(1) N_IO(2) N_IO(3) N_IO(4) N_IO(5) N_IO(6) N_IO(7)
N_CLE
4.7K R206
N_ALE
_N_RE
_N_WE _N_WP
RY_BYF
_RESET
_RD
_WR
_LBS _UBS
R210
NA
TV00578003AABD
G2
A0
F2
A1
E2
A2
D2
A3
F3
A4
E3
A5
D3
A6
C3
A7
C7
A8
E7
A9
F7
A10
C8
A11
D8
A12
E8
A13
F8
A14
D9
A15
G9
A16
F4
A17
E4
A18
D7
A19
E6
A20
E9
A21
F9
A22
L6
IO1
L7
IO2
L8
IO3
L9
IO4
K9
IO5
K10
IO6
J10
IO7
H10
IO8
H1
CLE
J1
ALE
C1
RY__BYN
D1
_REN
E1
_CEN
K1
_WEN
K2
_WPN
H3
_OE
C6
_WE
C4
_LB
D4
_UB
J2
_CE1PS
D6
CE2PS
H2
_CEF
E5
RY__BYF
C5
_WP_ACC
D5
_RESET
U203
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8
DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
VCCF1 VCCF2
VCCPS
VCCN1 VCCN2
VSS1 VSS2 VSS3 VSS4
NC1
NC2
NC3
NC4
NC5
NC6
NC7
NC8
NC9 NC10 NC11 NC12 NC13 NC14 NC15 NC16 NC17 NC18 NC19 NC20 NC21 NC22 NC23 NC24 NC25 NC26 NC27 NC28 NC29 NC30 NC31 NC32 NC33 NC34
J3 G4 K4 H5 H6 K7 G7 J8 K3 H4 J4 K5 J7 H7 K8 H8
H9 J5
J6
F1 F10
G1 G3 G10 J9
A1 A2 A9 A10 B2 B3 B4 B5 B6 B7 B8 B9 B10 C2 C9 C10 D10 E10 F5 F6 G5 G6 G8 K6 L1 L2 L3 L4 L5 L10 M1 M2 M9 M10
R207
0
DATA00 DATA01 DATA02 DATA03 DATA04 DATA05 DATA06 DATA07 DATA08 DATA09 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15
2V8_VMEM
1u
C213
_ROM_CS2
27pC214
2V8_VMEM
1uC216
C215 1u
Page 50
(BT ANT -> TRANSFER TO FETCH ANT)
3.3nHR101
ANT1
GND1
_BT_RST
C103
NA
SPI101 SPI102 SPI103 SPI104
( 903015 )
M101 LBMA-2C67B2
16
RESETB
1
PIO0
2
PIO1
7
PIO2
8
PIO3
9
PIO4
10
PIO5
28
NC
13
SPI_CLK
14
SPI_CSB
12
SPI_MOSI
15
SPI_MISO
5
VDD_1_8V
ANT
VDD_VREGIN
UART_RTS UART_CTS
PCM_OUT
PCM_SYNC
PCM_CLK
VDD_DIG
GND1 GND2 GND3 GND4
UART_TX UART_RX
PCM_IN
C101 NA
22 21 3
4 6 11 25
27 24 23 26
19 17 18 20
L101 22nH
R110 100K
C102
NA
C105
15p
R104 47K
2V8_VBT
DEBUG_RX DEBUG_TX
PCM_TX PCM_RX
USC0
C106
1u
TC7SH08FS
CLOSED TO BT MODULE
C104 1u
2V8_VBT
5
VCC
4
GND
2
U101
1
3
USC3
PCM_TX
Page 51
C_FLASH
LCD_DIM_CTRL
1.5KR109
R102 330
R107
7.5K
C103
22u
VBAT
C100
1u
4
9
17
16
10
U100 AAT2807AIXN-4.5
R108
7.5K
VIN
GND PGND
EN_FLSH
EN_SET
C101 1u
11
12
14
C1-
C1+
C2+
2
15
C2-
C3+
VOUT_FL
VOUT_BL
1
NC
ISINK1 ISINK2 ISINK3
C3-
C102
1u
3
13
8
5 6 7
C104
27p
C105
FB100
FB101
C106
C107
27p
1u
1u
FLASH_LED
MLED
MLED1 MLED2 MLED3
Page 52
2V8_VEXT
C230
0.1u
VDD
SLIDE
51KR211
1
OUT
U205 A3212EELLT-T
G1 G2
SLIDE
C231 10p
Page 53
100
R206
27p
C209
R207
10K
1SS352-TPH3_F
D201
R204
0
C208
4.7u
VBAT
OUT204
27nH
R209
27nH
R208
0
R203
23
64
1
5
VBAT
EMZ2
Q201
47K
R205
OUT203
VIBRATOR
Page 54
C118
0.1u
2V8_VMEM
C117
0.1u
STBY
1
3
VIN4VOUT
2V5_MULTI_VMIC
U101 BH25FB1WHFV
6
BGND
2
GND
5
NC
MIC_PATH_SEL
R106
2.2K
C112 39p
1
2
MIC100
OSF213-42DC
2V5_MULTI_VMIC
C111
2.2K
R104
39p
EVL5M02200
VA101
C114
39p
39p
C113
C110
EVL5M02200
VA100
22u
R103
R105
1K
0
MULTI_MIC_N
MULTI_MIC_P
Page 55
SKY74400
FEM
13Mhz OSCILLATOR
Page 56
START
HP8960 : Test mode
62 CH, 7 level setting (TCH)
62CH, -60dBm setting (BCCH)
Spectrum analyzer setting
Oscilloscope setting
Check
VCTCXO
Check
FEM &
Mobile SW
Check RX IQ
Redownload SW or
Do calibration again
Page 57
R404
AFC
R403
10K
C407
1000p
C408
X400
1
2
13MHz
VCONT
GND
Check Pin 3.
Refer to Graph 4-1(b)
Check Pin 4.
Refer to Graph 4-1(a)
2V75_VVCXO
3
OUT
4
VCC
13 MHzO.K?
2.75V OK?
Check U101
C405
100
R404
C408
1u
1000p
No
No
No
Yes
Yes
13MHz
VCTCXO Circuit is OK
VCTCXO Circuit is OK See next Page to check
See next Page to check ANT SW & Mobile SW
ANT SW & Mobile SW
Changing X601
Page 58
C414
C415
C416
GND3
7
GND4
GND5
14
GND6
15
16
GND7
GSM18001900_TX
8
GSM1800_RX
4
GSM1900_RX
6
GSM900_RX
2
GSM900_TX
10
VC1
11
9
VC2
VC3
12
LMSP54LA-445TEMP
FL400
13
ANT
1
GND1
GND2
3
5
27p
C415
27p
C416C414
27p
ANT_SW2 ANT_SW1
ANT_SW3
Page 59
For these 2 test case,
No Call connection is needed
Check SW500 Pin ANT,RF
with RF Cable connected.
Check SW601 Pin ANT,RF
with No RF Cable Connected
Check C616,C617,C618
Check whether FEM
Set as RX mode
Refer to Table 4-2
Check RF Level of
FL601.6 (for GSM) & FL601.4
(for DCS) & FL601.2 (for PCS)
For this RF Level test case,
RX Stand alone Mode is needed
Open
Yes
Short
Yes
VC1 :Low or HIGH
VC2 :Low
VC3:LOW
Yes
Pin6 : ~ -62dBm
Pin 4,2 : ~ -63dBm
Yes
FEM & Mobile SW is OK
See next Page to check
Rx IQ Signal
No
No
No
No
Changing SW601
Changing SW601
Changing the Board.
Changing FL601
Page 60
Redownload software and calibration again
Similar?
No
Replace U602
Yes
Check C619,C620.
Check if there is any
Major difference
Refer to graph 4-4
C413
C417
VBAT
Q+_TX_Q+
5
4
Q-_TX_Q-
VAPC
9
6
VCC1
VCC3
1
PCO2
PCO3
67
68
PCO4
PED_SELECT
7
2
I+_TX_I+
I-_TX_I-
3
PCO1
65
66
10
8
ENABLE
0.1u
C409
33p
C410
33p
C419
VBAT
39p
C417
C418
0.1u 3p
C420
C412 3p
22u
C411
39p
C413
IN
QP
QN
IP
Page 61
FEM
SKY74400
13Mhz OSCILLATOR
Page 62
START
Redownload SW or Do calibration again
HP8960 : Test mode
62 CH, 7 level setting (TCH)
62CH, -60dBm setting (BCCH)
Spectrum analyzer setting
Oscilloscope setting
Check
VCTCXO
Check
TX IQ
Check
FEM &
Mobile SW
Check
PAM
SIGNAL
Page 63
R404
AFC
R403
10K
C407
1000p
C408
X400
1
2
13MHz
VCONT
GND
Check Pin 3.
Refer to Graph 4-1(b)
Check Pin 4.
Refer to Graph 4 -1(a)
2V75_VVCXO
3
OUT
4
VCC
C408
100
R404
1u
13 MHzO.K?
No
No
2.75V OK?
No
Check U101
C405
1000p
Yes
Yes
13MHz
VCTCXO Circuit is OK
VCTCXO Circuit is OK See next Page to check
See next Page to check ANT SW & Mobile SW
ANT SW & Mobile SW
Changing X601
Page 64
VC1 LOW
VC2 LOW
VC3 HIGH
VC1 LOW
VC2 HIGH
VC3 LOW
C414
C415
C416
GND3
7
GND4
GND5
14
GND6
15
16
GND7
GSM18001900_TX
8
GSM1800_RX
4
GSM1900_RX
6
GSM900_RX
2
GSM900_TX
10
VC1
11
9
VC2
VC3
12
LMSP54LA-445TEMP
FL400
13
ANT
1
GND1
GND2
3
5
27p
C415
27p
C416C414
27p
ANT_SW2 ANT_SW1
ANT_SW3
Page 65
TX Stand alone Mode is needed. (PL=7 for
Check C616,C617,C618
Check whether FEM
Set as TX mode
Rrefer to Graph4-6(a), 4-6(b)
Rrefer to Table 4-3
For the test,
GSM, PL=2 for DCS)
Check VC1, VC2, VC3
Yes
No
Changing board
Check RF Level of
FL601.10 (for GSM) & Pin 8 (for
DCS)
Check SW601.ANT, RF with RF
Cable connected.
Check SW601.ANT,RF
with RF Cable disconnected
Pin10 : ~29.5dBm
Pin 8 : ~26.5dBm
Yes
Open
Yes
Short
Yes
END
No
No
No
Go to 4.3.5 Checking PAM
control signal
Changing SW601
Changing SW601
Page 66
C426
VBAT
55
SXENA
59
52
VCC3
1
XBUFF
54
XTUNE
53
PREQ_SEL
PCO2
PCO3
67
68
PCO4
LE
57
64
NC_RX_I+
NC_RX_I-
63
NC_RX_Q+
62
NC_RX_Q-
61
PCO1
65
66
CHIP_EN
60
58
CLK
56
DATA_IN
0.1u
C409
33p
C410
VBAT
C412 3p
22u
C411
S_EN
SYNTH_EN RF_PWR_DWN
S_CLK
S_DATA
Go to Next Step
Similar?
Yes
No
Download S/W
Check TX_RAMP and PA_EN Check if there is Any Major Difference or not Refer to Graph 4
7
Go to Next Step
Similar?
Yes
No
Download S/W
Go to Next Step
Similar?
Yes
Download S/WDownload S/W
Check if there is Any Major Difference or not Refer to Graph 4
-
Page 67
64
63
PCO1
NC_RX_I-
NC_RX_I+
67
68
65
66
PCO2
PCO3
PCO4
VCC3
I+_TX_I+
I-_TX_I-
Q-_TX_Q-
Q+_TX_Q+
VCC1
PED_SELECT
ENABLE
VAPC
BAND_SELECT
VBAT
1
2 3 4 5 6
7
8 9 10
C409
0.1u
C410
33p
C412
C411
VBAT
22u
3p
C418
0.1u 3p
C419 33p
C420
C413 39p
C417 39p
IP
IN QN
QP
Check if there is
Major Difference
Any
Refer to Graph 4
-8
Similar?
Yes
Redownload the Software And calibrate
No
Replace U602
Page 68
VCORE
VME
M
VRTC
VSIM
VABB
VVCXO
VEXT
enlargement
C118 1u
C122 1u
2.2uC117
2V5_VMIC
1V8_VCORE
C119 1u
C123
2V75_ABB
1u
1uC113
2V85_VSIM
1uC121
VUSB
2V8_VMEM
VMIC
VRTC
T7 T6
VSIM
VUSB
E15
D16
VVCXO
2V75_VVCXO
P1
VCORE1 VCORE2
N1
A4
VEXT1 VEXT2
B4
VMEM1
T3 T2
VMEM2
N16
VABB
H16
F16
VAPP
VAPPGATE
E16
VBACK
T4
VBAT
0.1uC115
1V8_VRTC
1uC116
2V8_VEXT
C114 1u
VBACKUP
Page 69
START
Check Battery Voltage
> 3.35V ?
YES
Push power-on key
And check the level change
of PWRKEY
YES
Check the voltage of
The LDO outputs at U100
YES
Logic level at KEYON(POWER KEY)
of U101= HIGH
NO
NO
NO
VCORE=1.8V VVCXO=2.75V VMEM=2.8V VRTC=1.8V VEXT=2.8V VSIM=2.85V (when sim card is inserted) VABB=2.75V VMIC=2.5V
NO
Charge or Change Battery
Check the contact of power key
Or dome-switch
Replace U100
Re-download software
YES
Does it work properly?
YES
THE PHONE WILL
POWER ON.
NO
The power-on procedure is
Completed. The problem may
be elsewhere.
Does it work properly?
NO
Replace the main board
Page 70
enlargement
Pin 1
Pin 18
CN300
CN500
U201
CN203
(1%)
CHARGING IC
10K
R209
10K
2V8_VMEM
R213
VUSBIN
VCHARGE
C217
1u
R212
100K
ISL6299
U201
BAT
10
CRDL
1
8
GND
ICDL
9
6
IMIN
PGND
11
2
USB
USBON
7
4
_CHG
_EN
5
_PPR
3
VBAT
30K
R210 C218
1u
R208
10K
100K
R211
1u
C216
CHG_EN
CHG_STAT
CUR_MON
Page 71
START
MMI Connector (MAIN PCB,CN300)
Is well-soldered ?
YES
60pin connector (MAIN PCB,CN500)
Is well-soldered ?
30pin connector (KEY PCB,CN203)
KEY PCB U201 are
Voltage across KEY PCB R210 is
YES
Is well-soldered ?
YES
well-soldered?
YES
about 1.2V?
YES
NO
NO
NO
NO
NO
Resolder the CN300
Pin 12,13 : VCHARGE
Pin1,18: GND
Resolder the CN500
Resolder the CN203
Resolder the
U201
Replace the
R201
Battery is charged?
YES
Charging is
properly operating
NO
The battery may have
problems.
Change the battery.
Page 72
100
R206
27p
C209
R207
10K
1SS352-TPH3_F
D201
R204
0
C208
4.7u
VBAT
OUT204
27nH
R209
27nH
R208
0
R203
23
64
1
5
VBAT
EMZ2
Q201
47K
R205
OUT203
VIBRATOR
Page 73
SETTING : Enter the engineering mode, and set vibrator on at vibration of BB test menu
START
Is the voltage at R106 at MAIN PCB
near 0.7V?
Yes
Is the voltage at pin 6
of Q401 near VBAT-0.7V?
Yes
Check the soldering of Vibrator
Yes
Replace Vibrator.
No
No
Replace DBB
No
Replace Q401
Resolder vibrator.
Vibrator will work properly
Page 74
U103
C122
FL101~104
FL101~F104:LCD DATA LINE EMI FILTER
( Check the these EMI FILTER
if LCD data is something to strange)
CN100 : LCD CONNECTOR
Page 75
(IF_MODE)
(LCD_RD=íHí)
H
L
TMD
L
SHARP
H
LCD_ID
9671S-35A-GF
IF_MODE
INOUT_A2
INOUT_A3
3
4
INOUT_A4
9
INOUT_B1
INOUT_B2
8
7
INOUT_B3
INOUT_B4
6
FL104
ICVE10094E300FR
G15G2
10
INOUT_A1
1
2
C108 1u 1u
C109
R100
NA
6
7
8
9
R101
NA
25
26
27
28
29
3
30
31
32
33
34
35
4
5
10
11
12
13
14
15
16
17
18
19
2
20
21
22
23
24
2V8_VLCD
CN100
1
10
G2
1
INOUT_A1
INOUT_A2
2
3
INOUT_A3
INOUT_A4
4
INOUT_B1
9
8
INOUT_B2
INOUT_B3
7
6
INOUT_B4
ICVE10094E300FR
FL103
5
G1 G1
5
G2
10
INOUT_A1
1
2
INOUT_A2
INOUT_A3
3
4
INOUT_A4
9
INOUT_B1
INOUT_B2
8
7
INOUT_B3
INOUT_B4
6
5
G110G2
1
INOUT_A1
INOUT_A2
2
3
INOUT_A3
INOUT_A4
4
INOUT_B1
9
8
INOUT_B2
INOUT_B3
7
6
INOUT_B4
FL102
ICVE10094E300FR
ICVE10094E300FR
FL101
2V8_VLCD
2V8_VLCD
100K
R191
LCD_ID
LCD_RS
L_DATA01
L_DATA03
LCD_WR
L_MAIN_LCD_CS
IF_MODE
L_DATA05
L_DATA07
L_DATA04
L_DATA09
L_DATA11
L_DATA08
L_DATA13
L_DATA15
L_DATA12
L_DATA14
L_DATA00
L_DATA02
L_DATA06
L_DATA10
LCD_RESET
MLED2
MLED
MLED3
MLED1
VSYNCOUT
C121
2.2u
2V8_VLCD
0.01u
C120
2V8_VMEM 1V8_CAM
C122
4.7u
BGND
11
4
BYP
EN1
2
EN2
3
6
GND
5
NC1
NC2
7
8
NC3
1
VIN10VOUT1
VOUT2
9
U103
MIC2211-GMYML
VBAT
1u
C119
CAM_PWR_EN
Page 76
START
Voltage the pin 9 of U103
Is 2.8V?
Yes
Check the All Connectors
At Main, Slide PCB
Yes
Paths of LCD control
signals are OK?
Yes
FPCB is OK?
Yes
After changing the board,
LCD Display is OK?
Yes
No
No
Re-solder U103
Reconnect
All Connectors
No
the EMI filter
No
Replace the FPCB
No
The board is broken.
Change the board.
Re-solder
LCD Module is out of order.
Change the LCD Module.
Page 77
_BT_RST
BT_EN
47K
R104
100K
R110
BLUETOOTH
(BT ANT -> TRANSFER TO FETCH ANT)
( 903015 )
CLOSED TO BT MODULE
GND1
5
VCC
2V8_VBT
ANT1
TC7SH08FS
U101
GND
2
1
3
4
C104 1u
SPI104
C105
15p
1u
C107
15p
C108
2V8_VBT
C102
NA
C103
NA
NA
C101
VBAT
SPI101
1u
C106
1u
C109
U102
BGND
62
GND
NC
51
STBY
3
VIN VOUT
4
BH28FB1WHFV
3.3nHR101
L101 22nH
SPI102 SPI103
SPI_MISO
SPI_MOSI
12
UART_CTS
26
23
UART_RTS
UART_RX
24
27
UART_TX
VDD_1_8V
22 21
VDD_DIG
3
VDD_VREGIN
2V8_VBT
GND3
25
GND4
NC
28
PCM_CLK
20
19
PCM_IN
17
PCM_OUT
PCM_SYNC
18
1
PIO0 PIO1
2 7
PIO2 PIO3
8 9
PIO4 PIO5
10
RESETB
16
13
SPI_CLK SPI_CSB
14
15
M101 LBMA-2C67B2
5
ANT
GND1
4
GND2
6 11
BT_EN
PCM_TX
USC3
DEBUG_TX
DEBUG_RX
USC0
PCM_RX
_BT_RST
PCM_TX
B1
GND
C2
IN1
A2
IN2
NC1
C1
A1
NC2
NO1
C4
A4
NO2
B4
V+
U306 MAX4717EBC-T
C3
COM1
A3
COM2
10K
R314
USC_300
C334
0.1u
2V8_VMEM
USC_301
PCM_TX
PCM_RX
USC2
USC1
PCM_EN
USC_2
USC_1
Page 78
Is BT_RST signal shape similar
to Fig.1 during Powering on Bluetooth
Yes
2V8_VBT at C314=2.8V
Bluetooth
Power off
Is DEBUG_TX signal similar to
Fig.2 during Powering on Bluetooth?
Is DEBUG_RX signal similar to
Fig.2 during Powering on Bluetooth?
Connect BT headset?
No
Establish a call
No
Replace U103
No
BT_EN at R344=2.8V
Replace U102
No
Replace U103
No
Antenna Feeding about 0dBm?
Replace M101
Is RF Power level at
Replace Headset
Yes
No
Replace U103
No
Is RF Power level at
Antenna Feeding about 0dBm?
Replace M101
Are PCM_SYC8,PCM_TX,USC3
signal similar toFig.3?
Is DEBUG_RX signal similar to
Fig.2 during Powering on Bluetooth?
Redownlapd SW
No
No
Replace U103
Replace M101
Page 79
Page 80
U300
U305
Page 81
H6
G6
EQ2R
EQ3R
SPOUT2L
SPOUT1L
SPOUT2R
SPOUT1R
TXOUT
EXTOUT
B8
B7
H8
J8
E8
D7
C311
47p 47p
EQ1R
C312
C310
470p
R311
3.3
SPK_N
SPK_P
SPK_P
SPK_N
RCV_P
RCV_N
U305
MAX4684EBC_T
C4
NO1
A4
NO2
C1
NC1
A1
NC2
VBAT
B4
V+
COM1
COM2
GND
B1
C2
IN1
A2
IN2
C3
A3
C335
SPK_RCV_SEL
SPK_RCV_P
SPK_RCV_N
1u
SPK_RCV_P
SPK_RCV_N
C202 39p
C201 39p
C203
39p
VA201
EVL5M02200
L201
68nH
OUT201
L202 68nH
OUT202
VA202
EVL5M02200
Page 82
START
Check Soldering of speaker
Yes
L201,L202,C201,C202 at Slide PCB are Well-
soldered?
Yes
Check
U300 works properly
Yes
Speaker
Works properly?
Yes
Speaker working!
No
No
No
No
Re-solder Speaker
Re-solder L201,L202,C201,C202
Re-solder U300
Change main board
Page 83
Pin 1
2V85_VSIM
20K
R202
EVLC18S02003
VA202
EVLC18S02003
VA201
C210 22p
C209
1000p
220n
C204
2V85_VSIM
CLK
3
4
GND
GND1
78
GND2
I_O
6
2
RST
1
VCC
VPP
5
J201
SIM_RST SIM_CLKSIM_DATA
Page 84
START
Does the SIM cards
supports 3V ?
YES
Voltage at pin1 of
J201 is 2.85V?
YES
Change the SIM Card
And try again.
Does it work
Properly?
YES
Change SIM Card
NO
NO
NO
Change the SIM Card. Our phone
supports only 3V SIM card.
Voltage
at VSIM of U101
Is 2.85V?
NO
Redownload SW.
Does it work
Properly?
YES
SIM Card will be detected.
YES
NO
Replace J201 or
check soldering of components
Change the main board
Page 85
Page 86
6 : USC2
3 : USC0 4 : USC4
USB
0
2012
Jack_Det(IN1_2)
USC
1
USB_EN(IN3_4)
0
State
Jack_ADC
0
1
7 : USC1
14 : DSR
5 : USC5
D/C
U301
1u
C338
C340
1u
LP3985IBLX-2.8
BYPASS
A3
B2
GND
VEN
A1
VINC3VOUT
C1
2V6_JACK
U307
5G110
G2
1
INOUT_A1
INOUT_A2
2
3
INOUT_A3
INOUT_A4
4
INOUT_B1
9
8
INOUT_B2
7
INOUT_B3
6
INOUT_B4
ICVE10094E300FR
FL302
C314 220u
C321 1u
C320
VBAT
VUSBIN
1u
3 4 5 6 7 8 9
1
10 11 12 13 14 15 16 17 18
19
2
20
21
22
CN300
27p
C309
C336
1u
C337 47n
0.1u
C303
C339
0.01u
COM
A2
B3
GND
B1
IN
A3
NC
NO
A1
V+
B2
DG3000DBU308
3
D-4D-IC
GND25VBUS
STF203-22-TCTU303
D+16D+IC
PG05DBTFC
VA301
C308 39p
10K
R313
G15G2
10
INOUT_A1
1
2
INOUT_A2
INOUT_A3
3
INOUT_A4
4
9
INOUT_B1
INOUT_B2
8
INOUT_B3
7
INOUT_B4
6
2V8_VEXT
FL301
ICVE10094E300FR
1u
4.7K
C341
B3
EP2
B4
GND
A4
IN1 IN2
C4
A3
NC1 NC2
C3
A1
NO1
C1
NO2 VCC
B1
R315
MAX4764EBC+TU402
A2
COM1 COM2
C2
EP1
B2
C313
2V8_VEXT 2V8_VEXT
220u
0.1u
C302
1K
R303
MAX4717EBC-T
COM1
C3
A3
COM2
GND
B1
IN1
C2
IN2
A2
NC1
C1
NC2
A1
NO1
C4
NO2
A4
V+
B4
U302
2V6_JACK
1u
C331
VUSBIN
NO3
7
NO4
11
17
PGND
V+
14
16
COM1
COM2
4
8
COM3
COM4
12
GND
6
2
IN1_IN2
IN3_IN4
10
1
NC1
NC2
5
NC3
9
13
NC4
15
NO1
3
NO2
MAX4701ETE+TU301
3.6K
R318
1u
C342
2V8_VMEM
100K
R317
DBUGTX
2V8_VEXT
PG05DBTFC
30K
R310
VA300
C305 22u
2V8_VEXT
R316
100K
DBUGRX
RPWRON
NA
R319
R304
100
100
R309
R306
30K
C318
1u
9
INOUT_B2
8
INOUT_B3
7
INOUT_B4
6
ICVE10094E300FR
G15G2
10
INOUT_A1
1
2
INOUT_A2
INOUT_A3
3
4
INOUT_A4
INOUT_B1
FL300
10u
C319
C306 39p
10KR320
VCHARGE
1.5K
R308
R302
1K
EAR_MICJACK_LDO_EN
HOOK_DETECT
EAR_MIC
EAR_MIC
USB_EN
HEADSET_SPK_L
HEADSET_SPK_R
EAR_REM_INT
USC1
EAR_REM_ADC
DEBUG_TX
JACK_DETECT
MULTI_USB-
MULTI_USB+
USB-
USB+
USB_PATH_SEL
VUSBIN
RPWRON
DSR
DEBUG_RX
JACK_LDO_EN
HEADSET_EN
USC5
USC4
USC2
USC0
CHG_DET
AUXIN
AUXIP
Page 87
START
Resolder CN201
Does the audio
profile of the phone
change to the
earphone mode?
YES
Set the audio part of the test
Equipment to echo mode
Can you hear your
voice from
the earphone?
YES
NO
Change the earphone
NO
Can you hear your
Level at
JACK_DETECT signal
is low
YES
and try again
voice from
the earphone?
YES
NO
Replace CN201
Set the audio part of
the test equipment to
PRBS or continuous
wave mode
NO
Can you hear the sound from the earphone?
YES
Voltage level check
Of AUX_MIC_P &
AUX_MIC_N
signal.
No
Voltage level check
Of AUX_SPK_L & AUX_SPK_R
No
Resoler components
signal.
No
YES
Earphone will work properly
Change main board
YES
Check
U202
works properly
YES
No
Resoler U202
Page 88
U202
L201
+
-
EL OFF
2012 1/4W
EL ONHIGH
LOW
1608
EL PAD
N_ALEN_CLE
820uH
L201
6800p
C225
C224 47p
ZD201 KDZ100VW
1u
C223
R215 33
2200p
C226
2
CLF
3
E
4
GND
L+
7
L-
5
8
V+
VOUT
6
U202 D381B
CHF
1
R214
68K
VBAT
EL_KEY_BACKLIGHT
Page 89
START
EL sheet is torn ?
NO
R214 at KEY PCB
is well-soldered?
YES
Voltage of R214 is high?
YES
Does The wave form pin 6 of U202
at KEY PCB similar picture 1-1?
YES
EL sheet will work properly.
YES
NO
NO
NO
Replace EL sheet
Resolder R214
Replace U103
Replace U700
Page 90
U305
U100
C140
C118
C141
C138
R110
R111
Page 91
AGND036
AGND037
AGND4
T16
M12
AGND3
L15
A11
AOUT2P1 AOUT2P2 AOUT2N1 AOUT2N2
AGND1
AGND2
T8
B16
AOUT1P AOUT1N
AOUT3L AOUT3R
GPI
DGND
SGND1R8SGND2
M2
N15
J15 K15 R11 T11 T9 R9 J16 K16 C2
LGND
SPK_P
SPK_N
RCV_P
RCV_N
C142
39p
MAX4684EBC_T
R110 4.7
C143
39p
VBAT
U305
C4
NO1
A4
NO2
C1
NC1
A1
NC2
4.7R111
B4
V+
COM1
COM2
GND
B1
IN1
IN2
C138 39p
AUX_OUT_L AUX_OUT_R
C2
A2
C3
A3
C335
1u
SPK_RCV_SEL
SPK_RCV_P
SPK_RCV_N
C140 39p
C141 39p
RCV_P
RCV_N
SPK_RCV_P
SPK_RCV_N
C202 39p
C201 39p
C203
39p
VA201
EVL5M02200
L201
68nH
OUT201
L202
68nH
OUT202
VA202
EVL5M02200
Page 92
START
SETTING : After initialize Agilent 8960, Test EGSM, DCS mode
Set the property of audio as PRBS or continuous wave. Set the receiving volume of mobile as Max.
Check the state of
soldering of receiver
YES
NO
Resolder receiver
R110,R111
Are well-solederd?
NO
YES
Resolder R110,R111
Check the all connectors?
NO
YES
RE-Connect All Connectors
Check the contact state of speaker.
Replace the dual mode speaker
The dual mode speaker will work
properly.
No
Page 93
CLOSE TO AD6535B
39p
C133
R12
NC_R12
R15
AIN2P
P15
AIN3L
R13 R14
AIN3R
R16
AIN1N
P16
AIN1P
AIN2N
PG05DBTFC
D101
C134
39p
D102
PG05DBTFC
VINNORP VINNORN
AUXIP AUXIN
47u
C201
R204
2.2K
VA205
EVLC18S02003
C212
39p
MIC201
SMA-568-0C-R2
1 2
2V5_VMIC
NA
C215
39p
39p
C202
C211
0.1u
C213
R201
1K
C214 NA
2.2K
R207
R206
100
VA204
EVLC18S02003
100
R205
VINNORP
VINNORN
Page 94
SETTING : After initialize Agilent 8960, Test EGSM, DCS mode
START
Voltage across C118 at MAIN PCB
= DC 2.5V ?
YES
Check the signal
Level at each side
of MIC.
Is it a few tens
mV AC?
YES
Check the soldering of
R205, R206 at Slide PCB
YES
Microphone will work
properly.
NO
NO
NO
Voltage VMIC of U100
= DC 2.5V?
Replace microphone
Resolder component
NO
Replace U100
Page 95
R105
X100
C115
C130 NA
R105
10M
C129 1000p
12
3
4
MC-146_7pF
X100
32.768KHz
VUSB
NA
C128
R106
NRESET
V3
E9
OSCIN
OSCOUT
C9
F9
PWRON
V6
NAUXCS1
NGPCS1
N9
GPIO_42_NMAIN_LCD_CS
V7
GPIO_43_NSUB_LCD_CS
L14
GPIO_1_IRDA_RX GPIO_2_NIRDA_EN
K16
L18
GPIO_0_IRDA_TX
N10
CLKIN
P13
CLKON
13MHz
CLKON
BT_EN
CHG_STAT
CHG_EN
TOUCH_EN
_LCD_CS
_MIDI_CS
PWRON
_RESET
2V5_VMIC
1V8_VCORE
2V75_ABB
1uC113
2V85_VSIM
VUSB
2V8_VMEM
VRTC
T7
2V75_VVCXO
P1
VCORE1 VCORE2
N1
VMEM1
T3 T2
VMEM2
VBAT
0.1uC115
1V8_VRTC
2V8_VEXT
C114 1u
VBACKUP
Mount on the opposit
NBL-414-F9D
C210 1u
BA201
VBACKUP
Page 96
START
Is the voltage
level of BA201
> 1.2V ?
YES
Check
the voltage at
1,4 of X100
YES
Change main board
NO
NO
Charge or change BA201.
Resolder R105 or
Replace X100
Page 97
P1002
C1002
2.2u
P1001
3V3_VTOUCH
6
VDD
28
VSS1
32
VSS2
12
XREX
17
10
15
P1_4
9
P1_5
P1_6
16
P1_7
8
20
P2_0
5
P2_1
21
P2_2P2_3
4
22
P2_4
3
P2_5
P2_6
23
P2_7
2
18
P3_0
7
P3_1
P3_2
19
P3_3
CY8C21434
U1000
GND
33
24
P0_0
1
P0_1
25
P0_2
31
P0_326P0_4
P0_5
30
27
P0_629P0_7
13
P1_011P1_1
P1_2
14
P1_3
P1003
P1000
SENSE0
SENSE6
SENSE2
SENSE7
TOUCH_DAT
TOUCH_INT
TOUCH_CLK
SENSE8
SENSE4
SENSE1
SENSE5
SENSE3
AXK8L10125G
R1002
1K
G2
3V3_VTOUCH
110 2 3 4 56
7
8
9
G1
CN1000
1KR1001
VBAT
1KR1003
TOUCH_CLK TOUCH_DAT
TOUCH_INT
U1000
R1003 R1002 R1001
Page 98
TOUCH_INT
TOUCH_CLK
TOUCH_DAT
START
Is Touch PCB glued on
upper case well?
Yes
Check Connector?
Yes
Yes
Navigation Key will work
properly.
No
Re-attach Touch PCB
on Upper case
No
No
Re-solder & Re-Connect
Replace U1000 on touch PCB
CN1000
Page 99
RS232
Power Supply (4.2V)
I/O Cable
Connect Cable
No Battery
[Switch mode]
[Insert! Battery]
D/L Cable
D/L Cable
[No Battery]
TA
Page 100
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