LG Flatron 27UD68P Service Manual

P/NO : MFL68962211(1601-REV00) Printed in China
COLOR MONITOR
SERVICE MANUAL
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
CAUTION
CHASSIS NO. : LM55H
MODEL:
27UD68P
Internal Use Only
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
CONTENTS
CONTENTS .............................................................................................. 2
PRECAUTION............................................................................................3
SERVICING PRECAUTIONS.....................................................................4
SPECIFICATIONS......................................................................................6
TIMING CHART .......................................................................................11
ADJUSTMENT .........................................................................................14
BLOCK DIAGRAM...................................................................................18
TROUBLE SHOOTING ............................................................................19
EXPLODED VIEW .................................................................................. 22
SVC. SHEET ...............................................................................................
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that
are important for safety. These parts are marked on the schematic diagram and the Exploded View. It is essential that these critical parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or LIPS part, must disconnect the AC power because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
1.5 Kohm/10W
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
Ω
0.15uF
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500ºF to 600ºF)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete TransistorRemoval/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Copyright © 2010 LG Electronics. Inc. All right reserved.
- 6 -
LGE Internal Use Only
Only for training and service purposes
SPECIFICATIONS
1. General Specification
1 Customer BRAND
2 User Model Name 27UD68P
3 Sale region Worldwide
4 Feature 27” LCD MONITOR(UHD)
5 Chassis Name LM55H
6
General
Scope
External SW
& Adj.
5-way joystick switch
Function
PBP, Picture Mode, Ratio, S.E.S, Six Color, On Screen
Control, Dual Controller
Gamma calibration
7 Power Cord
Length : 1.00±0.05 M / Shape : Wall-out / Color : Black
Weight : 0.16kg
Power cord can be changed
according to region.
If wall-mount adapter is
applied, Power cord doesn’t
apply to the BOM
HDMI
Length : 1.5m / Shape : Detachable Type / Color : Black
Weight : 0.091kg
SET accessory /
P/N : EAD00926125
CABLE : 100Ω±10Ω
CONNECTOR : 100Ω±15Ω
DisplayPort
Length : 1.8m / Shape : Detachable Type / Color : Black
Weight : 0.095kg
SET accessory /
P/N : EAD63127603
CABLE : 100Ω±5Ω
CONNECTOR : 100Ω±10Ω
9 Power
Input: AC100~240V 50~60Hz,1.1A Max
Output: DC 19V 2.1A
40W Adapter
Weight : 203g (EAY63190003)
14 Applying module list
P/No Specification
Support FreeSync funct
ion
New Blade 27” Module
EAJ63750201 LM270WR3-SSA1
Copyright © 2010 LG Electronics. Inc. All right reserved.
- 7 -
LGE Internal Use Only
Only for training and service purposes
2. Mechanical specification
No Item Content Remark
1
Product
Dimension
Width (W) Length (D) Height (H)
Before Packing
829.9 252.4 428.9
mm, With Stand
829.9 49.2 379.8
mm, Without Stand
After Packing
98.3 21.2
52.9
mm
2
Product
Weight
Only SET
8.0kg/5.9kg With Stand / Without Stand
With BOX 10.8kg
Only Stand / Accessory 0.5±5%/0.4±5%
3
Container
Loading
Quantity
Individual or
Palletizing
20ft 40ft
EA
Indi. Pallet Indi. Pallet
200 200 600 440
4
Stand
Assy
Type
Base detachable
Size (W x D x H)
504.3*252.4*418.8
mm
Tilt Degree
-5(+1/-5) ~ 20(+1/-5) degree
Tilt force
1.0~3.0
kgf
Folding Degree
N/A
Height length
120±2
mm
5 Appearance General
Middle Cabinet : Black Glossy
Back cover : Black Glossy
Stand Body : Black hairline and Glossy Stand
Base : Black hairline and Glossy
Copyright © 2010 LG Electronics. Inc. All right reserved.
- 8 -
LGE Internal Use Only
Only for training and service purposes
3. Optical Character
1
Viewing Angle <CR10>
Horizontal(R/L) : +89º/-89º ( (Typ.) Vertical(Top/Bottom) : +89º/-89º (Typ.)
2
Luminance(휘도)
Average Luminance (cd/m
2
)
250(min), 300 (Typ.) (Full white pattern, 0.7V)
Warm (6500K)
Average Luminance (cd/m
2
)
220 (min) (Full white pattern, 0.7V)
Medium (8000K)
Average Luminance (cd/m
2
)
190 (min) (Full white pattern, 0.7V)
Cool (9300K)
Luminance Uniformity
75%(min),
3
Contrast Ratio(명암 )
700(MIN), 1000(TYP), DFC Æ 1,000,000:1(min), 5,000,000:1(Typ.)
DFC test condition : Full black pattern (MSPG 126 timing) DFC : ON (Picture>Picture Adjust)
4 Response Time TGTG(Gray to Gray): 14ms(Typ.), 25ms(Max)
5
CIE Color
Coordinates
( 좌표)
Minimum Normal Maximum
White
W
X
Typ-0.03
0.313 Typ+0.03
Warm
(6500K)
WY 0.329
White
WX
Typ-0.03
0.295 Typ+0.03
Medium (8000K)
WY 0.305
White
WX
Typ-0.03
0.283 Typ+0.03
Cool
(9300K)
WY 0.298
6 Color Coordinate
White signal
reader mode
W
X
Typ-0.02
0.365 Typ+0.02
Full white
pattern -
Warm(6500K)
WY 0.360
7 Color weakness Red signal
W
X
Typ-0.03
0.490 Typ+0.03 Full red pattern
WY 0.250
8
RGB COLOR coordi
nates
RED
Rx
Typ-0.03
0.652
Typ+0.03
Ry 0.334
GREEN
Gx 0.307 Gy 0.637
BLUE
Bx 0.150
By 0.060
- 9 -
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
4. Engineering Specification
2 Operating Frequency
Single
HDMI
Horizontal 30 ∼ 135kHz
Vertical 56 ∼ 61 Hz HDMI2.0 Native : 60Hz
DP
Horizontal 30 ∼ 135kHz
Vertical 56 ∼ 61 Hz
Native : 60Hz, FreeSync Range :
40-60Hz
PBP
HDMI
Horizontal 30 ∼ 135kHz
Vertical 56 ∼ 61 Hz Native : 60Hz
DP
Horizontal 30 ∼ 135kHz
Vertical 56 ∼ 61 Hz
Native : 60Hz, PBP mode can’t
support FreeSync
3 Resolution
Single
HDMI
Max. 3840×2160 @ 60Hz
Recommend 3840×2160 @ 60Hz
DP
Max. 3840×2160 @ 60Hz
Recommend 3840×2160 @ 60Hz
PBP
HDMI
Max. 1920×2160 @ 60Hz
Recommend 1920×2160 @ 60Hz
DP
Max. 1920×2160 @ 60Hz
Recommend 1920×2160 @ 60Hz
4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz
5 Color depth
DisplayPort 10-bit color
HDMI1 / HDMI2 Deep Color(10bit, 12bit)
6 Impedance Pattern
HDMI 100 ohm(-+10%)
DP 100 ohm(-+10%)
- 10 -
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
7 Inrush Current Cold Start : 50 A Hot : 120 A
8
Operating Condition
Sync
(H/V)
Video LED Wattage
On Mode On/On Active
White
41W(Typ)
48W(Max)
- Adapter input /
UHD@60Hz, Full white,
Outgoing Condition
29W
- Manual/spec-sheet spec :
EPA6.0
condition+250nit+110%(mar
gin)
White
Max 19V,
1.9A
- Refer to measurement
condition(1) – page 21 /
Adapter output
48W - Adapter input
Sleep Mode
Off/On
On/Off
Off/Off
Off
White
Blinking
0.5W
PC : Stand-by Mode.
Off Mode Off 0.3W DC Switch Off
EPA On/On Test video White 66.31W EPA6.0 test standard
ERP On/On Test video White 30.2W
ERP A class / Condition :
Outgoing condition
Power rating - - - 19V 2.0A
SMART ENERGY
SAVING
On/Off -
-
Efficiency
low : 15
+/- 5%
high : 25
+/- 5%
Tes t w it h ou t go in g
condition(출하조건)
-. Backlight 100 / Test video
-. Refer to measurement
condition(2) – page 17
9
MTBF 30,000 HRS with 90% confidence level Lamp Life : 30,000
Hours(Min)
10 Using Altitude 5,000 m (for Reliability) 3,000m(for FOS)
- 11 -
Copyright©2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
11
Environ
ment
Conditi
on
operating Temperature 0°C ~ 40°C
Humidity Less than 80%
Storage Temperature -20 C ~ 60 C
Humidity Less than 85%
OSD
Menu
Quick
Settings
Brightness 1 – 100
Contrast 1 – 100
Volume 1 – 100, Mute
Input
HDMI1 / HDMI2 / DP
Ratio Wide / Original / 1:1
PBP
SUB Off / HDMI1 / HDMI2 / DP
Sound out
Main Audio / Sub Audio
Swap
Sub Full
Ratio
Main Wide / Original
Sub Wide / Original
Picture
Picture Mode
Custom / Reader / Photo / Cinema
/ sRGB /
Color weakness / FPS Game1/FPS
Game 2 / RTS Game/Custom(Game)
Picture
Adjust
Super
Resolution
+
High/ Middle/ Low / Off /
Sharpness
0 – 100
Black Level High / Low
HDMI HD
UHD Deep
Color
On / Off
When UHD Deep
Color on,
screen noise/flicker
could be occurred
with some HDMI
device.
DFC On / Off
Game FreeSync On / Off
- 12 -
Copyright©2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Adjust Black
Stabilizer
0-100
Response
Time
High / Middle / Low / Off
Color
Adjust
Gamma
Gamma 0 / Gamma 1 / Gamma 2 /
OFF
Color Temp
Manual 5000 - 10000
Custom -
Red 0 -100
Green 0 - 100
Blue 0 -100
Six Color
Red Hue / Saturation : 0 – 100
Green Hue / Saturation : 0 – 100
Blue Hue / Saturation : 0 – 100
Cyan Hue / Saturation : 0 – 100
Magenta Hue / Saturation : 0 – 100
Yellow Hue / Saturation : 0 – 100
Reset Reset / Cancel
General
Language
English, Germanic, French, Spanish,
Italian, Swedish, Finnish, Portuguese,
Portuguese(brazil), Polish, Russian,
Greek, Ukrainian, Chinese,
Japanese, Korean
Smart Energy Saving Off / Low /High
FreeSync On / Off
Power LED On / Off
Automatic Standby Off / 4H / 6H / 8H
DP 1.2 Enable / Disable
Buzzer On/Off
OSD Lock On / Off
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