PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component designators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set are not delayed until the new service literature is printed.
CAUTION: Do not attempt to modify this product in any way. Never perform cus-
tomized installations without manufacturer’s approval. Unauthorized modifications
will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these
safety checks and servicing guidelines.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to
alert the service personnel to important safety information in the
service literature.
The lightning flash with arrowhead symbol within an equilateral
triangle is intended to alert the service personnel to the presence of
noninsulated “dangerous voltage” that may be of sufficient magnitude
to constitute a risk of electric shock.
The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the
following fuse replacement caution notice:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
RATING AS MARKED NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After
the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.
TIPS ON PROPER INSTALLATION
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
space over, or close to, a heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
is a factor, near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct venting. The customer should
also avoid the use of decorative scarves or other coverings that might obstruct
ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must
follow the factory-approved mounting instructions. A product mounted to a shelf
or platform must retain its original feet (or the equivalent thickness in spacers) to
provide adequate air flow across the bottom. Bolts or screws used for fasteners
must not touch any parts or wiring. Perform leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a tilted
position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart.
Caution the customer on the hazards of trying to roll a cart with small casters
across thresholds or deep pile carpets.
7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to
home and family.
1-3
Page 5
SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service
data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions
and any of the safety precautions in this publication, always
follow the safety precautions.
Remember Safety First :
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC power
source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnecting or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an electro-
lytic capacitor.
Caution: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Do not spray chemicals on or near this DVD or any of its
assemblies.
3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning
solution to the contacts with a pipe cleaner, cotton-tipped
swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be
equipped.
5. Do not apply AC power to this DVD and / or any of its electrical assemblies unless all solid state device heat sinks are
correctly installed.
6. Always connect the test instrument ground lead to an
appropriate ground before connecting the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and
turn the power on. Connect an insulation resistance meter
(500V)
to the blades of the attachment plug. The insulation resistance
between each blade of the attachment plug and accessible
conductive parts (Note 1) should be more than 1Mohm.
Note 1: Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples
of typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should
be removed for potential shock reasons prior to applying
power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some solder
removal devices not classified as “anti-static” can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum
foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution: Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
Page 6
THE PROCESS OF USB DOWNLOAD
Please follow the below process to download a program with disc
1. Turn on the DVD-player.
Note: Be sure that there is no disc in DVD-player.
2. Press “SETUP” button on Remote control.
3. Choose a “DISPLAY” menu by using the cursor button and then choose a “TV Aspect” menu.
And choose “16:9” menu.
4. Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(Numerical button) --> Enter key on remote control
to confi rm the system information.
5. Remember or write the model.
6. Change the program fi le name of new version to the model.
Example:
New ver. program fi le: LG_DV_LVB00B70000EHS_V1.9.ROT
Model: LG_DV_LVB00B70008EHS.ROT
Change New ver. program fi le like this LG_DV_LVB00B70008EHS.ROT
If you don’t change the fi le name like that,disc download isn’t be worked.
7. Copy the changed fi le to a USB memory stick or burn it to CD-R/RW.
1-5
Page 7
8. Insert the copied USB memory stick or Disc to DVD-player.
9. Press the RETURN button on the DVD Player. (USB only)
10. If the below picture appears on the screen. Press “PLAY” button on Remote controller.
While this menu appears, please don’t eject disc or take out USB.
11. After the below picture appears on the screen. New DVD program will download from USB
Memory stick or Disc automatically. Do not eject or take out the USB memory stick.
1-6
Page 8
12. After USB download is completed, DVD-player displays below picture automatically.
13. Do power off of DVD-Player.
14. Remove the Disc or USB memory stick.
15. Turn on the DVD-player.
Select the initial Language and Press “Enter” button.
Then, Select “Enter” and Press “Enter” button.
16. Do it again the process 1, 2, 3, 4 to confi rm the version.
17. Do power off of DVD-Player again.
1-7
Page 9
SPECIFICATIONS
Power requirements AC 110 - 240 V, 50 / 60 Hz
Power consumption 9 W
Dimensions (W x H x D) (360 x 39.5 x 200) mm
Net Weight (Approx.) 1.14 kg
Operating temperature 0 °C - 40 °C
Operating humidity 5 % - 90 %
Laser Semiconductor laser
Signal system PAL / NTSC
Bus Power Supply (USB) DC 5 V 200 mA
VIDEO OUT 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1,
(Pb)/(Pr) 0.7 V (p-p), 75 Ω, RCA jack x 2
ANALOG AUDIO OUT 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) x 1
DIGITAL AUDIO OUT (COAXIAL) 0.5 V (p-p), 75 Ω, RCA jack x 1
Note : Design and specifications are subject to change without prior notice.
2. IC ........................................................................................................................................................... 3-40
1. SMPS & FRONT P.C.BOARD .............................................................................................................. 3-43
2. MAIN P.C.BOARD ................................................................................................................................ 3-47
3-1
Page 15
ONE POINT REPAIR GUIDE
1. NO BOOTING WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc normally.
1-1. Please check every output voltage.
1-1-1. Please check if output voltage 3.3 V from main board Q4 C polarity is normal.
If output voltage 3.3 V is not normal, please check the working status of SMPS board.
1-1-2. Please check if output voltage 5 V from main board XP9 pin11 is normal. If output voltage 5 V is not normal, please check the working status of SMPS board.
1-1-3. Please check if output voltage 1.2 V from main board Q5 C polarity is normal. If output voltage 1.2 V is not normal, please check the working status of main board Q5.
Q5Q4
XP9
< Main board top view >
3-2
Page 16
ONE POINT REPAIR GUIDE
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc normally
1-2. Please check main board IC U1 signal and its peripheral circuit.
1-2-1. Please check if output voltage 3.3 V from U1 pin4, pin32, pin78, pin83 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
1-2-2. Please check if output voltage 1.2 V from U1 pin10, pin77, pin86 is normal. If output voltage 1.2 V is not normal, please check 1.2 V power circuit of main board.
1-2-3. Please check if oscillating frequency 27 MHz of main board Y2 crystal is normal. If oscillating frequency 27 MHz is not normal, please check if Y2 and its peripheral circuit is in failure.
1-2-4. Please check if frequency 135 MHz of U1 pin31 RAM_CLK is normal.
If oscillating frequency 135 MHz is not normal, please check if U1 is in failure.
.
Y2U1
< Main board top view >
3-3
Page 17
ONE POINT REPAIR GUIDE
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc normally.
1-3. Please check main board IC U2 signal and its peripheral circuit.
1-3-1. Please check if output voltage 3.3 V from IC U2 pin1, 3, 9, 14, 27, 43, 49 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
1-3-2. Please check every signal connected between IC U2 and IC U1, especially including DATA and
ADDRESS signal.
If DATA and ADDRESS signal is not normally output, please check if U2 is in failure.
U1U2
< Main board top view >
3-4
Page 18
ONE POINT REPAIR GUIDE
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc normally.
1-4. Please check main board IC U3 signal and its peripheral circuit.
1-4-1. Please check if output voltage 3.3 V from IC U3 pin8 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
1-4-2. Please check every signal connected between IC U3 and IC U1, especially including CE, DATA
and CLK signal.
If CE, DATA and CLK signal is not normally output, please check if U3 is in failure.
U1U3
< Main board top view >
3-5
Page 19
ONE POINT REPAIR GUIDE
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc normally.
1-5. Please check main board IC U4 signal and its peripheral circuit.
1-5-1. Please check if output voltage 5 V from U4 pin8, pin19 is normal.
If output voltage 5 V is not normal, please check 5 V power circuit of main board.
1-5-2. Please check every signal connected between IC U4 and IC U1, especially including F+, F-,
T+, T-, SP+, SP-, SL+, SL- signal to drive MD.
If F+, F-, T+, T-, SP+, SP-, SL+, SL- signal is not normally output, please check if U4 is in failure.
< Main board top view >
3-6
U1U4
Page 20
ONE POINT REPAIR GUIDE
2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc normally, but it won’t have video output.
2-1. Please check the solder joint status of main board connector P2.
2-2. Please check CVBS signal of main board IC U1 pin69.
If CVBS signal is not normally output, please check if U1 is in failure.
P2
U1
< Main board top view >
3-7
Page 21
ONE POINT REPAIR GUIDE
3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc normally, but it won’t have audio output.
3-1. Please check the solder joint status of main board connector P2.
If P2 has cold solder joint, P2 pins should be oxidated, and please replace P2.
3-2. Please check the working status of main board IC U927.
If output voltage 5 V from U927 pin7 is not normal, please check 5 V power circuit of main board.
If AL and AR signal from U927 pin1, pin2, pin9, pin10 is not normally output, please check if U927
is in failure.
3-3. Please check the working status of main board IC U1.
If AL and AR signal from U1 pin65, pin66 is not normally output, please check if U1 is in failure.
P2U927
U1
< Main board top view >
3-8
Page 22
ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS TROUBLESHOOTING FLOW
No +5 V
YES
Is the F501(T2AL) normal?
YES
Is the D501/ D502/ D503/ D504
normal?
YES
Is the U501(TNY176) normal?
YES
Is the D508 normal?
YES
Is there about 2.5 V
at the U503 Pin1?
NO
NO
NO
NO
NO
Replace the F501.
(Use the same ICW)
Replace the D501/ D502/ D503/ D504.
Replace the U501.
Replace the D508.
Replace the U503.
YES
Is the U502 normal?
YES
Power line of main PCB(DVD) is short.
NO
Replace the U502.
3-9
Page 23
ELECTRICAL TROUBLESHOOTING GUIDE
2. POWER CHECK FLOW
No 3.3 VNo 1.2 V
Is M5V
supplied to Q4
emitter?
YES
Check or replace Q4.
NO
Replace the R17(1.8R/2W).
Replace the R20(5.6R/1W).
NO
NO
Is M5V
supplied to Q5
emitter?
YES
Is M5V
supplied to Q5
collector?
YES
Check or replace Q5.
3-10
Page 24
ELECTRICAL TROUBLESHOOTING GUIDE
3. SYSTEM OPERATION FLOW
Power on
1. MCU initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.
Show “HELLO”
YES
Tray closed?
NO
Tray close to closed position.
SLED at inner side?
NO
SLED moves to inner position.
1. Judge whether have disc and disc type.
2. Jump to related disc reading procedure.
Recieve OPEN/ CLOSE key?
YES
YES
NO
NO
1. Execute pressed Key & IR key.
2. System operation routine loop.
1. Stop playback & open tray.
2. Display tray open message & LOGO.
Receive CLOSE key?
3-11
YES
Page 25
ELECTRICAL TROUBLESHOOTING GUIDE
4. SYSTEM TEST FLOW
TEST
Check the AC
voltage power PCBA.
YES
Make sure the main PCBA don’t short.
Power PCBA connected to AC voltage.
Is the DC
voltage outputs OK?
(5 V)
YES
Is 3.3 V
and 1.2 V DC outputs normal
on main PCBA?
YES
NO
Replace power PCBA.
NO
Repair or replace main PCBA.
NO
Repair or replace power PCBA.
NO
Check or replace Q4 or Q5.
Connect to PC RS232 cable and
update the FLASH memory code.
Update FLASH
successfully?
YES
A
NO
3-12
1. Check 27 MHz system clock.
2. Check system reset circuit.
3.
Check FLASH R/W enable signal WR, HOLD.
4. Check RS232 signals.
5. Check flash memory related circuit.
Page 26
ELECTRICAL TROUBLESHOOTING GUIDE
A
RESET or power on.
Show “SET”?
YES
Set language.
YES
NONO
connection to TV set.
Flash
memory operates
properly?
YES
SPHE8202RQ-D
VIDEO outputs
properly?
YES
Have TV
signal output?
YES
Check AV cable
NO
NO
Check connection lines
between FLASH &
SPHE8202RQ-D and the
FLASH access time whether is
suitable or not.
Check the related circuit
of SPHE8202RQ-D.
Check the filtering and
amp circuit of TV signal.
Does
tray move inside
when it is not at closed
position?
YES
B
NO
OPEN_SW & CLOSE_
Normal
SW signals?
YES
Normal
OPEN & CLOSE
signal?
YES
Normal
FAN_TRAY+ & FAN_
TRAY- signal?
YES
Check the cable connection
between main PCBA and loader.
3-13
NO
NO
NO
Check the load
OPEN & CLOSE switch.
Check the tray control IO pins
on SPHE8202RQ-D & AM5890S.
Check the tray control
amplifying circuit on motor driver.
Page 27
ELECTRICAL TROUBLESHOOTING GUIDE
B
Does
the SLED move
to inner side when it is
at outter position?
YES
Do not put in disc
and tray close.
Motor
driver DMEA
Pin is High?
YES
Is SPDCO
DC Level Higher
than 1.65 V?
YES
SP+
& SP- output
properly?
YES
Check the cable
connection with mechanism.
NONO
NO
NO
Check the connection
line of DMEA signal.
Check the related circuit
of SCO.
Check the amp circuit
on motor driver.
Optical Lens
has movements for
searching
focus?
YES
C
Proper
FCO outputs to
motor driver?
YES
Proper
FOC+ & FOC-
outputs?
YES
Check cable connect on
with pick-up head.
3-14
NONO
NO
Check FCO connection
on SPHE8202RQ-D
and motor driver.
Check the amp circuit
on motor driver.
Page 28
ELECTRICAL TROUBLESHOOTING GUIDE
C
Laser
turns on when
reading disc?
YES
Put disc in?
YES
Disc ID
is correct?
NONO
NO
NO
DVDLDO,
CDLDO output
properly?
YES
Collector
voltage of power
transistor is OK?
YES
Check cable connection
between transistor ouput
and pick-up head.
Laser off.
Proper PUHRF
signal on OPU.
YES
NO
NO
Check the laser power circuit
on SPHE8202RQ-D and
connedting to power transistor.
Check the related circuit
on laser power transistor.
Check the related circuit
on PUHRF signal.
YES
Does
spindle rotate?
YES
D
Check DVDLDO &
CDLDO signal.
NONO
between spindle and main PCBA.
Proper SCO signal
on SPHE8202RQ-D.
YES
SLED+
& SLED- output
properly?
YES
Check the cable connection
NO
3-15
Check SCO related circuit
on SPHE8202RQ-D.
Check the spindle control
amp circuit of motor driver.
Page 29
ELECTRICAL TROUBLESHOOTING GUIDE
D
Focus on OK?
YES
Track on OK?
NONO
signals on A, B, C, D of
Check cable connection
NONO
Proper
SPHE8202RQ-D.
YES
Check FCO signal
on SPHE8202RQ-D.
YES
FOC+ & FOC-
output properly?
YES
on pick-up head.
Properly TCO signal
on SPHE8202RQ-D?
YES
NO
NO
Check connections
between SPHE8202RQ-D
and pick-up head.
Check the FCO connection
on SPHE8202RQ-D
and motor driver.
Check the focus control
amp circuit on motor driver
Check the TCO connection
on SPHE8202RQ-D
and motor driver.
YES
Disc is play?
YES
E
NO
RAD+ & RAD-
output properly?
YES
Check cable connection
on pick-up head.
Check PUHRF
signal waveform.
3-16
NO
Check the tracking control
amp circuit on motor driver.
Page 30
ELECTRICAL TROUBLESHOOTING GUIDE
E
Normal
audio output when
disc playback?
YES
Normal
IR.VFD & front panel key
functions?
YES
NO
NONO
AMP received correct
between IR.VFD front panel key
Audio
data stream?
YES
Normal
audio AMP out?
YES
Check audio filter,
amplify, mute circuit.
Communications
& SPHE8202RQ-D is
normally?
YES
NO
NO
Check connection between
SPHE8202RQ-D & audio AMP.
Check the related
circuit of audio AMP.
Check communication lines
on SPHE8202RQ-D.
Test end.
Check the cable connection
on front panel.
3-17
Page 31
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27 MHz CLOCK, RESET, FLASH R/W SIGNAL
1) SPHE8202RQ-D main clock is at 27 MHz (Y2)
1
2) SPHE8202RQ-D reset is active high.
FIG 1-1
3.3V
1
CLKOUTCLKIN
R2575R2575
Y2
Y2
R26100KR26100K
C21
C21
33pF/50V/NP0
33pF/50V/NP0
GND
27MHz/30PPM
27MHz/30PPM
C22
C22
33pF/50V/NP0
33pF/50V/NP0
RESET
R56
R56
27K
27K
DVCC3
GND
R1281KR1281K
C99
C99
2.2uF/10V/Y5V
2.2uF/10V/Y5V
TP17TP17
C41
C41
0.1uF/25V/Y5V
0.1uF/25V/Y5V
4
RESET1
3
PCON/LED
TP71TP71
R164.7KR164.7K
R15
R15
4.7K
4.7K
Q3
Q3
NPN_3DG3904M
NPN_3DG3904M
GND
2
2
POCN
RESET
3
4
FIG 1-2
3-18
Page 32
3) RS232 waveform during procedure (Downloading)
5
6
TXD
RXD
FIG 1-3
4) Flash CE# enable signal and SCK signal during Downloading
M+5V
Debug Port
V_V_SYNC
V_H_SYNC
GND
TP47TP47
TP48TP48
56
TP46TP46
TP45TP45
XP6
XP6
1
1
2
2
3
3
4
4
4PIN/2.0mm
4PIN/2.0mm
7
8
CS
SCK
DVCC3DVCC3
R9010KR9010K
R6110KR6110K
C52
C52
0.1uF/25V/Y5V
0.1uF/25V/Y5V
GND
78
U3
U3
1
SPI_CE
2
SPI_D0
3
4
GNDGND
8
CE#
VDD
7
SO
HOLD#
6
WP#
SCK
5
VSS
SI
SPI_16Mb_EN25T160
SPI_16Mb_EN25T160
SPI_CLK
SPI_D1
C51
C51
0.1uF/25V/Y5V
0.1uF/25V/Y5V
FIG 1-4
3-19
Page 33
2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
U4
1
9
10
11
12
FIG 2-1
M+5V
GND
C97
C97
0.1uF/25V/Y5V
0.1uF/25V/Y5V
SP_MOT+
XOPVIP1
XOPVIN1
FOCUS_S
TR_B1
REGO2
SPDL_STR_B2
10
REGO1
11
LOAD-
9
SP_MOT-
R651R651
VINFC
2
TR_B1
3
REGO2
4
VINSL
5
REGO1
6
SL-
FWD
7
SL+
REV
29
GND
8
VCC1
9
VOTR-
10
VOTR+
11
VOSL+
12
VOSL-
13
FACT-
VOFC-
14
FACT+
VOFC+
AM5890SU4AM5890S
MUTE
BIAS
VINTK
TR_B2
RESET
VINLD
GND
GND
VCTL
VCCD
VCC2
VOLD-
VOLD+
VOTK-
VOTK+
12
28
27
26
25
24
23
22
30
21
20
19
18
17
16
15
TP50TP50
DRVSB
DRVSB
VREF2
TRACK_S
RESET
SLED_S
GNDGND
SL_MOT+
SL_MOT-
TACT-
TACT+
3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)
FOCUS_S
TR_B1
13
14
15
FIG 3-1
M+5V
GND
C97
C97
0.1uF/25V/Y5V
0.1uF/25V/Y5V
SP_MOT+
XOPVIP1
XOPVIN1
REGO2
SPDL_STR_B2
REGO1
SL-
SL+
LOAD-
SP_MOT-
R651R651
FACT-
FACT+
1415
13
TP50TP50
U4
1
VINFC
2
TR_B1
3
REGO2
4
VINSL
5
REGO1
6
FWD
7
REV
29
GND
8
VCC1
9
VOTR-
10
VOTR+
11
VOSL+
12
VOSL-
13
VOFC-
14
VOFC+
AM5890SU4AM5890S
MUTE
BIAS
VINTK
TR_B2
RESET
VINLD
GND
GND
VCTL
VCCD
VCC2
VOLD-
VOLD+
VOTK-
VOTK+
28
DRVSB
DRVSB
27
VREF2
26
TRACK_S
25
24
RESET
23
SLED_S
22
30
21
GNDGND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
3-20
Page 34
4. LASER POWER CONTROL RELATED SIGNAL
7
7
16
17
18
GND
XP5
XP5
27
28
24PIN/0.5mm
24PIN/0.5mm
24
23
22
FIG 4-1 (NO DISC CONDITION)
16
17
18
21
20
19
18
17
16
15
14
13
12
TOP
TOP
11
10
9
8
7
6
5
4
3
2
1
25
26
TP20TP20
GND
TP44TP44
FACTFACT+
TACT+
TACT-
TP43TP43
TP42TP42
C
D
TP56TP56
TP63TP63
TP57TP57C37
TP65TP65
TP66TP66
TP62TP62
TP67TP67
PUHRF
A
B
F
TP61TP61
TP55TP55
TP58TP58
GND
TP64TP64
TP59TP59
VREF1
E
CDVR#
DVDVR#
PUH_CDLD
DVDMDI
PUH_DVDLD
C29
C29
0.1uF/25V/Y5V
0.1uF/25V/Y5V
0.1uF/25V/Y5V
0.1uF/25V/Y5V
P+5V
R27
R27
10K
10K
TP5TP5
P+5V
C23 0.1uF/25V/Y5VC23 0.1uF/25V/Y5V
C25 0.1uF/25V/Y5VC25 0.1uF/25V/Y5V
R36100R36100
R38100R38100
16
GND
C37
GND
CDLDO
PNP_MMBT8550CLT1
PNP_MMBT8550CLT1
TP8TP8
LDSW
TRAY-
C11
C11
1000pF/50V/X7R
1000pF/50V/X7R
GND
TP9TP9
RF3.3V
CE13
CE13
+
+
47uF/16V
47uF/16V
CDVR
DVDVR
DVDMDI
CDMDI
C12
C12
1000pF/50V/X
1000pF/50V/X
GND
R47
R47
5.1
5.1
Q9
Q9
GND
16
17
18
FIG 4-2 (CD)
FIG 4-3 (DVD)
3-21
17
0.1uF/25V/Y5V
0.1uF/25V/Y5V
5V
C37
C37
GND
PNP_MMBT8550CLT1
PNP_MMBT8550CLT1
TP8TP8
TP9TP9
RF3.3V
CE13
CE13
+
+
47uF/16V
47uF/16V
Q9
Q9
R47
R47
5.1
5.1
RF3.3V
R48
R48
+
+
5.1
5.1
Q10
Q10
PNP_MMBT8550CLT1
PNP_MMBT8550CLT1
TP6TP6
CE14
CE14
47uF/16V
47uF/16V
TP7TP7
DVDLDOCDLDO
18
Page 35
5. SPINDLE CONTROL WAVEFORM
19
20
21
6. FOCUS ON WAVEFORM
FIG 5-1
M+5V
GND
C97
C97
0.1uF/25V/Y5V
0.1uF/25V/Y5V
SP_MOT+
XOPVIP1
XOPVIN1
FOCUS_S
TR_B1
REGO2
SPDL_STR_B2
19
REGO1
20
LOAD-
21
SP_MOT-
R651R651
VINFC
2
TR_B1
3
REGO2
4
VINSL
5
REGO1
6
SL-
FWD
7
SL+
REV
29
GND
8
VCC1
9
VOTR-
10
VOTR+
11
VOSL+
12
VOSL-
13
FACT-
VOFC-
14
FACT+
VOFC+
AM5890SU4AM5890S
U4
1
MUTE
VINTK
TR_B2
RESET
VINLD
VCTL
VCCD
VCC2
VOLD-
VOLD+
VOTK-
VOTK+
BIAS
GND
GND
TP50TP50
28
DRVSB
DRVSB
27
VREF2
26
TRACK_S
25
24
RESET
23
SLED_S
22
30
21
GNDGND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
22
23
24
22
23
24
FIG 6-1 (CD)
M+5V
GND
C97
C97
0.1uF/25V/Y5V
0.1uF/25V/Y5V
SP_MOT+
XOPVIP1
XOPVIN1
22
U4
1
FOCUS_S
TR_B1
REGO2
SPDL_STR_B2
REGO1
LOAD-
SP_MOT-
R651R651
VINFC
2
TR_B1
3
REGO2
4
VINSL
5
REGO1
6
SL-
FWD
7
SL+
REV
29
GND
8
VCC1
9
VOTR-
10
VOTR+
11
VOSL+
12
VOSL-
13
FACT-
VOFC-
14
FACT+
VOFC+
AM5890SU4AM5890S
2423
MUTE
BIAS
VINTK
TR_B2
RESET
VINLD
GND
GND
VCTL
VCCD
VCC2
VOLD-
VOLD+
VOTK-
VOTK+
TP50TP50
28
DRVSB
DRVSB
27
VREF2
26
TRACK_S
25
24
RESET
23
SLED_S
22
30
21
GNDGND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
FIG 6-2 (DVD)
3-22
Page 36
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)
25
26
27
TP50TP50
MUTE
BIAS
VINTK
TR_B2
RESET
VINLD
GND
GND
VCTL
VCCD
VCC2
VOLD-
VOLD+
VOTK-
VOTK+
25
28
DRVSB
DRVSB
27
VREF2
26
TRACK_S
25
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
26 27
C4 0.1uF/25V/Y5VC4 0.1uF/25V/Y5V
R22 0R22 0
R23 0R23 0
GND
SL-
SL+
25
FIG 7-1 (CD)
U4
1
VINFC
2
TR_B1
3
REGO2
4
VINSL
5
REGO1
6
FWD
7
REV
29
GND
8
VCC1
9
VOTR-
10
VOTR+
11
VOSL+
12
VOSL-
13
VOFC-
14
VOFC+
AM5890SU4AM5890S
RESET CIRCUIT
M+5V
R1331KR133
1K
R1343KR134
3K
GND
26
27
FIG 7-2 (DVD)
3-23
Page 37
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF)
TP68TP68
SPDIF_OUT
R113
R113
28
200
200
C87
C87
R116
R116
0.1uF/25V/Y5V
0.1uF/25V/Y5V
100
28
FIG 8-1
100
GND
SPDIF Circuit
FB9 500/800mAFB9 500/800mA
C88
C88
10pF/50V/NP0
10pF/50V/NP0
COAX
C114
C114
47pF/50V/NP0
47pF/50V/NP0
9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM
1) 100% COLOR BAR
FIG 9-1
3-24
Page 38
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128
FIG 10-1
3-25
Page 39
WIRING DIAGRAM
DVD LOADER
TDL-5 LOADER+Doree TDT-DM00
SPSP+
HOMESW
GND
SLSL+
INSW
GND
1
24
1
6
1
XP3XP4XP5
2
6PIN*2.024PIN*0.5
2PIN*2.0
P1
AUDIO & VIDEO
MOTER
DRIVER
AM5890S
COAXFR
CVBS
FL
AMP&LPF
SPHE8202RQ-D
14PIN*2.0
XP2
1
PbPr
Y
M12L64164A
12
64M
16M SPI
FLASH
EN25T1
SDRAM
MAIN BOARD
USB_DP
USB_DM
GND
USB_5V
GND
IR
powerKEY
DATA
CLOCK
STB
M5V
MIC
121
XS301
12PIN*2.0
KEY+USB+MIC+LED
PI176
3-26
Page 40
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
AC INPUT
GND1
HV1HV2
GND2
HV1
GND1
GND2
HV2
GND_POWER
<IREF>
+5V
<IREF>
+12V
<IREF>
F501
10ohm/2W
F501
10ohm/2W
ZD501
BZX79C11
ZD501
BZX79C11
R50110KR50110K
T501
36-TRF325-XX0-M
T501
36-TRF325-XX0-M
10
11
1
4
6
8
2
9
7
+
470uF/16V
CE507
+
470uF/16V
CE507
L501
680uH/300mA
L501
680uH/300mA
+
C505
NC 47uF/25V
+
C505
NC 47uF/25V
D501
1N4007/1A/1000V
D501
1N4007/1A/1000V
D506
FR104/1A/400V
D506
FR104/1A/400V
D505
1N4007/1A/1000V
D505
1N4007/1A/1000V
R51010KR51010K
C5020.1uF/63VC5020.1uF/63V
+
10uF/50V
CE503
+
10uF/50V
CE503
FB501
FB80@100MHz
FB501
FB80@100MHz
U502
LTV-817S-B
U502
LTV-817S-B
12
43
C501
1500pF/1KV
C501
1500pF/1KV
CY501 1000pF/250VACCY501 1000pF/250VAC
+
15uF/450V
CE502
+
15uF/450V
CE502
R504
NC 10k
R504
NC 10k
R502
150K
R502
150K
+
10uF/50V
CE504
+
10uF/50V
CE504
R503
150K
R503
150K
U501
TNY177
U501
TNY177
S
8
EN/UV
1
S5S
6
Drain
4
S
7
NC
3
BP/M
2
+
1000uF/16V
CE506
+
1000uF/16V
CE506
L5026.8uHL5026.8uH
U503U503
3
1
2
R511
100K
R511
100K
R505
12K/1%
R505
12K/1%
D507
NC
FR104/1A/400V
D507
NC
FR104/1A/400V
D508
SR360/3A/60V
D508
SR360/3A/60V
R507
11.3K/1%
R507
11.3K/1%
CN501
2PIN/7.92mm
CN501
2PIN/7.92mm
1
1
2
2
R5081KR508
1K
LF501
NC/20mH
LF501
NC/20mH
R509100R509100
D502
1N4007/1A/1000V
D502
1N4007/1A/1000V
+
15uF/500V
CE501
+
15uF/500V
CE501
D504
1N4007/1A/1000V
D504
1N4007/1A/1000V
D503
1N4007/1A/1000V
D503
1N4007/1A/1000V
ZD502NCZD502
NC
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
3-273-28
CIRCUIT DIAGRAMS
1. SMPS & FRONT - SMPS CIRCUIT DIAGRAM
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL
DESIGN BE MODIFIED OR ALTERED WITHOUT
PERMISSION FROM THE LG CORPORATION. ALL
COMPONENTS SHOULD BE REPLACED ONLY WITH
TYPES IDENTICAL TO THOSE IN THE ORIGINAL
CIRCUIT. SPECIAL COMPONENTS ARE SHADED
ON THE SCHEMATIC FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY
DIFFER FROM THE ACTUAL CIRCUIT USED. THIS
WAY, IMPLEMENTATION OF THE LATEST SAFETY
AND PERFORMANCE IMPROVEMENT CHANGES
INTO THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
IMPORTANT SAFETY
NOTE :
Page 41
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
CLOSE ET6207
TO MAIN BORAD
Power
Open/Close
Play/Pause
Volumn Down
Volumn Up
KS4
KS3
SG3
KS2
KS1
SG5
SG6
SG7
SG8
GR5
GR4
GR3
GR2
GR1
KS5
KS6
KS3
KS5
KS6
KEY2
GR[1:5]
GR1
SG8
GR5
SG2
SG7
SG6
SG3
SG1
SG4
M5VL
VSDA
SG1
SG2
SG4
IR
VCC_USB
VSCK
VSTB
KEY1
osc
SG[1:8]
KS[1:6]
KS1
GND
GR4
GND_POWER
GND_POWER
KS2
MIC
+5V
VSDA
IR
GND
VCC_USB
GND_POWER
USB_DP
USB_DM
GR3
GR2
SG5
USB_DM
USB_DP
VSTB
VSCK
INSW
INSW
+5V
+5V
+5V
MIC
+5V
GND_POWER
+12V
<IREF>
+5V
R1421KR142
1K
USB
P301
USB
USB
P301
USB
1
2
3
4
5
6
7
8
XS3
14PIN/2.0mm
XS3
14PIN/2.0mm
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
+
47uF/16V
CE135
+
47uF/16V
CE135
S135
TAC041
S135
TAC041
R1 0R1 0
R139
4.7K
R139
4.7K
R135 1KR135 1K
S140
TAC041
S140
TAC041
R145 1KR145 1K
C167
1uF/10V/Y5V
C167
1uF/10V/Y5V
S136
TAC041
S136
TAC041
C306
NC/100pF/50V/NP0
C306
NC/100pF/50V/NP0
R144 10KR144 10K
R141 1KR141 1K
C137
100pF/50V/NP0
C137
100pF/50V/NP0C136
100pF/50V/NP0
C136
100pF/50V/NP0
S137
TAC041
S137
TAC041
R2 0R2 0
R143 51KR143 51K
R140
4.7K
R140
4.7K
R137 1KR137 1K
XS2
14PIN/2.0mm
XS2
14PIN/2.0mm
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
XP1
NC
2PIN/2.0mm
XP1
NC
2PIN/2.0mm
1
1
2
2
C307
NC/100pF/50V/NP0
C307
NC/100pF/50V/NP0
R138
4.7K
R138
4.7K
R167 470R167 470
R166
470
R166
470
LED1
LED_2501AHG1
LED1
LED_2501AHG1
GRID5
13
GRID4
12
GRID3
11
GRID2
10
GRID1
9
SEG8
8
SEG7
7
SEG6
6
SEG5
5
SEG4
4
SEG3
3
SEG2
2
SEG1
1
IR1
IRM_8.3mm
IR1
IRM_8.3mm
IR
1
GND
2
VCC
3
C135
100pF/50V/NP0
C135
100pF/50V/NP0
U135
DRIVER_LED_ETK6207
U135
DRIVER_LED_ETK6207
OSC
1
DI/O
2
CLK
3
STB
4
KEY2
5
VDD
6
SG1/KS1
7
SG2/KS2
8
SG3/KS3
9
SG4/KS4
10
GR2
19
GND
18
GR3
17
GR4
16
SG14/GR5
15
SG13/GR6
14
SG12/GR7
13
GR1
20
SG6/KS6
12
SG5/KS5
11
C166
47pF/50V/NP0
C166
47pF/50V/NP0
R136 1KR136 1K
S139
TAC041
S139
TAC041
C138
0.1uF/50V/Y5V
C138
0.1uF/50V/Y5V
3-293-30
2. SMPS & FRONT - FRONT CONTROL CIRCUIT DIAGRAM
Page 42
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
3-313-32
3. SMPS & FRONT - MIC CIRCUIT DIAGRAM (OPTIONAL PART)