LG CA-110, CQ771 G, MV7500, CV7500, S7500 Service Manual

COLOR MONIT OR

SER VICE MANUAL

Website:http://biz.LGservice.com

E-mail:http://www.LGEservice.com/techsup.html

CAUTION

BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

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MODEL: S7500 (PE1165T), S7500 (PE1165),

MV7500 (PE1165U), MV7500 (PE1165), CV7500 (PE1165U)

CHASSIS NO. : CA-1 10

F ACTORY MODEL: CQ771G

*( ) ID LABEL Model No.

1. PICTURE TUBE

Size : 17 inch DefIection Angle : 90° Neck Diameter : 29.1 mm Dot Pitch : 0.28 mm Face Treatment : Anti-Glare Diagonal Inch : 16.06"

2. SIGNAL

2-1. Horizontal & Vertical Sync

1) Input Voltage Level: Low=0~1.2V, High=2.5~5.5V

2) Sync Polarity : Positive or Negative

2-2. Video Input Signal

1) Voltage Level : 0 ~ 0.7 Vp-p a) Color 0, 0 : 0 Vp-p b) Color 7, 0 : 0.467 Vp-p c) Color 15, 0 : 0.7 Vp-p

2) Input Impedance : 75 Ω

3) Video Color : R, G, B Analog

4) Signal Format : Refer to the Timing Chart

2-3. Signal Connector

3 row 15-pin Connector (Attached)

2-4. Scanning Frequency

Horizontal : 30 ~ 70 kHz Vertical : 50 ~ 140 Hz

3. POWER SUPPLY

3-1. Power Range

AC 100~240V , 50/60Hz, 2.0A

3-2. Power Consumption

4. DISPLAY AREA

4-1. Active Video Area :

• Max Image Size - 326.7 x 245.5 mm (12.86" x 9.67")

• Preset Image Size - 312 x 234 mm (12.28" x 9.21") 4-2. Display Color : Full Colors 4-3. Display Resolution : 1280 x 1024 / 60Hz

(Non-Interlace)

4-4. Video Bandwidth : 110 MHz

5. ENVIRONMENT

5-1. Operating Temperature: 10°C ~ 35°C (50°F ~ 95°F)

(Ambient)

5-2. Relative Humidity : 8%~ 80%

(Non-condensing)

5-3. Altitude : 5,000 m

6. DIMENSIONS (with TILT/SWIVEL)

Width : 404.0 mm (15.90 inch) Depth : 438.5 mm (17.26 inch) Height : 426.0 mm (16.77 inch)

7. WEIGHT (with TILT/SWIVEL)

Net Weight : 15.1 kg (33.29 lbs.) Gross Weight : 17.8 kg (39.24 lbs.)

CONTENTS

- 2 -

SPECIFICATIONS ................................................... 2

SAFETY PRECAUTIONS ........................................ 3

TIMING CHART ....................................................... 4

OPERATING INSTRUCTIONS ................................ 5

WIRING DIAGRAM ................................................. 6

BLOCK DIAGRAM ................................................... 7

DESCRIPTION OF BLOCK DIAGRAM.....................8

ADJUSTMENT ...................................................... 10

TROUBLESHOOTING GUIDE .............................. 12

EXPLODED VIEW...................................................22

REPLACEMENT PARTS LIST ............................... 24

PIN CONFIGURATION........................................... 29

PACKING AND ACCESSORIES............................ 31

SCHEMATIC DIAGRAM......................................... 32

PRINTED CIRCUIT BOARD................................... 34

SPECIFICATIONS

MODE

FULL POWER

STAND-BY

SUSPEND

POWER OFF

POWER CONSUMPTION

less than 100 W

less than 5 W less than 5 W less than 5 W

LED COLOR

GREEN AMBER AMBER

OFF

SAFETY-RELATED COMPONENT WARNING!

There are special components used in this color monitor which are important for safety. These parts are marked

on the schematic diagram and the replacement

parts list. It is essential that these critical parts should be

replaced with the manufacturer's specified parts to prevent X-radiation, shock, fire, or other hazards. Do not modify the original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.

CAUTION:

No modification of any circuit should be attempted. Service work should be performed only after you are thoroughly familiar with all of the following safety checks and servicing guidelines.

SAFETY CHECK

Care should be taken while servicing this color monitor because of the high voltage used in the deflection circuits. These voltages are exposed in such areas as the associated flyback and yoke circuits.

FIRE & SHOCK HAZARD

An isolation transformer must be inserted between the

color monitor and AC power line before servicing the chassis.

• In servicing, attention must be paid to the original lead dress specially in the high voltage circuit. If a short circuit is found, replace all parts which have been overheated as a result of the short circuit.

• All the protective devices must be reinstalled per the original design.

• Soldering must be inspected for the cold solder joints, frayed leads, damaged insulation, solder splashes, or the sharp points. Be sure to remove all foreign materials.

IMPLOSION PROTECTION

All used display tubes are equipped with an integral implosion protection system, but care should be taken to avoid damage and scratching during installation. Use only same type display tubes.

X-RADIATION

The only potential source of X-radiation is the picture tube. However, when the high voltage circuitry is operating properly there is no possibility of an X-radiation problem. The basic precaution which must be exercised is keep the high voltage at the factory recommended level; the normal high voltage is about 25.5kV. The following steps describe how to measure the high voltage and how to prevent Xradiation.

Note : It is important to use an accurate high voltage

meter calibrated periodically.

• To measure the high voltage, use a high impedance high voltage meter, connect (–) to chassis and (+) to the CDT anode cap.

• Set the brightness control to maximum point at full white pattern.

• Measure the high voltage. The high voltage meter should be indicated at the factory recommended level.

• If the meter indication exceeds the maximum level, immediate service is required to prevent the possibility of premature component failure.

• To prevent X-radiation possibility, it is essential to use the specified picture tube.

CAUTION:

Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.

SAFETY PRECAUTIONS

- 3 -

TIMING CHART

- 4 -

VIDEO

SYNC

H – 37.500 26.667 20.317 6.349 2.032 3.810 0.508

V – 75.000 13.333 12.800 0.533 0.080 0.427 0.027

H – 31.469 31.778 25.422 6.356 3.813 1.907 0.636

V – 59.940 16.683 15.253 1.430 0.064 1.048 0.318

H – 43.269 23.112 17.778 5.334 1.556 2.222 1.556

V – 85.008 11.764 11.093 0.671 0.069 0.579 0.023

H – 31.470 31.778 25.422 6.356 3.813 1.907 0.636

V + 70.080 14.269 12.711 1.558 0.064 1.080 0.414

H + 46.880 21.330 16.160 5.170 1.620 3.230 0.320

V + 75.010 13.331 12.798 0.533 0.064 0.448 0.021

H + 53.674 18.631 14.222 4.409 1.138 2.702 0.569

V + 85.061 11.756 11.178 0.578 0.056 0.503 0.019

H + 60.023 16.660 13.003 3.657 1.219 2.235 0.203

V + 75.029 13.328 12.795 0.533 0.050 0.466 0.017

H + 68.677 14.561 10.836 3.725 1.061 2.201 0.508

V + 84.997 11.765 11.183 0.582 0.044 0.523 0.015

H + 63.98 15.63 11.85 3.78 1.04 2.30 0.44

V + 60.02 16.661 16.005 0.656 0.047 0.594 0.015

Mode

H/V

Sort

<< Dot Clock (MHz), Horizontal Frequency (kHz), Vertical Frequency (Hz), Horizontal etc... (µs), Vertical etc... (ms) >>

Sync

Polarity

Frequency

Total Period

(E)

Video Active

Time (A)

Sync Duration

(D)

Blanking Time

(B)

Back Porch

(F)

Front Porch

(C)

640x480

75Hz

640x480

85Hz

720x400

70Hz

800x600

75Hz

800x600

85Hz

1024x768

75Hz

1024x768

85Hz

1280x1024

60Hz

640x480

60Hz

Resolution

- 5 -

OPERATING INSTRUCTIONS

FRONT VIEW REAR VIEW

AC Power Socket

Signal Connector

See Front Control Panel

Front Control Panel

1. Power/LED

Controls power to the monitor. The LED on the power button is illuminated when the power is on.

2. Right Adjustment

Moves clockwise through menu options or increases adjustment levels.

3. Left Adjustment

oves counter-clockwise through menu options or

decreases adjustment levels.

4. Select

Launches on-screen displays, selects functions and adjustments, and exits menus and On-Screen Display.

5. Hot Key

Left Adjustment Just select left adjustment key without OSD display. Contrast menu display.

Right adjuatment Just select right adjustment key with OSD display. Brightness menu display.

Power ON/OFF Button

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WIRING DIAGRAM

- 6 -

P501

P201

P405

P301

P302

P303

P702

P701

P402

P902

Signal Cable

AC Socket

FBT

BLOCK DIAGRAM

- 7 -

POWER

POWER INPUT

100~240VAC

(50/60Hz)

Line

Filter

Degaussing

Circuit

< OSD Control >

SMPS

TRANS

(T901)

SMPS

CONTROL

(IC901)

DPM

CONTROL

CIRCUIT

Voltage

Regulating

Circuit

80V

50V 15V

6.3V

TILT

Control

Circuit

6.3V

15V

PROM

(IC402)

H POSITION

BRIGHTNESS

CONTRAST

H SIZE

V POSITION

V SIZE

SPCC

TRAPEZOID

PIN BALANCE

PARALLELOGRAM

ROTATION

DEGAUSS

COLOR TEMPERADURE

FACTORY RECALL

EXIT

OSD IC

(IC301)

NT6872

H-Sync Sig

V-Sync Sig

C DATA(SDA)

C CLOCK(SCL)

VIDEO

LM1269

PRE-AMP

(IC302)

Signal

Cable

VIDEO

LM2467

LM2480

CUT OFF IC

(IC304)

MAIN AMP

(IC303)

H/V Sync Processor

( IC701 )

TDA4857

V-OUT

( IC601)

TDA4866

H-OUT

( Q706)

H-Linearity

Correction

DC/DC Converter

X-RAY

Protection

Circuit

FBT

( T701 )

Dynamic

Focus

Circuit

Auto

Beam

Limit

Vertical Blanking,

Brightness Control

- 160V

40V

400V

STEP UP

15V

D/D Feed Back

15V

MICOM

(IC401)

SCL / SDA

H/V Sync,

PWM Control

15V

80V

15V

50V

DY CDT

Heater ( 6.3V )

H/V

Sync

Screen(G2)

Dynamic Focus

Static Focus

H.V

R/G/B

Drive/Contrast

Cut-Off

H-DRV

B-DRV

B+

15V

TILT

COIL

DEGAUSSING

COIL

Vout 1

Vout 2

DESCRIPTION OF BLOCK DIAGRAM

- 8 -

1. Line Filter & Associated Circuit.

This is used for suppressing noise of power input line flowing into the monitor and/or some noise generated in this monitor flowing out through the power input line. That is to say, this circuit prevents interference between the monitor and other electric appliances.

2. Degauss Circuit & Coil.

The degauss circuit consists of the degaussing coil, the PTC(Positive Temperature Coefficient) thermistor(TH901), and the relay(RL901). This circuit eliminates abnormal color of the screen automatically by degaussing the shadow mask in the CRT during turning on the power switch. When you need to degauss in using the monitor, select DEGAUSS on the OSD menu.

3. SMPS(Switching Mode Power Supply).

This circuit is working of 90~264V AC(50/60Hz). The operation procedure is as follows:

1) AC input voltage is rectified and smoothed by the bridge diodes (D900) and the capacitor (C908).

2) The rectified voltage(DC) is applied to the primary coil of the transformer(T901).

3) The control IC(IC901) generates switching pulse to turn on and off the primary coil of the transformer (T901) repeatedly.

4) Depending on turn ratio of the transformer, the secondary voltages appear at the secondary coils of the transformer(T901).

5) These secondary voltages are rectified by each diode(D941, D942, D951, D961, D962, D971) and operate other circuit. (horizontal and vertical deflection, video amplifier, ...etc.)

4. Display Power Management Circuit.

This circuit control power consumption of the monitor by detecting H and V sync signal. There are off mode. When no horizontal or vertical sync signal input, the circuit consists of Q941 and Q951 becomes off mode. It’s power consumption is below 5W.

5. X-ray Protection.

If the high voltage of the FBT reaches up to 29kV (abnormal state), IC401(MICOM) pin 35 Sensing from FBT directly. Then MICOM control IC701 (Deflection controller) to stop Horizontal drive pulse and stop Horizontal Deflection.

6. Micom(Microprocessor) Circuit.

The operating procedure of Micom(Microprocessor) and its associated circuit is as follows:

1) H and V sync signal is supplied from the signal cable.

2) The Micom(IC401) distinguishes polarity and frequency of H and V sync.

3) The Micom sets operating mode and offers the controlled data. (H-size, H-position, V-size, ... etc.)

4) The controlled data of each mode is stored in itself.

5) User can adjust screen condition by each OSD function. The data of the adjusted condition is stored in EEPROM(IC402).

7. Horizontal and Vertical Synchronous Processor.

This circuit generates the horizontal drive pulse and the vertical drive pulse by taking sync-signal from the SignalCable. This circuit consists of the TDA4857(IC701) and the associated circuit.

8. D/D(DC to DC) Converter.

This circuit supplies DC voltage to the horizontal deflection output circuit by increasing DC 50V which is the secondary voltage of the SMPS in accordance with the input horizontal sync signal.

9. Side-Pincushion & Trapezoid Correction Cirucit.

This circuit improves the side-pincushion and the trapezoid distortion of the screen by mixing parabola and saw-tooth wave to output of the horizontal deflection D/D converter which is used for the supply voltage(B + ) of the deflection circuit.

10. Horizontal Deflection Output Circuit.

This circuit makes the horizontal deflection by supplying the saw-tooth current to the horizontal deflection yoke.

11. High Voltage Output & FBT(Flyback Transformer).

The high voltage output circuit is used for generating pulse wave to the primary coil of the FBT(Flyback Transformer) . A boosted voltage(about 25.5KV) appears at the secondary of the FBT and it is supplied to the anode of the CDT. And there are another output voltages such as the dynamic focus and the screen voltage(G2).

12. H-Linearity Correction Circuit.

This circuit corrects the horizontal linearity for each horizontal sync frequency.

13. Vertical Output Circuit.

This circuit takes the vertical ramp wave from the TDA4857(IC701) and performs the vertical deflection by supplying the saw-tooth current from the TDA4866(IC601) to the vertical deflection yoke.

14. Dynamic Focus Output Circuit.

This circuit takes the horizontal and the vertical parabola waves from the TDA4857(IC701) and amplifies it to maintain constant focus on center and corners in the screen.

- 9 -

15. H& V Blanking and Brightness Control.

Blanking circuit eliminates retrace line by supplying negative pulse to the G1 of the CRT. And Brightness circuit is used for control of the screen brightness.

16. Image Rotation (Tilt) Circuit.

This circuit corrects the tilt of the screen by supplying the image rotation signal to the tilt coil which is attached near the deflection yoke of the CRT.

17. OSD Circuit

This circuit is used for performing the OSD(On-ScreenDisplay) function. When a user selects the OSD Select/Adjustment control, the adjustment status displays on the screen.

18. Video Pre-Amp Circuit.

This circuit amplifies the analog video signal from 0-0.7V to 0-4V. It is operated by taking the clamp, R, G, B drive and contrast signal from the Micom(IC401).

19. Video Output Amp Circuit.

This circuit amplifies the video signal which comes from the video pre-amp circuit and amplified it to applied the CRT cathode.

- 10 -

ADJUSTMENT

GENERAL INFORMATION

All adjustment are thoroughly checked and corrected when the monitor leaves the factory, but sometimes several adjustments may be required. Adjustment should be following procedure and after warming up for a minimum of 30 minutes.

• Alignment appliances and tools.

- IBM compatible PC.

- Programmable Signal Generator. (eg. VG-819 made by Astrodesign Co.)

- EPROM or EEPROM with saved each mode data.

- Alignment Adaptor and Software.

- Digital Voltmeter.

- White Balance Meter.

- Luminance Meter.

- High-voltage Meter.

AUTOMATIC AND MANUAL DEGAUSSING

The degaussing coil is mounted around the CDT so that automatic degaussing when turn on the monitor. But a monitor is moved or faced in a different direction, become poor color purity cause of CDT magnetized, then

press

DEGAUSS on the OSD menu.

ADJUSTMENT PROCEDURE & METHOD

-Install the cable for adjustment such as Figure 1and run

the alignment program on the DOS for IBM compatible PC.

-Set external Brightness and Contrast volume to max position.

1. Adjustment for B+ Voltage.

1) Display cross hatch pattern at Mode 8.

2) Check C999 (+) voltage to 50± 0.5Vdc.

2. Adjustment for High-Voltage.

1) Display cross hatch pattern at Mode 8.

2) DIST.ADJ→CTRL PWM → High Voltage Command.

3) Adjust High Voltage to 25.5kV

0.3 kVdc.

4) Press Enter Key.

3. Adjustment for Factory Mode (Preset Mode).

1) Display cross hatch pattern at Mode 1.

2) Run alignment program for CQ771G on the IBM compatible PC.

3) EEPROM → ALL CLEAR → Y(Yes) command.

<Caution> Do not run this procedure unless the EEPROM is changed. All data in EEPROM (mode data and color data) will be erased.

4) Power button of the monitor turn off → turn on.

5) COMMAND→PRESET START→Y(Yes) command.

6) DIST. ADJ. → CTRL PWM → TILT command.

7) Adjust tilt as arrow keys to be the best condition.

8) DIST. ADJ. → BALANCE command.

9) Adjust parallelogram as arrow keys to be the best condition.

10)

Adjust balance of pin-balance as arrow keys to be

the best condition.

11)

DIST. ADJ. → FOS. ADJ command.

12)

Adjust V-SIZE as arrow keys to 234±2mm.

13)

Adjust V-POSITION as arrow keys to center of the screen.

14)

Adjust H-SIZE as arrow keys to 312±2mm.

15)

Adjust H-POSITION as arrow keys to center of the screen.

16)

Adjust S-PCC (Side-Pincushion) as arrow keys to be the best condition.

17)

Adjust TRAPEZOID as arrow keys to be the best condition.

18)

Save of the Mode 1.

19)

Display from Mode 1 to 8 and repeat above from number 12) to 19)

20)

PRESET EXIT → Y (Yes) command.

4. Adjustment for White Balance and Luminance.

1) Set the White Balance Meter.

2) Press the DEGAUSS on the OSD menu for demagnetization of the CDT.

3) COLOR ADJ. → LUMINANCE command of the alignment program.

4) Set Brightness and Contrast to Max position.

5) Display color 0,0 pattern at Mode 8.

6) COLOR ADJ.→ BIAS ADJ.→ COLOR No. → 1 command of the alignment program.

7) Check whether green color or not at R-BIAS and GBIAS to min position and B-BIAS to 127(7F) and Sub-Brightness to 177(B1) position. Adjust G2 (screen) command to 0.4

0.05FL of the raster

luminance.

8) Adjust R-BIAS and G-BIAS command to x=0.283

0.005 and y=0.298

0.005 on the White Balance

Meter with PC arrow keys.

Adjust SUB-Brightnesscommand to 0.5±0.1FL of the raster luminance.

10)

Adjust repeat number 8).

11)

After push the “ENTER” key.

11-1)

COMMAND → PRESET START → Y(Yes) command.

12)

Display color 15,0 full white pattern at Mode 8.

13)

DRIVE ADJ.→ No 1. command.

- 11 -

14)

Set Brightness is cut-off(0.06FL) and Contrast to Max position.

15)

Set SUB-CONTRAST Max 127(7F) (decimal) position.

16)

Set B-DRIVE to 90(5A); LG CDT at DRIVE of the

alignment program.

(TECO CDT: B-DRIVE 100(64))

17-1)

Adjust R-DRIVE and G-DRIVE command to white balance x=0.283

0.003 and y=0.298±0.003 at Full-

White on the White Balance Meter with PC arrow keys.

17-2)

Display color 15,0 window pattern 5Box 50x50mm at mode 8.

18)

Adjust SUB-CONTRAST command to 50±1FL at B/Raster 0.06FL.

19)

Display color 15,0 full white patten at Mode 8.

20)

Set Brightness and Contrast to Max position.

21)

COLOR ADJ. → LUMINANCE → ABL command.

22)

Adjust ABL to 33±1FL of the luminance at B/Raster 0.06FL.

23)

After push the “ENTER” key, and “COMMAND → PRESET EXIT → Y(Yes)” command.

24)

Exit from the program.

5. Input EDID Data.

1) Display color 15,0 cross hatch pattern at Mode 8.

2) EEPROM → Write EDID command and confirm “EDID Write OK!!” message of monitor.

3) Exit from the alignment program.

4) Power switch OFF/ON for EDID data save.

6. Adjustment for Focus.

1) Set the Brightness and Contrast to max position.

2) Display cross hatch with quadrant text pattern in full screen at Mode 8.

3) Adjust two Focus control on the FBT that focus should be the best condition.

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