LG (CA-109) 701B CS778G 177V Schematic

COLOR MONIT OR
SER VICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MENU SELECT
CHASSIS NO. : CA-109
F ACTORY MODEL: CS778G
1. PICTURE TUBE
Size : 17 inch DefIection Angle : 90° Neck Diameter : 29.1 mm Dot Pitch : 0.27 mm Face Treatment : W-ARASC (Anti-Reflection and
Anti-Static Coating),
Anti-static coating
Low Radiation : TCO 99
2. SIGNAL
2-1. Horizontal & Vertical Sync
1) Input Voltage Level: Low=0~1.2V, High=2.5~5.5V
2) Sync Polarity : Positive or Negative
2-2. Video Input Signal
1) Voltage Level : 0 ~ 0.7 Vp-p a) Color 0, 0 : 0 Vp-p b) Color 7, 0 : 0.467 Vp-p c) Color 15, 0 : 0.7 Vp-p
2) Input Impedance : 75
3) Video Color : R, G, B Analog
4) Signal Format : Refer to the Timing Chart
2-3. Signal Connector
3 row 15-pin Connector (Attached)
2-4. Scanning Frequency
Horizontal : 30 ~ 72 kHz Vertical : 50 ~ 160 Hz
3. POWER SUPPLY
3-1. Power Range
AC 100~240V (Free Voltage), 50/60Hz, 2.0A Max.
3-2. Power Consumption
4. DISPLAY AREA
4-1. Active Video Area :
• Max Image Size - 326.7 x 245.5 mm (12.86" x 9.67")
• Preset Image Size - 310 x 230 mm (12.20" x 9.06") 4-2. Display Color : Full Colors 4-3. Display Resolution : 1280 x 1024 / 60Hz
(Non-Interlace)
4-4. Video Bandwidth : 110 MHz
5. ENVIRONMENT
5-1. Operating Temperature: 15°C ~ 30°C (59°F ~ 86°F)
(Ambient)
5-2. Relative Humidity : 8%~ 80%
(Non-condensing)
5-3. Altitude : 5,000 m
6. DIMENSIONS (with TILT/SWIVEL)
Width : 400.0 mm (15.74 inch) Depth : 420.0 mm (16.53 inch) Height : 395.0 mm (15.55 inch)
7. WEIGHT (with TILT/SWIVEL)
Net Weight : 14.4 kg (31.75 lbs.) Gross Weight : 17.0 kg (37.48 lbs.)
CONTENTS
- 2 -
SPECIFICATIONS ................................................... 2
SAFETY PRECAUTIONS ........................................ 3
TIMING CHART ....................................................... 4
OPERATING INSTRUCTIONS ................................ 5
WIRING DIAGRAM ................................................. 6
DISASSEMBLY ....................................................... 7
BLOCK DIAGRAM ................................................... 8
DESCRIPTION OF BLOCK DIAGRAM.....................9
ADJUSTMENT ....................................................... 11
TROUBLESHOOTING GUIDE .............................. 13
EXPLODED VIEW...................................................23
REPLACEMENT PARTS LIST ............................... 25
PIN CONFIGURATION........................................... 30
SCHEMATIC DIAGRAM......................................... 32
PRINTED CIRCUIT BOARD................................... 34
SPECIFICATIONS
MODE
MAX
NORMAL (ON)
STAND-BY
SUSPEND
OFF
POWER CONSUMPTION
85 W
74 W less than 8 W less than 8 W less than 5 W
LED COLOR
GREEN GREEN
AMBER
AMBER
SAFETY-RELATED COMPONENT WARNING!
There are special components used in this color monitor which are important for safety. These parts are marked
on the schematic diagram and the replacement
parts list. It is essential that these critical parts should be
replaced with the manufacturer's specified parts to prevent X-radiation, shock, fire, or other hazards. Do not modify the original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
CAUTION:
No modification of any circuit should be attempted. Service work should be performed only after you are thoroughly familiar with all of the following safety checks and servicing guidelines.
SAFETY CHECK
Care should be taken while servicing this color monitor because of the high voltage used in the deflection circuits. These voltages are exposed in such areas as the associated flyback and yoke circuits.
FIRE & SHOCK HAZARD
An isolation transformer must be inserted between the
color monitor and AC power line before servicing the chassis.
• In servicing, attention must be paid to the original lead dress specially in the high voltage circuit. If a short circuit is found, replace all parts which have been overheated as a result of the short circuit.
• All the protective devices must be reinstalled per the original design.
• Soldering must be inspected for the cold solder joints, frayed leads, damaged insulation, solder splashes, or the sharp points. Be sure to remove all foreign materials.
IMPLOSION PROTECTION
All used display tubes are equipped with an integral implosion protection system, but care should be taken to avoid damage and scratching during installation. Use only same type display tubes.
X-RADIATION
The only potential source of X-radiation is the picture tube. However, when the high voltage circuitry is operating properly there is no possibility of an X-radiation problem. The basic precaution which must be exercised is keep the high voltage at the factory recommended level; the normal high voltage is about 25.5kV. The following steps describe how to measure the high voltage and how to prevent X­radiation.
Note : It is important to use an accurate high voltage
meter calibrated periodically.
• To measure the high voltage, use a high impedance high voltage meter, connect (–) to chassis and (+) to the CDT anode cap.
• Set the brightness control to maximum point at full white pattern.
• Measure the high voltage. The high voltage meter should be indicated at the factory recommended level.
• If the meter indication exceeds the maximum level, immediate service is required to prevent the possibility of premature component failure.
• To prevent X-radiation possibility, it is essential to use the specified picture tube.
CAUTION:
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
SAFETY PRECAUTIONS
- 3 -
TIMING CHART
- 4 -
VIDEO
SYNC
C
E
D
F
AB
MODE
Resolution
Recall
H O R
I
Z O N
T A
L
V
E
R
T
I C A L
kHz
µs µs µs µs µs µs
Hz ms ms ms ms ms ms
MODE 2
31.469
31.778
25.422
6.356
3.813
1.907
0.636
59.9
16.683
15.253
1.430
0.064
1.049
0.318
640
x
480
60Hz
Yes
MODE 1
31.472
31.774
25.419
6.355
3.813
1.906
0.635 +
70.1
14.267
12.710
1.557
0.064
1.080
0.413
720
x
400
70Hz
Yes
MODE 3
37.50
26.667
20.317
6.349
2.032
3.810
0.508
75.0
13.333
12.800
0.533
0.080
0.427
0.027
640
x
480
75Hz
Yes
MODE 4
43.269
23.111
17.778
5.333
1.556
2.222
1.556
85.0
11.764
11.093
0.670
0.069
0.578
0.023
640
x
480
85Hz
Yes
MODE 5
+
46.875
21.333
16.162
5.172
1.616
3.232
0.323 +
75.0
13.333
12.800
0.533
0.064
0.448
0.021
800
x
600
75Hz
Yes
MODE 6
+
53.674
18.631
14.222
4.409
1.138
2.702
0.569 +
85.061
11.756
11.179
0.578
0.056
0.503
0.019
800
x
600
85Hz
Yes
MODE 7
+
60.023
16.660
13.003
3.657
1.219
2.235
0.203 +
75.0
13.328
12.795
0.533
0.050
0.466
0.017
1024
x
768
75Hz
Yes
MODE 8
+
68.677
14.561
10.836
3.725
1.016
2.201
0.508 +
84.997
11.765
11.183
0.582
0.044
0.524
0.015
1024
x
768
85Hz
Yes
MODE 9
+
63.981
15.630
11.852
3.777
1.037
2.296
0.444 +
60.02
16.661
16.005
0.657
0.047
0.594
0.016
1280
x
1024
60Hz
Yes
MODE 10
50.6
19.752
15.802
3.950
1.580
1.975
0.395
100.1
9.995
9.481
0.514
0.059
0.435
0.020
640
x
480
100Hz
Yes
MODE 11
+
63.0
15.876
11.848
4.028
1.185
2.370
0.474 +
99.5
10.05
9.526
0.524
0.048
0.460
0.016
800
x
600
100Hz
Yes
MARK
E A B D
F C
E A B D F C
Sync Polarity
Frequency
Total Period
Video Active Time
Blanking Time
Sync Duration
Back Porch
Front Porch
Sync Polarity
Frequency
Total Period
Video Active Time
Blanking Time
Sync Duration
Back Porch
Front Porch
FACTORY PRESET MODE
<< Dot Clock (MHz), Horizontal Frequency (kHz), Vertical Frequency (Hz), Horizontal etc... (µs), Vertical etc... (ms) >>
- 5 -
OPERATING INSTRUCTIONS
MENU SELECT
FRONT VIEW REAR VIEW
AC Power Socket
Signal Connector
ID Label
Power ON/OFF Button
See Front Control Panel
Front Control Panel
1. Power ON/OFF Button
Use
this button to turn the monitor ON or OFF.
2. Power Indicator
This indicator lights up green when the monitor operates normally; in DPMS (Energy Saving) mode, - stand-by, suspend, or power off mode - its color changes to amber, and if abnormal or damaging circuit turns out amber blink.
3. Select Button
Use this button to enter a selection in the on screen display.
4. Button
Use these buttons to choose or adjust items in the on screen display.
5. MENU Button
Use this button to enter or exit the on screen display.
MENU
SELECT
4
5
1
2
3
WIRING DIAGRAM
- 6 -
P501
P201
P405
P301
P302
G2
P702
P701
T1
P402
P902
S
+
S
Signal
Cable
AC
Socket
FBT
- 7 -
DISASSEMBLY
Tip Spec.
A(Width) : 5.0~15.0mm B(Depth) : 0.6~0.9mm C(Height) : 12.0mm
1. TILT/SWIVEL & BACK COVER REMOVAL
1) Set the monitor face downward.
2) Pull the latch (a), carefully remove the Tilt/Swivel by pulling it upward.
3) Pressing the latch (b), Back cover by pushing it upward.
4) Release the latch (c).
5) Slide the Back Cover away from the Front Cabinet of the monitor.
2. TOTAL CHASSIS ASSEMBLY REMOVAL
1) Set the monitor face downward.
2) Pressing the latch (a), Main Chassis by pushing it upward.
(a)
(a’)
CDT
Please be careful, not to cut pattern.
Back Cover
(c)
Cabinet
(a)
C
Tip
B
A
(b)
1
3
2
3
2
OSD ON/OFF
SELECT
POWER
POWER INPUT
100~240VAC
(50/60Hz)
Line Filter
Degaussing Circuit
< OSD Control >
SMPS
TRANS
(T901)
SMPS CONTROL (IC901)
DPM
CONTROL
CIRCUIT
Voltage
Regulating
Circuit
80V 50V
15V
6.3V
TILT Control Circuit
6.3V
15V
E2PROM (IC402)
H / V POSITION
BRIGHTNESS CONTRAST
H / V SIZE SPCC TRAPEZOID PIN BALANCE PARALLELOGRAM ROTATION RECALL DEGAUSS COLOR CURVE MOIRE LANGUAGE RESET VIDEO LEVEL OSD TIME
5V
OSD IC (IC301)
MTV038-15
H-Sync Sig V-Sync Sig
I2C DATA(SDA) I2C CLOCK(SCL)
VIDEO
LM1269
PRE-AMP (IC302)
Signal Cable
R G B
VIDEO
LM2467
LM2480
CUT OFF IC (IC304)
MAIN AMP (IC303)
5V
5V
H/V Sync Processor
( IC701 )
TDA4857
V-OUT
( IC601)
TDA4866
H-OUT
( Q706)
H-Linearity
Correction
DC/DC Converter
X-RAY
Protection
Circuit
FBT
( T701 )
Dynamic
Focus
Circuit
Auto Beam Limit
Vertical Blanking,
Brightness Control
- 160V
40V
400V
STEP UP
15V
D/D Feed Back
15V
MICOM (IC401)
SCL / SDA
H/V Sync,
PWM Control
15V
5V
15V
80V
15V
50V
DY CDT
Heater ( 6.3V )
I
2
C
I
2
C
I2C
H/V
Sync
G 1
Screen(G2)
Dynamic Focus
Static Focus
H.V
R/G/B
Drive/Contrast
Cut-Off
H-DRV
B-DRV
B+
15V
TILT
COIL
DEGAUSSING
COIL
I2C
Vout 1 Vout 2
DESCRIPTION OF BLOCK DIAGRAM
- 9 -
1. Line Filter & Associated Circuit.
This is used for suppressing noise of power input line flowing into the monitor and/or some noise generated in this monitor flowing out through the power input line. That is to say, this circuit prevents interference between the monitor and other electric appliances.
2. Degauss Circuit & Coil.
The degauss circuit consists of the degaussing coil, the PTC(Positive Temperature Coefficient) thermistor(TH901), and the relay(RL901). This circuit eliminates abnormal color of the screen automatically by degaussing the shadow mask in the CRT during turning on the power switch. When you need to degauss in using the monitor, select DEGAUSS on the OSD menu.
3. SMPS(Switching Mode Power Supply).
This circuit is working of 90~264V AC(50/60Hz). The operation procedure is as follows:
1) AC input voltage is rectified and smoothed by the bridge diodes (D900) and the capacitor (C908).
2) The rectified voltage(DC) is applied to the primary coil of the transformer(T901).
3) The control IC(IC901) generates switching pulse to turn on and off the primary coil of the transformer (T901) repeatedly.
4) Depending on turn ratio of the transformer, the secondary voltages appear at the secondary coils of the transformer(T901).
5) These secondary voltages are rectified by each diode(D941, D942, D951, D961, D962, D971) and operate other circuit. (horizontal and vertical deflection, video amplifier, ...etc.)
4. Display Power Management Circuit.
This circuit control power consumption of the monitor by detecting H and V sync signal. There are stand-by and suspend mode. When no horizontal or vertical sync signal input, the circuit consists of Q941 and Q951 becomes stand­by or suspend mode. Its power consumption is below 8W.
5. X-ray Protection.
If the high voltage of the FBT reaches up to 29kV (abnormal state), IC401(MICOM) pin 35 Sensing from FBT directly. Then MICOM control IC701 (Deflection controller) to stop Horizontal drive pulse and stop Horizontal Deflection.
6. Micom(Microprocessor) Circuit.
The operating procedure of Micom(Microprocessor) and its associated circuit is as follows:
1) H and V sync signal is supplied from the signal cable.
2) The Micom(IC401) distinguishes polarity and frequency of H and V sync.
3) The Micom sets operating mode and offers the controlled data. (H-size, H-position, V-size, ... etc.)
4) The controlled data of each mode is stored in itself.
5) User can adjust screen condition by each OSD function. The data of the adjusted condition is stored in EEPROM(IC402).
7. Horizontal and Vertical Synchronous Processor.
This circuit generates the horizontal drive pulse and the vertical drive pulse by taking sync-signal from the Signal­Cable. This circuit consists of the TDA4857(IC701) and the associated circuit.
8. D/D(DC to DC) Converter.
This circuit supplies DC voltage to the horizontal deflection output circuit by increasing DC 50V which is the secondary voltage of the SMPS in accordance with the input horizontal sync signal.
9. Side-Pincushion & Trapezoid Correction Cirucit.
This circuit improves the side-pincushion and the trapezoid distortion of the screen by mixing parabola and saw-tooth wave to output of the horizontal deflection D/D converter which is used for the supply voltage(B + ) of the deflection circuit.
10. Horizontal Deflection Output Circuit.
This circuit makes the horizontal deflection by supplying the saw-tooth current to the horizontal deflection yoke.
11. High Voltage Output & FBT(Flyback Transformer).
The high voltage output circuit is used for generating pulse wave to the primary coil of the FBT(Flyback Transformer) . A boosted voltage(about 26KV) appears at the secondary of the FBT and it is supplied to the anode of the CDT. And there are another output voltages such as the dynamic focus and the screen voltage(G2).
12. H-Linearity Correction Circuit.
This circuit corrects the horizontal linearity for each horizontal sync frequency.
13. Vertical Output Circuit.
This circuit takes the vertical ramp wave from the TDA4857(IC701) and performs the vertical deflection by supplying the saw-tooth current from the TDA4866(IC601) to the vertical deflection yoke.
14. Dynamic Focus Output Circuit.
This circuit takes the horizontal and the vertical parabola waves from the TDA4857(IC701) and amplifies it to maintain constant focus on center and corners in the screen.
- 10 -
15. H& V Blanking and Brightness Control.
Blanking circuit eliminates retrace line by supplying negative pulse to the G1 of the CRT. And Brightness circuit is used for control of the screen brightness by changing DC level of the G1.
16. Image Rotation (Tilt) Circuit.
This circuit corrects the tilt of the screen by supplying the image rotation signal to the tilt coil which is attached near the deflection yoke of the CRT.
17. Moire Rdduction Circuit
This circuit reduce interference between the periodical display pattern and the CDTs mask. The positions of every other one dot video signal beams(red, green, and blue beam) are shifted finely, thus reducing interference.
18. OSD Circuit
This circuit is used for performing the OSD(On-Screen­Display) function. When a user selects the OSD Select/Adjustment control, the adjustment status displays on the screen.
19. Video Pre-Amp Circuit.
This circuit amplifies the analog video signal from 0-0.7V to 0-4V. It is operated by taking the clamp, R, G, B drive and contrast signal from the Micom(IC401).
20. Video Output Amp Circuit.
This circuit amplifies the video signal which comes from the video pre-amp circuit and amplified it to applied the CRT cathode.
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