LG AUUW4860 INSTALLATION INSTRUCTIONS

ENGLISH ITALIANO ESPAÑOL FRANÇAIS DEUTSCH

LG Air Conditioner

INSTALLATION MANUAL

website http://www.lgservice.com

IMPORTANT

• Please read this installation manual completely before installing the product.

• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

• Please retain this installation manual for future reference after reading it thoroughly.

2 Air Conditioner

Air Conditioner Installation Manual

TABLE OF CONTENTS

Safety Precautions .....3

Installation of Indoor,

Outdoor unit................6

The indoor unit

installation...................9

Remote controller

installation.................23

Wiring connection ....24

Connecting Pipes to

the Indoor Unit ..........26

Installation to

decorative panel .......28

Indoor unit drain

piping .........................29

Test running..............32

Optional operation....34

•

Connecting cable

• Four Type "A" Screw

• Hanging Bolt (W 3/8 or M10 length 650mm)

• Pipes: Gas side

Liquid side

• Insulated drain hose

• Additional Drain hose Inner Dia

Cassette type.............32mm

Duct type....................25mm

Convertible type.........25mm

•

Level

•

Screw driver

•

Electric drill

•

Hole core drill (ø70mm)

• Flaring Tools set

• Torque Wrenches

• Hexagonal Wrench (4mm, 5mm)

• Gas-leak detector

•

Owner’s Manual

•

Thermometer

Installation

Requirements

Required Parts Required Tools

Safety Precautions

Installation Manual 3

ENGLISH

To prevent injury to the user or other people and property damage, the following instructions must be followed.

■

Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.

■ Meanings of symbols used in this manual are as shown below.

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage.

WARNING

Be sure not to do.

Be sure to follow the instruction.

Safety Precautions

■ Installation

Install the panel and the cover of control box securely.

• There is risk of fire or electric shock.

Always install a dedicated circuit and breaker.

• Improper wiring or installation may cause fire or electric shock

Use the correctly rated breaker or fuse.

• There is risk of fire or electric shock.

Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.

• There is risk of fire or electric shock.

For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.

•

Do not disassemble or repair the product. There is risk of fire or electric shock.

Always ground the product.

• There is risk of fire or electric shock.

WARNING

CAUTION

4 Air Conditioner

Safety Precautions

Do not modify or extend the power cable.

• There is risk of fire or electric shock.

Be cautious when unpacking and installing the product.

•

Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.

For installation, always contact the dealer or an Authorized Service Center.

• There is risk of fire, electric shock, explosion, or injury.

Do not install the product on a defective installation stand.

• It may cause injury, accident, or damage to the product.

Be sure the installation area does not deteriorate with age.

•

If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.

Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.

• Moisture may condense and wet or damage furniture.

Do not store or use flammable gas or combustibles near the product.

• There is risk of fire or failure of product.

It is recommended to install the indoor unit into the one big space, rather than into the some small spaces.

■ Operation

Gasolin

Installation Manual 5

ENGLISH

Safety Precautions

Always check for gas (refrigerant) leakage after installation or repair of product.

• Low refrigerant levels may cause failure of product.

Install the drain hose to ensure that water is drained away properly.

• A bad connection may cause water leakage.

Keep level even when installing the product.

• To avoid vibration or water leakage.

Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

• It may cause a problem for your neighbors.

Use two or more people to lift and transport the product.

• Avoid personal injury.

Do not install the product where it will be exposed to sea wind (salt spray) directly.

• It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

CAUTION

■ Installation

90°

6 Air Conditioner

Installation of Indoor, Outdoor Unit

1. Indoor unit Cassette type

• There should not be any heat source or steam near the unit.

• There should not be any obstacles to prevent the air circulation.

• A place where air circulation in the room will be good.

• A place where drainage can be easily obtained.

• A place where noise prevention is taken into consideration.

• Do not install the unit near the door way.

• Ensure the spaces indicated by arrows from

the wall, ceiling, or other obstacles.

• The indoor unit must keep the maintenance space.

Duct type

• The place shall easily bear a load exceeding four times the indoor unit’s weight.

• The place shall be able to inspect the unit as the figure.

• The place where the unit shall be leveled.

• The place shall allow easy water

drainage.(Suitable dimension “H” is necessary to get a slope to drain as figure.)

• The place shall easily connect with the outdoor unit.

• The place where the unit is not affected by an electrical noise.

• The place where air circulation in the room will be good .

• There should not be any heat source or steam near the unit

Selection of the best location

Unit:cm

Ceiling

Ceiling Board

30 or more

Above 250

330 or less

100

or more

50 or more

30 or less

Floor

Top view

(unit: mm)

Front view

Inspection hole

(600X600)

Control box

1000

Front

600600

Installation of Indoor, Outdoor Unit

Installation Manual 7

ENGLISH

Convertible type

• There should not be any heat source or steam near the unit.

• There should not be any obstacles to prevent the air circulation.

• A place where air circulation in the room will be good.

• A place where drainage can be easily obtained.

• A place where noise prevention is taken into consideration.

• Do not install the unit near the door way.

• Ensure the spaces indicated by arrows from

the wall, ceiling, or other obstacles.

2. Outdoor unit

1. If an awning is built over the unit to prevent

direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.

2. Ensure that the spaces indicated by arrows

around front, back and side of the unit.

3. Do not place animals and plants in the path

of the warm air.

4. Take the air conditioner weight into account

and select a place where noise and vibration are minimum.

5. Select a place so that the warm air and noise

from the air conditioner do not disturb neighbors.

Rooftop Installations:

If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.

More than

20cm

more than

25cm

more than

More than eye-level

(Ceiling installation)

More than

20cm

(Floor/Wall installation)

75cm

More than

20cm

More than

20cm

more than

25cm

8 Air Conditioner

Installation of Indoor, Outdoor Unit

3. Piping length and the elevation

Install the branch pipe so that pipe length and difference between high and low will not exceed below SPEC.

4. Refrigerant Additional Charging Method

There is not additional charging of refrigerant by main pipe of 30m below.

For additional charging method, see below table.

<Ref. Addition charging method>

❈ (L1=Main Pipe, L2~L5 : Branch Pipe

CAUTION:

• Rated performance for refrigerant line length of:7.5m

• Capacity is based on standard length and maximum allowance length is on the

basis of reliability.

• Improper refrigerant charge may result in abnormal cycle.

• Oil trap should be installed every 10 meters.

• When installing the branch pipe, direction and angle of installation is not limited.

• Take care so that burrs and foreign material may not enter into the cutting surface when

connecting.

• Connect a gas pipe of Ø19.05 by using the socket in the indoor unit and connect remaining those by cutting or direct insertion to the diameter of pipe.

• Don’t use the liquid pipe by too bending or twisting.

Pipe Length(m)

Total(Main+Branch) Main Pipe(L1) Branch Pipe----Total

Each In out (h1) In-In (h2) L1+L2/L3/L4/L5 Indoor-Indoor_(b)

Spec.

110

50 60 15 30

1 65 10

Branch

Main (L1)

Single Refrigerant=(L1-30)*0.05

Double

Triple

D/Twin

Refrigerant=(L1-30)*0.05+(L2+L3-20)*0.03 Refrigerant=(L1-30)*0.05+(L2+L3+L4-20)*0.03 Refrigerant=(L1-30)*0.05+(L2+L3+L4+L5-20)*0.03

Installation Manual 9

ENGLISH

• Select and mark the position for fixing bolts and piping hole.

• Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.

• Drill the hole for anchor bolt on the wall.

CAUTION:

•

This air-conditioner uses a drain pump.

• Horizontly install the unit using a level gauge.

•

During the installation, care should be taken not to damage electric wires.

• Thoroughly study the following installation locations:

1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the turbo fan, the fin of the heat exchanger and the drain pump, resulting in heat exchange reduction, spraying, dispersing of water drops, drain pump malfunction, etc. In these cases, take the following actions:

• Make sure that the ventilation fan for smoke-collecting hood on a cooking table has

sufficient capacity so that it draws oily steam which should not flow into the suction of the air conditioner.

• Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oily steam.

2. Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc.

3. Avoid places where inflammable gas is generated, flows in, is stored or vented.

4. Avoid places where sulfurous acid gas or corrosive gas is generated.

5. Avoid places near high frequency generators.

NOTICE

The indoor unit installation

• The dimensions of the paper model for installing are the same as those of the ceiling opening dimensions.

Ceiling board

Level gauge

Ceiling

Use the ventilation fan for smoke-collecting hood with sufficient capacity.

Cooking table

Air conditioner

Take enough distance

Unit:mm

744 Unit size

658 (Hanging bolt)

6666

790 (Ceiling opening)

572(Hanging bolt)

109

Unit:mm

570 Unit size

450 (Hanging bolt)

7575

600 (Ceiling opening)

521(Hanging bolt)

39.5

Unit:mm

840 Unit size

672 (Hanging bolt)

101.5101.5

875 (Ceiling opening)

785 (Hanging bolt)

The indoor unit installation

1. Cassette type

10 Air Conditioner

Wall

5~7mm

Indoor Outdoor

Set screw of paper model (4 pieces)

Paper model for installation

Ceiling board

150mm

Adjust the same height

Ceiling board

Ceiling

Flat washer for M10

(accessory)

Keep the length of the bolt

from the bracket to 40mm

Open the ceiling board along the outer edge of the paper model

Flat washer for M10

(accessory)

Hanging bolt

(W3/8 or M10)

Nut (W3/8 or M10)

Nut

(W3/8 or M10)

Spring washer

(M10)

Air Conditioner body

The Indoor Unit Installation

• The following parts is option. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 Spring Washer - M10 Plate Washer - M10

CAUTION:

Tighten the nut and bolt

to prevent unit falling.

• Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill.

The Indoor Unit Installation

Installation Manual 11

ENGLISH

2. Duct type

CASE 1

POSITION OF SUSPENSION BOLT

• Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.

• Apply a filter Accessory at air return hole.

(Unit:mm)

Dimension

Capacity

18K/24K

BTU/h

30K/36K

BTU/h

48K/60K

BTU/h

ABCDEF(G)HI

932 880 355 45.5 450 30 87 750 163

1232 1182 355 45.5 450 30 87 830 186

1292 1230 477 56 590 30 120 1006 294

CASE 2

(G)

Drainage hole

• Install the unit leaning to a drainage hole side as a figure for easy water drainage.

POSITION OF CONSOLE BOLT

• A place where the unit will be leveled and that can support the weight of the unit.

• A place where the unit can withstand its vibration.

• A place where service can be easily

med.

perfor

M10 Nut

M10 SP. washer

M10 washer

M10 SP. washer

M10 Nut

X 4

(Local supply)

12 Air Conditioner

The Indoor Unit Installation

CAUTION:

Tighten the nut and bolt top

revent unit falling.

• Select and mark the position for fixing bolts.

• Drill the hole for set anchor on the face of ceiling.

• Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.

• Mount the suspension bolts to the set anchor firmly.

• Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers

Old building New building

1 Set anchor 2 Plate washer 3 Spring washer

4 Nut

5 Suspension bolts

• Local supply Set anchor Plate washer - M10 Spring washer - M10 Nut - W3/8 or M10 Suspension bolt - W3/8 or M10

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