LG AUUH488C INSTALLATION MANUAL

website http://www.lgservice.com

LG

LG

Air Conditioner

INSTALLATION MANUAL

IMPORTANT

Please read this installation manual completely before installing the product.

Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Please retain this installation manual for future reference after reading it thoroughly.

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Air Conditioner Installation Manual

TABLE OF CONTENTS

Installation

 

Requirements

 

Safety Precautions .....

3

Installation of Indoor,

Outdoor unit ................

6

The indoor unit

 

installation...................

9

Remote controller

 

installation.................

23

Wiring connection ....

24

Connecting Pipes to

 

the Indoor Unit ..........

26

Installation to

 

decorative panel .......

28

Indoor unit drain

 

piping .........................

29

Test running ..............

32

Optional operation....

34

Installation guide

 

at the seaside............

40

Required Parts

Connecting cable

Four Type "A" Screw

Hanging Bolt

(W 3/8 or M10 length 650 mm)

Pipes: Gas side Liquid side

Insulated drain hose

Additional Drain hose Inner Dia

Cassette type............

32 mm

Duct type...................

25 mm

Convertible type........

25 mm

Required Tools

Level

Screw driver

Electric drill

Hole core drill (ø70 mm)

Flaring Tools set

Torque Wrenches

Hexagonal Wrench (4 mm, 5 mm)

Gas-leak detector

Owner’s Manual

Thermometer

2 Air Conditioner

Safety Precautions

Safety Precautions

To prevent injury to the user or other people and property damage, the following instructions must be followed.

Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.

WARNING

This symbol indicates the possibility of death or serious injury.

CAUTION

This symbol indicates the possibility of injury or damage.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING

Installation

Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.

There is risk of fire or electric shock.

For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.

Do not disassemble or repair the product. There is risk of fire or electric shock.

Always install a dedicated circuit and breaker.

Improper wiring or installation may cause fire or electric shock

Always ground the product.

There is risk of fire or electric shock.

Use the correctly rated breaker or fuse.

There is risk of fire or electric shock.

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Installation Manual 3

Safety Precautions

Do not modify or extend the power cable.

Be cautious when unpacking and installing the product.

• There is risk of fire or electric shock.

Sharp edges could cause injury. Be especially careful of the case edges and the fins on the

condenser and evaporator.

For installation, always contact the dealer or an Authorized Service Center.

Do not install the product on a defective installation stand.

• There is risk of fire, electric shock, explosion, or injury.

• It may cause injury, accident, or damage to the product.

Be sure the installation area does not deteriorate with age.

If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and

Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.

Moisture may condense and wet or damage furniture.

Operation

Do not store or use flammable gas or combustibles near the product.

• There is risk of fire or failure of product.

Gasolin

It is recommended to install the indoor unit into the one big space, rather than into the some small spaces.

4 Air Conditioner

 

 

 

Safety Precautions

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

Always check for gas (refrigerant)

hose to ensure that water is

 

 

installation or repair of product.

properly.

 

 

• Low refrigerant levels may

may cause water leakage.

 

Keep level even when installing

the product where the noise or hot air

 

unit could damage the

 

.

• To avoid vibration or water

a problem for your neighbors.

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90˚

Use two or more people to lift product.

• Avoid personal injury.

the product where it will be sea wind (salt spray) directly.

corrosion on the product. particularly on the condenser and fins, could cause product

or inefficient operation.

Installation Manual 5

Installation of Indoor, Outdoor Unit

Installation of Indoor, Outdoor Unit

Selectionofthebestlocation

1. Indoor unit Cassette type

There should not be any heat source or steam near the unit.

There should not be any obstacles to prevent the air circulation.

A place where air circulation in the room will be good.

A place where drainage can be easily obtained.

A place where noise prevention is taken into consideration.

Do not install the unit near the door way.

Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.

The indoor unit must keep the maintenance space.

Ceiling

 

 

 

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Ceiling Board

Ceiling Board

 

 

 

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50 or

 

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50 or

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more

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more

 

 

 

 

 

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Unit:cm

 

 

 

 

 

 

 

 

 

 

Floor

 

 

Duct type

The place shall easily bear a load exceeding four times the indoor unit’s weight.

The place shall be able to inspect the unit as the figure.

The place where the unit shall be leveled.

The place shall allow easy water drainage.(Suitable dimension “H” is necessary to get a slope to drain as figure.)

The place shall easily connect with the outdoor unit.

The place where the unit is not affected by an electrical noise.

The place where air circulation in the room will be good .

There should not be any heat source or steam near the unit

Top view

 

 

 

 

 

 

Inspection hole

 

 

 

 

 

 

 

 

 

 

 

(600 X 600)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(unit: mm)

 

 

 

 

 

 

Control box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600

 

 

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600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front

Front view

H

6 Air Conditioner

Convertible type

There should not be any heat source or steam near the unit.

There should not be any obstacles to prevent the air circulation.

A place where air circulation in the room will be good.

A place where drainage can be easily obtained.

A place where noise prevention is taken into consideration.

Do not install the unit near the door way.

Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.

2.Outdoor unit

If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted.

There should not be any animals or plants which could be affected by hot air discharged.

Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.

Installation of Indoor, Outdoor Unit

More than

 

200 mm

 

More than

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200 mm

More than eye-level

(Ceiling installation)

More than

200 mm

More than

 

200 mm

 

(Floor/Wall installation)

 

Sunroof

 

More than 500 mm

Fence obstaclesor

More than 3500cmmm

More than 500 mm

More than 1000 mm

Installation Manual 7

Installation of Indoor, Outdoor Unit

3.Piping length and the elevation

Install the branch pipe so that pipe length and difference between high and low will not exceed below SPEC.

 

L2

Branch

Spec.

 

L3

Pipe Length(m)

 

Total(Main+Branch)

110

 

 

 

 

Main Pipe(L1)

50

 

 

Branch Pipe----Total

60

 

L4

Each

15

 

 

h2

30

h1

L5

In out (h1)

 

 

In-In (h2)

1

 

b

L1+L2/L3/L4/L5

65

 

 

Indoor-Indoor_(b)

10

 

Main (L1)

 

 

When installing the branch pipe, direction and angle of installation is not limited.

Take care so that burrs and foreign material may not enter into the cutting surface when connecting.

Connect a gas pipe of Ø19.05 by using the socket in the indoor unit and connect remaining those by cutting or direct insertion to the diameter of pipe.

Don’t use the liquid pipe by too bending or twisting.

4. Refrigerant Additional Charging Method

For additional charging method, see below table.

Single

(L1-30)*0.07

 

 

Duo

(L1-30)*0.07+(L2+L3-20)*A

Trio

(L1-30)*0.07+(L2+L3+L4-20)*A

Quartet

(L1-30)*0.07+(L2+L3+L4+L5-20)*A

 

 

 

 

 

 

Branch pipe

 

A

 

Liquid side

Ø6.35

 

0.03

 

Ø9.52

 

0.05

 

 

 

 

<Ref. Addition charging method>

(L1=Main Pipe, L2~L5 : Branch Pipe

CAUTION:

Rated performance for refrigerant line length of:7.5m

Capacity is based on standard length and maximum allowance length is on the basis of reliability.

Improper refrigerant charge may result in abnormal cycle.

Oil trap should be installed every 10 meters.

8 Air Conditioner

The indoor unit installation

The indoor unit installation

1. Cassette type

• The dimensions of the paper model for installing are the same as those of the ceiling opening dimensions.

 

600 (Ceiling opening)

 

 

790 (Ceiling opening)

 

 

 

875 (Ceiling opening)

 

39.5

521(Hanging bolt)

39.5

109

572(Hanging bolt)

109

 

45

785 (Hanging bolt)

45

 

 

 

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<![endif]>75

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<![endif]>(Ceiling600 opening)

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<![if ! IE]>

<![endif]>66

<![if ! IE]>

<![endif]>(Ceiling790 opening)

 

<![if ! IE]>

<![endif]>Unit840size

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<![endif]>101.5

 

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<![if ! IE]>

<![endif]>66

 

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<![endif]>101.5 (Ceiling875 opening)

 

570 Unit size

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744 Unit size

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840 Unit size

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<![endif]>bolt) (Hanging 672

 

 

 

 

 

 

 

 

 

 

 

Unit:mm

 

Unit:mm

 

 

Unit:mm

• Select and mark the position for fixing bolts

 

 

 

Ceiling

 

and piping hole.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Decide the position for fixing bolts slightly

 

 

 

Level gauge

tilted to the drain direction after considering

 

 

 

 

 

 

 

 

the direction of drain hose.

 

 

 

 

 

 

• Drill the hole for anchor bolt on the wall.

 

 

 

 

 

 

CAUTION:

 

 

 

 

 

 

Ceiling board

 

• This air-conditioner uses a drain pump.

 

 

 

 

 

 

 

 

 

 

• Horizontly install the unit using a

 

 

 

 

 

 

level gauge.

 

 

 

 

 

 

 

 

 

• During the installation, care should be

 

 

 

 

 

 

taken not to damage electric wires.

 

 

 

 

 

NOTICE

Thoroughly study the following installation locations:

1.In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the turbo fan, the fin of the heat exchanger and the drain pump, resulting in heat exchange reduction, spraying, dispersing of water drops, drain pump malfunction, etc.

In these cases, take the following actions:

Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily steam which should not flow into the suction of the air conditioner.

Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oily steam.

Air conditioner

Take enough distance

Use the ventilation fan for smoke-collecting hood with sufficient capacity.

Cooking table

2.Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc.

3.Avoid places where inflammable gas is generated, flows in, is stored or vented.

4.Avoid places where sulfurous acid gas or corrosive gas is generated.

5.Avoid places near high frequency generators.

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Installation Manual 9

The Indoor Unit Installation

Hanging bolt (W3/8 or M10)

Nut (W3/8 or M10)

Spring washer (M10)

 

 

 

 

 

 

 

 

 

Ceiling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keep the length of the bolt

 

 

 

 

 

Air Conditioner body

 

 

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Flat washer for M10

 

 

 

 

 

 

 

 

from the bracket to 40mm

 

 

 

 

 

 

 

 

 

 

 

 

(accessory)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ceiling board

 

 

 

 

 

 

 

 

 

Ceiling board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flat washer for M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(accessory)

 

Paper model

Set screw of

 

 

 

 

Nut

 

 

 

 

 

 

for installation

paper model (4 pieces)

 

 

 

(W3/8 or M10)

 

Adjust the same height

Open the ceiling board

along the outer edge of the

 

 

paper model

• The following parts is option.

Hanging Bolt

- W 3/8 or M10

Nut

- W 3/8 or M10

Spring Washer - M10

Plate Washer

- M10

CAUTION: Tighten the nut and bolt to prevent unit falling.

Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill.

 

Wall

Indoor

Outdoor

 

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10 Air Conditioner

The Indoor Unit Installation

2. Duct type

CASE 1

POSITION OF SUSPENSION BOLT

Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.

Apply a filter Accessory at air return hole.

(Unit:mm)

Dimension

 

 

 

 

 

 

 

 

 

Capacity

A

B

C

D

E

F

(G)

H

I

 

 

 

 

 

 

 

 

 

18 kBtu/h

932

880

355

45.5

450

30

87

750

163

24 kBtu/h

 

 

 

 

 

 

 

 

 

30 kBtu/h

1232 1182

355

45.5

450

30

87

830

186

36 kBtu/h

 

 

 

 

 

 

 

 

 

48 kBtu/h

1292

1230

477

56

590

30

120

1006

294

 

 

 

 

 

 

 

 

 

 

A

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B

 

 

<![if ! IE]>

<![endif]>C E

 

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<![endif]>D

(G)

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<![endif]>F

<![if ! IE]>

<![endif]>I

 

H

 

Drainage hole

 

CASE 2

 

 

 

 

• Install the unit leaning to a drainage hole

 

 

 

 

side as a figure for easy water drainage.

M10 Nut

X 4

 

 

 

 

 

 

M10 SP. washer X 4

(Local

 

 

supply)

 

 

M10 washer

X 4

 

 

POSITION OF CONSOLE BOLT

 

 

 

 

• A place where the unit will be leveled and

M10 washer

X 4

 

 

M10 SP. washer X 4

(Local

 

that can support the weight of the unit.

 

supply)

 

• A place where the unit can withstand its

M10 Nut

X 4

 

 

vibration.

 

 

 

 

• A place where service can be easily

 

 

 

 

performed.

 

 

 

 

 

Installation Manual

11

The Indoor Unit Installation

Select and mark the position for fixing bolts.

Drill the hole for set anchor on the face of ceiling.

Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.

Mount the suspension bolts to the set anchor firmly.

Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.

CAUTION: Tighten the nut and bolt top revent unit falling.

Old building

 

New building

1

Set anchor

2

Plate washer

3

Spring washer

4

Nut

 

5 Suspension

 

bolts

 

• Local supply

 

Set anchor

 

Plate washer

- M10

Spring washer

- M10

Nut

 

- W3/8 or M10

Suspension bolt

- W3/8 or M10

12 Air Conditioner

LG AUUH488C INSTALLATION MANUAL

The Indoor Unit Installation

CAUTION

1.Install declination of the indoor unit is very important for the drain of the duct type air conditioner.

2.Minimum thickness of the insulation for the connecting pipe shall be 5 mm.

Front of view

The unit must be horizontal or declined to the drain hose connected when finished installation.

 

 

Ceiling

 

 

 

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CORRECT

Drainage hole

INCORRECT

Drainage hole

 

 

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CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING

Lay the drain hose with a downward inclination so water will drain out.

Always lay the drain with downward inclination (1/50 to 1/100).

Prevent any upward flow or reverse flow in any part.

5mm or thicker formed thermal insulator shall always be provided for the drain pipe.

 

Thermal insulator

 

(Local supply)

 

Drainage pipe

Unit

(Local supply)

 

Make sure to be closed.

Drainage hole

• Upward routing not allowed

CORRECT

INCORRECT

Applied U-Trap Dimension

Install the P-Trap (or U-Trap) to prevent a water leakage caused by the blocking of intake air filter.

A70 mm

B2C

C2 x SP

SP = External Pressure

(mmAq)

Ex) External Pressure

= 10 mmAq

A70 mm

B40 mm

C20 mm

C

A

B

U-Trap

Installation Manual 13

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