LG ARWB140LAS4 INSTALLATION MANUAL

INSTALLATION MANUAL

ENGLISH

ESPAÑOL

AIR CONDITIONER

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.

Original instruction

MFL68100326

Rev.01_101718

www.lg.com

ENGLISH

TIPS FOR SAVING ENERGY

Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:

• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

• Block sunlight with blinds or curtains while you are operating the air conditioner.

• Keep doors or windows closed tightly while you are operating the air conditioner.

• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product

WARNING

It can result in serious injury or death when the directions are ignored

CAUTION

It can result in minor injury or product damage when the directions are ignored

WARNING

• Installation or repairs made by unqualified persons can result in

hazards to you and others.

• The information contained in the manual is intended for use by a

qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

• Failure to carefully read and follow all instructions in this manual can

result in equipment malfunction, property damage, personal injury and/or death.

Installation

• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate or electric work is

performed improperly, electric shock or fire may result.

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, electric

shock, or fire.

• Always ground the product.

- There is risk of fire or electric shock.

• Always intstall a dedicated circuit and breaker.

- Improper wiring or installation may cause fire or electric shock.

• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

- There is risk of fire, electric shock, explosion, or injury.

• Do not install, remove, or re-install the unit by yourself (customer).

- There is risk of fire, electric shock, explosion, or injury.

• Do not store or use flammable gas or combustibles near the air conditioner.

- There is risk of fire or failure of product.

• Use the correctly rated breaker or fuse.

- There is risk of fire or electric shock.

• Do not install the unit at the outdoors.

- Otherwise it may cause fire, electric shock and trouble.

• Do not install the product on a defective installation stand.

- It may cause injury, accident, or damage to the product.

• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

• When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the

refrigerant cycle may malfunction and the unit may be damaged.

• Do not reconstruct to change the settings of the protection devices.

- If the pressure switch, thermal switch, or other protection device is

shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.

• Ventilate before operating air conditioner when gas leaked out.

- It may cause explosion, fire, and burn.

• Securely install the cover of control box and the panel.

- If the cover and panel are not installed securely, dust or water may

enter the outside unit and fire or electric shock may result.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.

- Consult the dealer regarding the appropriate measures to prevent the

safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.

Operation

• Do not damage or use an unspecified power cord.

- There is risk of fire, electric shock, explosion, or injury.

• Use a dedicated outlet for this appliance.

- There is risk of fire or electrical shock.

• Be cautious that water could not enter the product.

- There is risk of fire, electric shock, or product damage.

• Do not touch the power switch with wet hands.

- There is risk of fire, electric shock, explosion, or injury.

• When the product is soaked (flooded or submerged), contact an Authorized Service Center.

- There is risk of fire or electric shock.

• Be cautious not to touch the sharp edges when installing.

- It may cause injury.

• Take care to ensure that nobody could step on or fall onto the outside unit .

- This could result in personal injury and product damage.

• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)

- There is risk of physical injury, electric shock, or product failure.

CAUTION

Installation

• Always check for gas (refrigerant) leakage after installation or repair of product.

- Low refrigerant levels may cause failure of product.

• Do not install the product where the noise or hot air from the outside unit could damage the neighborhoods.

- It may cause a problem for your neighbors.

• Keep level even when installing the product.

- To avoid vibration or water leakage.

• Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit, an explosion may result.

• Use power cables of sufficient current carrying capacity and rating.

- Cables that are too small may leak, generate heat, and cause a fire.

• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

- There is risk of damage or loss of property.

• When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.

The inverter equipment, private power generator, high-frequency medical

equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.

Operation

• Do not use the air conditioner in special environments.

Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.

• Do not block the inlet or outlet.

- It may cause failure of appliance or accident.

• Make the connections securely so that the outside force of the cable may not be applied to the terminals.

- Inadequate connection and fastening may generate heat and cause a fire.

• Be sure the installation area does not deteriorate with age.

- If the base collapses, the air conditioner could fall with it, causing property

damage, product failure, or personal injury.

Install and insulate the drain hose to ensure that water is drained away properly

• based on the installation manual.

- A bad connection may cause water leakage.

• Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than 20 kg.

Some products use PP bands for packaging. Do not use any PP bands for a means

of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so may cut your fingers.

- When transporting the outside unit , suspending it at the specified positions on

the unit base. Also support the outside unit at four points so that it cannot slip sideways.

• Safely dispose of the packing materials.

Packing materials, such as nails and other metal or wooden parts, may cause stabs

or other injuries.

Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

• Turn on the power at least 6 hours before starting operation.

- Starting operation immediately after turning on the main power switch can

result in severe damage to internal parts. Keep the power switch turned on during the operational season.

• Do not touch any of the refrigerant piping during and after operation.

- It can cause a burn or frostbite.

• Do not operate the air conditioner with the panels or guards removed.

- Rotating, hot, or high-voltage parts can cause injuries.

• Do not directly turn off the main power switch after stopping operation.

- Wait at least 5 minutes before turning off the main power switch. Otherwise it

may result in water leakage or other problems.

Auto-addressing should be done in condition of connecting the power of all indoor and

• outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

• Use a firm stool or ladder when cleaning or maintaining the air conditioner.

- Be careful and avoid personal injury.

ENGLISH

TABLE OF CONTENTS

2 TIPS FOR SAVING ENERGY

2 IMPORTANT SAFETY INSTRUCTIONS

4 INSTALLATION PROCESS

4 OUTSIDE UNITS INFORMATION

4 ALTERNATIVE REFRIGERANT R410A

4 SELECT THE BEST LOCATION

6 INSTALLATION SPACE

6 WATER CONTROL

7 LIFTING METHOD

7 INSTALLATION

10 REFRIGERANT PIPING INSTALLATION

13 INSTALLATION OF WATER PIPE

13 DEVICE PROTECTION UNIT

14 PIPE CONNECTIONS BETWEEN INDOOR

AND OUTSIDE UNIT

22 ELECTRICAL WIRING

27 HR UNIT PCB

35 TEST RUN

39 CAUTION FOR REFRIGERANT LEAK

40 COOLING TOWER APPLIED METHOD

40 WATER SOLENOID VALVE CONTROL

41 INSTALLATION GUIDE FOR HARMONICS

AND FLICKER

The foundation must be level even

Outside unit foundation work

Avoid short circuits and ensure sufﬁcient space is allowed for service

Installation of outside unit

Refer to automatic addressing ﬂowchart

Automatic addressing of indoor unit

In the ﬁnal check for 24hours at 3.8 MPa(38.7 kgf/cm

) there

must be no drop in pressure.

Airtight test

Multiple core cable must not be used. (suitable cable should be selected)

Electrical work

(connection circuits and drive circuits)

Make sure no gaps are left where the insulating materials are joined

Heat insulation work

Make sure airﬂow is sufﬁcient

Duct work

Adjust to downward gradient

Drain pipe work

Special attention to dryness, cleanness and tightness

Refrigerant piping work

Check model name to make sure the ﬁtting is made correctly

Installation of indoor unit

Take account of gradient of drain piping

Sleeve and insert work

Make connection clearly between outside, indoor, remote controller and option.

Preparation of contract drawings

Indicate clearly who will be responsible for switch setting.

Determination of division work

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Vacuum drying

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Additional charge of refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Fit facing panels

Run each indoor unit in turn to make sure the pipe work has been ﬁtted correctly

Test run adjustment

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

Transfer to customer with explanation

Preheat the crank case with the electrical heater for more than 6 hours.

ENGLISH

INSTALLATION PROCESS

ALTERNATIVE REFRIGERANT R410A

The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.

CAUTION

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

• For high-pressure refrigerant, any unapproved pipe must not be used.

• Do not heat pipes more than necessary to prevent them from softening.

• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

CAUTION

• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

• The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa.

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

OUTSIDE UNITS INFORMATION

CAUTION

Ratio of the running Indoor Units to the Outside: Within 10 ~ 100 %

•

A combination operation over 100 % cause to reduce each indoor unit capacity.

Combination Ratio(50~200 %)

Outside Unit Number Connection Ratio

Single outside unit s 200 %

Double outside unit s 160 %

More than Triple outside unit s

Notes: *

We can guarantee the operation only within 130 % Combination. If you want to connect more than 130 %

• If the operation of indoor unit is more than 130 %, low airflow

• If the operation of indoor unit is more than 130 %, additional

combination, please contact us and discuss the requirement like below.

operation is recommended in all the indoor units.

refrigerant is needed according to the Aheadquarter guidance.

• Over 130 %, capacity is same as capacity of 130 %, Same remark is valid for power input.

130 %

SELECT THE BEST LOCATION

Select space for installing outside unit , which will meet the following conditions:

- With strength which bears weight of unit

- With space for air passage and service work Don't install the unit at the space where generation, inflow, stagnation, and leak of combustible gas is expected.

- Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

- Location with no leakage of combustible gas

- Recommend the outside unit to be installed within 0~40 °C.

- Location with installation or service work space (Refer to required space)

- Do not use the outside unit under any special environment where oil, steam and sulfuric gas exist.

- Install in a separate machine room not exposed to external air Establish an anti-freeze plan for the water supply when the product is stopped during the winter. Install the product so that the noise from the machine room is not transferred outsides

- The floor of the machine room must be water proof.

- Drainage must be installed in the machine room to process the water drainage.

- Install a floor slope to make the drainage smooth.

- Avoid installing the outside unit in the location with following conditions.

- Location where corrosive gas such as acidic gas is generated. (It may cause the refrigerant leakage by corrosion of the pipe.)

- Location where electromagnetic waves happen. (It may cause the abnormal operation by control parts disorder.)

- Location to be able to leak the combustible gas

- Location with carbon fiber or combustible dust.

- Location with the combustible material like thinner or gasoline. (It may cause a fire by leaking the gas near the product.)

100 more100 more (Serviceing space)(Serviceing space)

300 more

(Servicing space)

300 more

(Servicing space)

100 more (Serviceing space)

Inspection door (servicing space)

481

345

450

453(174)

(174)

182

218

41961 (137)

124

128

30 60

300 more

(Servicing space)

450 more

(Servicing space)

100 more100 more (Serviceing space)(Serviceing space)

100 more (Serviceing space)

CAUTION

• Do not install Multi V water outdoors. Always install indoor like machine room.

• Inverter product may generate electric noise. Keep the body from computer, stereo etc. at enough distance. Specially leave space from indoor remote controller to shoes electric devices at the above 3m in weak electric wave area. Insert the power cable and other wire into separate conduit.

Select installation location of the HR unit suitable for following conditions

- Avoid a place where rain may enter since the HR unit is for indoor.

- Sufficient service space must be obtained.

- Refrigerant pipe must not exceed limited length.

- Avoid a place subject to a strong radiation heat from other heat source.

- Avoid a place where oil spattering, vapor spray or high frequency electric noise is expected.

- Install the unit at a place in which it is not affected by operation noise. (Installation within cell such as meeting room etc. may disturb business due to noise.)

- Place where refrigerant piping, drain piping and electrical wiring works are easy.

No. Part Name

Low pressure Gas

pipe connection port

High pressure Gas

pipe connection port

Liquid pipe

connection port

Indoor unit Gas pipe

connection port

Indoor unit Liquid

pipe connection port

Description

PRHR041/031 PRHR021

Ø 28.58 Brazing connection

Ø 22.2 Brazing connection

Ø 19.05 Brazing connection

Ø 15.88 Brazing connection(PRHR041)

Ø 12.7 Brazing

Ø 9.52 Brazing connection

connection(PRHR031)

Ø 15.88 Brazing connection

Ø 9.52 Brazing connection

Ø 15.88 Brazing connection

Ø9.52 Brazing connection

ENGLISH

(Unit: mm)

6 Control box - -

7 Hanger metal M10 or M8 M10 or M8

NOTE

• Be sure to install the inspection door at the control box side.

• If reducers are used, servicing space must be increased equal to reducer's dimension.

Service area

(Front)

ENGLISH

WATER CONTROL INSTALLATION SPACE

Individual Installation Water control

During the installation of the unit, consider service, inlet, and outlet acquire the minimum space as shown in the figures below.

: Service area

(unit : mm)

H-Beam Support

100 100997

Water pipe installation space

Product

(Outside unit)

Service area

(Front)

350

755

600 500

100

- Keep the water temperature between 10~45 °C. Other it may cause the breakdown. Standard water supply temperature is 30 °C for Cooling and 20 °C for heating.

- Properly control the water velocity. Otherwise it may cause the noise, pipe vibration or pipe contraction, expansion according to the temperature. Use the same water pipe size connected with the product or more.

- Refer to the water source pipe diameter and water velocity table below. As the water velocity is fast, air bubble will increase.

Diameter (mm) Velocity range (m/s)

< 50 0.6 ~ 1.2

50 ~ 100 1.2 ~ 2.1

100 < 2.1 ~ 2.7

Collective / Continuous Installation

Space required for collective installation and continuous installation as shown below considering passage for air and people.

: Service area

(Unit : mm)

(Outside unit)

350

Product

Service area

(Front)

755

100

Product

(Outside unit)

Service area

(Front)

350

755

(Outside unit)

Service area

350

100

Product

(Front)

755

100

Product

(Outside unit)

Service area

(Front)

350

755

600 500

100

* In case of the water pipe passing side product, please make

sufficient service place to avoid occurring between water pipe and product side.

Two Layer Installation

Space required for two layer installation as shown below considering passage for air and people.

: Service area

(unit : mm)

- Be careful of the water purity control. Otherwise it may cause the breakdown due to water pipe corrosion. (Refer to 'Standard Table for Water Purity Control')

- In case the water temperature is above 40 °C, it is good to prevent the corrosion by adding the anticorrosive agent.

- Install the pipe, valve and gauge sensor in the space where it is easy to maintain. Install the water valve in the low position for drain, if required.

- Be careful not to let air in. If so, the water velocity will be unstable in the circulation, pump efficiency will also decrease and may cause the piping vibration. Therefore, install the air purge where it may generate the air.

- Choose the following anti freezing methods. Otherwise, it will be dangerous for the pipe to break in the winter.

Circulate the water with the pump before dropping the temperature. Keep the normal temperature by boiler. When the cooling tower is not operated for a long time, drain the

water in the cooling tower. Use an anti-freeze. (For using an anti freeze, change the DIP switch

on main PCB in outside unit.) Refer to the additive amount about freezing temperature as in the

table given below.

Anti freeze type

Minimum temperature for anti freezing (°C)

0 - 5 - 10 - 15 - 20 - 25

Ethylene glycol (%) 0 12 20 30 - -

Propylene glycol (%) 0 17 25 33 - -

Methanol (%) 0 6 12 16 24 30

H-Beam Support

997

100 100

997

100

- In addition to anti freeze, it may cause the change of the pressure in the water system and the low performance of the product.

- Make sure to use the closed cooling type tower. When applying the open type cooling tower, use a 2nd heat exchanger to make the water supply system a closed type system.

Standard table for water purity control

The water may contain many foreign substances and hence may influence the performance and lifetime of the product due to the corrosion of the condenser and water pipe. (Use water source that complies with the below standard table for water purity control.)

If you use water supply other than the tap water to supply the water for the cooling tower, you must do a water quality inspection.

- If you use the closed cooling tower, the water quality must be controlled in accordance with the following standard table. If you do not control the water quality in accordance with the following standard water quality table, it can cause performance deterioration to the air conditioner and severe problem to the product

Items

pH(25C)

Conductivity[25C](mS/m)

Chlorine ion(mg CI-/l)

Sulfuric acid ion(mg SO

/l)

Acid demand[pH 4.8] (mg SiO

2/l)

Total hardness(mg SiO

2/l)

Ca hardness(mg CaCO

3/l)

Ion silica(mg SiO

2/l)

Fe(mg Fe/l)

Copper(mg Cu/l)

Sulfuric acid ion(mg S

/l)

Ammonium ion(mg NH

4/l)

Residual chlorine(mg Cl/l)

Free carbon dioxide(mg CO

2/l)

Stability index

7.0~8.0 Below 30 Below 50 Below 50 Below 50 Below 70 Below 50 Below 30

Below 1.0 Below 1.0

Must not be detected

Below 0.3

Below 0.25

Below 0.4

Below 0.3

Below 0.1

Must not be detected

Below 0.1 Below 0.3 Below 4.0

7.0~8.0 Below 30 Below 50 Below 50 Below 50 Below 70 Below 50 Below 30

O O O O

O O O O O O O

O O

O O O O O

Closed type

Basic Item

Reference Item

Effect

Circulating water Supplemented water Corrosion Scale

Reference

The location of

anchor bolt

631

755

500

472

(Unit : mm)

At least 200 mm

• The "O" mark for corrosion and scale means that there is possibility of occurrence.

• When the water temperature is 40 °C or above or when uncoated iron is exposed to the water, it can result in corrosion. Therefore adding anti-corrosion agent or removing the air can be very effective.

• In case of using the closed type cooling tower, the cooling water and supplementing water must satisfy the water quality criteria of closed type system in the table.

• Supplementing water and supplied water must be supplied with tap water, industrial water and underground water excluding filtered water, neutral water, soft water etc.

• 15 items in the table are general causes of corrosion and scale.

ENGLISH

INSTALLATION

- Install at places where it can endure the weight and vibration/noise of the outside unit .

- The outside unit supports at the bottom shall have width of at least 100 mm under the Unit’s legs before being fixed.

- The outside unit supports should have minimum height of 200 mm.

- Anchor bolts must be inserted at least 75 mm.

At least 100 mm

LIFTING METHOD

- When carrying the unit suspended, pass the ropes under the unit and use the two suspension points each at the front and rear.

- Always lift the unit with ropes attached at fours points so that impact is not applied to the unit.

- Attach the ropes to the unit at an angle of 40 ° or less

CAUTION

Be very careful while carrying the product.

•

Do not have only one person carry product if it is more than 20 kg.

• PP bands are used to pack some products. Do not use them as a means for transportation because they are dangerous.

• Tear the plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children.

• When carrying in outside unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outside unit unstable, resulting in a fall of it.

• Use 2 belts of at least 8 m long.

• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.

•

Hoist the unit making sure it is being lifted at its center of gravity.

Sub line

40 ° or less Rope supporter

The location of the Anchor bolts

Foundation for Installation

- Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.

- Use the H-beam support as a base support

- Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200 mm).

Unit : mm

200

100

Pallet(Wood Support)

- Remove before Installation

Pipe

Reamer

Point down

Copper

tube

90°

Slanted Uneven Rough

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

Inclined

Inside is shining without scratches.

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper ﬂaring =

Union

ENGLISH

Ⓐ The corner part must be fixed firmly. Otherwise, the support for the

installation may be bent.

Ⓑ Get and use M10 Anchor bolt. Ⓒ Put Cushion Pad between the outside unit and ground support for

the vibration protection in wide area.

Ⓓ Space for pipes and wiring (Pipes and wirings for bottom side) Ⓔ H-beam support Ⓕ Concrete support

WARNING

• Install where it can sufficiently support the weight of the outside unit . If the support strength is not enough, the outside unit may drop and hurt people.

• Install where the outside unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outside unit may fall and hurt people.

• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outside unit in operation), and the passages of the pipe and wiring, when making the ground support.

• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.

Burrs removal

- Completely remove all burrs from the cut cross section of pipe/tube.

- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Flaring work

- Carry out flaring work using flaring tool as shown below.

Indoor unit [kW(Btu/h]

Pipe " A "

Gas Liquid Gas Liquid

<5.6(19 100) 1/2" 1/4" 0.5~0.8 0~0.5 <16.0(54 600) 5/8" 3/8" 0.8~1.0 0.5~0.8 <22.4(76 400) 3/4" 3/8" 1.0~1.3 0.5~0.8

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

- Compare the flared work with figure below.

- If flare is noted to be defective, cut off the flared section and do flaring work again.

Preparation of Piping

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable

- Use the accessory piping kit or the pipes purchased locally.

- Measure the distance between the indoor and the outside unit .

- Cut the pipes a little longer than measured distance.

- Cut the cable 1.5 m longer than the pipe length.

CAUTION

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outside unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outside unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.

Flare shape and ﬂare nut tightening torque

Precautions when connecting pipes

- See the following table for flare part machining dimensions.

- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) See the following table for tightening torque.(Applying too much torque may

cause the flares to crack.)

- After all the piping has been connected, use nitrogen to perform a gas leak check.

Pipe size

Ø 9.52 38±4 12.8-13.2

Ø 12.7 55±6 16.2-16.6

Ø 15.88 75±7 19.3-19.7

CAUTION

• Always use a charge hose for service port connection.

•

After tightening the cap, check that no refrigerant leaks are present

• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.

• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.

Tightening

torque(N·m)

A(mm) Flare shape

±2

90°

5°

R=0.4~0.8

Opening shutoff valve

1 Remove the cap and turn the valve counter clockwise with the

wrench.

2 Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

Closing shutoff valve

1 Remove the cap and turn the valve clockwise with the wrench.

2 Securely tighten the valve until the shaft contacts the main body seal.

3 Make sure to tighten the cap securely.

* For the tightening torque, refer to the table on the below.

Tightening torque

Tightening torque N·m(Turn clockwise to close)

Shutoff

valve

size

Closed Opened

Ø 6.35

6.0±0.6

Ø 9.52 38±4

Ø 12.7 10.0±1.0 20.0±2.0 55±6

Ø 15.88 12.0±1.2

Ø 19.05 14.0±1.4 110±10

Ø 22.2

30.0±3.0 8 mm -

Ø 25.4 25±3

Shaft

(valve body)

Hexagonal

5.0±0.0

wrench

4 mm

5 mm

Cap

(Valve lid)

17.6±2.0

25.0±2.5

Service

port

12.7±2

Gas line piping

Flare

nut

attached to unit

16±2

75±7

Heat insulation

1 Use the heat insulation material for the refrigerant piping which has

an excellent heat-resistance (over 120 °C).

2 Precautions in high humidity circumstance:

This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23 °C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

- Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 120 °C the heat-resistance temperature.

- Add the insulation over 10mm thickness at high humidity

environment.

Fastening band (accessory)

Refrigerant piping

Indoor unit

Thermal insulator (accessory)

3 Standard refrigerant pipe EPDM heat insulation material thickness.

Classification

Liquid

Ø 6.35

Ø 9.52

pipe

Above Ø12.7 Above t13 Above t13 Above t13 Above t13

Ø 9.52

Ø 12.7

Ø 15.88

Ø 19.05

Ø 22.22

Gas

Ø 25.4

pipe

Ø 28.58

Ø 31.75

Ø 34.9

Ø 38.1

Ø 44.45

Air conditioned location

Note1)

General location

Above t9 Above t9 Above t9 Above t9

Above t13

Above t19

Note2)

Special location

Above t19 Above t19

Above t25 Above t25

Note 1) General location: When the pipe passes through indoors in

which the indoor unit is operated

- Apartment, classroom, office, mall, hospital, office-tel etc.

Note 2) Special location

Non-air conditioned location

Note3)

General location

Note4)

Negative condition

Above t25

1 When the location is air conditioned but has severe

temperature/humidity difference due to high ceiling

- Church, auditorium, theater, lobby etc.

2 When the location is air conditioned but the internal

temperature/humidity of the ceiling finishing is high

- Bathroom/swimming pool locker room etc. (Building with roof ceiling of sandwich assembly type)

Note 3) General location: When the pipe passes indoors where the

indoor unit is not operated

- Hall way etc. (Dormitory, school, office-tel)

Note 4) Negative condition: When below conditions 1 and 2 are met.

1 When the pipe passes indoors where the indoor unit is not

operated

2 When the humidity is high, regionally, and there is no air

flow in the pipe passing area

- When installing the outside unit within the outside pipe tray or at a location where it is ok to have freezes, apply 13 t.

- If you are not sure with the selection of heat insulation material, coordinate with the supervision or HQ.

- The thickness of the above heat insulation material is based on the heat conductivity of 0.088 W/m°C.

Plumbing materials and storage methods

Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.

ENGLISH

Moisture

Dust

Leakage

Regulator

Nitrogen gas Pressure 0.02 MPa less

Auxiliary valve

Taping (Should not contain air)

Welding Point

Note) should not block the outlet side. When the internal pressure in pipe is abo ve the atmospheric pressure, pinhole is o ccurred and it is a leakage cause.

Oxide scale

Nitrogen

Elbow

Ball Valve(Gas Pipe)

Ball Valve

(Liquid Pipe)

Liquid pipe

Gas pipe

Liquid pipe

Gas pipe

Liquid pipe

Low pressure gas pipe High pressure gas pipe

ENGLISH

Refrigerant piping on three principles

Drying Cleanliness Airtight

Should be no moisture

inside

No dust inside.

Items

- Significant hydrolysis of refrigerant oil

- Degradation of refrigerant oil

Cause

- Poor insula’tion of

failure

the compressor

- Do not cold and warm

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Clogging of EEV, Capillary

- Until the

- Stop plumbing at

Counter

- Pipe entrance

measure

- Pipe entrance

No moisture in the pipe

connection is completed, the plumbing pipe entrance should be strictly controlled.

rainy day.

should be taken side or bottom.

When removal burr after cutting pipe, pipe entrance should be taken down.

should be fitted cap when pass through

- No dust in the pipe.

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Pipe entrance should be taken side or bottom.

- When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

the walls.

There is no refrigerant

leakage

- Gas shortages

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Airtightness test should be.

- Brazing operations to comply with standards.

- Flare to comply with standards.

- Flange connections to comply with standards.

REFRIGERANT PIPING INSTALLATION

WARNING

Always use extreme care to prevent the refrigerant gas (R410A) from leakage while using fire or flame. If the refrigerant gas comes in contact with the flame from any source, such as a gas stove, it breaks down and generates a poisonous gas which can cause gas poisoning. Never perform brazing in an unventilated room. Always conduct an inspection for gas leakage after installation of the refrigerant piping has been completed.

Cautions in pipe connection/valve operation

Open status when both the pipe and the valve are in a straight line.

Cut both the pipe and the valve with a cutter to suit the length (Don't cut the length of less than 70mm)

CLOSE OPEN

WARNING

After completing work, securely tighten both service ports and caps so that gas does not leak.

Nitrogen substitution method

Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping.

The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.

It prevents normal operation of the compressor. In order to avoid this problem, Welding should be done after replacing

air by nitrogen gas. When welding plumbing pipe, the work is required.

CAUTION

•

Always use the nitrogen.(not use oxygen, carbon dioxide, and a

Chevron gas): Please use the following nitrogen pressure

0.02 MPa Oxygen – Promotes oxidative degradation of refrigerant oil. Because it is flammable, it is strictly prohibited to use Carbon dioxide – Degrade the drying characteristics of gas Chevron Gas – Toxic gas occurs when exposed to direct flame.

• Always use a pressure reducing valve.

• Please do not use commercially available antioxidant. The residual material seems to be the oxide scale is observed. In fact, due to the organic acids generated by oxidation of the alcohol contained in the anti-oxidants, ants nest corrosion occurs. (causes of organic acid temperature)

’

alcohol + copper + water +

① Pipe joint (auxiliary parts): Securely perform brazing with a nitrogen

blow into the service port.(Releasing pressure : 0.02 MPa or less)

② Cap: Remove caps and operate valve, etc. After operation, always

reattach caps (tightening torque of valve cap: 25 Nm (250 kg-cm) or more). (Don't remove the internal part of the port)

③ Service port: Make the refrigerant pipe vacuum and charge it using

the service port. Always reattach caps after completing work (tightening torque of service cap: 14 Nm (140 kg-cm) or more).

④ Liquid pipe ⑤ Gas pipe ⑥ Elbow joint (field supply)

h Remove the front panel before pipe

connection

h Must check the pipe (liquid pipe, low

pressure gas pipe, high pressure gas pipe) before pipe connection

Y branch

To outside unit To branch piping or indoor unit

A B

Facing

upwards

Facing

downwards

Viewed from point A in direction of arrow

Within +/- 10

Hanger metal

Flat washer

Hanging bolt

PRHR031(3 branches)PRHR021(2 branches)

PRHR041(4 branches)

Connection of Outside units

Outside units Model

(Master) (Slave1)

2 Unit

ABC

(Master) (Slave1) (Slave2)

3 Unit

ABC

(Master) (Slave1) (Slave2)D(Slave3)

4 Unit

ARCNN21

ARCNN31

ARCNN41

Low Pressure Gas Pipe

416 408

I.D.28.58 I.D.28.58

I.D.31.8

I.D.41.3

I.D.44.48 I.D.53.98

I.D.34.9

I.D.41.3 I.D.38.1

I.D.41.3

130

341 298

O.D.34.9

125

415 375

I.D.22.2

O.D.34.9

I.D.34.9

I.D.41.3

* Install the branch pipe between outside units so that the outlet pipe

is parallel to the surface.

I.D.28.58

111

I.D.19.05

111

I.D.22.2

134

Liquid Pipe

331 314

I.D.15.88 I.D.15.88

I.D.12.7

O.D.19.05

I.D.22.2

I.D.12.7

334 281

I.D.19.05

I.D.15.88

334 281

I.D.19.05

O.D.22.2I.D.25.4

I.D.15.88

I.D.9.52

I.D.19.05

I.D.15.88

I.D.22.2

I.D.31.8

I.D.12.7

I.D.41.3

I.D.12.7

High Pressure Gas Pipe

334 281

I.D.19.05

I.D.15.88

416 408

I.D.28.58 I.D.28.58

I.D.34.9

I.D.41.3 I.D.38.1

I.D.41.3

130

341 298

O.D.34.9

125

I.D.22.2

O.D.34.9

I.D.34.9

Installation of Outside Unit, HR Unit, Indoor Unit Refrigerant Pipe

3 pipes are connected to the HR unit from the outside unit, classified into liquid pipe, low pressure gas pipe and high pressure gas pipe depending on status of refrigerant passing through the pipe.

You must connect 3 pipes from outside unit to HR unit.

For connection between indoor unit and HR unit, you must connect

I.D.12.7

both liquid pipe and gas pipe from the HR unit to the indoor unit. In this case, connect them to the indoor unit starting from No.1 connection port of the HR unit (the port number is displayed on ports of the HR unit). Use auxiliary flare as annexed parts in connection to the indoor unit.

111

I.D.28.58

Liquid pipe

111

Low pressure Gas pipe

HR Unit

High pressure Gas pipe

CAUTION

Whenever connecting the indoor units with the HR unit, install the indoor units in numerical order from No.1.

Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X),

No.1, 3, 4 (X), No.2, 3, 4 (X).

Gas pipe

Liquid pipe

Gas pipe

Liquid pipe

ENGLISH

CAUTION

Y-branches between the outside units must be installed horizontally.

Installation procedure for HR unit

1 Using an insert-hole-in- anchor, hang the hanging bolt. 2 Install a hexagon nut and a flat washer (locally-procured)to the

hanging bolt as shown in the figure in the bottom, and fit the main unit to hang on the hanger metal.

3 After checking with a level that the unit is level, tighten the hexagon

nut. * The tilt of the unit should be within ± 5° in front/back and

left/right.

4 This unit should be installed suspended from ceiling and side A

should always be facing up.

5 Insulate not used pipes completely as shown in the figure.

Type of HR Unit

Select an HR unit according to the number of the indoor units to be installed. HR units are classified into 3 types by the number of connectable indoor units.

Ex) Installation of 6 indoor units

Consists of HR unit for 4 branches and HR unit for 2 branches.

Joint Method of HR Unit (Big Duct : ARNU76GB8-, ARNU96GB8-)

Joint Method is required when B5/B8 chassis is installed. In Joint Method, two neighboring outlets of one HR unit are linked by Y branch pipe and connected to one indoor unit.

Six-sided Nut (M10 or M8)

Hanger metal

Flat washer

Flat washer (M10)

Hanging bolt

Hanging bolt (M10 or M8)

Insulation

1st HR Unit 2nd HR Unit

1 2 3 4

(96k) (28k)

1 2 3 4

(76k)(21k)

Gas pipe Ø15.88 (5/8) Liquid pipe Ø9.52 (3/8) Brazing Type

Remove caps on The brazing part.

Liquid pipe

Low pressure gas pipe

High pressure gas pipe

ENGLISH

HR unit PRHR021 PRHR031 PRHR041

Low pressure

gas pipe

High pressure

gas pipe

Liquid pipe Ø 9.52 Ø 12.7 Ø 15.88

Installation of Zoning Control

Some indoor unit can be connected to one port of HR unit.

Ø 22.2 Ø 28.58 Ø 28.58

Ø 19.05 Ø 22.2 Ø 22.2

HR unit HR unit

CAUTION

1 Use the following materials for refrigerant piping.

- Material: Seamless phosphorous deoxidized copper pipe

- Wall thickness : Comply with the relevant local and national

Outer diameter

Minimum

thickness [mm]

6.35 9.52 12.7 15.88 19.05 22.2 25.4 28.58 31.8 34.9 38.1 41.3 44.45 53.98

[mm]

0.8 0.8 0.8 0.99 0.99 0.99 0.99 0.99 1.1 1.21 1.35 1.43 1.55 2.1

2 Commercially available piping often contains dust and other

materials. Always blow it clean with a dry inert gas.

3 Use care to prevent dust, water or other contaminants from

entering the piping during installation.

4 Reduce the number of bending portions as much as possible, and

make bending radius as big as possible.

5 Always use the branch piping set shown below, which are sold

separately.

Y branch

ARBLB01621, ARBLB03321, ARBLB07121, ARBLB14521,

ARBLB23220

regulations for the designed pressure 3.8 MPa. We recommend the following table as the minimum wall thickness.

Header

4 branch 7 branch 10 branch

ARBL054 ARBL057 ARBL1010

ARBL104 ARBL107 ARBL2010

Zoning control group 1 Zoning control group 2

(Max. 8 Indoor Units)

Changeover under control Auto changeover Changeover under control

WARNING

sealing

(Max. 8 Indoor Units)

• A branch pipe of HR unit allows up to 14.1 kW based on cooling

capacity of the indoor unit. (up to 14.1 kW (48 kBtu/h) for max installation)

• The maximum total capacity of indoor units connected to a

PRHR041 HR unit is 56.4 kW (192 kBtu/h).

• The maximum number of indoor units connected to a PRHR041

HR unit are 32 indoor units. (The Maximum indoor units per a branch pipe of HR unit are 8 indoor units)

• There is not operate “Auto-changeover” & “Mode override”

function in the zoning group.

• When there are operating indoor units on cooling(heating)

mode, another indoor units aren’t changed on heating(cooling) mode in the zoning group.

[Reducers for indoor unit and HR unit]

(Unit : mm)

Models

Liquid pipe

High pressure

Gas pipe

Low pressure

6 If the diameters of the branch piping of the designated refrigerant

piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.

7 Always observe the restrictions on the refrigerant piping (such as

rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.

8 A second branch cannot be made after a header. (These are shown

by .)

Ⓐ To Outside Unit Ⓑ Sealed Piping

HR unit reducer

Indoor unit

reducer

PRHR021A

PRHR031A/ PRHR041A

Ø 6.35(1/4)OD9.52(3/8)

OD15.88(5/8) Ø 12.7(1/2) Ø 9.52(3/8)

–

OD19.05(3/4) Ø 15.88(5/8)

OD12.7(1/2) Ø 9.52(3/8)

OD22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)

OD15.88(5/8) Ø 12.7(1/2)

Ø 12.7(1/2)

OD15.88(5/8) Ø

12.7(1/2)

OD22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)

OD15.88(5/8) Ø 12.7(1/2)

OD28.58(1-1/8) Ø 22.2(7/8) Ø 19.05(3/4)

OD19.05(3/4) Ø 15.88(5/8)

9 The Multi V water will stop due to an abnormality like excessive or

insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.

10 Never perform a pump down. This will not only damage the

compressor but also deteriorate the performance.

11 Never use refrigerant to perform an air purge. Always evacuate

using a vacuum pump.

12 Always insulate the piping properly. Insufficient insulation will

result in a decline in heating/cooling performance, drip of condensate and other such problems.

13 When connecting the refrigerant piping, make sure the service

valves of the Outside Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outside and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.

Water pipe connection

Water pipe inlet

Water pipe outlet

mm inch (kN) (kgf) (kN) (kgf) (N.m) (kgf.m)(N.m) (kgf.m)

12.7 1/2 3.5 350 2.5 250 20 23 5 3.5

19.05 3/4 12 1 200 2.5 250 20 2 115 11.5

25.4 1 11.2 1 120 4 400 45 4.5 155 15.5

31.8 1 1/4 14.5 1 450 6.5 650 87.5 8.75 265 26.5

38.1 1 1/2 16.5 1.7 9.5 0.95 155 16 350 35.5

50.8 2 21.5 2.2 13.5 1.4 255 26 600 61

Pipe thickness Shear stress Tensile stress

Bending moment

Torque

14 Always use a non-oxidizing brazing material for brazing the parts

and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.

WARNING

When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.

If a different refrigerant or air is mixed with the original refrigerant,

• the refrigerant cycle may malfunction and the unit may be damaged.

• After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing.

INSTALLATION OF WATER PIPE

Water pipe system diagram

- The water pressure resistance of the water pipe system of this product is 1.98 MPa

- When the water pipe passes indoors, make sure to execute heat insulation on the pipe so that water drops do not form on the outer side of the water pipe.

- The size of the drain pipe must be equal to or larger than the diameter of the connecting product. Always install a trap so that the drained water does not back flush.

Always install a strainer (50 Mesh or above) at the entrance of the water pipe. (When sand, trash, rusted pieces get mixed into the water supply, it can cause problems to the product due to blocking)

If On/Off valve is applied, by interlocking with outside unit, it can save the energy consumption of pump by blocking the water supply to the outside unit not operating. Select appropriate valve and install on site if necessary.

- Install a pressure gauge and temperature gauge at the inlet and outlet of the water pipe.

- Flexible joints must be installed not to cause any leakage from the vibration of pipes.

- Install a service port to clean the heat exchanger at the each end of the water inlet and outlet.

- For the components of the water pipe system, always use components above the designed water pressure.

ENGLISH

DEVICE PROTECTION UNIT

Strainer on water pipe

To protect the water cooling type product, you must install a strainer with 50 mesh or more on the heat water supply pipe.

If not installed, it can result in damage of heat exchanger by the following situation.

1 Heat water supply within the plate type heat exchanger is

composed of multiple small paths.

2 If you do not use a strainer with 50 mesh or more, alien particles

can partially block the water paths.

3 When running the heater, the plate type heat exchanger plays the

role of the evaporator, and at this time, the temperature of the coolant side drops to drop the temperature of the heat water supply, which can result in icing point in the water paths.

4 And as the heating process progresses, the water paths can be

partially frozen to lead to damage in plate type heat exchanger.

5 As a result of the damage of the heat exchanger from the freezing,

the coolant side and the heat water source side will be mixed to make the product unusable.

Water pipe

outlet

Water pipe

Inlet

CAUTION

Pressure gauge

Gate valve

Temperature gauge

Service port

Strainer

Service port

Drain line

Condensed water drain

Do not directly connect the drain outlet to the water pipe outlet. (It can cause problems to the product.)

Water pipe connection

- The water pipe should be the same size of the connection on the product or more.

- If necessary install the insulation material in the water pipe inlet/outlet to prevent water drop, freeze and to save energy. (Use the above 20 mm thickness PE insulation material.)

- Tightly connect the socket to the water pipe refer to below table for recommended specification. (Too much torque may cause the damage of the facility.)

Heat Source

Water

1. Pollution of Heat source

Refrigerant

2. Partially frozen

3. Damage

Head loss of strainer on water pipe

: Suggestion range

50 45

kpa

0 30 60 90 120 150

I/min

50 45

kpa

0 60 120 180 240 300

ARWB100LAS4 ARWB200LAS4

Upper graph is a theoretical value for selection and it may be different according to specification of strainer.

: Allowed range

192

I/min

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