LG ATNH126ELFC, ATNH30GPLED, ATNH186ELFC, ATNH24GPLED, ATNH36GNLED Service Manual

...
Single "A" Air Conditioner
SVC MANUAL(General)
MODEL : Single "A"-Inverter Type
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
Internal Use Only
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Air Conditioner Service Manual
CONTENTS
Part 1 General Information..........................................................................................................2
1. Safety Precautions........................................................................................................3
2. Model Line up................................................................................................................6
3. Nomenclature ................................................................................................................8
Part 2 Functions & Controls......................................................................................................10
1. List of Functions & Controls......................................................................................11
2. Air flow.........................................................................................................................13
3. Air purifying.................................................................................................................15
4. Installation Functions.................................................................................................16
5. Reliability .....................................................................................................................19
6. Convenience Functions & Controls .........................................................................20
7. Special Function & KIT...............................................................................................31
8. Synchro Operation......................................................................................................48
Part 3 Control logic....................................................................................................................51
1. Compressor.................................................................................................................52
2. Step(frequency) control..............................................................................................54
3. Reversing valve operaton ..........................................................................................57
4. Discharge pipe control ...............................................................................................58
5. Input Current Control..................................................................................................59
6. Outdoor Fan Control...................................................................................................60
7. Defrost Control............................................................................................................63
8. LEV Control .................................................................................................................64
9. Oil restoration operation ............................................................................................70
10. Compressor warm-up control logic ........................................................................70
11. Heat sink control.......................................................................................................71
Part 4 Test Run ..........................................................................................................................72
1. Check before Test Run ...............................................................................................73
2. Test Run Flow chart ....................................................................................................74
Part 5 Trouble Shooting Guide ................................................................................................77
1. Self-diagnosis Function .............................................................................................78
2. Pump Down .................................................................................................................80
3. Evacuation...................................................................................................................81
4. Gas Charging...............................................................................................................82
5. Cycle Part.....................................................................................................................83
6. Electronic Parts...........................................................................................................84
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1. Safety Precautions ............................................................................................................3
2. Model Line up .....................................................................................................................6
3. Nomenclature......................................................................................................................8
Part 1 General Information
Part 1 General Information
- 3 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1. Safety Precautions
1.1 Cautions in Repair
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow­ing indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
Dangerous Voltage
Be sure to disconnect the power cable plug from the plug socket before disas­sembling the equipment for a repair.Internal components and circuit boards are at main potential when the equipment is connected to the power cables. This volt­age is extremely dangerous and may cause death or severe injury if come in con­tact with it.
Do not touch the discharging refrigerant gas during the repair work. The discharging refrigerant gas.The refrigerant gas can cause frostbite.
Release the refrigerant gas completely at a well-ventilated place first. Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating machine oil discharges and it Can cause injury.
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refriger­ant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge between high voltage capacitor terminals. If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug. There is risk of fire or electrical shock.
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Do not turn on the breaker under condition that front panel and cabinet are removed.
Be sure to earth the air conditioner with an earthing conductor connected to the earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating cycle section can cause burns.
Do not tilt the unit when removing panels. Otherwise, the water inside the unit can spill and wet floor.
Do not use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency.
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.
Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. Otherwise there is a risk of fire or electric shock.
Install the panel and the cover of control box securely. Otherwise there is risk of fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repaire the product with wet hands. Hoding the plug by hand when taking out. Otherwise there is risk of electric shock or fire.
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1.2 Inspections after Repair
Check to see if the parts are mounted correctly and wires are connected. Improper installation and connections can cause an electric shock or an injury.
Check the installation platform or frame has corroded. Corroded installation plat­form or frame can cause the unit to fall, resulting in injury.
Be sure to check the earth wire is correctly connected.
After the work has finished, be sure to do an insulation tset to check the resis­tance is 2[Mohm] or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
Check the drainage of the indoor unit after the repair. If drainage is faulty the water to enter the room and wet floor.
Check to see if the power cable plug is not dirty or loose. If the plug is dust or loose it can cause an electrical shock or fire.
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances. otherwise, it can cause an electrical shock, excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the prod­uct is operating. There are sharp and moving parts that could cause personal injury.
Do not block the inlet or outlet of air flow. It may cause product failure
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
2. Model line up
2.1 Indoor units
3.52 (12)
5.28 (18)
7.03 (24)
8.79 (30)
10.6 (36)
12.3 (42)
14.1 (48)
17.6 (60)
TE
ATNH126ELFC
[UT12 NEC]
AVNH126ELAC
[UV12 NEC]
AVNH186BLAC
[UV18 NBC]
AVNH246BLAD
[UV24 NBD]
AVNH306BLAD
[UV30 NBD]
ATNH186ELFC
[UT18 NEC]
ABNH186HLAC
[UB18 NHC]
ABNH246HLAD
[UB24 NHD]
ABNH306GLAD
[UB30 NGD]
ABNH366GLAD
[UB36 NGD]
ABNH426RLAD
[UB42 NRD]
ABNH486RLAD
[UB48 NRD]
ABNH606RLAD
[UB60 NRD]
AVNH366KLAD
[UV36 NKD]
AVNH426LLAD
[UV42 NLD]
AVNH486LLAD
[UV48 NLD]
AVNH606LLAD
[UV60 NLD]
ATNH24GPLED
[UT24NPD]
ATNH30GPLED
[UT30NPD]
ATNH36GNLED
[UT36NND]
ATNH42GMLED
[UT42NMD]
ATNH48GMLED
[UT48NMD]
ATNH60GMLED
[UT60NMD]
TN
TM
Category Type
Model Name
Capacity, kW(kBth/h)
Chassis
4way
Ceiling
cassette
TP
BH
BG
BR
VE
VB
VK
VL
Ceiling & floor
Ceiling suspended
Ceiling
oncealed
duct
High
static
pressure
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
2.2 Outdoor units
DC Inverter
AUUW126C
[UU12W UEC]
AUUW186C
[UU18W UEC]
AUUW246D
[UU24W UED]
AUUW306D
[UU30W UED]
AUUW366D
[UU36W UED]
No. of connectable indoor units Max.1 Total capacity index of connectable kW 3.52 5.28 7.03 8.79 10.6 indoor units kBtu/h 12 18 24 30 36 Power supply 1Ø, 220-240V, 50Hz
Chassis
Inverter (1Ø)
DC Inverter
AUUW426D
[UU42W U3D]
AUUW486D
[UU48W U3D]
AUUW606D
[UU60W U3D]
No. of connectable indoor units Max.1 Total capacity index of connectable kW 12.5 14.0 15.0 indoor units kBtu/h 42 48 51 Power supply 1Ø, 220-240V, 50Hz
Synchro available
Chassis
3Phase Inverter
AUUW368D
[UU37W UED]
AUUW428D
[UU43W U3D]
AUUW488D
[UU49W U3D]
AUUW608D
[UU61W U3D]
No. of connectable indoor units Max.1 Total capacity index of connectable kW 10.6 12.5 14.0 15.0 indoor units kBtu/h 36 42 48
51
Power supply 3Ø, 380-415V, 50Hz
Chassis
Inverter (3Ø)
Synchro available
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
3. Nomenclature
Global Model Name
3.1 Indoor unit s
3.2 Decoration panel(For ceiling cassette models)
3.3 Outdoor units
A T NH 1 8 6 E L CA
Serial Number
Functions
A : Basic C : Plasma Air Purifier E: Elevation grille
Look : Basic
Chassis Name
Electrical Ratings
6:1 G: 1Ø 220V~240V, 50/60Hz
Ø,220V-240V,50Hz 8:3 Ø,380V-415V,50Hz
Capacity code
Model Type
C: Cooling Only H: Heat Pump
R410A Universal Indoor Unit
ATN : Universal Ceiling Cassette Type Indoor Unit ABN : Universal Ceiling Concealed Duct Type Indoor Unit AVN : Universal Ceiling & Floor Type Indoor Unit
A U UH 1 8 6A
Serial Number
Electric Standard (Phase, Volts, Freq)
6:1 Ø,220V-240V,50Hz 8:3 Ø ,380V-415V,50Hz
Capacity code
Model Type
C : Cooling Only H : Heat Pump W: Inverter Heat Pump
R410A Universal Outdoor Unit
PT- H E A
Functions
A: Basic C:For Indoor Unit with Plasma Air Purifier.
Indoor Unit Chassis
Model Type
C : Cooling Only H : Heat Pump U: Universal
Decoration Panel of Ceiling Cassette Type Indoor Unit
Part 1 General Information
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Europe Model Name
3.4 Indoor units
UT 24
Capacity code
Type
T : Cassette B : Duct V : Convertible
Model Type U : Universal Model
Decoration panel
PT -HEC
Function Key C: Plasma filter model, A: Basic model
Indoor unit chassis
Type of indoor unit C: Cooling Only, H: Heat Pump U:Universal
PT: Decoration panel for Cassette model
3.5 Outdoor units
UU 24 W
Type of Air conditioner W: Inverter No mark for non-inverter
Capacity code
Type
U : Outdoor Units
Model Type U : Universal Model
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
Part 2 Functions & Controls
1. List of Functions & Controls ...........................................................................................9
2. Air flow ............................................................................................................................11
2.1 Auto swing (left & right) ...............................................................................................11
2.2 Auto swing (up & down) ..............................................................................................11
2.3 Chaos swing (up/down)...............................................................................................11
2.4 Air flow step.................................................................................................................12
2.5 Chaos wind (auto wind)...............................................................................................12
2.6 Jet Cool Mode Operation ............................................................................................12
2.7 Swirl wind Swing .........................................................................................................12
3. Air purifying ....................................................................................................................13
3.1 PLASMA Air Purifying System ....................................................................................13
4. Installation Functions ....................................................................................................14
4.1 E.S.P. (External Static Pressure) Setting ....................................................................14
4.2 High Ceiling operation.................................................................................................16
5. Reliability ........................................................................................................................17
5.1 Hot start ......................................................................................................................17
5.2 Self-diagnosis Function...............................................................................................17
5.3 Soft dry operation........................................................................................................17
6. Convenience Functions & Controls .............................................................................20
6.1 Auto changeover operation ........................................................................................21
6.2 Child Lock Function.....................................................................................................24
6.3 Forced operation .........................................................................................................24
6.4 Group Control..............................................................................................................25
6.5 Sleep Timer Operation ................................................................................................27
6.6 Timer(On/Off) ..............................................................................................................27
6.7 Weekly Program..........................................................................................................27
6.8 Two Thermistor Control ...............................................................................................28
6.9 Filter Sign clear ...........................................................................................................29
7. Special Function & KIT ..................................................................................................31
7.1 Wide Wired Remote controller(PQRCUSA0) installation guide ..................................31
Group control ..............................................................................................................31
Installer Setting-How to enter installer setting mode...................................................32
Installer Setting-Test Run mode .................................................................................34
Installer Setting-Setting Address of Central Control....................................................35
Installer Setting-E.S.P..................................................................................................36
Installer Setting-Thermistor .........................................................................................38
Installer Setting-Ceiling Height Selection ....................................................................39
Installer Setting-Static Pressure Setting......................................................................40
Installer Setting-Group Setting ....................................................................................41
Installer Setting-Mode Override Setting ......................................................................42
Installer Setting-Dry Contact Mode Setting .................................................................43
Installer Setting-Zone state setting..............................................................................44
Installer Setting-Option Function Setting.....................................................................45
7.2 Zone Controller ...........................................................................................................46
7.3 Auto Elevation Grille....................................................................................................47
8. Synchro operation..........................................................................................................48
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
1. List of Functions & Controls
Auto swing (left & right) Optional Auto swing (up & down) Optional Chaos swing (up & down) Optional Airflow steps (fan/cool/heat) Chaos wind (auto wind) Optional Jet cool (Power wind) Swirl wind Swing Optional Deodorizing filter Plasma air purifier Optional Pre-filter
(washable/anti-fungus) Drain pump Optional E.S.P. control Optional High ceiling operation Optional Hot start Self diagnosis Soft dry operation Auto changeover
Optional
Auto clean
Optional
Auto operation
Optional
(artificial intelligence) Auto restart operation
Child lock Optional Forced operation Group control
Optional
Sleep mode
Timer (on/off) Timer (weekly) Two thermistor control
Optional
Standard wired remote
Optional
controller Deluxe wired remote controller Optional Simple wired remote controller Optional Wired remote Controller
Optional
(for hotel use) Wireless remote controller
Optional
(simple) Wireless LCD remote control Optional General central controller
Optional
(Non LGAP) Dry contact Optional
Category Function Description Remark
Horizontal Airflow Direction control Vertical Airflow Direction control Vertical Airflow Direction control Indoor Fan speed Control Indoor Fan speed Control by chaos pattern Powerful cooling mode Distribute & stir the Air inside. Air filtration using Deodorizing filter Air filtration using plasma filter Air filtration using pre-filter
Drain water pump Changeable External Static Pressure Function to Control the Air Volume by Ceiling Height To prevent cold wind blow on heating mode start Error code displays Dehumidification Cooling mode is automatically changed to heating mode and
vice verse After cooling operation, this function makes the
evaporator dry Air volume & set temp. are automatically selected for comfort
on Cooling/Heating mode When power returns after a power failure, unit restarts in the
previous operating mode Protect the unit operation without approval Operation without remote controller Where several products are linked, one specific control
device can control a specific number of products. Air volume & set temp. are automatically changed for com-
fortable sleep Operation by Timer setting Operation by weekly reservation Option to control temperature by referring thermistor in the
Indoor unit or the LCD wired remote. Standard wired remote controller
Deluxe wired remote controller Simple wired remote controller Wired remote controller (for hotel use)
Wireless remote controller (simple)
Wireless LCD remote control General central controller
Dry contact
Airflow
Installation
Air purifying
Reliability
Convenience
Individual control
CAC network
function
- 12 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
Network Solution (LGAP) Optional PDI
(Power Distribution Indicator)
Optional
PI 485 Optional Zone control
Optional
Low ambient operation Space Control Optional Auto Elevation Optional Outdoor Normal Comp. control EEV control FAN control Oil Return Control Oil equalizing Sump Heating Protection Control Inverter protection Defrost / Deicing High pressure switch Optional Low pressure switch Optional Phase protection Optional Restart delay
Optional
(3-minutes) Self diagnosis Soft start Optional Test function
Category Function Description Remark
Network Solution (LGAP) PDI (power distribution indicator)
Network control using PI 485 (Internet) control the operation of the Air conditioning unit where each
zone For operation at low temp. Vanes angle can be controlled by pair. Grille is automatically down to clean Outdoor Control Compressor Control EEV Control FAN control Oil Return Control Oil equalizing Control Sump Heating Control Protection Control Inverter protection Condenser frost prevention Detect high pressure for safety Detect low pressure for safety Misconnection prevention for three phase For overload prevention
Error code displays Soft start for compressor Test operation
CAC network
function
Special Function
& KIT
Other
Functions
& Controls
Notes: The Exploded View part has the particular Function table for each model.
- 13 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
2. Air flow
2.1 Auto swing (left & right)
RightLeft
110° ~ 120°
Open
Close
110° ~ 120°
Mode2
Mode3
Mode4
Mode5
Mode6
Mode7
Mode8
Mode9
OPEN
CLOSED
7~8°
110~120°
By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it is fixed to the desired direction.
2.2 Auto swing (up & down)
By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is fixed to the desired direction.
2.3 Chaos swing (up/down)
By the Chaos swing key input, the upper/lower vane automatically operates with the chaos swing or it is fixed to the desired direction.
* Some Models are different with swing width and swing pattern.
NOTE: Some Models are different by swing width and swing pattern.
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
2.4 Air flow step
Indoor fan motor control have 6 steps.
Air volume is controlled "SH", "H", "Med", Low" by remote controller.
"LL" step is selected automatically in Hot start operation.
2.5 Chaos wind (auto wind)
When "Auto" step selected and then operated, the high, medium, or low speed of the airflow mode is operated for
2~15 sec. randomly by the Chaos Simulation
2.6 Jet Cool Mode Operation
While in heating mode or Fuzzy operation, the Jet Cool key cannot be input.
When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operat­ed.
In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated
in order that the air outflow could reach further.
2.7 Swirl wind Swing
It is the function for comfort cooling/heating operation.
The diagonal two louvers are opened the more larger
than the other louvers. After one minute, it is opposite.
Comparison of Air Flow Types
4-Open (conventional) Swirl Swing (New)
LL Very low, In heating mode
L Low M Med H High
SH Super high
Auto Chaos wind
Step Discription
Vane 4
Vane 2
Vane 1 Vane 3
Part 2 Functions & Controls
3.1 PLASMA Air Purifying System
The PLASMA Air Purifying System not only removes microscopic contaminants and dust, but also removes house mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used over and over again by simply washing with water.
3. Air purifying
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Ionizer
Photo-Catalyst Coated Mesh
Dust particles
Odour
Dust electrode discharge
Odour molecule
Generating plasma
+
+
+
+
Polluted Air
Purified fresh Air
+4.8KV discharge
+
Part 2 Functions & Controls
- 16 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
4.1 E.S.P. (External Static Pressure) Setting
4.1.1 Open the rear cover of the wired remote-controller to set the mode.
4.1.2 Select one of three selectable modes as follows.
Without Zone System
1. Position V-H, F-H
This position sets the maximum E.S.P. as a default set.
2. Position V-L
This position sets the minimum E.S.P. as a default set.
With Zone System
1. Position V-H
Maximum E.S.P. setting & Fan speed is varied according to the state of dampers by micom.
2. Position F-H
Maximum E.S.P. setting & Fan speed doesn't vary according to the opening & closing of dampers.
3. Position V-L
Minimum E.S.P setting & Fan speed is varied according to the state of dampers by micom.
* Maximum : 8mmAq
Minimum : 0mmAq
4.1.3 Move the slide switch to set position.
4.1.4 Close the rear cover and check if it works normally.
4. Installation Functions
TH
R14H
SW TH
REMO MAIN 2TH
OP7 R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16H OP4
R15H
CO1H
V-H
V-L
F-H
Slide switch for ceiling height
Part 2 Functions & Controls
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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4.1.5 How to Set E.S.P?
Procedure of RPM change:
Ex) External Static pressure is 4mmAq for Model 36K.
To protect the unit, compressor is designed to be off during E.S.P. setting.
Preheat
ZONE
Operation unit Program set
Room Temp
MED LO
AUTO JET
Heater Defrost Filter
Humidify Out door
Set no. Time
01 03 05 07 09 11 13 15 17 19 21 23
OPERATION
FAN SPEED
SUB FUNCTION
SET TEMP
HI
AUTO SWING
Time
Preheat
ZONE
Operation unit Program set
Room Temp
MED LO
AUTO JET
Heater Defrost Filter
Humidify Out door
Set no. Time
01 03 05 07 09 11 13 15 17 19 21 23
OPERATION
FAN SPEED
SUB FUNCTION
SET TEMP
HI
AUTO SWING
Time
Time
SUB FUNCTION
SET TEMP
OPERATIONAUTO SWING
Preheat
ZONE
Operation unit Program set
Room Temp
MED LO
AUTO JET
Heater Defrost Filter
Humidify Out door
Set no. Time
01 03 05 07 09 11 13 15 17 19 21 23
FAN SPEED
HI
Time
SUB FUNCTION
SET TEMP
OPERATIONAUTO SWING
Preheat
ZONE
Operation unit Program set
Room T
MED LO
AUTO JET
Heater Defrost Filter
Humidify Out door
Set no. Time
emp
01 03 05 07 09 11 13 15 17 19 21 23
FAN SPEED
HI
2
Timer
1
2
3
5
4
Timer
Push the"On/Off"button. The unit will start.
Push the "Timer" and "Wind" button simultaneously for more then 3 seconds.
Push the "Up" of "Down" button for E.S.P adjustment. And, adjust the number which you want.(In this example, the number is "225". Refer to the PDB)
Shift the fan speed mode by pressing the fan speed button. And then, Adjust numbers of next steps by repeating the stage 3. (In this example, the numbers are "237" and "243" respectly)
Push the "Timer" and "Wind" button simultaneously for more than 3 seconds. Then, Wind Data is memorized by the EEPROM of the main PCB.
Note: The range of selection is from 1~254. Since, the display is two Digit only.
If the range selection is above 100 then the third digit will appear in the screen as shown.
Part 2 Functions & Controls
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
4.2 High Ceiling operation
Function to Control the Air Volume by Ceiling Height Control of the air intensity has been made possible by employing a height-control algorithm for the interior fan.
According to the height of the installation, it provides variability of indoor fan motor rpm. If the height of installation is low then you can adjust low rpm of indoor fan motor. On the other hand if the height of the installation is high you can adjust high rpm of indoor fan motor. Selection of speed can be done by slide switch at the back of the LCD wired remote.
Installation on the normal-height ceiling
installation on the higher ceiling
Elevation Choice
Conditions of Release
Low Standard Hi
- When the elevation is low: lower than 2.4m in height.
- Operate the device at one level lower than the standard level.
- When the elevation is standard: about 2.7m in height.
- Operate the device at the standard air flow level.
- When the elevation is high: higher than 3.0m in height.
- Operate the device at one level higher than the standard level.
Part 2 Functions & Controls
- 19 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
5.1 Hot start
When heating is started, the indoor fan is stopped or very slow to prevent the cold air carry out
When the temp. of heat exchanger reach 30°C(model by model), indoor fan is started.
5.2 Self-diagnosis Function
The air conditioner installed can self-diagnosed its error status and then transmits the result to the central control. Therefore, a rapid countermeasure against failure of the air conditioner allows easy management and increases the usage life of air conditioner.
Refer to trouble shooting guide.
5.3 Soft dry operation
When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature.
While compressor off, the indoor fan repeats low airflow speed and stop.
While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification opera-
tion and 4-min compressor off repeat.
Compressor ON Temp. Setting Temp+0.5°C Compressor OFF Temp. Setting Temp-0.5°C
The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by Micom Control.
5. Reliability
Intake air Temp. Setting Temp.
26°C intake air temp. 25°C
24°C intake air temp.< 26°C intake air temp. -1°C 22°C intake air temp. < 24°C intake air temp. -0.5°C 18°C intake air temp. < 22°C intake air temp.
intake air temp. < 18°C18°C
Part 2 Functions & Controls
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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6. Convenience Functions & Controls
6.1 Auto changeover operation
The air conditioner changes the operation mode automatically to keep indoor temperature.
When room temperature vary over ±2°C with respect to setting temperature, air conditioner keeps the room tempera-
ture in ±2°C with respect to setting temperature by auto change mode.
SET Temp.
+0.5°C
-0.5°C
-2°C
+4°C +2°C
Cooling operation
Heating operation Cooling
operation
Cooling thermo off
Heating thermo off
Switching point
Switching point
Part 2 Functions & Controls
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Cooling & heating Opeattions
6.1.1 Cooling Mode
Setting Temp.
-0.5°C.
+0.5°C.
Comp. OFF
Comp. ON Comp. OFF Comp. ON
INV. Comp. Frequency
Constant Comp.
Low
High Low
Thermo. ON
Thermo OFF
High
Operating frequency of compressor depends on the load condition, like the difference between the room temp. and the set temp., frequency restrictions.
If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 seconds. ( not emergency conditions)
Compressor turned off when
- intake air temperature is in between ±0.5°C of the setting temp. limit for three minutes continuously.
- intake air temperature reaches below 1.0°C of the temperature of setting temp..
Compressors 3 minutes time delay.
- After compressor off, the compressor can restart minimum 3 minutes later.
- Compressor operating range is form 40% to 110% of rated condition.
Part 2 Functions & Controls
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Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
6.1.2 Heating Mode
+2°C.
+4°C.
Comp. OFF
Comp. ON Comp. OFF Comp. ON Comp. OFF
INV. Comp. Frequency
Constant Comp.
Low
High LowHigh Comp. OFF
Thermo ON
Thermo OFF
Setting
Temp.
Operating frequency of compressor depend on the load condition, The difference between the room temp. and set
temp., frequency restrictions.
If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 sec-
onds.
Condition of compressor turned off
- When intake air temperature reaches +4°C above the setting temperature.
Condition of compressor turned on
- When intake air temperature reaches +2°C above the setting temperature.
* Condition of indoor fan turned off
- While in compressor on : indoor pipe temp. < 20°C (Option)
- While in compressor off : indoor pipe temp. < 30°C (Option)
While in defrost control, between the indoor and outdoor fans are turned off.
Compressor 3 minutes delay
- After compressor off, the compressor can restart minimum 3 minutes later.
NOTE: Some Models are different by temperature of thermo ON/OFF.
Part 2 Functions & Controls
- 23 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
* Some Models are different with temperature of indoor fan ON/OFF
Heating Mode Operation Details
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.
COMP
Outdoor fan
Indoor fan
4way valve
Setting Temperature
+2°C
(Thermo ON)
Setting Temperature
+4°C
(Thermo OFF)
Indoor unit Heat-Exchanger temperature
1min
Minimum
3min
1min
3min
Setting
fan
speed
Setting
fan
speed
Setting
fan
speed
ON
ON
ON
ON
Low
LowLowLow
Low
Lo
OffOffOff
ON
OFF
OFF
Low fan during 10sec
A
A
B
B
Intake Air Temperature
Compressor-off interval : - While the indoor Heat-Exchanger temperature is higher than 27°C, fan operates at low speed, when it becomes lower than 26°C fan stops.
- For eleminating latent heat-loss, fan operates at low speed for 10 seconds periodically.
(Option)36°C
(Option)34°C
(Option)29°C
(Option)27°C (Option)16°C
ON ON
Off Off
Low
Low
1min1min
(Option)
20°C
(Option)
27°C
(Option)
33°C
Indoor unit
Heat-Exchanger
temperature
Setting fan
speed
Setting fan
spped
Compressor Outdoor fan
Indoor fan
4way Valve
ON
- 24 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.2 Child Lock Function
This function prevents children or others from tampering with the control buttons on the unit.
It is then controlled by the remote controller.
All the buttons on indoor display panel will blocked.
The unit will be controlled only by remote controller.
The function is used to restrict children to not to use the air conditioner carelessly.(CL is an abbreviated form of Child Lock.)
Timer
On Off
01 03 05 07 09 11 13 15 17 19 21
23
Operation unit Program set
Room Temp
Time
AUTO
ZONE
1234
JET
Heater Defrost
Preheat Humidify
Filter
Out door
HI MED LO
Set no. Time
AUTO SWING
OPERATION SET TEMP FAN SPEED
SUB FUNCTION
Timer
Program
Hour
Cancel 2ndF
Week Holiday
Set/Clr
Min
RESET
PLASMA
Timer
Program
Hour
Cancel
Week
Holiday
Set/Clr
Min
1 If you press the preset and minute setup button for
3 seconds at the same time, the operation condi­tion switches to the child lock function and will be indicated as "CL" on the indication monitor. At that time, remote control doesn't switch to the selected mode and "CL" appears on the indication monitor for 3 seconds if you press another button. However, it normally performs the actions of the room temperature indication function and wireless remote control.
1 Press the preset and minute setup button over 3 seconds at the same
time. In that case, the child lock function cancels and will be indicated as the previous condition.
Function setup
Function cancel
6.3 Forced operation
To operate the appliance by force in case when the remote control is lost, the forced operation selection switch is on
the main unit of the appliance, and operate the appliance in the standard conditions.
The operating condition is set according to the outdoor temp. and intake air temperature as follows.
The unit select the last operation mode in 3 hours.
Operating procedures when the remote control can't be used is as follows :
- The operation will be started if the ON/OFF button is pressed.
- If you want to stop operation, re-press the button.
Indoor temp.
over 24°C
21~24°C
below 21°C
Setting temp.
22°C
22°C
22°C
Setting speed of
indoor fan
High speed
Operating Mode
Cooling
Healthy Dehumidification
Heating
- 25 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.4 Group Control
6.4.1 Operation Summary
Where several products are linked, one specific control device can control a specific number of products.
6.4.2 Specific Operation
Connecting line is linked to each of the indoor equipments for communication. A specific control device is connected to each of them and this control device can control the same function.
Group control function is enabled by cutting an optional jump wire in the wired remote control. At this time, the main system will not respond in order to prevent data collision.
While executing group control command, use the random data(0-3minutes) in the main body of indoor equipment for limiting starting current.
Control device can control up to 16 indoor equipments.
- 26 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.4.3 Group Control(Optional Wiring)
You can use a group control operation after connecting the brown and yellow wire of each air-conditioner.
It operates maximum 16 Units by only one Wired Remote Controller,
and each Unit starts sequentially to prevent overcurrent.
Wiring design
Features
Use Only One Wired Remote Controller with several air conditioners(max. 16 Units)
Random starting to prevent overcurrent.
Operation unit
ZONE
1234
Humidify
JET
AUTO
AUTO SWING OPERATION
FAN SPEED
Program set
SUB FUNCTION
SET TEMP
Room Temp
HI MED LO
Heater Defrost Filter
Preheat
Out door
Time
Timer
On Set no. Time
Off
01 03 05 07 09 11 13 15 17 19 21 23
Indoor Unit 1
Terminal(Local Supply) Block
Terminal(Local Supply) Block
Terminal(Local Supply) Block
Main PCB
#1
Main PCB
#2
Main PCB
#16
Wired Remote Controller
Indoor Unit 2
Main PCB
Indoor Unit 16
Connector
RED(12V)
YL(SIGNAL)
BR(GND)
RED(12V)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND)
Connecting Cable(Local Supply)
Connector Connector
....
....
Single Group
Be careful not to exchange the color of wires.
The maximum length of connecting wire should be below 200m(25) on connect-
ing each units.
Use a wire more than 0.5mm2
- 27 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
6.5 Sleep Timer Operation
When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops.
While the appliance is on pause, the sleep timer mode cannot be input.
While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C. After another 30 min elapse, it increases by 1°C again.
When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low.
When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medi-
um.
6.6 Timer(On/Off)
6.6.1 On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate.
The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
6.6.2 Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating.
The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
If the appliance is on pause at the time set by the timer, the pause continues.
6.7 Weekly Program
If necessary, an operator can make an On/Off reservation of the product for a period of one week.
- On/Off schedule of operation for a period of One week.
No need to turn the unit On/Offmanually during working days. On/Off time is scheduled in micom of the wired remote control.
Part 2 Functions & Controls
Operation Time Table (Example)
Mon Tue Wed Thu Fri Sat Sun
Off
Setting
Temp.
On
Off
25°C25°C25°C25°C25°C
09:00
12:00
08:00
17:00
09:00
12:00
08:00
12:00
09:00
12:00
- 28 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.8 Two Thermistor Control
There may be a significant difference between temperature taken at the installed product indoor temperature. Two ther­mistor control provides option to control temperature by referring any of the two temperatures.
With help of the slide switch at the back of the wired remote controller, selection of the thermistor for controlling the unit can be One thermistor is in the Indoor unit & the one is in the LCD wired remote.
Two Thermistor System
6.8.1 Open the rear cover of the wired remote-controller to set the mode.
6.8.2 Select one of three selectable modes as follows.
Position 1: The room temperature is controlled by the thermistor of the main body.
Position 2: The room themperature is controlled by the thermistor of the wired remote-controller, control the temperature according to the position of wired remote-controller.
Position 3: The room temperature is controlled by lower temperature between the temperature of main body and of remote-controller sensor.
6.8.3 Move the slide switch to set position.
6.8.4 Close the rear cover and check if it works normally.
Select the position after counselling with a customer.
In case of cooling mode, room temperature is controlled by the main body sensor.
To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense the
temperature more accurately.
Maunfactured in the position 3.
TH
R14H
SW TH
REMO MAIN 2TH
OP7 R18H
R17H
OP6
LO
STAND
SW HIGH
HI
R03S
C070
R04S
R02S
R01S
OP3
OP2 OP1
R19H
R11H
R13H R12H
OP5R16H OP4
R15H
CO1H
REMO
Room Temp. sensor
2TH
MAIN
Position 2 Position 1 Position 3
Slide switch for 2 Thermistor
Part 2 Functions & Controls
- 29 -
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
6.9 Filter Sign clear
This function is to clear the indicator of indoor filter cleaning
Press button.
Repeat pressing button until the icon flash.
1
When the flashing, press the button to clear this display.
2
ON
OFF
CANCEL
AUTO CLEAN
SET
Press button.
Repeat pressing button 3 times.
1
CANCEL
SET
CANCEL
SET
CANCEL
SET
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