LG A5UW30GFA2 INSTALLATION MANUAL

Page 1
INSTALLATION MANUAL
AIR CONDITIONER
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
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MFL68883811
Rev.01_111920
ENGLISH
ESPAÑOL
PORTUGUÊS
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IMPORTANT SAFETY INSTRUCTIONS
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ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product
WARNING
!
It can result in serious injury or death when the directions are ignored
CAUTION
!
It can result in minor injury or product damage when the directions are ignored
WARNING
!
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Installation work must be performed in accordance with the National Electric Code by qualified and authorized personnel only.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center. Do not disassemble or repair the product by yourself. There is risk of fire or electric shock.
• Always ground the product as per the wiring diagram. Do not connect the ground wire to gas or water pipes lightening rod or telephone ground wire. There is risk of fire or electric shock.
• Install the panel and the cover of control box securely. There is risk of fire or electric shock due to dust , water etc.
• Use the correctly rated breaker or fuse. There is risk of fire or electric shock.
• Do not modify or extend the power cable. If the power cable or cord has scratches or skin peeled off or deteriorated then it must be replaced. There is risk of fire or electric shock.
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IMPORTANT SAFETY INSTRUCTIONS
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• For installation, removal or reinstall , always contact the dealer or an Authorized Service Center. There is risk of fire, electric shock, explosion, or injury.
• Do not install the product on a defective installation stand. Be sure that the installation area does not deteriorate with age. It may cause product to fall.
• Never install the outdoor unit on a moving base or a place from where it can fall down. The falling outdoor unit can cause damage or injury or even death of a per­son.
• In outdoor unit the step-up capacitor supplies high voltage electricity to the electrical components. Be sure to discharge the capacitor completely before conducting the repair work. An charged capacitor can cause electrical shock.
• When installing the unit, use the installation kit provided with the product. Otherwise the unit may fall and cause severe injury.
• Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire.
• Safely dispose off the packing materials. Like screws, nails, batteries, bro­ken things etc after installation or svc and then tear away and throw away the plastic packaging bags. Children may play with them and cause injury.
• Be sure to check the refrigerant to be used. Please read the label on the product. Incorrect refrigerant used can prevent the normal operation of the unit.
• Always install a dedicated circuit and breaker. Improper wiring or installa­tion may cause fire or electric shock.
Operation
• When the product is soaked (flooded or submerged) in water , contact an Authorized Service Center for repair before using it again. There is risk of fire or electirc shock.
• Be sure to use only those parts which are listed in the svc parts list. Never attempt to modify the equipment. The use of inappropriate parts can cause an electrical shock, excessive heat generation or fire.
• Do not touch , operate, or repair the product with wet hands. Hold the plug by hand when taking out. There is risk of electric shock or fire.
• Do not place a heater or other heating appliances near the power cable. There is risk of fire and electric shock.
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IMPORTANT SAFETY INSTRUCTIONS
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• Do not allow water to run into electric parts. Install the unit away from water sources. There is risk of fire, failure of the product, or electric shock.
• Do not store or use or even allow flammable gas or combustibles near the product. There is risk of fire.
• Do not use the product in a tightly closed space for a long time. Perform ventilation regularly. Oxygen deficiency could occur and hence harm your health.
• Do not open the front grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure.
• If strange sound, smell or smoke comes from product.Immediately turn the breaker off or disconnect the power supply cable. There is risk of elec­tric shock or fire.
• Ventilate the product room from time to time when operating it together with a stove, or heating element etc. Oxygen deficiency can occur and hence harm your health.
• When the product is not to be used for a long time, disconnect the power supply plug or turn off the breaker. There is risk of product damage or fail­ure, or unintended operation.
• Take care to ensure that nobody especially kids could step on or fall onto the outdoor unit. This could result in personal injury and product damage.
• Take care to ensure that power cable could not be pulled out or damaged during operation. There is risk of fire or electric shock.
• Do not place ANYTHING on the power cable. There is risk of fire or elec­tric shock.
• When flammable gas leaks, turn off the gas and open a window for venti­lation before turning on the product. Do not use the telephone or turn switches on or off. There is risk of explosion or fire.
CAUTION
!
Installation
• Two or more people must lift and transport the product. Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause corrosion on the product.
• Install the drain hose to ensure that the condensed water is drained away properly. A bad connection may cause water leakage.
• Keep level even when installing the product. To avoid vibration or noise.
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IMPORTANT SAFETY INSTRUCTIONS
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• Do not install the product where the noise or hot air from the outdoor unit could damage or disturb the neighborhoods. It may cause a problem for your neighbors and hence dispute.
• Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant levels may cause failure of product.
• Please install safely at a place that can sufficiently endure the weight of the product. If the strength is not sufficient, the product may fall and cause injury.
• The user must carry out checks and cleaning of routine to avoid defective performance. In a special situation, only service personnel can carry out repair work.
• If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer of its service agent.
• Do not install the unit in potentially explosive atmospheres.
Operation
• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigera­tion system. There is risk of damage or loss of property.
• Do not block the inlet or outlet of air flow. It may cause product failure.
• Use a soft cloth to clean. Do not use harsh detergents, solvents or splash­ing water etc. There is risk of fire, electric shock, or damage to the plastic parts of the product.
• Do not touch the metal parts of the product when removing the air filter. There is risk of personal injury.
• Do not step on or put anything on the product. (outdoor units) There is risk of personal injury and failure of product.
• Always insert the filter securely after cleaning. Clean the filter every two weeks or more often if necessary. A dirty filter reduces the efficiency.
• Do not insert hands or other objects through the air inlet or outlet while the product is operating. There are sharp and moving parts that could cause personal injury.
• Be cautious when unpacking and installing the product. Sharp edges could cause injury.
• If the refrigerant gas leaks during the repair, do not touch the leaking refrigerant gas. The refrigerant gas can cause frostbite (cold burn).
• Do not tilt the unit when removing or uninstalling it. The condensed water inside can spill.
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IMPORTANT SAFETY INSTRUCTIONS
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• Do not mix air or gas other than the specified refrigerant used in the sys­tem. If air enters the refrigerant system, an excessively high pressure results, causing equipment damage or injury.
• If the refrigerant gas leaks during the installation, ventilate the area imme­diately. Otherwise it can be harmful for your health.
• Dismantling the unit, treatment of the refrigerant oil and eventual parts should be done in accordance with local and national standards.
• Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries. There is risk of fire or product failure.
• Do not recharge or disassemble the batteries. Do not dispose off batteries in a fire. They may burn or explode.
• If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
• If you eat the liquid from the batteries, brush your teeth and see doctor. Do not use the remote if the batteries have leaked. The chemicals in bat­teries could cause burns or other health hazards.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. Moisture may condense and wet or damage furniture.
• Do not expose your skin or kids or plants to the cool or hot air draft. This could harm to your health.
• Do not drink the water drained from the product. It is not sanitary and could cause serious health issues.
• Use a firm stool or ladder when cleaning, maintaining or repairing the product at an height. Be careful and avoid personal injury.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction con­cerning use of the appliance by a person responsible for their safety.
- Children should be supervised to ensure that they do not play with the
appliance.
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TABLE OF CONTENTS
TABLE OF CONTENTS
7
ENGLISH
2 IMPORTANT SAFETY
INSTRUCTIONS
8 INSTALLATION 9 INSTALLATION OF
INDOOR, OUTDOOR UNIT
9 Select the best location 10 Foundation for Installation 10 Piping length and elevation 11 Refrigerant charge 11 Drill a hole in the wall
12 FLARING WORK AND
CONNECTION OF PIPING
12 Flaring work 13 Connection of piping - Indoor 15 Connection of piping - Outdoor
16 CONNECTING THE CABLE
BETWEEN INDOOR UNIT AND OUTDOOR UNIT
16 Connect the cable to the Indoor unit 18 Connect the cable to the Outdoor unit
25 TEST RUNNING 26 FUNCTION
26 DIP S/W Setting 27 Forced Cooling Operation 28 Wiring Error Check 28 Saving Power Consumption 29 Night Quiet Mode 30 Mode Lock 30 SLC (Smart Load Control) Mode
18~40(1Ø) kBtu/h
31 PCB Display(14/16/18/21k Model Only)
32 MAX COMBINATION
CAPACITY
33 INSTALLATION GUIDE AT
THE SEASIDE
33 SEASONAL WIND AND
CAUTIONS IN WINTER
34 Airborne Noise Emission 34 Limiting concentration
20 CHECKING THE
DRAINAGE AND FORM­ING THE PIPINGS
20 Checking the Drainage 21 Forming the Piping
22 AIR PURGING AND EVAC-
UATION
22 Checking method 23 Evacuation
24 INSTALLATION PI485
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INSTALLATION
Installation plate
Type "B" screws
Type "A" screw (6 EA) Type "A" screw (8 EA) Type "A" screw (7 EA)
Holder Remote Control
Type "A" screw and plastic anchors
500(19-11
/16
) or
le
ss
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INSTALLATION
Installation Parts
Clearance of side discharge unit [Unit : mm(inch)]
Do not install the product where sufficient ventilation is not secured. The performance may be decreased or the product may not be operated.
s
les
300(11-13/16) or
more
500(19-11/16) or
600(23-19/ or
more
32)
600(23-19/32) or more
1000(39-3/8) or more
300(11-13/16)
or more
ss
ss
e
rom
or
more
ro )8/
3-9 3(0001
H
more
300(11-13/16)
or
500(19-11/16) or le
500(19-11/16) or le
D
L
1000(39-3/8)
h In case of series or another installation, please refer to related PDB.
39-3/8) or more
( 0 001
300(11-13/16)
or more
300(11-13/16) or more
2000(78-3/4) or more
Page 9
INSTALLATION OF INDOOR, OUTDOOR UNIT
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
More than 20cm
More
than 50cm
More than 1.5m
More
than 50cm
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
more than
70cm
more than
30cm
more than
30cm
more than
60cm
more than 60cm
more than
70cm
more than
30cm
more than 60cm
more than
30cm
more than
60cm
INSTALLATION OF INDOOR, OUTDOOR UNIT
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Read completely, then follow step by step. You need to select adequate installation location
considering the following conditions, and make sure to acquire the consent of the user.
Select the best location
1 Do not have any heat or steam near the unit. 2 Select a place where there are no obstacles
3 Make sure that condensation drainage can be
4 Do not install near a doorway. 5
6 Use a stud finder to locate studs to prevent
Indoor unit
in front of the unit.
conveniently routed away.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
unnecessary damage to the wall.
CAUTION
!
Install the indoor unit on the wall where the height from the floors more than 2.3 meters. (ART COOL Type Only 1.5m)
Outdoor unit
1 If an awning is built over the unit to prevent
direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
2 Ensure that the spaces indicated by arrows
around front, back and side of the unit.
3 Do not place animals and plants in the path of
the warm air.
4 Take the air conditioner weight into account
and select a place where noise and vibration are minimum.
5 Select a place so that the warm air and noise
from the air conditioner do not disturb neigh­bors.
6 Place that can sufficiently endure the weight
and vibration of the outdoor unit and where even installation is possible.
7 Place that has no direct influence of snow or
rain.
8 Place with no danger of snowfall or icicle
drop.
9 Place without weak floor or base such as
decrepit part of the building or with a lot of snow accumulation.
10 Sufficient ventilation is secured.
Rooftop Installations
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof struc­ture and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
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INSTALLATION OF INDOOR, OUTDOOR UNIT
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Foundation for Installation
• Check the strength and level of the installation ground so that the unit will not cause any oper-
ating vibration or noise after installation.
• Fix the unit securely by means of the foundation bolts. (Prepare 4 sets of M12 foundation bolts,
nuts and washers each which are available on the market.)
• It is best to screw in the foundation bolts until their length are 20 mm from the foundation sur-
face.
Frame
H-Beam
100
Spring washer
Nut
75
Foundation bolt executing method
200
Anti-vibration
Concrete
base
materials
Four bolt are required 3 thread ridges
75
200
[Unit:mm]
Piping length and elevation
Multiple Piping Models (Unit: m)
Phase Capacity(kBtu/h) Total Length Max Length(A/B)
14/16 30 20 15 7.5
18 50 25 15 7.5
21 50 25 15 7.5
24/27 70 25 15 7.5
30 75 25 15 7.5 40 85 25 15 7.5
Max Elevation
(h1)
In - In Elevation
(h2)
A
h1
B
Multiple Piping Type
CAUTION
!
Capacity is based on standard length and
h2
maximum allowance length is on the basis of reliability. If outdoor unit is at higher elevation than the indoor units, after 24m of vertical height, 1 oil trap is required.
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INSTALLATION OF INDOOR, OUTDOOR UNIT
Refrigerant charge
The calculation of the additional charge should be taken in account for the length of extra pipe.
Multiple Piping Models (Unit: m)
Capacity
Phase
• Multiple Piping Models
(kBtu/h)
14/16 7.5 20 30 20 20
18 7.5 25 50 22.5 20
Additional charge (g) = ((A Room Installation Length – Standard Length ) x 20g/m
h CF = Max. number of connectable indoor unit – Total number of connected indoor unit
21 7.5 25 50 22.5 20
24/27 7.5 25 70 30 20
30 7.5 25 75 37.5 20 40 7.5 25 85 37.5 20
Standard
Length(m)
+ (B Room Installation Length – Standard Length ) x 20g/m +.. )
- CF(Correction Factor) x 150
Max Piping for
one room(m)
Max total Piping
Length
Chargeless
Length
Additional
Charge(g/m)
Drill a hole in the wall
Drill the piping hole with a Ø65mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
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Indoor
WALL
Outdoor
5-7mm
(3/16"~5/16")
Page 12
FLARING WORK AND CONNECTION OF PIPING
Copper
tube
90°
Slanted Uneven Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
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FLARING WORK AND CONNECTION OF PIP­ING
Flaring work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.
Cut the pipes and the cable
- Use the piping kit accessory or the pipes pur­chased locally.
- Measure the distance between the indoor and the outdoor unit.
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5m longer than the pipe length.
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Putting nut on
- Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
Flaring work
- Carry out flaring work using flaring tool as shown below.
Pipe diameter
Inch (mm)
Ø 1/4 (Ø 6.35) 0.04~0.05 (1.1~1.3) Ø 3/8 (Ø 9.52) 0.06~0.07 (1.5~1.7)
Ø 1/2 (Ø 12.7) 0.06~0.07 (1.6~1.8) Ø 5/8 (Ø 15.88) Ø 3/4 (Ø 19.05)
Firmly hold copper pipe in a bar in the dimension shown in the table below.
0.06~0.07 (1.6~1.8)
0.07~0.08 (1.9~2.1)
A inch (mm)
Wing nut type Clutch type
0~0.02 (0~0.5)
Bar
<Wing nut type>
"A"
Copper pipe
<Clutch type>
Page 13
FLARING WORK AND CONNECTION OF PIPING
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flaring work again.
Connection of piping - Indoor
Preparing the indoor unit's piping and drain hose for installation through the wall.
1 Route the indoor tubing and the drain hose in the direction of rear left or right
Drain hose
Drain hose
Drain hose
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2 Tape the tubing, drain hose and the connecting cable. Be sure that the drain hose is located at
If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.
the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
CAUTION
!
Tape
Connecting pipe
Drain hose
Connecting cable
Tape
Connecting pipe
Drain hose
Connecting cable
Connecting cable
Drain hose
Gas side piping
Liquid side piping
Loop
Page 14
FLARING WORK AND CONNECTION OF PIPING
Drain hose
Connecting
Indoor unit tubing
Flare nut
Pipings
Torque wrench
Indoor unit tubing
Spanner (fixed)
Connection pipe
Flare nut
Vinyl tape(narrow)
Adhesive
Drain pipe
Indoor unit drain hose
Plastic bands
Insulation material
Vinyl tape(narrow)
Connection pipe
Connecting cable
Vinyl tape (wide)
Wrap with vinyl tape
Indoor unit pipe
Pipe
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Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Connecting the pipings to the indoor unit and drain hose to drain pipe
- Align the center of the pipings and sufficient­ly tighten the flare nut by hand.
- Tighten the flare nut with a wrench.
Outside diameter
mm inch N.m Ø6.35 1/4 16±2 Ø9.52 3/8 38±4 Ø12.7 1/2 55±6
Ø15.88 5/8 75±7 Ø19.05 3/4 110±10
- When extending the drain hose at the indoor unit, install the drain pipe.
Torque
Wrap the insulation material around the con­necting portion.
- Overlap the connection pipe insulation mate­rial and the indoor unit pipe insulation materi­al. Bind them together with vinyl tape so that there is no gap.
- Wrap the area which accommodates the rear piping housing section with vinyl tape.
Page 15
FLARING WORK AND CONNECTION OF PIPING
Wrap with vinyl tape
Drain hose
Pipe
Vinyl tape(wide)
Ø12.7(1/2 inch) Connector
Outdoor unit
Main gas side valve
Main liquid side valve
Gas side piping
ROOM A
ROOM B
ROOM C
ROOM D
ROOM E
Liquid side piping
- Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear pip­ing housing section.
CAUTION
!
Installation Information (For right piping) For right piping, follow the instruction below.
15
ENGLISH
Good case Press on the upper side of clamp and unfold the tubing to downward slowly.
Connection of piping - Outdoor
Align the center of the piping and sufficiently tighten the flare nut by hand.
Connecting pipe order
1) ROOM A~E gas side pipe
2) ROOM A~E liquid side pipe
Finally, tighten the flare nut with torque wrench until the wrench clicks.
- When tightening the flare nut with torque wrench
Bad case Following bending type from left to right could cause problem of pipe damage.
ensure the direction for tightening follows the arrow on the wrench.
Outside diameter
mm inch N.m Ø6.35 1/4 16±2 Ø9.52 3/8 38±4 Ø12.7 1/2 55±6
Ø15.88 5/8 75±7 Ø19.05 3/4 110±10
Torque
Page 16
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
16
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CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
Connect the cable to the Indoor unit
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.) The earth wire should be longer than the common wires. The circuit diagram is not subject to change without notice. When installing, refer to the circuit diagram behind the panel front of Indoor Unit the wiring dia­gram on the Control Cover Inside Outdoor Unit.
CAUTION
!
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that not to be pulled out easily.
• Connect the wires according to color codes by referring the wiring diagram.
2 Unit 3 Unit
4 Unit 5 Unit
Page 17
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
GN/YL
20mm
NORMAL CROSS-SECTIONAL AREA 0.75mm
2
H07RN-F
ø7.5mm
GN/YL
20mm
5 Unit
CAUTION
!
Provide a circuit breaker between power source and the unit as shown below.
Main power source
Air
Conditioner
Circuit Breaker Use a circuit breaker or time delay fuse.
17
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CAUTION
!
The power cord connected to the outdoor unit should be complied with the following speci­fications (Cable type approved by HAR or SAA).
NORMAL CROSS SECTIONAL AREA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.5
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (This equipment shall be provided with a cord set complying with the national regula­tion).
Pipes and wires should be purchased separately for installation of the product.
Phase
Capacity (kBtu/h) 14 16 18 21 24 27 30 40
Cable Type H07RN-F
Page 18
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
18
ENGLISH
Connect the cable to the Outdoor unit
1 Remove the cover control from the unit by
loosening the screw. Connect the wires to the terminals on the control board individually as the following.
2 Secure the cable onto the control board
with the holder (clamper).
3 Refix the cover control to the original posi-
tion with the screw.
4 Use a recongnized circuit breaker between
the power source and the unit. A discon­nection device to adequately disconnect all supply lines must be fitted.
1Ø Models
Capacity (kBtu/h) 14 16 18 21 24 27 30 40
Circuit Breaker (A) 15 15 20 20 25 25 25 30
CAUTION
!
After the confirmation of the above conditions, prepare the wiring as follows.
Outdoor unit
Terminal block
Over 15mm
Holder for
ower supply
p
cord
Cover control
Power cord
Connecting cable
Loosen terminal screw
Terminal block
1 Never fail to have an individual power circuit specifically for the air conditioner. As for the
method of wiring, be guided by the circuit diagram posted on the inside of control cover.
2 Firmly tighten the terminal screws to prevent them loosening. After tightening, pull the
wires lightly to confirm that they do not move. (If they are loose the unit, the unit will not
operate normally or it can cause burn-out of the wires.)
3 Specification of power source. 4 Confirm that electrical capacity is sufficient. 5 See to that the starting voltage is maintained at more than 90 percent of the rated volt-
age marked on the name plate.
6 Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7 Do not install an earth leakage circuit breaker in a wet or moist area. 8 The following would be caused by voltage drop.
- Vibration of a magnetic switch, which will damage the contact point, fuse breaking, dis­turbance of the normal function of the overload.
9
The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
10 The Power cord connected to the unit should be selected according to the following
specifications.
Page 19
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
Round pressure terminal
Power wire
Connect same thickness wiring to both sides.
It is forbidden to connect two to one side.
It is forbidden to connect wiring of different thicknesses.
Precautions when laying power wiring
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.
19
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- For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
Page 20
Downward slope
Do not raise
Water leakage
Accumulated drain water
Air
Waving
Water leakage
Tip of drain hose dipped in water
Water leakage
Ditch
Less than 50mm gap
CHECKING THE DRAINAGE AND FORMING THE PIPINGS
20
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CHECKING THE DRAINAGE AND FORMING THE PIPINGS
Checking the Drainage
To check the drainage.
1 Pour a glass of water on the evaporator. 2 Ensure the water flows through the drain
hose of the indoor unit without any leak­age and goes out the drain exit.
Connecting area
drain hose
Leakage
checking
Drain pan
Drain
hose
Leakage
checking
2 Do not make drain piping.
Drain piping
1 The drain hose should point downward for
easy drain flow.
Page 21
CHECKING THE DRAINAGE AND FORMING THE PIPINGS
• Trap is required to prevent water from entering into electrical parts.
Plastic band
Taping
Drain hose
Pipings
Connecting cable
Power supply cord
Seal a small opening around the pipings with gum type sealer.
Seal a small opening around the pipings with gum type sealant.
Trap
Trap
21
ENGLISH
Forming the Piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation mate­rial and secure it with two kinds of vinyl tape.
- If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases where the outdoor unit is installed below the indoor unit perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
In cases where the Outdoor unit is installed above the Indoor unit perform the following.
1 Tape the piping and connecting cable from
down to up.
2 Secure the taped piping along the exterior
wall. Form a trap to prevent water entering the room.
3 Fix the piping onto the wall by saddle or
equivalent.
Page 22
AIR PURGING AND EVACUATION
22
ENGLISH
AIR PURGING AND EVACUATION
The air and moisture remaining in the refriger­ant system have undesirable effects as indi­cated below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze and block capillary tubing.
- Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.
Checking method
Preparation
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
CAUTION
!
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
- Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
- After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Indoor unit
Manifold valve
Outdoor unit
Lo Hi
Pressure gauge
Charge hose
Leakage test
Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
CAUTION
!
Be sure to use a manifold valve for leakage test. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.
- Pressurize the system to no more than 551 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 551 P.S.I.G. Next, test for leaks with liquid soap.
Nitrogen gas cylinder(in vertical standing position)
Page 23
AIR PURGING AND EVACUATION
Lo Hi
Manifold valve
Vacuum pump
Open
Open
Pressure gauge
Indoor unit
Outdoor unit
23
ENGLISH
WARNING
!
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Evacuation
- Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation.
Required time for evacuation when 30 gal/h
If tubing length is
less than 10m (33 ft)
Less than 0.5 Torr Less than 0.5 Torr
- When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.
Finishing the Job
vacuum pump is used
If tubing length is
longer than 10m (33
ft)
- Replace the valve caps at both gas and liquid side service valves and fasten them tight.
This completes air purging with a vacuum pump. The air conditioner is now ready to test run.
- With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve.
- Turn the valve stem of gas side valve counter­clockwise to fully open the valve.
- Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
- Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut secure­ly with an adjustable wrench. This process is very important to prevent leakage from the sys­tem.
Page 24
INSTALLATION PI485
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24
ENGLISH
INSTALLATION PI485
Fix the PI485 PCB as shown in Fig.
Detailed installation method refer to PI485 Installation Manual.
18kBtu/h, 21kBtu/h
24kBtu/h, 27kBtu/h, 30kBtu/h
1Ø : 40kBtu/h
Page 25
Bolt
Tubing connection
Discharge temperature
Discharge air
Intake temperature
Discharge temperature
Discharge air
Intake temperature
Discharge temperature
Discharge air
Intake temperature
TEST RUNNING
TEST RUNNING
25
ENGLISH
- Check that all tubing and wiring have been properly connected.
- Check that the gas and liquid side service valves are fully open.
Prepare remote control
Remove the battery cover by pulling it accord­ing to the arrow direction.
Insert new batteries making sure that the (+) and (–) of battery are installed correctly.
Reattach the cover by pushing it back into position.
NOTE
!
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.
• Remove the batteries from the remote control if the system is not going to be used for a long time.
- For reference, the gas side pressure of opti­mum condition is as below.(Cooling)
Refrigerant
R410A 35°C (95°F)
!
If the actual pressure are higher than shown, the system is most likely over­charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely under­charged, and charge should be added. The air conditioner is now ready for use.
Outside ambi-
ent TEMP.
NOTE
The pressure of
the gas side
service valve.
8.5~9.5kg/cm2G
(120~135 P.S.I.G.)
Evaluation of the performance
Operate unit for 15~20 minutes, then check the system refrigerant charge:
- Measure the pressure of the gas side service valve.
- Measure the temperature of the intake and discharge of air.
- Ensure the difference between the intake temperature and the discharge is more than 8°C.
Page 26
FUNCTION
26
ENGLISH
FUNCTION
DIP S/W Setting
If you set the DIP Switch when power is on, the change in setting is not applicable. The changing setting is enabled only when Power is reset.
DIP Switch
1234
Normal Operation (No Function)
Forced Cooling Operation
Wiring Error Check
Saving Power Consumption (Step 1)
Saving Power Consumption (Step 2)
Mode Lock (Cooling)
Mode Lock (Heating)
Night Quiet Mode (Step 1)
Night Quiet Mode (Step 2)
Function
Mode Lock (Cooling) + Night Quiet Mode (Step 1)
Mode Lock (Cooling) + Night Quiet Mode (Step 2)
Mode Lock (Cooling) + Saving Power Consumption (Step 1)
Mode Lock (Cooling) + Saving Power Consumption (Step 2)
Mode Lock (Heating) + Saving Power Consumption (Step 1)
Mode Lock (Heating) + Saving Power Consumption (Step 2)
SLC (Smart Load Control) Mode
WARNING
!
When you set the DIP switch, you should turn off the circuit breaker or shut the power source of the product down.
CAUTION
!
• Unless the applicable DIP switch is set properly, the product may not work.
• If you want to set a specific function, request that the installer sets the DIP switch appropriate­ly during installation.
Page 27
14/16/18/21(1Ø) kBtu/h 40(1Ø) kBtu/h
DIP-SW
SW01N
DIP SW2
Forced Cooling Operation
Adding the refrigerant in winter.
Setting Procedure
1 Set the DIP Switch as follow after shutting
the power source down.
FUNCTION
27
ENGLISH
24/27/30(1Ø) kBtu/h
2 Reset the power. 3 Check that the Red LED of PCB is on dur-
ing work. (The indoor unit is operated by force.)
4 Add the specific amount of refrigerant.
CAUTION
!
- When the green LED of PCB is on, compressor is going to be off because of low pressure.
- You should return the DIP Switch to operate normally after finishing the operation.
Page 28
28
1 s1 s
1 s
LED1
(Red)
LED1
(Gree n)
1 s
3
3
2
2
ENGLISH
FUNCTION
Wiring Error Check
You can check whether or not the wiring is correct.
Setting Procedure
1 Set the DIP Switch as follow after shutting
the power source down.
2 Reset the power. 3 Check that the Re and Green LED of PCB
are on during work. (The indoor unit is operated by force.)
4 If the wiring is correct, the Green LED will
light up. If the wiring is wrong, display as below (Display only wrong connection.)
• Red LED : Piping Number
• Green LED : Wiring Number (Room)
Example) If the Red LED blinks twice and the Green LED blinks 3 times, 2nd pipe is connected to 3rd room.
CAUTION
!
• If Indoor unit doesn’t communicate to out-
door Unit, function could not be operated correctly.
• Only the wrong wiring connection is dis-
played. You should change connection cor­rectly to operate the product.
• If Outdoor and Indoor temperature is too
low in winter, the wiring error check func­tion will not be operated. (Red LED is lighting)
Saving Power Consumption
Saving Power Consumption operation is the function which enables efficient operation by lowering the maximum power consumption value.
Power
consumption
and current
Nomal
Time
5 You should return the DIP Switch to oper-
ate normally after finishing wiring error check.
Setting Procedure
1 Set the DIP Switch as follow after shutting
the power source down.
Step 1 Step 2
2 Reset the power.
Page 29
FUNCTION
Saving Power Consumption Current level.
Phase
Model 14k 16k 18k 21k 24k 27k 30k 40k
Step1(A) 889912131522
Step2(A) 778810111318
Saving Power Consumption with Mode Lock.
Saving Power Consumption (step 1) + Mode Lock (Cooling)
Saving Power Consumption (step 1) + Mode Lock (Heating)
29
ENGLISH
Saving Power Consumption (step 2) + Mode Lock (Cooling)
Saving Power Consumption (step 2) + Mode Lock (Heating)
Night Quiet Mode
Night Quiet Mode operation lowers the noise level of the outdoor unit by changing the comp fre­quency and fan speed. This function is operated all night long.
Setting Procedure
1 Set the DIP Switch as follow after shutting the power source down.
h Noise level :Step 1 > Step 2
Step 1 Step 2
2 Reset the power.
Night Quiet Mode with Mode Lock.
Mode Lock (Cooling) + Night Quiet Mode (step 1)
CAUTION
!
• If comp frequency and fan speed are down, the cooling capacity may decrease accordingly.
• This function is only available for Cooling Mode.
• If you want to stop the Night Quiet Mode, Change the DIP Switch.
• If operating indoor unit is set by the fan speed “Power”, Night Quiet Mode will be stopped until fan speed “Power” is changed.
Mode Lock (Cooling) + Night Quiet Mode (step 2)
Page 30
FUNCTION
30
ENGLISH
Mode Lock
Setting Procedure
1 Set the DIP Switch as follow after shutting the power source down.
Only Cooling Mode Only Heating Mode
2 Reset the power.
Mode Lock with Night Quiet Mode
Mode Lock (Cooling) + Night Quiet Mode (step 1)
Saving Power Consumption with Mode Lock.
Mode Lock (Cooling) + Saving Power Consumption (step 1)
Mode Lock (Cooling) + Saving Power Consumption (step 2)
SLC (Smart Load Control) Mode
Through the most efficient operation accord­ing to the in/outdoor load, must minimize the energy consumption.
Power
consumption
Normal
Mode Lock (Cooling) + Night Quiet Mode (step 2)
Mode Lock (Heating) + Saving Power Consumption (step 1)
Mode Lock (Heating) + Saving Power Consumption (step 2)
18~40(1Ø) kBtu/h
Setting Procedure
1 Set the DIP Switch as follow after the
power source down.
SLC (Smart Load Control)
2 Reset the power.
Time
CAUTION
!
• The cooling/heating capacity may decrease depending on the in/outdoor load.
• If you want to stop the SLC Mode, Change the DIP Switch.
Page 31
PCB Display(14/16/18/21k Model Only)
It is useful to check the cycle data without LGMV.
Operating Method
Whenever you push the Tact Switch, the cycle information will be shown as below. h After 1page is displayed, subsequently 2page is displayed.
FUNCTION
31
ENGLISH
Tact S/W
14/16k 18/21k Example 1page 2page
- 1 time Low Pressure 890kpa ‘LP’ ’ 89’
- 2 time Hi Pressure 2900kpa ‘HP’ ‘290’
1 time 3 time Discharge Temp. 85°C ‘DS’ ’ 85’
2 time 4 time Cond Out Temp. -10°C ‘CS’ ‘-10’
3 time 5 time Suction Temp. -10°C ‘SS’ ‘-10’
4 time 6 time ODU Air Temp. -10°C ‘AS’ ‘-10’
5 time 7 time Current 15A ‘A’ ‘ 15’
6 time 8 time Voltage 230V ‘V’ ‘230’
7 time 9 time Comp Hz 100Hz ‘F’ ‘100’
8 time 10 time DC Link Voltage 230V ‘dc’ ‘230’
Item
TACT-SW1
Display
WARNING
!
When you push the Tact Switch, use the material non-conducting electricity.
Page 32
MAX COMBINATION CAPACITY
32
ENGLISH
MAX COMBINATION CAPACITY
Multi Piping Type
Capacity
(kBtu/h)
14 2 5,7,9,12 21 16 2 5,7,9,12 24 18 3 5,7,9,12,18 30 21 3 5,7,9,12,18 33 24 4 5,7,9,12,18,24 39 27 4 5,7,9,12,18,24 41 30 5 5,7,9,12,18,24 48 40 5 5,7,9,12,18,24 52
The combination of indoor unit is to be decided that the sum of indoor unit capacity index must be smaller than the maximum combination capacity of outdoor unit. We recommend to calculate indoor unit capacity like below.
If you do not follow our recommendation, it will have some problems in low ambient condition i.e. some indoor unit will not be able to heat very well in heating mode.
CALCULATION METHOD FOR THE CONNECTABLE TOTAL CAPACITY OF INDOOR UNIT
Sum up the capacity of all indoor unit, but high static duct type indoor unit capacity weights 1.3 times
Max Room No.
Combination Indoor Capacity
(kBtu/h)
Max Combination Capacity
(kBtu/h)
1 Outdoor unit : A9UW566FA3(FM56AH)(connectable maximum capacity is 73kBtu)
Ex)
Indoor unit: AMNH186BHA0[MB18AH],AMNH246BHA0[MB24AH],AMNH246BHA0[MB24AH] (18 + 24 + 24) x 1.3 = 66 x 1.3 = 85.8kBtu: this combination has a some problem
2 Out door unit: FM56AH
Indoor unit: AMNH186BHA0[MB18AH],AMNH246BHA0[MB24AH],AMNH18GD5L0[MS18AH] (18 + 24) x 1.3 + 18 + 72.6: this combination can be ok
Page 33
Sea wind
Sea wind Sea wind
Windbreak
INSTALLATION GUIDE AT THE SEASIDE
CAUTION
!
• Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
• Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
• If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger.
Selecting the location(Outdoor Unit)
If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
INSTALLATION GUIDE AT THE SEASIDE
- It should be strong enough like concrete to prevent the sea wind from the sea.
- The height and width should be more than 150% of the outdoor unit.
- It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow.
Place with fluent water draining
- Install at a place with fluent water draining to prevent damage from localized heavy rain and avoid frequent flooded area.
• Periodic ( more than once/year ) clean­ing of the dust or salt particles stuck on the heat exchanger by using water.
33
ENGLISH
In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.
SEASONAL WIND AND CAUTIONS IN WINTER
- Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
- Get ready for seasonal wind or snow in win­ter even in other areas.
- Install a suction and discharge duct not to let in snow or rain.
- Install the outdoor unit not to come in con­tact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
- Install the outdoor unit at the higher installa­tion console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.
- Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for operation.
Page 34
SEASONAL WIND AND CAUTIONS IN WINTER
34
ENGLISH
Airborne Noise Emission
The A-weighted sound pressure emitted by this product is below 70 dB.
** The noise level can vary depending on the
site.
The figures quoted are emission level and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reli­ably to determine whether or not further pre­cautions are required. Factor that influence the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise, i.e. the num­ber of equipment and other adjacent process­es and the length of time for which an opera­tor exposed to the noise. Also, the permissi­ble exposure level can vary from country to country. This information, however, will enable the user of the equipment to make a better evaluation of the hazard and risk.
Limiting concentration
Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of kg/m3(Freon gas weight per unit air volume) for facilitating calculation.
Limiting concentration: 0.44kg/m3(R410A)
Calculate refrigerant concentration
Refrigerant concentration
Model A5UW30GFA2 A3UW21GFA2 A2UW16GFA2
Frequency / Voltage
• Argentina : 50 Hz 220-240 V~
• Mexico, Brazil : 60 Hz 220 V~
Total amount of replenished refrig-
erant in refrigerant facility (kg)
=
Capacity of smallest room where
indoor unit is installed (m
Current(A)
17.0
11.0
9.0
3
)
Page 35
Model / Modelo (s) :
A5UW30GFA2, A3UW21GFA2, A2UW16GFA2
LG Electronics México, S.A de C.V Sor Juana lnés de la Cruz No. 555 Col. San Lorenzo Industrial Tlalnepantla de Baz Estado de México C.P. 54033 Tel. 55 5321 1919 Página web http://www.lg.com.mx
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