LG AMNC093APM0, A3UH363FA0, AMNC123APM0, AMNH093APM0, AMNH123DEA0 User Manual

...

Multi Type Air Conditioner

SERVICE MANUAL

CAUTION

website http://www.lgservice.com

• BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

• ONLY FOR AUTHORIZED SERVICE PERSONNEL.

MODEL

• Indoor Unit:

• Outdoor Unit: A3UH363FA0(LMU360HE) A3UC363FA0(LMU360CE)

Room Type

AMNH093D4A0(LMN090HE) AMNC093D4A0(LMN090CE) AMNH123DEA0(LMN120HE) AMNC123DEA0(LMN120CE)

AMNH093APM0(LMAN090HNS) AMNC093APM0(LMAN090CNS) AMNH123APM0(LMAN120HNS) AMNC123APM0(LMAN120CNS)

Art Cool Type

2 Multi type Air Conditioner

Multi type Air Conditioner Service Manual

TABLE OF CONTENTS

Model Number Nomenclature....................................................................................................................3

Symbols Used in this Manual...................................................................................................................4

Safety Precautions......................................................................................................................................5

Dimensions................................................................................................................................................11

Indoor Unit.............................................................................................................................................11

Outdoor Unit...........................................................................................................................................12

Product Specifications.............................................................................................................................13

Installation.................................................................................................................................................15

Installation Parts.....................................................................................................................................15

Installation Tools.....................................................................................................................................15

Select the best location .........................................................................................................................16

Piping length and elevation....................................................................................................................17

Fixing Installation Plate(Standart Type)..................................................................................................18

Preparing work for Installation (Artcool Type Only) ................................................................................19

Flaring Work and Connection of Piping..................................................................................................21

Flaring work............................................................................................................................................21

Connecting the Piping............................................................................................................................22

Connecting the Cable between Indoor Unit and Outdoor Unit.............................................................30

Connect the cable to the Indoor unit. .....................................................................................................30

Connect the cable to the Outdoor unit....................................................................................................31

Connection method of the connecting cable(Example)..........................................................................32

Connect the cable to the indoor unit.......................................................................................................33

Checking the Drainage, Forming the Pipings and Long Pipe Setting .................................................34

Checking the drainage............................................................................................................................34

Forming the piping..................................................................................................................................35

Air Purging and Evacuation.....................................................................................................................36

Checking method ...................................................................................................................................36

Evacuation..............................................................................................................................................37

Charging ....................................................................................................................................................38

Test Running.............................................................................................................................................39

Operation...................................................................................................................................................40

Function of control..................................................................................................................................40

Function of Indoor Unit...........................................................................................................................45

Function of Outdoor Unit........................................................................................................................47

Remote Control Operation .....................................................................................................................48

Disassembly..............................................................................................................................................49

Indoor Unit..............................................................................................................................................49

Schematic Diagram...................................................................................................................................54

Electronic Control Device.......................................................................................................................54

Wiring Diagram.......................................................................................................................................58

Components Locations...........................................................................................................................59

Troubleshooting Guide.............................................................................................................................64

Refrigeration Cycle Diagram..................................................................................................................64

Self-diagnosis Function..........................................................................................................................65

Cycle Troubleshooting Guide..................................................................................................................66

Electronic Parts Troubleshooting Guide.................................................................................................67

General Information................................................................................................................................72

2-way, 3-way Valve....................................................................................................................................78

Exploded View & Replacement Parts List ..............................................................................................82

Indoor Unit .............................................................................................................................................82

Outdoor Unit ..........................................................................................................................................86

Service Manual 3

Model Number Nomenclature

Indoor Unit

Outdoor Unit

AMN H 3

4DA0

Serial Number

A3U H 336 F A 0

Electrical Ratings

MPS Variable Multi System Indoor Unit

Model Type

H: Heat Pump C: Cooling Only

Ex) 9,000 Btu/h '09', 12,000 Btu/h '12'

Nominal Cooling Capacity in Btu/h

Electrical Rating

3: 1Ø, 208~230V, 60Hz

Chassis Name Indoor Unit Type

Wall mounted split

D : D- look type L : L- look type G : G- look type M : M- look type N : N- look type

Artcool type

A : standard/wide type D : Deluxe type

B : Ceiling Concealed Duct V : Ceiling & Floor(Convertible)

Function

A : Basic, L : Nano Plasma + Auto Clean(Wall Mounted) C: Plasma(Ceiling Cassette), G: Low Static Motor

ART COOL(DELUXE) Type Front Panel Color

B : Blue, D : Wood, M : Metal, R : Mirror, W : White

R-410A MPS Variable Multi System Outdoor Unit And No. of Connectable Indoor Units

Ex) A3U : Connectable max. 2 Indoor Units

Model Type

H: Heat Pump C: Cooling Only

Ex) 24,000 Btu/h '24', 36,000 Btu/h '36'

Nominal Cooling Capacity in Btu/h

3: 1Ø, 208~230V, 60Hz

Multi Type

Function

A : Basic

F : Free Joint Multi Type

Serial Number

4 Multi type Air Conditioner

Model Number Nomenclature

Combination table

A B C Total Unit-A Unit-B Unit-C Total Unit-A Unit-B Unit-C Total (Btu/h.w) (w/w) 9 9 9000 9000 1320 5.9 6.8 9000 9000 1550 7.0 5.8 1.7

12 12 12000 12000 1320 5.9 9.1 12000 12000 1410 6.3 8.5 2.5

9 9 18 9000 9000 18000 2180 9.8 8.3 9000 9000 18000 2160 9.8 8.3 2.4 9 12 21 9000 12000 21000 2200 9.9 9.5 9000 12000 21000 2160 9.8 9.7 2.8

12 12 24 12000 12000 24000 2200 9.9 10.9 12000 12000 24000 2160 9.8 11.1 3.3

9 9 9 27 9000 9000 9000 27000 3650 16.5 7.4

9000 9000 9000 27000 3300 14.9 8.2 2.4

9 9 12 30 9000 9000 12000 30000 3650 16.5 8.2

9000 9000 12000 30000 3340 15.0 9.0 2.6

9 12 12 33 9000 12000 12000 33000 3650 16.5 9.0

9000 12000 12000 33000 3340 15.0 9.9 2.9

12 12 12 36 12000 12000 12000 36000 3680 16.6 9.8

12000 12000 12000 36000 3340 15.0 10.8 3.2

1 UNIT

COP

Operation

Combination(k Btu)

Cooling

2 UNIT

3 UNIT

Heating

Capacity (Btu/h)

Input

(W)

Current

(A)

EER

(Btu/h.w)

Capacity (Btu/h)

Input

(W)

Current

(A)

Notes :

1.Cooling Capacity is based on : indoor temp. 26.7°C(80.1°F)DB, 19.4°C(66.9°F)WB; outdoor temp. 35°C(95°F)DB, 23.9°C(75°F)WB

2.Heating Capacity is based on : indoor temp. 21.1°C(70°F)DB, 15.6°C(60.1°F)WB; outdoor temp. 8.3°C(46.9°F)DB, 6.1°C(43°F)WB

3.The total ability of connected a indoor unit is up to 24k Btu/h

This symbol alerts you to the risk of electric shock.

This symbol alerts you to hazards that could cause harm to the air conditioner.

This symbol indicates special notes.

NOTICE

Symbols Used in this Manual

Service Manual 5

Safety Precautions

To prevent injury to the user or other people and property damage, the follo wing instructions must be followed.

■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.

■ Meanings of symbols used in this manual are as shown below.

This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only.

WARNING

■ Installation

Be sure not to do.

Be sure to follow the instruction.

Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.

• There is risk of fire or electric shock.

For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center

• Do not disassemble or repair the product. There is risk of fire or electric shock.

Always ground the product.

• There is risk of fire or electric shock.

Install the panel and the cover of control box securely.

• There is risk of fire or electric shock.

Always install a dedicated circuit and breaker.

• Improper wiring or installation may cause fire or electric shock

Use the correctly rated breaker or fuse.

• There is risk of fire or electric shock.

WARNING

CAUTION

6 Multi type Air Conditioner

Safety Precautions

Do not modify or extend the power cable.

• There is risk of fire or electric shock.

Do not install, remove, or reinstall the unit by yourself (customer).

• There is risk of fire, electric shock, explosion, or injury.

Be cautious when unpacking and installing the product.

• Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.

For installation, always contact the dealer or an Authorized Service Center.

• There is risk of fire, electric shock, explosion, or injury.

Do not install the product on a defective installation stand.

• It may cause injury, accident, or damage to the product.

Be sure the installation area does not deteriorate with age.

• If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.

Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.

• Moisture may condense and wet or damage furniture.

Take care to ensure that power cable could not be pulled out or damaged during operation.

• There is risk of fire or electric shock.

Do not place anything on the power cable.

• There is risk of fire or electric shock.

Service Manual 7

Safety Precautions

Do not allow water to run into electric parts.

• It may cause There is risk of fire, failure of the product, or electric shock.

Do not store or use flammable gas or combustibles near the product.

• There is risk of fire or failure of product.

Do not use the product in a tightly closed space for a long time.

• Oxygen deficiency could occur.

When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.

• Do not use the telephone or turn switches on or off. There is risk of explosion or fire

If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power supply cable.

• There is risk of electric shock or fire.

Stop operation and close the window in storm or hurricane. If possible, remove the product from the window before the hurricane arrives.

• There is risk of property damage, failure of product, or electric shock.

Do not plug or unplug the power supply plug during operation.

• There is risk of fire or electric shock.

Do not touch(operate) the product with wet hands.

• There is risk of fire or electrical shock.

Do not place a heater or other appliances near the power cable.

• There is risk of fire and electric shock.

Gasolin

8 Multi type Air Conditioner

Safety Precautions

Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)

• There is risk of physical injury, electric shock, or product failure.

When the product is soaked (flooded or submerged), contact an Authorized Service Center.

• There is risk of fire or electric shock.

Be cautious that water could not enter the product.

• There is risk of fire, electric shock, or product damage.

Ventilate the product from time to time when operating it together with a stove, etc.

• There is risk of fire or electric shock.

Turn the main power off when cleaning or maintaining the product.

• There is risk of electric shock.

When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker.

• There is risk of product damage or failure, or unintended operation.

Take care to ensure that nobody could step on or fall onto the outdoor unit.

• This could result in personal injury and product damage.

Always check for gas (refrigerant) leakage after installation or repair of product.

• Low refrigerant levels may cause failure of product.

Install the drain hose to ensure that water is drained away properly.

• A bad connection may cause water leakage.

Keep level even when installing the product.

• To avoid vibration or water leakage.

CAUTION

■ Installation

90°

Service Manual 9

Safety Precautions

Do not block the inlet or outlet of air flow.

• It may cause product failure.

Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.

• There is risk of fire, electric shock, or damage to the plastic parts of the product.

Do not touch the metal parts of the product when removing the air filter. They are very sharp!

• There is risk of personal injury.

Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

• It may cause a problem for your neighbors.

Use two or more people to lift and transport the product.

• Avoid personal injury.

Do not install the product where it will be exposed to sea wind (salt spray) directly.

• It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.)

• This could harm to your health.

Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

• There is risk of damage or loss of property.

■ Operational

Wax

Thinner

10 Multi type Air Conditioner

Safety Precautions

Do not step on or put anyting on the product. (outdoor units)

• There is risk of personal injury and failure of product.

Always insert the filter securely. Clean the filter every two weeks or more often if necessary.

• A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.

Do not insert hands or other objects through the air inlet or outlet while the product is operated.

• There are sharp and moving parts that could cause personal injury.

Do not drink the water drained from the product.

• It is not sanitary and could cause serious health issues.

Use a firm stool or ladder when cleaning or maintaining the product.

• Be careful and avoid personal injury.

Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries.

• There is risk of fire or explosion

Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.

• They may burn or explode.

If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked.

• The chemicals in batteries could cause burns or other health hazards.

Service Manual 11

Dimensions

Indoor Unit

1. Split Type Indoor 2. Art Cool Type Indoor Unit

Pipe Hole

Fix Hole

Hanger Hole

Installation plate

W mm 840 895 570

H mm 270 282 568 D mm 153 165 129

Model

Dimension

Split Type ARTCOOL Type

S4 SE

9 kBtu/h 12 kBtu/h 9 kBtu/h 12 kBtu/h

SP3

12 Multi type Air Conditioner

Outdoor Unit

L6L7 L8

L10 L11L11 L11L11L11

Gas side 3-way valve

Liquid side 2-way valve

Dimensions

UE2 36k

MODEL

DIM

W mm 870

H mm 1038

D mm 320 L1 mm 360 L2 mm 340 L3 mm 25 L4 mm 1035 L5 mm 25 L6 mm 546 L7 mm 160 L8 mm 160 L9 mm 44

L10 mm 64.5 L11 mm 50

Service Manual 13

Product Specifications

Indoor Unit

Nominal Cooling Capacity kcal/h(W)

Btu/h

Nominal Heating Capacity kcal/h(W)

Btu/h Air Circulation H/M/L CMM(CFM) Setting temperature range(cool/heat) °C Fan motor Output W

Model Input V Running Current A

Fan Type

No. Used / Diameter EA/inch(mm)

Noise Level (Sound Press,1m)

H/M/L dBA Temperature controller Coil Tube Size (OD) inch(mm)

Fins per inch

No. of Rows & Column Dehumidification Rate l/h Dimensions (W*H*D) inch(mm) Net Weight kg(lbs) Piping Connection Liquid inch(mm)

Gas inch(mm)

Drain hose (ID Ø)mm Packing Dimension (W*H*D) inch(mm) Stuffing Quantity With(Without) S/Parts 20/40ft(hi-c)

Wall Mounted

AMNC093D4A0(LMN090CE)

AMNH093D4A0(LMN090HE) AMNC123DEA0(LMN120CE) AMNH123DEA0(LMN120HE)

Indoor Unit Type

Model

Note : 1.★See the page "Combination Table"

2. Due to our policy of innovation some specifications may be changed without notification.

★

2,267(2,637) 2,267(2,637) 3,023(3,516) 3,023(3,516)

9,000 9,000 12,000 12,000

- 2,267(2,637) - 3,023(3,516)

- 9,000 - 12,000

8.2(289) 8.2(289) 9.4(332) 9.4(332) 18~30 16~30 18~30 16~30

15 15 15 15

DL-88430LGIF DL-88430LGIF DL-88430LGIF DL-88430LGIF

DC36 DC36 DC36 DC36

0.15 0.15 0.15 0.15

Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan

1/3.74(95) 1/3.74(95) 1/3.74(95) 1/3.74(95) 31 / 29 / 22 31 / 29 / 22 36 / 32 / 29 36 / 32 / 29 Thermistor Thermistor Thermistor Thermistor

0.197(5.0) 0.197(5.0) 0.197(5.0) 0.197(5.0) 20 20 18 18

2R,15C 2R,15C 2R,15C 2R,15C

- 1.1 - 1.2

33.0*10.6*6.0(840*270*153) 33.0*10.6*6.0(840*270*153) 35.2*11.1*6.5(895*282*165) 35.2*11.1*6.5(895*282*165) 7(15.4) 7(15.4) 9.5(20.9) 9.5(20.9)

1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)

20 20 20 20

35.7*13.1*8.8(906*332*223) 35.7*13.1*8.8(906*332*223) 38.3*9.1*14.6(973*231*372) 38.3*9.1*14.6(973*231*372)

440/910 (1091) 440/910 (1091) 353/719 (792) 353/719 (792)

2,267(2,637) 2,267(2,637) 3,023(3,516) 3,023(3,516)

9,000 9,000 12,000 12,000

- 2,267(2,637) - 3,023(3,516)

- 9,000 - 12,000

7.5(264) 7.5(264) 8.5(300) 8.5(300) 18~30 16~30 18~30 16~30

24 24 24 24

DL-89812LGIB DL-89812LGIB DL-89812LGIB DL-89812LGIB

DC36 DC36 DC36 DC36

1.5 1.5 1.5 1.5

Turbo Fan Turbo Fan Turbo Fan Turbo Fan

1/24.32(617.7) 1/24.32(617.7) 1/24.32(617.7) 1/24.32(617.7)

37 / 31 / 27 37 / 31 / 27 43 / 39 / 31 43 / 39 / 31 Thermistor Thermistor Thermistor Thermistor

0.197(5.0) 0.197(5.0) 0.197(5.0) 0.197(5.0) 20 20 20 20

2R,20C 2R,20C 2R,20C 2R,20C

- 1.1 - 1.4

22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129) 9(19.84) 9(19.84) 9(19.84) 9(19.84)

1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)

20 20 20 20

26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231)

237/534(239/539) 237/534(239/539) 237/534(239/539) 237/534(239/539)

Nominal Cooling Capacity kcal/h(W)

Btu/h

Nominal Heating Capacity kcal/h(W)

Btu/h Air Circulation H/M/L CMM(CFM) Setting temperature range(cool/heat) °C Fan motor Output W

Model No. of Poles Input V Running Current A

Fan Type

No. Used / Diameter EA/inch(mm)

Noise Level (Sound Press,1m)

H/M/L dBA Temperature controller Coil Tube Size (OD) inch(mm)

Fins per inch

No. of Rows & Column Dehumidification Rate l/h Dimensions (W*H*D) inch(mm) Net Weight kg(lbs) Piping Connection Liquid inch(mm)

Gas inch(mm)

Drain hose (ID Ø)mm Packing Dimension (W*H*D) inch(mm) Stuffing Quantity With(Without) S/Parts 20/40ft(hi-c)

Artcool

AMNC093APM0(LMAN090CNS) AMNH093APM0(LMAN090HNS) AMNC123APM0(LMAN120CNS) AMNH123APM0(LMAN120HNS)

Indoor Unit Type

Model

★

14 Multi type Air Conditioner

Outdoor Unit - Multiple piping models

Product Specifications

Notes: 1. Capacities are based on the following conditions:

Cooling: -Indoor Temperature 26.7°C(80.1°F)DB/19.4°C66.9°F)WB

-Outdoor Temperature 35°C(95°F)DB/23.9°C(75°F)WB

-Interconnecting Piping Length 7.5m

-Level Difference of Zero.

Heating: -Indoor Temperature 21.1°C(70°F)DB/15.6°C(60.1°F)WB

-Outdoor Temperature 8.3°C(46.94°F)DB/6.1°C(42.98°F)WB

-Interconnecting Piping Length 7.5m

-Level Difference of Zero.

2. Capacities are Net Capacities.

★

: See the page "Combination Table"

4. Due to our policy of innovation some specifications may be changed without notification.

Model

Cooling Capacity★ Btu/hr

kcal/hr

Heating Capacity★ Btu/hr

kcal/hr

Input★ Cooling W

Heating W

Running Current★(208/230V)

Cooling A

Heating A

Power Supply Ø,V,Hz Max. Number of Connectable Indoor Units Compressor Type (Constant) Model

Motor Type

Quantity Ea

Motor Input W

Oil Charge cc

Oil Type

Capacitor µF/Vac

O.L.P Type(model name)

Compressor Type (Constant) Model

Motor Type

Quantity Ea

Motor Input W

Oil Charge cc

Oil Type

Capacitor µF/Vac

O.L.P Type(model name)

Refrigerant charge Charge g(oz)

Type

Control

Coil Tube Size (OD) inch(mm)

Fins per inch

No. of Rows & Column/No.

Fan motor Model

Output W

Capacitor µF/Vac

Fan Type

No. Used / Diameter EA/inch(mm)

Discharge Side / Top

Air Circulation Outdoor CMM(CFM) Noise Level(H/L) at 230V

Sound Press,1m dB(A) 1

SVC Valve Liquid inch(mm)

Gas

Dimensions W*H*D inch(mm) Net Weight Outdoor kg(lbs) Max. Interunit Piping Length

Total of Each Room m

For One Room m

Max. Installation Indoor Unit~Outdoor Unit m Height Difference Indoor Unit~Indoor Unit m Packing Dimension W*H*D inch(mm) Stuffing Quantity 20/40ft

9,000~36,000 9,000~36,000

2637~10,550 2637~10,550

2267~9071 2267~9071

- 9,000~36,000

- 2637~10,550

- 2267~9071

1320~3680 1320~3680

- 1410~3340

5.9~16.6 5.9~16.6

- 6.3~15.0

1,208/230,60 1,208/230,60

Rotary Rotary

GK141K GK141K

2 Pole Induction(PSC) 2 Pole Induction(PSC)

1430 1430 350Å}10 350Å}10 FVC68D FVC68D

35 / 370 35 / 370

External Type External Type

Rotary Rotary

GJ230K GJ230K

2 Pole Induction(PSC) 2 Pole Induction(PSC)

2370 2370

700±10 7000±10

FVC68D FVC68D

50 / 400 50 / 400

Internal Type Internal Type

2400 2400

R410A R410A

L.E.V L.E.V

0.276(7.0) 0.276(7.0) 18 18

2R,48C 2R,48C

ARC286B01 * 2 ARC286B01 * 2

102 102

2/370 2/370

Propeller Propeller

2 / 15.7(400) 2 / 15.7(400)

Side Side

63(2225) 63(2225)

51 51

1/4 (6..35) * 3EA 1/4 (6..35) * 3EA

3/8 (9.52) * 3EA 3/8 (9.52) * 3EA

34.3*41.7*12.6 (870*1060*320) 34.3*41.7*12.6 (870*1060*320) 80(176) 80(176)

45 45 15 15

7.5 7.5

41.1*44.9*17.3 (1045*1140*440) 41.1*44.9*17.3 (1045*1140*440) 51/111 51/111

A3UC363FA0(LMU360CE) A3UH363FA0(LMU360HE)

Service Manual 15

Installation

Type "A" screw and plastic anchor

Type "B" screw

Remote Control Holder

Installation plate

Figure FigureName

Screw driver

Electric Drill

Measuring Tape, Knife

Hole Core Drill

Spanner

Torque wrench

Ohmmeter

Hexagonal wrench

Ammeter

Gas Leak Detector

Thermometer,

Level

Flaring Tool Set

Name

Installation Parts

Installation Tools

Read carefully, and then follow step by step.

Installation

16 Multi type Air Conditioner

Indoor unit

1. Do not have any heat or steam near the unit.

2. Select a place where there are no obstacles in front of the unit.

3. Make sure that condensation drainage can be conveniently routed away.

4. Do not install near a doorway.

5. Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.

6. Use a stud finder to locate studs to prevent unnecessary damage to the wall.

Outdoor unit

1. If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.

2. Ensure that the spaces indicated by arrows around front, back and side of the unit.

3. Do not place animals and plants in the path of the warm air.

4. Take the air conditioner weight into account and select a place where noise and vibration are minimum.

Select a place so that the warm air and sound from the air conditioner do not disturb neighbors.

Rooftop Installations:

If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.

Select the best location

More than 5cm

(2.0 inch)

More than 5cm

(2.0 inch)

More than 2.3m

(90.6 inch)

More than 5cm

(2.0 inch)

CAUTION: Install the indoor unit

on the wall where the height from the floors more than 2.3m(7.5ft).

More than 10cm

More than 50cm

More than 2m

more than 30cm

(11.8 inch)

more than 30cm

(11.8 inch)

more than 70cm

(27.6 inch)

Service Manual 17

Installation

Piping length and elevation

CAUTION: Capacity is based on standard length and maximum allowance length is on the

basis of reliability. Oil trap should be installed every 5~7 meters (16.4~23.0ft).

Multi Piping Type

36k 45m(150ft) 15m(50ft) 3m(10ft) 7.5m(25ft) 7.5m(25ft)

Capacity(Btu/h)

Max total length of

all pipes

(A+B/A+B+C)

Max length of each

pipe (A/B/C)

Min length of each

pipe (A/B/C)

Max Elevation between each

indoor unit and out-

door unit (h1)

Max elevation

between indoor

units (h2)

9K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft)

12K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft)

Gas Liquid Standard Length Additional Refrigerant

Indoor Capacity

(Btu/h)

Pipe Size

18 Multi type Air Conditioner

Installation

The wall you select should be strong and solid enough to prevent vibration

1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.

• Mount the installation plate horizontally by aligning the

centerline using a level.

2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.

Fixing Installation Plate(Standard Type)

Installation Plate

Type "A" screw

Chassis

Hook

ABCD S4 50 105 59 105 SE 65 110 85 110

CHASSIS

(Grade)

Distance (mm)

Ø70mm

Left rear piping Right rear piping

Installation plate

Ø70mm

Service Manual 19

Installation

Preparing work for Installation (Artcool Type Only)

Open panel front

1. First, push the front panel backward and lift it up to remove the two screws.

2. The moment of lifting the both lower parts of panel front, you can hear sound this panel came out, In this time panel front is separated

3. After pull down this panel a bit, and separate connecting wire with product.

Remove cover pipe and cover side

1. Remove two screws(for fixing cover pipe)

2. Pull up the cover side of desired connecting direction, then cover side is separated.

3. In case of connecting direction is left or right, path through the hole of cover side.

CAUTION: After removing the pipe hole, cut the burr for safety.

When connecting pipe path through rear wall, don’t remove the hole.

NOTICE

Drain hose junction

1. Remove the rubber stopple of desired direction of drainage.

2. As the following picture, Insert drain hose in the handle of drain pan, and join drain hose and connecting hose.

Panel Front

Connector

Pipe hole

Adhesive

Only one

desiring direction

Connecting

Drain

hose

part

rubber cap

20 Multi type Air Conditioner

Installation

■ Sticking the installation guide map and

fixing Indoor unit

■ Drill a hole in the wall

• Drill the piping hole with a ø50mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.

Plastic anchors

INSTALLATION GUIDE MAP

10m

INSTALLATION GU

INSTAIIATION G

UIDE MAP

INSTALLATION GUIDE MAP

1. Put an Installation Guide Map on the desired surface.

2. Make a hole with diameter of 6mm and depth of 30-35mm when piercing a screw point.

3. Drive the fore plastic anchors into drilled points.

4. Hang the hole of product at the upper screws. (In this time, Remove the map)

(Falling attention)

5. Check the fixed product with light power.

6. Look at suited horizon by horizontal meter on the horizontal setting line, and Fix lightly the map by adhesive tape.

7. Drill the piercing part for connecting pipe as diameter 50mm. (In case of piercing rear surface)

Refer to No. 5 on this page when making a hole in the wall.

8. First, Drive the two points of the upper parts by screws. (Leave 10mm for hanging product)

9. Drive the lower parts after facing the hole of product with plastic anchors, and fix completely the upper screws.

In case of nothing wrong in the matter, connect the pipe and the wire. (Installation manual reference)

Horizontality

Plastic anchors

Hanger hole

(Rear side of

product)

5-7mm

(0.2~0.3")

Indoor

WALL

Outdoor

Service Manual 21

Flaring Work and Connection of Piping

Flaring work

Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable.

1. Use the piping kit accessory or the pipes purchased locally.

2. Measure the distance between the indoor and the outdoor unit.

3. Cut the pipes a little longer than measured distance.

4. Cut the cable 1.5m (5.0ft) longer than the pipe length.

Burrs removal

1. Completely remove all burrs from the cut cross section of pipe/tube.

2. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.

Putting nut on

• Remove flare nuts attached to indoor and outdoor unit, then

put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)

Flaring work

• Carry out flaring work using flaring tool as shown below.

• Firmly hold copper pipe in a die in the dimension shown in the

table above.

Copper

pipe

90°

Slanted Uneven Rough

mm inch mm

Ø6.35 1/4 0~0.5 Ø9.52 3/8 0~0.5

Outside diameter A

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

Flaring Work and Connection of Piping

Pipe

Reamer

Point down

Flare nut

Copper tube

22 Multi type Air Conditioner

Flaring Work and Connection of Piping

Check

1. Compare the flared work with the figure by.

2. If a flared section is defective, cut it off and do flaring work again.

Indoor

1. Prepare the indoor unit's piping and drain hose for installation through the wall.

2. Remove the plastic tubing retainer(see the illustration by) and pull the tubing and drain hose away from chassis.

3. Replace only the plastic tubing holder 1, not the holder 2 in the original position.

1. Route the indoor tubing and the drain hose in the direction of rear right.

Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole.

• Do not connect the cable to the indoor unit.

•

Make a small loop with the cable for easy connection later.

3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the uper side can cause drain pan to overflow inside the unit.

If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.

Inclined

Inside is shiny without scratches

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper flaring =

Connecting the Piping

For right rear piping

Drain hose

Tape

Connecting pipe

Drain hose

Connecting cable

Drain hose

Connecting cable

Drain hose

Loop

Gas side piping

Liquid side piping

Service Manual 23

Flaring Work and Connection of Piping

4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.

Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).

Connecting the piping to the indoor unit and drain hose to drain pipe.

1. Align the center of the pipes and sufficiently tighten the flare nut by hand.

2. Tighten the flare nut with a wrench.

3. When extending the drain hose at the indoor unit, install the drain pipe.

Wrap the insulation material around the connecting portion.

1. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap.

2. Wrap the area which accommodates the rear piping housing section with vinyl tape.

3. Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section.

Drain hose

Connecting

cable

mm inch kg.m

Ø6.35 1/4 1.8 Ø9.52 3/8 4.2

Outside diameter Torque

Indoor unit tubing Flare nut Pipes

Open-end wrench (fixed)

Flare nut

Wrench

Indoor unit tubing

Connection pipe

Drain pipe

Connection pipe

Vinyl tape (wide)

Connecting cable

Pipe

Indoor unit drain hose

Adhesive

Vinyl tape(narrow)

Plastic bands

Insulation material

Wrap with vinyl tape

Vinyl tape(narrow)

Wrap with vinyl tape

Indoor unit pipe

Pipe

Drain hose

Vinyl tape(wide)

24 Multi type Air Conditioner

Flaring Work and Connection of Piping

1. Route the indoor tubing and the drain hose to the required piping hole position.

2. Insert the piping, drain hose, and the connecting cable into the piping hole.

Insert the connecting cable into the indoor unit.

• Don't connect the cable to the indoor unit.

• Make a small loop with the cable for easy connection

later.

4. Tape the drain hose and the connecting cables.

5. Indoor unit installation

• Hang the indoor unit from the hooks at the top of the

installation plate.

• Insert the spacer etc. between the indoor unit and the

installation plate and separate the bottom of the indoor unit from the wall.

Connecting the piping to the indoor unit and the drain hose to drain pipe.

1. Align the center of the pipes and sufficiently tighten the flare nut by hand.

2. Tighten the flare nut with a wrench.

3. When extending the drain hose at the indoor unit, install the drain pipe.

For left rear piping

mm inch kg.m

Ø6.35 1/4 1.8 Ø9.52 3/8 4.2

Outside diameter Torque

1 2

Connecting

cable

Drain pipe

Indoor unit

Spacer

Installation plate

8cm

Indoor unit tubing Flare nut Pipes

Open-end wrench (fixed)

Flare nut

Wrench Indoor unit tubing

Drain hose

Indoor unit drain hose

Adhesive

Vinyl tape

Connection pipe

(narrow)

Service Manual 25

Flaring Work and Connection of Piping

Wrap the insulation material around the connecting portion.

1. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there may be no gap.

2. Wrap the area which accommodates the rear piping housing section with vinyl tape.

3. Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.

Reroute the pipings and the drain hose across the back of the chassis.

Indoor unit installation

1. Remove the spacer.

2. Ensure that the hooks are properly seated on the installation plate by moving it left and right.

3. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).

Plastic bands

Insulation material

Connection pipe

Vinyl tape (wide)

Connecting cable

Drain hose

Wrap with vinyl tape

Pipe

Vinyl tape(narrow)

Pipe

Vinyl tape(narrow)

Wrap with vinyl tape(wide)

Indoor unit piping

Piping for passage through piping hole

Connecting

cable

Drain hose

26 Multi type Air Conditioner

Flaring Work and Connection of Piping

■ Panel Assembly(Art Cool Type only)

1. First, Check the side cover assembly exactly, Fix power cord in the bottom groove of cover side left.

2. Assemble connecting lead wire with controller and first fix the upper part of panel front, then match the lower part of panel front

3. Drive two screws.

Panel F ront

Connector

+ 60 hidden pages