Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of th e cir cuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check(See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exp ose d metallic par t. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture.
Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging
wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate
electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity sufcient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder ows onto and around both the component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent at against the circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
This specification sheet is applied all of the LJ46B LED TV
models, which produced in manufacture department or similar
LG TV factory
2. Notice
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order. But it is
flexible when its factory local problem occurs.
(3) The adjustment must be performed in the circumstance of
25 ±5ºC of temperature and 65±10% of relative humidity if
there is no specific designation.
(4) The input voltage of the receiver must keep 100~220V,
50/60Hz.
(5) Before adjustment, execute Heat-Run for 5 minutes.
▪ After Receive 100% Full white pattern (06CH) then process
Heat-run
(or “8. Test pattern” condition of Ez-Adjust status)
▪ How to make set white pattern
1) Press Power ON button of Service Remocon
2) Pr ess ADJ button of Service remocon. Select “8. Test
pattern” and, after select “White” using navigation button,
and then you can see 100% Full White pattern.
* In this status you can maintain Heat-Run useless any pattern
generator
* Notice : if you mai nt ain one pictu re ov er 20 minutes
(Especially sharp distinction black with white pattern
-13Ch, or Cross hatch pattern – 09Ch) then it can
appear image stick near black level.
4. PCB Assembly Adjustment
4.1. MAC Address, ESN Key and Widevine
Key download
5.1. EDID (The Extended Display Identification
Data)/DDC (Display Data Channel) Download
● Summary
▪ It is established in VESA, for communication between PC
and Monitor without order from user for building user
condition. It helps to make easily use realize “Plug and Play”
function. For EDID data write, we use DDC2B protocol.
● Auto Download (No need Writing EDID data in Assembly line)
▪ After Set Tool Option, then TV turn off and on finish auto
download
* EDID data for 3DTV (FHD) – 39/42/47/60LB5800-SA (Model
name = LG TV ) .
* Rev. xxx to confirm that, Rev. up subject to change(DV
version)
- HDMI EDID table
- HDMI-1 EDID table (0xE7, 0X1B)
5.2. Adjustment White balance
● W/B Equipment condition
CA210 : CH 9, Test signal : Inner pattern (80IRE) – LAMP
Module
CH14 , Test signal : Inner pattern (80IRE) – LED
Module
CH18 , Test signal : Inner pattern (80IRE) – ALEF
Module
● Above 5 minutes H/run in the inner pattern. (“power on” key of
adjust remote control)
※ The spec of color temperature and coordinate.
All
Cool
(C50)
Medium
Warm
(W50)
(0)
13,000k K
9,300kK
6,500kK
※ LB58xx Series (Normal Line)
- Except Winter Season ( Jan. , Feb. ) and Global table (LGD,
CMI Module)
H/R Time(Min)
271270285293313329
10-2281 287 295310320342
23-5280 285 294308319340
36-9278 284 292307317339
410-19276 281 290304315336
520-35275 277 289300314332
636-49274 274 288297313329
750-79273 272 287295312327
880-119272 271 286294311326
9Over 120271 270 285293310325
X=0.269 (±0.002)
Y=0.273 (±0.002)
X=0.285 (±0.002)
Y=0.293 (±0.002)
X=0.313 (±0.002)
Y=0.329 (±0.002)
CoolMediumWarm
xyxxyx
<Test signal>
- Inner pattern
for W/B adjust
- External white
pattern (80IRE,
204gray)
A. If the LVDS supports 8bit (not support Deep color) , CEA
※ Connecting picture of the measuring instrument (On Automatic
control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER-ON -> Enter
the mode of White-Balance, the pattern will come out
● Auto adjustment Map(RS-232C)
RS-232C COMMAND
[ CMD ID DATA ]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
RS-232C COMMAND
[CMD ID DATA]
CoolMidWarm 00CoolMidWarm
R Gain Jgjajd00172192192192
G Gain Jhjbje00172192192192
B Gain Jijcjf192192172192
R Gain646464128
G Gain646464128
B Gain646464128
MINCENTER
(DEFAULT)
● Manual W/B process using adjusts Remote control.(TBD)
- Co lor analyzer(CA100+, CA210) should be used in the
calibrated ch by CS-1000
- Operate the zero-calibration of the CA100+ or CA-210, then
stick sensor to the module when adjusting
- After enter Service Mode by pushing “ADJ” key,
MAX
● Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Adhere closely the Color Analyzer ( CA210 ) to the module
less than 10cm distance, keep it with the surface of the
Module and Color Analyzer’s Prove vertically.(80~100°).
(3) Aging time
- After aging start, keep the power on (no suspension of power
supply) and heat-run over 5 minutes.
- Using ‘no signal’ or ‘full white pattern’ or the others, check the
back light on.
Only for training and service purposes
- 15 -
- Enter White Balance by pushing “►” key at “8. White
● For manual adjustment, it is also possible by the following
sequence
(1) Set TV in Adj. mode using “P-ONLY” key on remote controller
and then operate heat run longer than 15 minutes.
(I f not executed this step, the condition for W/B may be
different.)
(2) Push “Exit” key.
(3) Enter White Balance mode by pushing the ADJ key and select
“8. White Balance”. When KEY (►) is pressed, 206 Gray
internal pattern will be displayed.
(4) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface
(5) Select each items (Red/Green/Blue Gain) using ▲/▼(CH +/-)
key on R/C..
(6) Adjust R/ G/ B Gain using ◄/►(VOL +/-) key on R/C.
(7) Adjust three modes all (Cool / Medium / Warm) -Fix the one of
R/G/B gain and change the others
(8) When adjustment is completed, exit adjustment mode using
EXIT key on R/C.
※ CASE Cool
- First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
(i) Decrease the R, G.
(2) x, y < target
(i) First decrease the B gain,
(ii) Decrease the one of the others.
(3) x > target , y < target
(i) First decrease B, so make y a little more than the target.
(ii) Adjust x value by decreasing the R
(4) x < target , y > target
(i) First decrease B, so make x a little more than the target.
(ii) Adjust x value by decreasing the G
※ After You finish all adjustments, Press “In-start” button and
compare Tool option and Area option value with its BOM, if it is
correctly same then unplug the AC cable.
If it is not same, then correct it same with BOM and unplug AC
cable. For correct it to the model’s module from factory JIG
model.
● RS-232C Command (Commonly apply)
RS-232C COMMAND
CMDDATAID
wb0000White Balance adjustment start
Wb0010
wb001fEnd of gain adjust
wb0020
wb002fEnd of offset adjust
wb00ffEnd of White Balance adjust
Start of adjust gain (Inner white pattern)
Start of offset adjust(Inner white pattern)
(Inner pattern disappeared)
Explanation
▪ “wb 00 00”: Start Auto-adjustment of white balance.
▪ “wb 00 10”: Start Gain Adjustment (Inner pattern)
▪ “jb 00 c0” :
▪ …
▪ “wb 00 1f”: End of Adjustment
* If it needs, offset adjustment (wb 00 20-start, wb 00 2f-end)
▪ “wb 00 ff”: End of white balance adjustment (inner pattern
disappear)
※ Notice) Adjustment Mapping information
RS-232C COMMAND
[CMD ID DATA]
CoolMidWarm 00CoolMidWarm
R Gain Jgjajd00172192192192
G Gain Jhjbje00172192192192
B Gain Jijcjf192192172192
R Gain646464128
G Gain646464128
B Gain646464128
MINCENTER
(DEFAULT)
MAX
※ Push The “I N STOP KEY” after completing the functi on
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
MID_MAIN_3
2011.12.09
10
A_RVREF1
Copyright ⓒ 2014 LG Electronics. Inc. All right reserved.
Only for training and service purposes
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
2011.12.09
DDR ONE SIDE12
SPDIF
Copyright ⓒ 2014 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
SPDIF OUT
SPDIF_OUT
R3610
+3.3V_NORMAL
R3611
2.7K
OPT
33
C3602
0.1uF
16V
VINPUT
GND
Fiber Optic
1
VCC
2
JK3602
JST1223-001
3
4
FIX_POLE
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
JACK HIGH / MID
2011.11.21
36
KEY1
Copyright ⓒ 2014 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
KEY2
Place Near Micom
R4117
10K
5%
R4113
100
R4114
100
+3.5V_ST
R4118
10K
5%
LOGO_LIGHT
+3.5V_ST
+3.5V_ST
R4132
LOGO_LIGHT
0.1uF
10K
C4100
10K
R4133
LOGO_LIGHT
L4100
BLM18PG121SN1D
OPT
C4120
0.1uF
16V
C4102
0.1uF
D4100
5.6V
AMOTECH CO., LTD.
OPT
LOGO_LIGHT
D4101
5.6V
AMOTECH CO., LTD.
OPT
C4104
LED_R
1000pF
50V
LOGO_LIGHT
Q4100
1K
R4134
MMBT3904(NXP)
+3.5V_ST
R4107
10K
IR
B
R4125 10K
LOGO_LIGHT
C
E
C4107
100pF
50V
LED_R
R4131
22
D4104
5.6V
EYE_SCL
EYE_Q_10P
EYE_SDA
EYE_Q_10P
OPT
AMOTECH CO., LTD.
R4137
100
D4105
ADMC 5M 02 200L
OPT
R4138
100
D4106
ADMC 5M 02 200L
OPT
KEY1
KEY2
+3.5V_ST
LOGO/LED_R
12507WR-08L
12507WR-10L
GND
GND
IR
GND
NON_EYE_Q_8P
P4101
P4102
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
EYE_Q_10P
11
P4100
12507WR-06L
WIFI
7
L4111
MAX 0.4A
C4113
C4112
10uF
10uF
10V
10V
WIFI
WIFI
1
2
3
4
5
6
ZD4100
ADLC 5S 02 015
WIFI_ESD
22
R4130
OPT
22
R4136
WIFI
BLM18PG121SN1D
C4111
0.1uF
16V
WIFI
For EMI
WIFI_DM
WIFI_DP
ZD4101
ADLC 5S 02 015
WIFI_ESD
WOL/ETH_POWER_ON
WOL/WIFI_POWER_ON
WIFI
+3.5V_ST_WAKE
TP4100
TP4101
TP4102
TP4103
TP4104
RTS
M_REMOTE_RX
M_REMOTE_TX
M_RFModule_RESET
CTS
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
IR / KEY
2011.11.21
41
Loading...
+ 55 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.