LG 55EG9600 Schematic

Internal Use Only
OLED TV
SERVICE MANUAL
CHASSIS : EA59E
MODEL : 55EG9600 55EG9600-UB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Printed in KoreaP/NO : MFL69264607 (1509-REV00)
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS .................................................................... 4
SPECIFICATION ....................................................................................... 6
ADJUSTMENT INSTRUCTION .............................................................. 13
ASSEMBLY / DISASSEMBLY ................................................................ 23
BLOCK DIAGRAM ................................................................................. 26
EXPLODED VIEW .................................................................................. 36
TROUBLESHOOTING ............................................................. APPENDIN
Only for training and service purposes
- 2 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
Only for training and service purposes
- 3 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent poten­tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electri­cally shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
Only for training and service purposes
- 5 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This spec sheet is applied OLED TV with EA59E chassis
2. Test condition
Each part is tested as below without special notice.
(1) Temperature : 25 ºC ± 5 ºC(77 ± 9 ºF) , CST : 40 ºC ± 5 ºC (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
Market Input voltage Frequency Remark
USA 120V 50/60Hz Standard Voltage of each
product is marked by models
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM
(5) The receiver must be operated for about 20 minutes prior
to the adjustment
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
Safety : UL, CSA, CE, IEC specification EMC: FCC, ICES, CE, IEC specification Wireless : Wireless HD Specification (Option)
4. General Specification
No Item Specication Remark
1 Market USA
2 Receiving System ATSC / NTSC-M / 64 QAM / 256 QAM
3 Program coverage (1) VHF : 02~13
(2) UHF : 14~69 (3) DTV : 02-69 (4) CATV : 01~135 (5) CADTV : 01~135
4 Input Voltage AC 120 ~ 240V 50/60Hz USA (110~240V, 50/60Hz)
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5. 2D Mode
5.1. CVBS input
No. Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1. 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I) NTSC-M
2. 720*480i 15.73 60.00 13.51 SDTV, DVD 480I(525I) NTSC-M
5.2. Component input(Y, CB/PB, CR/PR)
No. Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1. 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I)
2 720*480i 15.73 60.00 13.51 SDTV, DVD 480I(525I)
3 720*480p 31.47 59.94 27.00 SDTV 480P
4 720*480p 31.50 60.00 27.03 SDTV 480P
5 1280*720 44.96 59.94 74.18 HDTV 720P
6 1280*720 45.00 60.00 74.25 HDTV 720P
7 1280*720 45.00 50.00 74.25 HDTV 720P 50Hz
8 1920*1080 28.13 50.00 74.25 HDTV 1080I 50Hz,
9 1920*1080 33.72 59.94 74.18 HDTV 1080I
10 1920*1080 33.75 60.00 74.25 HDTV 1080I
11 1920*1080 56.25 50.00 148.50 HDTV 1080P
12 1920*1080 67.50 60.00 148.50 HDTV 1080P
Only for training and service purposes
- 7 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.3. HDMI Input (DTV)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1 640*480 31.46 59.94 25.13 SDTV 480P
2 640*480 31.50 60.00 25.13 SDTV 480P
3 720*480 15.73 59.94 13.50 SDTV, DVD 480I(525I) Spec. out but display
4 720*480 15.75 60.00 13.51 SDTV, DVD 480I(525I)
5 720*576 15.62 50.00 13.50 SDTV, DVD 576I(625I) 50Hz
6 720*480 31.47 59.94 27.00 SDTV 480P
7 720*480 31.50 60.00 27.03 SDTV 480P
8 1280*720 44.96 59.94 74.18 HDTV 720P
9 1280*720 45.00 60.00 74.25 HDTV 720P
10 1920*1080 33.72 59.94 74.18 HDTV 1080I
11 1920*1080 33.75 60.00 74.25 HDTV 1080I
12 1920*1080 26.97 23.97 63.30 HDTV 1080P
13 1920*1080 27.00 24.00 63.36 HDTV 1080P
14 1920*1080 33.71 29.97 79.12 HDTV 1080P
15 1920*1080 33.75 30.00 79.20 HDTV 1080P
16 1920*1080 67.43 59.94 148.35 HDTV 1080P
17 1920*1080 67.50 60.00 148.50 HDTV 1080P
18 3840*2160 53.95 23.98 297.00 UDTV 2160P UHD only
19 3840*2160 54.00 24.00 297.00 UDTV 2160P UHD only
20 3840*2160 56.25 25.00 297.00 UDTV 2160P UHD only
21 3840*2160 61.43 29.97 297.00 UDTV 2160P UHD only
22 3840*2160 67.50 30.00 297.00 UDTV 2160P UHD only
23 3840*2160 135.00 59.94 593.41 UDTV 2160P UHDonly(Port1,2)
-LM15U Only
24 3840*2160 135.00 60.00 594.00 UDTV 2160P UHDonly(Port1,2)
-LM15U Only
25 4096*2160 53.95 23.98 297.00 UDTV 2160P UHD only
26 4096*2160 54.00 24.00 297.00 UDTV 2160P UHD only
27 4096*2160 56.25 25.00 297.00 UDTV 2160P UHD only
28 4096*2160 61.43 29.97 297.00 UDTV 2160P UHD only
29 4096*2160 67.50 30.00 297.00 UDTV 2160P UHD only
30 4096*2160 135.00 59.94 593.41 UDTV 2160P UHDonly(Port1,2)
-LM15U Only
31 4096*2160 135.00 60.00 594.00 UDTV 2160P UHDonly(Port1,2)
-LM15U Only
Only for training and service purposes
- 8 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.4. HDMI Input (PC)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40.00 VESA(SVGA)
5 1024*768 48.36 60.00 65.00 VESA(XGA) FHD only
6 1152*864 54.34 60.05 80.00 VESA
7 1280*1024 63.98 60.02 109.00 VESA(SXGA) FHD only
8 1360*768 47.71 60.01 85.00 VESA(WXGA) UHD only
9 1920*1080 67.50 60.00 158.40 WUXGA(CEA 861D) UHD only
10 3840*2160 67.50 30.00 297.00 UDTV 2160P UHD only
11 3840*2160 56.25 25.00 297.00 UDTV 2160P UHD only
12 3840*2160 54.00 24.00 297.00 UDTV 2160P UHD only
13 4096*2160 53.95 23.97 296.703 UDTV 2160P UHD only
14 4096*2160 54.00 24.00 297.00 UDTV 2160P UHD only
6. 3D Mode(3D supported mode manually)
6.1. RF Input
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 1280*720 37.50 50 74.25 HDTV 720P 2D to 3D, Side by Side, Top & Bottom
2 1920*1080 28.13 50 74.25 HDTV 1080I 2D to 3D, Side by Side, Top & Bottom
6.2. HDMI Input
6.2.1. HDMI1.4/2.0 (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 720*480 31.469/31.5/62.938/63 59.94/59.94/60 27.00 /27.03 SDTV 480P 2D to 3D, Side by Side(Half),
2 1280*720 45.00 60.00 74.25 HDTV 720P
37.50 50.00 74.25 HDTV 720P
3 1920*1080 33.75 60.00 74.25 HDTV 1080I 2D to 3D, Side by Side(Half),
28.12 50.00 74.25 HDTV 1080I
4 1920*1080 27.00 24.00 74.25 HDTV 1080P 2D to 3D, Side by Side(Half),
28.12 25.00 74.25 HDTV 1080P
33.75 30.00 74.25 HDTV 1080P
67.50 60.00 148.50 HDTV 1080P 2D to 3D, Side by Side(Half),
56.25 50.00 148.50 HDTV 1080P
5 3840*2160
4096*2160
53.95 23.98 297.00 HDTV 2160P 2D to 3D,
54.00 24.00 296.70
56.25 25.00 297.00
61.43 29.97 297.00
67.50 30.00 296.70
135.00 60.00 594.00
Top & Bottom, Checker Board, Row Interleaving, Column Interleaving
Top & Bottom
Top & Bottom, Checker Board, Row Interleaving, Column Interleaving
Top & Bottom, Checker Board,Row Inter­leaving, Column Interleaving
Top & Bottom(half), Side by Side(half),
Only for training and service purposes
- 9 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
6.2.2. HDMI 1.4b (3D supported mode automatically)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) VIC 3D input proposed mode Proposed
1 640*480 31.47 / 31.50 59.94/ 60.00 25.13/25.20 1 Top-and-Bottom
Side-by-side(half)
31.47 / 31.50 59.94/ 60.00 50.35/50.40 1 Side-by-side(Full) (SDTV 480P)
62.94 / 63.00 59.94/ 60.00 50.35/50.40 1 Frame packing Line alternative
2 720*480 31.47 / 31.50 59.94 / 60.00 27.00/27.03 2,3 Top-and-Bottom
Side-by-side(half)
31.47 / 31.50 59.94 / 60.00 54.00/54.06 2,3 Side-by-side(Full) (SDTV 480P)
62.94 /63.00 59.94 / 60.00 54.00/54.06 2,3 Frame packing Line alternative
3 1280*720 37.50 50.00 74.25 19 Top-and-Bottom
Side-by-side(half)
37.50 50.00 148.50 19 Side-by-side(Full) (HDTV 720P)
44.96 / 45.00 59.94 / 60.00 74.17/74.25 4 Frame packing Line alternative
44.96 / 45.00 59.94 / 60.00 148.35/148.50 4 Side-by-side(Full) (HDTV 720P)
75.00 50.00 148.50 19 Frame packing Line alternative
89.91/90.00 59.94 / 60.00 148.35/148.50 4 Frame packing Line alternative
4 1920*1080 28.12 50.00 74.25 20 Top-and-Bottom
Side-by-side(half)
28.12 50.00 148.50 20 Side-by-side(Full) (HDTV 1080I)
33.72 / 33.75 59.94 / 60.00 74.17/74.25 5 Top-and-Bottom Side-by-side(half)
33.72 / 33.75 59.94 / 60.00 148.35/148.50 5 Side-by-side(Full) (HDTV 1080I)
56.25 50.00 148.50 20 Frame packing Primary(HDTV 1080I)
67.43/67.50 59.94 / 60.00 148.35/148.50 5 Frame packing Primary(HDTV 1080I)
5 1920*1080 26.97 / 27.00 23.97 / 24.00 74.17 / 74.25 32 Top-and-Bottom
Side-by-side(half)
26.97 / 27.00 23.97 / 24.00 148.35 / 148.50 32 Side-by-side(Full) (HDTV 1080P)
28.12 25.00 74.25 33 Top-and-Bottom Side-by-side(half)
28.12 25.00 148.50 33 Side-by-side(Full) (HDTV 1080P)
33.72 / 33.75 29.98 / 30.00 74.18/74.25 34 Top-and-Bottom Side-by-side(half)
33.72 / 33.75 29.98 / 30.00 148.35/148.50 34 Side-by-side(Full) (HDTV 1080P)
43.94/54.00 23.97 / 24.00 148.35/148.50 32 Frame packing Line alternative
56.25 25.00 148.50 33 Frame packing Line alternative
67.43 / 67.5 29.98 / 30.00 148.35/148.50 34 Frame packing Line alternative
56.25 50.00 148.50 31 Top-and-Bottom Side-by-side(half)
67.43 / 67.50 59.94 / 60.00 148.35/148.50 16 Top-and-Bottom Side-by-side(half)
Secondary(SDTV 480P) Secondary(SDTV 480P)
Secondary(SDTV 480P) (SDTV 480P)
Secondary(SDTV 480P) Secondary(SDTV 480P)
Secondary(SDTV 480P) (SDTV 480P)
Primary(HDTV 720P) Primary(HDTV 720P)
Primary(HDTV 720P) Primary(HDTV 720P)
Primary(HDTV 720P) (HDTV 720P)
Primary(HDTV 720P) (HDTV 720P)
Secondary(HDTV 1080I) Primary(HDTV 1080I)
Secondary(HDTV 1080I) Primary(HDTV 1080I)
(HDTV 1080I)
(HDTV 1080I)
Primary(HDTV 1080P) Primary(HDTV 1080P)
Secondary(HDTV 1080P) Secondary(HDTV 1080P)
Primary(HDTV 1080P) Secondary(HDTV 1080P)
Primary(HDTV 1080P) (HDTV 1080P)
Secondary(HDTV 1080P) (HDTV 1080P)
Primary(HDTV 1080P) (HDTV 1080P)
Primary(HDTV 1080P) Secondary(HDTV 1080P)
Primary(HDTV 1080P) Secondary(HDTV 1080P)
Only for training and service purposes
- 10 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
6.2.3. HDMI-PC Input (3D) (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 1024*768 48.36 60.00 65.00 HDTV 768P 2D to 3D,
Side by Side(half), Top & Bottom
2 1920*1080 67.50 60.00 148.50 HDTV 1080P 2D to 3D,
Side by Side(half), Top & Bottom, Checker Board,Row Interleaving, Column Interleaving
3 3840*2160 54.00 24.00 296.70 HDTV 2160P 2D to 3D,
56.25 25.00 297.00
67.50 30.00 296.70
4 4096*2160 54 24.00 297.00 HDTV 2160P 2D to 3D,
5 Others 640*350
720*400 640*480 800*600 1152*864
Side by Side(half), Top & Bottom
Side by Side(half), Top & Bottom
2D to 3D, Side by Side(half), Top & Bottom
6.2.4. Component Input ( 3D) (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 1280*720 37.50 50.00 74.25 HDTV 720P 2D to 3D,
2 1280*720 45.00 60.00 74.25 HDTV 720P
3 1280*720 44.96 59.94 74.18 HDTV 720P
4 1920*1080 33.75 60.00 74.25 HDTV 1080I
5 1920*1080 33.72 59.94 74.18 HDTV 1080I
6 1920*1080 28.12 50.00 74.25 HDTV 1080I
7 1920*1080 67.50 60.00 148.50 HDTV 1080P
8 1920*1080 67.43 59.94 148.35 HDTV 1080P
9 1920*1080 27.00 24.00 74.25 HDTV 1080P
10 1920*1080 28.12 25.00 74.25 HDTV 1080P
11 1920*1080 56.25 50.00 74.25 HDTV 1080P
12 1920*1080 26.97 23.97 74.18 HDTV 1080P
13 1920*1080 33.75 30.00 74.25 HDTV 1080P
14 1920*1080 33.71 29.97 74.18 HDTV 1080P
Side by Side(half), Top & Bottom
Only for training and service purposes
- 11 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
6.2.5. USB – Movie (3D) (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 704x480 - - - 2D to 3D
2 Over 704x480
Under 1080P interlaced
3 Over 704x480
Under 1080P progressive
4 Over 2160P - 24/25/30 - 2D to 3D, Side by Side(Half), Top & Bottom
- - - 2D to 3D, Side by Side(Half), Top & Bottom
- 50 / 60 - 2D to 3D, Side by Side(Half), Top & Bottom,
- others -
Checker Board, Row Interleaving, Column Interleaving
6.2.6. USB, DLNA -Photo (3D) (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 320x240 - - - 2D to 3D
2 Over 320x240 - - - 2D to 3D, Side by Side(Half), Top & Bottom
6.2.7. USB, DLNA (3D) (3D supported mode automatically)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 1080p 33.75 30.00 74.25 Side by Side(Half), Top & Bottom, Checker Board,
2 2160p 67.50 30.00 297.00
MPO(Photo), JPS(Photo)
6.2.8. Miracast, Widi (3D supported mode manually)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 1024X768p - 30 / 60 - 2D to 3D, Side by Side(Half), Top & Bottom
2 1280x720p - 30.00 / 60.00 -
3 1920X1080p 30.00 / 60.00
4 Others 2D to 3D
* Remark: 3D Input mode
No. Side by Side Top & Bottom Checkerboard Frame Packing Line
Interleaving
1
Column
Interleaving
Column
Interleaving
Only for training and service purposes
- 12 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
ADJUSTMENT INSTRUCTION
1. Application
This spec. sheet applies to EA59E Chassis applied OLED TV all models manufactured in TV factory
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of
25 ± 5 ºC of temperature and 65±10% of relative humidity if
there is no specific designation (4) The input voltage of the receiver must keep 100~240V,
50/60Hz (5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15
ºC
In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours In case of keeping module is in the circumstance of below
-20°C, it should be placed in the circumstance of above
15°C for 3 hours.
Caution When still image is displayed for a period of 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area
3. Adjustment items
3.1. Main PCBA Adjustments
▪ MAC Address Download ▪ ADC adjustment : 480i Comp1, 1920*1080 Comp1 ▪ EDID/DDC download
4. Automatic Adjustment
4.1. ADC Calibration
(1) Enter the ADC Calibration in ADJ Menu (2) Check the ‘Internal’ at ADC Type and push Start button. (3) Check ‘ OK ‘
4.2. MAC address D/L , CI+ key D/L , Widevine key D/L, ESN D/L, HDCP20 D/L
Connect: USB port
Communication Prot connection
▪ Com 1,2,3,4 and 115200(Baudrate) Mode check: Online Only ▪ check the test process
DETECT -> MAC -> ESN -> Widevine -> CI -> HDCP20
▪ Play : Press Enter key ▪ Result: Ready, Test, OK or NG ▪ Printer Out (MAC Address Label)
- Above adjustment items can be also performed in Final Assembly if needed. Adjustment items in both PCBA and final assembly tages can be checked by using the INSTART Menu -> 1.ADJUST CHECK
3.2. Final assembly adjustment
▪White Balance adjustment ▪ RS-232C functionality check ▪ PING Test ▪ Factory Option setting per destination ▪ Ship-out mode setting (In-Stop) ▪ GND and HI-POT test
3.3. Etc
▪ Ship-out mode ▪ Service Option Default ▪ USB Download(S/W Update, Option, Service only) ▪ ISP Download(Option)
Only for training and service purposes
- 13 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
4.3. LAN Inspection
4.3.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
4.4. LAN PORT INSPECTION(PING TEST)
Connect SET -> LAN port == PC -> LAN Port
SET PC
4.4.1 Equipment setting
(1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
4.3.2. LAN inspection solution
▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV ▪ setting automatic IP ▪ Setting state confirmation
- If automatic setting is finished, you confirm IP and MAC Address.
4.3.3. WIDEVINE Key Inspection
▪ WIDEVINE Key Inspection
- Confirm Key input Data at the “IN START” MENU Mode
4.4.2. LAN PORT inspection (PING TEST)
(1) Play the LAN Port Test Program. (2) connect each other LAN Port Jack. (3) Play Test (F9) button and confirm OK Message. (4) remove LAN CABLE
4.5. Model name & Serial number Download
4.5.1. Model name & Serial number D/L
▪ Press “P-ONLY” key of service remocon.(Baud rate : 115200
bps)
▪ Connect RS-232C Signal to USB Cable to USB. ▪ Write Serial number by use USB port. ▪ Must check the serial number at Instart menu.
4.5.2. Method & notice
(1) Serial number D/L is using of scan equipment. (2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory by D-book 4.0
Only for training and service purposes
- 14 -
Manual Download (Model Name and Serial Number) If the TV set is downloaded By OTA or Service man, Sometimes model name or serial number is initialized.( Not always) There is impossible to download by bar code scan, so It need Manual download. a. Press the ‘instart’ key of ADJ remote controller. b. Go to the menu ‘7.Model Number D/L’ like below photo.
c. Input the Factory model name or Serial number like photo. d. Check the model name Instart menu -> Factory name
displayed
e. Check the Diagnostics (DTV country only) -> Buyer model
displayed
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
4.6. WIFI MAC ADDRESS CHECK
■ Using RS232 Command
Command Set ACK
Transmission [A][l][][Set ID][][20][Cr] [O][K][x] or [N][G]
■ check the menu on in-start
5. Manual Adjustment
5.1. ADC adjustment is not needed because of OTP(Auto ADC adjustment)
5.2. EDID (The Extended Display Identification Data)
/ DDC (Display Data Channel) download
5.2.1. Overview
It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.
5.2.2. Equipment
▪ Since embedded EDID data is used, EDID download JIG,
HDMI cable and D-sub cable are not need.
▪ Adjust remocon
5.2.4. EDID DATA
▪ Reference
- HDMI1 ~ HDMI3
- In the data of EDID, bellows may be different by Input mode
Product ID Serial No: Controlled on production line. Month, Year: Controlled on production line:
ex) Monthly : ‘01’ -> ‘01’ Year : ‘2015’ -> ‘19
Model Name(Hex): LGTV Checksum(LG TV): Changeable by total EDID data.Vendor Specific(HDMI)
5.2.4.1. EDID
PCM
3D 3G 6G
HDMI1 E6/F8 A0/6B
HDMI2 E6/E8 A0/5B
HDMI3 E6/D8 A0/4B
5.2.3. Download method
(1) Press Adj. key on the Adj. R/C, then select “12.EDID D/L”. By pressing Enter key, enter EDID D/L menu.
(2) Select [Start] button by pressing Enter key, HDMI1 / HDMI2
/ HDMI3 are Writing and display OK or NG.
Only for training and service purposes
- 15 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
# PCM HDMI1 (C/S: 0xA0, 0x6B)_6G_UHD Deep Color ON
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xe8 0x00 0x30 0xf2 0x70 0x5a 0x80 0xb0 0x58
0x04 0x8a 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40
0x05 0x58 0x2c 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x88 0x3c 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xa0
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x4a 0xf1 0x50 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x61 0x5d 0x5e
0x01 0x5f 0x66 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x10 0x00 0xb8
0x02 0x3c 0x20 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10
0x03 0x18 0x10 0x28 0x10 0x38 0x10 0x67 0xd8 0x5d 0xc4 0x01 0x78 0x80 0x03 0xe3 0x05
0x04 0xc0 0x00 0xe3 0x0f 0x00 0x11 0xe3 0x06 0x07 0x01 0x66 0x21 0x50 0xb0 0x51 0x00
0x05 0x1b 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x01 0x1d 0x00 0x72
0x06 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x6b
# PCM HDMI2 (C/S: 0xA0, 0x5B)_6G_UHD Deep Color ON
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xe8 0x00 0x30 0xf2 0x70 0x5a 0x80 0xb0 0x58
0x04 0x8a 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40
0x05 0x58 0x2c 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x88 0x3c 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xa0
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x4a 0xf1 0x50 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x61 0x5d 0x5e
0x01 0x5f 0x66 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x20 0x00 0xb8
0x02 0x3c 0x20 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10
0x03 0x18 0x10 0x28 0x10 0x38 0x10 0x67 0xd8 0x5d 0xc4 0x01 0x78 0x80 0x03 0xe3 0x05
0x04 0xc0 0x00 0xe3 0x0f 0x00 0x11 0xe3 0x06 0x07 0x01 0x66 0x21 0x50 0xb0 0x51 0x00
0x05 0x1b 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x01 0x1d 0x00 0x72
0x06 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x5b
Only for training and service purposes
- 16 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
# PCM HDMI3 (C/S: 0xA0, 0x4B)_6G_UHD Deep Color ON
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xe8 0x00 0x30 0xf2 0x70 0x5a 0x80 0xb0 0x58
0x04 0x8a 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40
0x05 0x58 0x2c 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x88 0x3c 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xa0
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x4a 0xf1 0x50 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x61 0x5d 0x5e
0x01 0x5f 0x66 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x30 0x00 0xb8
0x02 0x3c 0x20 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10
0x03 0x18 0x10 0x28 0x10 0x38 0x10 0x67 0xd8 0x5d 0xc4 0x01 0x78 0x80 0x03 0xe3 0x05
0x04 0xc0 0x00 0xe3 0x0f 0x00 0x11 0xe3 0x06 0x07 0x01 0x66 0x21 0x50 0xb0 0x51 0x00
0x05 0x1b 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x01 0x1d 0x00 0x72
0x06 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x4b
# PCM HDMI1 (C/S: 0xE6, 0xF8)_3G_UHD Deep Color OFF
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40 0x58 0x2c
0x04 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x66 0x21 0x50 0xb0 0x51 0x00 0x1b 0x30
0x05 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x53 0x10 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xe6
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x3c 0xf1 0x4e 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x5d 0x5e 0x5f
0x01 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x10 0x00 0xb8 0x3c 0x20
0x02 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10 0x18 0x10
0x03 0x28 0x10 0x38 0x10 0xe3 0x0e 0x61 0x66 0xe3 0x06 0x07 0x01 0x01 0x1d 0x80 0x18
0x04 0x71 0x1c 0x16 0x20 0x58 0x2c 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9e 0x01 0x1d
0x05 0x00 0x72 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e
0x06 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xf8
Only for training and service purposes
- 17 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
# PCM HDMI2 (C/S: 0xE6, 0xE8)_3G_UHD Deep Color OFF
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40 0x58 0x2c
0x04 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x66 0x21 0x50 0xb0 0x51 0x00 0x1b 0x30
0x05 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x53 0x10 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xe6
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x3c 0xf1 0x4e 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x5d 0x5e 0x5f
0x01 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x20 0x00 0xb8 0x3c 0x20
0x02 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10 0x18 0x10
0x03 0x28 0x10 0x38 0x10 0xe3 0x0e 0x61 0x66 0xe3 0x06 0x07 0x01 0x01 0x1d 0x80 0x18
0x04 0x71 0x1c 0x16 0x20 0x58 0x2c 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9e 0x01 0x1d
0x05 0x00 0x72 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e
0x06 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xe8
# PCM HDMI3 (C/S: 0xE6, 0xD8)_3G_UHD Deep Color OFF
EDID Block 0, Bytes 0-127
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x00 0xff 0xff 0xff 0xff 0xff 0xff 0x00 0x1e 0x6d 0x01 0x00 0x01 0x01 0x01 0x01
0x01 0x01 0x19 0x01 0x03 0x80 0xa0 0x5a 0x78 0x0a 0xee 0x91 0xa3 0x54 0x4c 0x99 0x26
0x02 0x0f 0x50 0x54 0xa1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80
0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x02 0x3a 0x80 0x18 0x71 0x38 0x2d 0x40 0x58 0x2c
0x04 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x66 0x21 0x50 0xb0 0x51 0x00 0x1b 0x30
0x05 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1e 0x00 0x00 0x00 0xfd 0x00 0x3a
0x06 0x3e 0x1e 0x53 0x10 0x00 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xfc
0x07 0x00 0x4c 0x47 0x20 0x54 0x56 0x0a 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0xe6
EDID Block 1, Bytes 128-255
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 0x02 0x03 0x3c 0xf1 0x4e 0x90 0x22 0x20 0x05 0x04 0x03 0x02 0x01 0x5d 0x5e 0x5f
0x01 0x62 0x63 0x64 0x23 0x09 0x57 0x07 0x7c 0x03 0x0c 0x00 0x30 0x00 0xb8 0x3c 0x20
0x02 0xc0 0x8e 0x01 0x02 0x03 0x04 0x01 0x4f 0x00 0xfe 0x08 0x10 0x06 0x10 0x18 0x10
0x03 0x28 0x10 0x38 0x10 0xe3 0x0e 0x61 0x66 0xe3 0x06 0x07 0x01 0x01 0x1d 0x80 0x18
0x04 0x71 0x1c 0x16 0x20 0x58 0x2c 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9e 0x01 0x1d
0x05 0x00 0x72 0x51 0xd0 0x1e 0x20 0x6e 0x28 0x55 0x00 0x40 0x84 0x63 0x00 0x00 0x1e
0x06 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00
0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xd8
Only for training and service purposes
- 18 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.2.5. Green Eye Inspection Guide
(Step 1) Turn on the TV set.
(Step 2) Press “EYE” button on the Adjustment remote
controller.
5.3.3. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14 / OLED : CH : 17)
(2) Adj. Computer (During auto adj., RS-232C protocol is
needed) (3) Adjust Remocon (4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
Color Analyzer Matrix should be calibrated using CS-1000
5.3.4. Equipment connection
(Step 3) Block the Intelligent Sensor module on the front C/A
about 6 seconds. When the “Sensor Data” is lower than 20, you can see the “OK” message => If it doesn’t show “OK” message, the Sensor Module is
defected one. You have to replace that with a good
one.
(Step 4) After check the “OK” message come out, take out
your hand from the Sensor module. => Check “Backlight” value change from “0” to “100” or not. If it doesn’t change the value, the sensor is also defected one.
5.3. Manual White balance Adjustment
5.3.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation (2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.
(3) Adj. condition: normal temperature
1) Surrounding Temperature: 25 ± 5
2) Warm-up time: About 5 Min
3) Surrounding Humidity: 20% ~ 80%
4) Before White balance adjustment, Keep power on status, don’t power off
5.3.2. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface (80°~ 100°) (3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using no
signal or Full-white pattern.
ºC
Color Analyzer
Probe
RS- 232C
Pattern Generator
Signal Source
* If TV internal pattern is used, not needed
RS-232C
Computer
RS-232C
5.3.5. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj
RS-232C COMMAND
CMD DATA ID
Wb 00 00 Begin White Balance adj.
Wb 00 ff End White Balance adj.
(internal pattern disappears )
(2) Adjustment Map
Command
Adj. item
(lower case
ASCII)
CMD1 CMD2 MIN MAX
Cool R Gain j g 00 C0 TBD
G Gain j h 00 C0 TBD
B Gain j i 00 C0 TBD
R Cut TBD
G Cut TBD
B Cut TBD
Medium R Gain j a 00 C0 TBD
G Gain j b 00 C0 TBD
B Gain j c 00 C0 TBD
R Cut TBD
G Cut TBD
B Cut TBD
Warm R Gain j d 00 C0 TBD
G Gain j e 00 C0 TBD
B Gain j f 00 C0 TBD
R Cut TBD
G Cut TBD
Explanation
Data Range
(Hex.)
Default
(Decimal)
Only for training and service purposes
- 19 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.3.6. Adjustment method
5.3.6.1. Auto WB calibration
(1) Set TV in ADJ mode using P-ONLY key (or POWER ON
key)
(2) Place optical probe on the center of the display
- It need to check probe condition of zero calibration before adjustment.
(3) Connect RS-232C Cable (4) Select mode in ADJ Program and begin a adjustment. (5) When WB adjustment is completed with OK message,
check adjustment status of pre-set mode (Cool, Medium, Warm)
(6) Remove probe and RS-232C cable.
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need
5.3.6.2. OLED White balance table (1) Cool Mode
- Purpose : Especially B-gain fix adjust leads to the
luminance enhancement. Adjust the color temperature to reduce the deviation of the module color temperature.
- Principle : To adjust the white balance without the
saturation, Adjust the B gain more than 192 ( If R gain or G gain is more than 255 , G gain can adjust less than 192 ) and change the others ( R/G Gain ).
- Adjustment mode : mode – Cool
(2) Medium
- Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature
- Principle : To adjust the white balance without the
saturation, Fix the B gain to 192 (default data) and decrease the others
- Adjustment mode : mode – Medium
(3) Warm
- Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature.
- Principle : To adjust the white balance without the
saturation, Fix the W gain to 192 (default data) and decrease the others.
- Adjustment mode : mode – Warm
5.3.7. Reference (White Balance Adj. coordinate and
color temperature)
(1) Luminance: 204 Gray, 80IRE
(2) Standard color coordinate and temperature using CS-1000
(over 26 inch)
▪ Standard color coordinate and temperature using
CA-210(CH-17)
Mode
Cool 0.277±0.002 0.278±0.002 11000K -0.0030
Medium 0.285±0.002 0.293±0.002 9300K 0.0000
Warm 0.313±0.002 0.329±0.002 6500K +0.0030
▪ Standard color coordinate and temperature using
CA-210(CH-14) – by aging time
Coordinate
X Y
Temp uv
5.4. Tool Option setting & Inspection per countries
5.4.1. Overview
(1) Tool option selection is only done for models in Non-USA
North America due to rating
5.4.2. Country Group selection
(1) Press ADJ key on the Adj. R/C, and then select Country
Group Menu
(2) Depending on destination, select US, then on the lower
Country option, select US, CA, MX.
Selection is done using +, - KEY
5.5. Magic Motion remote controller Check
- Equipment : RF Remocon for test, IR-KEY-Code Remocon
for test
- You must confirm the battery power of RF-Remocon before
test
(recommend that change the battery per every lot)
- Sequence (test) a) If you select the ‘start key(OK)’ on the controller, you can
pairing with the TV SET.
b) You can check the cursor on the TV Screen, when select
the ‘OK Key’ on the controller
c) You must remove the pairing with the TV Set by select
‘Mute + OK Key’ on the controller
* Applied model
Chassis Magic RF receiver
EA59E Built-in
5.3.8. Reference (White Balance Adj. coordinate and color temperature)
▪ Luminance: 204 Gray ▪ Standard color coordinate and temperature using CS-1000
(over 26 inch)
Mode
Cool 0.277 0.278 11,000K -0.0030
Medium 0.285 0.293 9300K 0.0000
Warm 0.313 0.329 6500K +0.0030
Only for training and service purposes
Coordinate
X Y
Temp uv
- 20 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.6. 3D pattern test
(Pattern Generator MSHG-600, MSPG-6100 [SUPPORT HDMI1.4]) * HDMI mode NO. 872 , pattern No.83
(1) Please input 3D test pattern like below (HDMI mode NO.
872 , pattern No.83)
(2) When 3D OSD appear automatically , then select green
button.
5.8. HDMI ARC Function Inspection
5.8.1. Test equipment
- Optic Receiver Speaker
- MSHG-600 (SW: 1220 ↑)
- HDMI Cable (for 1.4 version)
5.8.2. Test method
(1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment (HDMI2)
(2) Check the sound from the TV Set
(3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
(3) Don’t wear a 3D Glasses, Check the picture like below
5.7. Option selection per country
5.7.1. Overview
▪ Option selection is only done for models in AJ/JA/IL
5.7.2. Method
(1) Press ADJ key on the Adj. R/C, then select Country Group
Meun
(2) Depending on destination, select Country Group Code or
Country Group then on the lower Country option, select
US, CA, MX. Selection is done using +, - or ►◄KEY
5.9. Tool Option Inspection
(1) Press Adj. key on the Adj. R/C, and then check Tool option
5.10. Ship-out mode check (In-stop)
▪ After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode
Only for training and service purposes
- 21 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
6. GND and Internal Pressure check
6.1. Method
(1) GND & Internal Pressure auto-check preparation
- Check that Power Cord is fully inserted to the SET. (If loose, re-insert)
(2) Perform GND & Internal Pressure auto-check
- Unit fully inserted Power cord, Antenna cable and A/V arrive to the auto-check process.
- Connect D-terminal to AV JACK TESTER
- Auto CONTROLLER(GWS103-4) ON
- Perform GND TEST
- If NG, Buzzer will sound to inform the operator.
- If OK, changeover to I/P check automatically.
(Remove CORD, A/V form AV JACK BOX)
- Perform I/P test
- If NG, Buzzer will sound to inform the operator.
- If OK, Good lamp will lit up and the stopper will allow the pallet to move on to next process.
6.2. Checkpoint
(1) Test voltage
- GND: 1.5KV/min at 100mA
- SIGNAL: 3KV/min at 100mA
(2) TEST time: 1 second (3) TEST POINT
- GND Test = POWER CORD GND and SIGNAL CABLE
GND.
- Hi-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms
8. USB S/W Download (optional, Service only)
(1) Put the USB Stick to the USB socket (2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is lower than that of TV set, it didn’t work. Otherwise USB data is automatically detected.
(3) Show the message “Copying files from memory”
(4) Updating is staring
(5) Updating Completed, The TV will restart automatically
7. AUDIO output check
No Item Min Typ Max Unit Remark
1 Audio practical
max Output, L/R (Distortion=10% max Output)
2
Speaker
(8Ω Impedance)
*Measurement condition: (1) RF input: Mono, 1KHz sine wave signal, 100% Modulation (2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)
9
10 12 W EQ Off
6.07 8.10 10.8
9
10 12 W EQ On
Vrms
AVL Off Clear Voice Off
AVL On Clear Voice On
(6) If your TV is turned on, check your updated version and
Tool option.
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel recover. If all channel data is cleared, you didn’t have a DTV/ ATV test on production line.
* After downloading, TOOL OPTION setting is needed again. (1) Push "IN-START" key in service remote controller. (2) Select "Tool Option 1" and Push “OK” button. (3) Punch in the number. (Each model has their number.)
Only for training and service purposes
- 22 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
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