LG 49LF5100-ZA, 49LF510V-ZA Schematic

Internal Use Only

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LED TV

SERVICE MANUAL

CHASSIS : LD55C

MODEL : 49LF5100 49LF5100-ZA

49LF510V 49LF510V-ZA

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Printed in KoreaP/NO : MFL68646117 (1507-REV00)

CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS ................................................................... 4

SPECIFICATION ...................................................................................... 6

ADJUSTMENT INSTRUCTION ............................................................. 10

DISASSEMBLY ...................................................................................... 16

BLOCK DIAGRAM ................................................................................. 17

EXPLODED VIEW .................................................................................. 19

SCHEMATIC CIRCUIT DIAGRAM ........................................... APPENDIX

TROUBLE SHOOTING GUIDE ................................................ APPENDIX

Only for training and service purposes

- 2 -

SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

Always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

Only for training and service purposes

- 3 -

SERVICING PRECAUTIONS

CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before;

a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug

or other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specied otherwise in this service manual, clean

electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)

CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication

of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test xtures specied in this

service manual.

CAUTION: Do not connect the test xture ground strap to any

heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES

devices are integrated circuits and some eld-effect transistors

and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some sol-

der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate

electrical charges sufcient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your

foot from a carpeted oor can generate static electricity sufcient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique

a. Allow the soldering iron tip to reach normal temperature.

(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid.

CAUTION: Work quickly to avoid overheating the circuit

board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500 °F to 600 °F)

b. First, hold the soldering iron tip and solder the strand

against the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

Only for training and service purposes

- 4 -

IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. Carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

Only for training and service purposes

- 5 -

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

1. Application range

This specification is applied to the LED TV used LD55C chassis.

2. Requirement for Test

Each part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C

2) Relative Humidity: 65 % ± 10 %

3) Power Voltage : Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed

each drawing and specification by part number in accordance with BOM.

5) The receiver must be operated for about 5 minutes prior to

the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety : CE, IEC specification

- EMC : CE, IEC specification

4. General Specification

No. Item Specication Remarks

1 Market EU(PAL Market-37Countries) DTV & Analog (Total 37 countries)

DTV (MPEG2/4, DVB-T) :37 countries UK/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/ Belgium/Luxemburg/ Greece/Denmark/Czech/Austria /Hungary/ Swiss/Croatia/TurkeyNorway/Slovenia/Poland/Ukraine/Portugal/Ireland/Morocco/Latvia/Estonia/Lithania/Rumania/Bulgaria/ Russia/SlovakiaBosnia/Serbia/Albania/Kazakhstan/Belarus

DTV (MPEG2/4, DVB-T2): 8 countries

UK/Denmark/Sweden/Finland/Norway/Ireland/Ukraine/Kazakhstan

DTV (MPEG2/4, DVB-C): 37 countries

UK/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/ Belgium/Luxemburg/ Greece/Denmark/Czech/Austria /Hungary/ Swiss/Croatia/TurkeyNorway/Slovenia/Poland /Ukraine/Portugal/Ireland/Morocco/Latvia/Estonia/Lithania/Rumania/Bulgaria/ Russia/SlovakiaBosnia/Serbia/Albania/Kazakhstan/Belarus

DTV (MPEG2/4,DVB-S): 29 countries

Italy/Germany/France/Spain/Netherlands/ Belgium/Luxemburg/ Greece/Czech/Austria /Hungary/Swiss/Croatia/Turkey/Slovenia/Poland/Portugal/ Morocco/Latvia/Estonia/Lithania/Rumania/ Bulgaria/Russia/Slovakia/Bosnia/Serbia/Albania/Belarus

Supported satellite : 22 satellites

HISPASAT 1C/1D, ATLANTIC BIRD 2, NILESAT 101/102, ATLANTIC BIRD 3, AMOS 2/3, THOR 5/6, IRIUS 4, EUTELSAT-W3A, EUROBIRD 9A, EUTELSAT-W2A, HOTBIRD 6/8/9, EUTELSAT-SESAT, ASTRA 1L/H/M/KR, ASTRA 3A/3B, BADR 4/6, ASTRA 2D, EUROBIRD 3, EUTELSAT-W7, HELLASSAT 2, EXPRESS AM1, TURKSAT 2A/3A, INTERSAT10

Only for training and service purposes

- 6 -

No. Item Specication Remarks

Analogue TV

1) PAL-B/G/D/K/I

2) SECAM-B/G/D/K/I, SECAM L/L’

Analogue TV : (RF) VHF: E2 to E12, UHF : E21 to E69 (CATV) S1 to S20, HYPER: S21 to S47

Digital TV

2 Broadcasting system

3 Receiving system

4 Scart Jack (1EA) PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT(analog), EU only

Component & AV

Common port (1EA)

6 HDMI Input (1EA) HDMI-DTV Support HDCP

7 Audio Input (1EA) Component & AV Component & AV’s audio input is used by common port.

8 USB (1EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD

9 DVB

10 Ethernet (1EA) Wired, DMP only Only UK T2 Model : for MHEG

1) DVB-T

2) DVB-C

Satellite Digital TV

1) DVB-T/T2

2) DVB-C

3) DVB-S/S2

Analog : Upper Heterodyne Digital : COFDM, QAM

Video Input RCA(PAL, SECAM, NTSC) 4 System : PAL, SECAM, NTSC, PAL60

Component Input (Y/Cb/Cr, Y/Pb/Pr)

DVB-T

DVB-C

DVB-S CI + : Germany(Astra HD+)

Digital TV : VHF, UHF

Satellite TV : VHF, UHF, C-Band, Ku-Band

► DVB-T

- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32

- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

► DVB-T2

- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256

- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

► DVB-C

- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s

- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

► DVB-S/S2

- symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s

- viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10

CI : UK, Finland, Denmark, Norway, Sweden, Russia, Spain,

Ireland, Luxemburg, Belgium, Netherland

CI+ : France(Canal+), Italy(DGTVi)

CI : Switzerland, Austria, Slovenia, Hungary, Bulgaria CI+ : Switzerland(UPC,Cablecom), Netherland(Ziggo),

Germany(KDG,CWB), Finland(labwise)

Only for training and service purposes

- 7 -

5. Video resolutions (2D)

5.1. Component Input (Y, CB/PB, CR/PR)

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed

720*576 15.625 50.00 13.5 SDTV ,DVD 576I

720*480 15.73 60.00 13.5135 SDTV ,DVD 480I

3 720*480 15.73 59.94 13.50 SDTV ,DVD 480I

4 720*576 31.25 50.00 27.00 SDTV 576P

5 720*480 31.50 60.00 27.027 SDTV 480P

6 720*480 31.47 59.94 27.00 SDTV 480P

7 1280*720 37.50 50.00 74.25 HDTV 720P

8 1280*720 45.00 60.00 74.25 HDTV 720P

9 1280*720 44.96 59.94 74.176 HDTV 720P

10 1920*1080 28.125 50.00 74.25 HDTV 1080I

11 1920*1080 33.75 60.00 74.25 HDTV 1080I

12 1920*1080 33.72 59.94 74.176 HDTV 1080I

13 1920*1080 56.25 50.00 148.50 HDTV 1080P

14 1920*1080 67.50 60.00 148.50 HDTV 1080P

15 1920*1080 67.432 59.94 148.352 HDTV 1080P

16 1920*1080 27.00 24.00 74.25 HDTV 1080P

17 1920*1080 26.97 23.94 74.176 HDTV 1080P

18 1920*1080 33.75 30.00 74.25 HDTV 1080P

19 1920*1080 33.71 29.97 74.176 HDTV 1080P

Only for training and service purposes

- 8 -

5.2. HDMI Input(PC/DTV)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

PC(DVI) DDC

1 640*350 31.46 70.09 25.17 EGA X

2 720*400 31.46 70.08 28.32 DOS O

3 640*480 31.46 59.94 25.17 VESA(VGA) O

4 800*600 37.87 60.31 40.00 VESA(SVGA) O

5 1024*768 48.36 60.00 65.00 VESA(XGA) O

6 1152*864 54.34 60.05 80.00 VESA O

7 1360*768 47.71 60.01 85.50 VESA (WXGA) O

8 1280*1024 63.98 60.02 108.0 VESA (SXGA) O FHD only

9 1920*1080 67.50 60.00 148.5 HDTV 1080P O FHD only

DTV

1 640*480 31.46 59.94 25.125 SDTV 480P

2 640*480 31.50 60.00 25.125 SDTV 480P

3 720*480 15.73 59.94 13.500 SDTV 480I

4 720*480 15.75 60.00 13.514 SDTV 480I

5 720*576 15.62 50.00 13.500 SDTV 576I(DVB)

6 720*480 31.47 59.94 27.00 SDTV 480P

7 720*480 31.50 60.00 27.027 SDTV 480P

8 720*576 31.25 50.00 27.00 SDTV 576P(DVB)

9 1280*720 37.50 50.00 74.25 HDTV 720P(DVB)

10 1280*720 45.00 60.00 74.25 HDTV 720P

11 1280*720 44.96 59.94 74.176 HDTV 720P

12 1920*1080 28.12 50.00 74.25 HDTV 1080I(DVB)

13 1920*1080 33.75 60.00 74.25 HDTV 1080I

14 1920*1080 33.72 59.94 74.176 HDTV 1080I

15 1920*1080 56.25 50.00 148.50 HDTV 1080P(DVB)

16 1920*1080 67.50 60.00 148.50 HDTV 1080P

17 1920*1080 67.43 59.94 148.35 HDTV 1080P

18 1920*1080 27.00 24.00 74.25 HDTV 1080P

19 1920*1080 26.97 23.97 74.175 HDTV 1080P

20 1920*1080 33.75 30.00 74.25 HDTV 1080P

21 1920*1080 33.71 29.97 74.175 HDTV 1080P

Don’t insert in manual spec. out

Only for training and service purposes

- 9 -

ADJUSTMENT INSTRUCTION

1. Application Range

This specification sheet is applied to all of the LED TV with LD55C chassis.

2. Designation

(1) The adjustment is according to the order which is designated

and which must be followed, according to the plan

can be changed only on agreeing. (2) Power adjustment : Free Voltage. (3) Magnetic Field Condition: Nil. (4) Input signal Unit: Product Specification Standard. (5) Reserve after operation : Above 5 Minutes (Heat Run) Temperature : at 25 °C ± 5 °C Relative humidity : 65 ± 10 % Input voltage : 220 V, 60 Hz (6) Adjustment equipments: Color Analyzer(CA-210 or CA-110),

DDC Adjustment Jig, Service remote control. (7) Push the "IN STOP" key - For memory initialization.

Case1 : Software version up

1. After downloading S/W by USB , TV set will reboot automatically.

2. Push “In-stop” key.

3. Push “Power on” key.

4. Function inspection

5. After function inspection, Push “In-stop” key.

Case2 : Function check at the assembly line

1. When TV set is entering on the assembly line, Push

“In-stop” key at rst.

2. Push “Power on” key for turning it on.

→ If you push “Power on” key, TV set will recover

channel information by itself.

3. After function inspection, Push “In-stop” key.

which

3. Main PCB check process

▪ APC - After Manual-Insert, executing APC

* Boot file Download

(1) Execute ISP program "Mstar ISP Utility" and then click

"Config" tab.

(2) Set as below, and then click "Auto Detect" and check "OK"

message. If "Error" is displayed, check connection between computer, jig, and set.

(3) Click "Read" tab, and then load download file(XXXX.bin)

by clicking "Read".

(1)

filexxx.bin

(4) Click "Connect" tab. If "Can't" is displayed, check connection

between computer, jig, and set.

(2)

(3)

Please Check the Speed : To use speed between from 200KHz to 400KHz

(5) Click "Auto" tab and set as below. (6) Click "Run". (7) After downloading, check "OK" message.

(4)

filexxx.bin

(5)

(7)...........OK

(6)

* USB DOWNLOAD

(1) Put the USB Stick to the USB socket. (2) Automatically detecting update file in USB Stick.

- If your downloaded program version in USB Stick is Old, it didn't work. But your downloaded version is New, USB data is automatically detecting.

(3) Show the message "Copying files from memory". (4) Updating is starting.

(5) Updating Completed, The TV will restart automatically in 5

seconds.

(6) If your TV is turned on, check your updated version and

Tool option. (explain the Tool option, next stage)

* If downloading version is more new than your TV have, TV

can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ ATV test on production line.

Only for training and service purposes

- 10 -

* After downloading, have to adjust Tool Option again.

(1) Push "IN-START" key in service remote control. (2) Select "Tool Option 1" and push "OK" key. (3) Punch in the number. (Each model has their number) (4) Completed selecting Tool option.

3.1. ADC Process(Optional)

* If ADC processes as OTP, There is no need to proceed

internal ADC.

(1) Enter Service Mode by pushing "ADJ" key,

(2) Enter Internal ADC mode by pushing "►" key at "8. ADC

Calibration".

EZ ADJUST

0. Tool Option1

1. Tool Option2

2. Tool Option3

3. Tool Option4

4. Tool Option5

5. Tool Option6

6. Country Group

7. Area Option

8.ADC Calibration ►

9. White Balance

10. 10 Point WB

11. Test Pattern 12 EDID D/L

13. Sub B/C

14. Ext. Input Adjust

<Caution> Using "P-ONLY" key of the Adjustment remote

control, power on TV.

* ADC Calibration Protocol (RS232)

No. Item CMD 1 CMD 2 Data 0

Enter Adjust MODE

ADC adjust

Adjust ‘Mode In’

ADC Adjust

A A 0 0

A D 1 0

Adjust Sequence

▪ aa 00 00 [Enter Adjust Mode] ▪ xb 00 40 [Component Input] ▪ ad 00 10 [Adjust 480i & 1080p Comp] ▪ aa 00 90 End Adjust mode

* Required equipment : Adjustment remote control.

ADC Calibration

ADC Comp 480i ADC Comp 1080p

ADC Type ◄ ►

Start Reset

OK OK

OTP

When transfer the ‘Mode In’, Carry the command.

Automatically adjustment (The use of a internal pattern)

3.3. EDID data

(1) 2D FHD Model HDMI EDID data

0 1 2 3 4 5 6 7 8 9 A B C D E F 00 00 FF FF FF FF FF FF 00 1E 6D a b 10 c 01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26 20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80 30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C 40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30 50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A 60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d 70 d 01 e 80 02 03 22 F1 4E 10 9F 04 13 05 14 03 02 12 20 21 90 22 15 01 26 15 07 50 09 57 07 f A0 f 01 1D 80 18 71 1C 16 20 58 2C 25 00 20 C2 B0 31 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00 C0 20 C2 31 00 00 1E 02 3A 80 18 71 38 2D 40 58 2C D0 45 00 A0 5A 00 00 00 1E 01 1D 00 BC 52 D0 1E 20 E0 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 00 00 00 F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 e

(2) Detail EDID Options are below

a. Product ID

MODEL NAME HEX EDID Table DDC Function

HD/FHD Model 0001 01 00 Analog/Digital

b. Serial No: Controlled on production line. c. Month, Year:

ex) Week : '01' -> '01'

Year : '2015' -> '19' fix

d. Model Name(Hex):

cf) TV set’s model name in EDID data is below.

LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)

e. Checksum: Changeable by total EDID data.

EDID C/S data

Check sum

(Hex)

MODEL NAME(HEX)

FHD

HDMI Block 0 40 Block 1 25 (HDMI)

3.2. EDID Download

▪ After enter Service Mode by pushing "ADJ" key. ▪ Enter EDID D/L menu. ▪ Enter "START" by pushing "OK" key.

EZ ADJUST

0. Tool Option1

1. Tool Option2

2. Tool Option3

3. Tool Option4

4. Tool Option5

5. Tool Option6

6. Country Group

7. Area Option

8. ADC Calibration

9. White Balance

10. 10 Point WB

11. Test Pattern

12. EDID D/L ►

13. Sub B/C

14. Ext. Input Adjust

<Caution> Never connect HDMI cable when EDID downloaded.

Only for training and service purposes

EDID D/L

HDMI1 NG HDMI2 NG

Start Reset

f. Vendor Specific(HDMI)

INPUT Model name(HEX)

HDMI1 67 03 0C 00 10 00 80 1E

3.4. Function Check

- Check display and sound

■ Check Input and Signal items.

1) TV

2) AV (SCART / CVBS)

3) COMPONENT (480i)

4) HDMI * Display and Sound check is executed by Remote control.

<Caution> Not to push the INSTOP key after completion if the function inspection.

- 11 -

4. Total Assembly line process

4.1. White Balance adjustment

▪ W/B Equipment condition

CA210 : LED → CH14, Test signal: Inner pattern(80IRE)

▪ Above 5 minutes H/run in the inner pattern. (“power on” key

of adjust remote control)

▪ If it is executed W/B adjustment in 2~3 minutes H/run, it is

adjusted by Target data.

Mode Temp Coordinate spec Target

Cool 13,000 K

Medium 9,300 K

Warm 6,500 K

Luminance

(cd/m2)

X = 0.271 (± 0.002) Y = 0.270 (± 0.002)

X = 0.286 (± 0.002) Y = 0.289 (± 0.002)

X = 0.313 (± 0.002) Y = 0.329 (± 0.002)

Min 60 (LF51 Series Model)

▪ For LGD, BOE, AUO, CSOT.. Module.(In the case of , the

color temperature spec of cool mode is 13000K)

Cool Medium Warm

x y x y x y

spec 271 270 286 289 313 329

target 278 280 293 299 320 339

▪ W/B information

Model information W/B information

Model Module Panel Backlight Type Using W/B table

All All All Direct LED O

* Connecting picture of the measuring instrument

(On Automatic control) Inside PATTERN is used when W/B is controlled. Connect to

auto controller or push Adjustment R/C P-ONLY → Enter the

mode of White-Balance, the pattern will come out.

Full White Pattern

RS-232C Communication

* Auto-control interface and directions

(1) Adjust in the place where the influx of light like floodlight

around is blocked. (illumination is less than 10 lux).

(2) Adhere closely the Color analyzer(CA210) to the module

less than 10 cm distance, keep it with the surface of the Module and Color analyzer's prove vertically.(90° ± 2.5°)

(3) Aging time

- After aging start, keep the power on (no suspension of power supply) and heat-run over 5 minutes.

- Using 'no signal' or 'POWER ONLY' or the others, check the back light on.

X = 0.278 Y = 0.280

X = 0.293 Y = 0.299

X = 0.320 Y = 0.339

CA-210

COLOR ANALYZER TYPE : CA-210

▪ Auto adjustment Map(using RS-232C to USB cable)

RS-232C COMMAND

[CMD ID DATA]

Wb 00 00 White Balance Start Wb 00 ff White Balance End

RS-232C COMMAND

[CMD ID DATA]

MIN

CENTER

(DEFAULT)

MAX

Cool Mid Warm Cool Mid Warm

R Gain jg Ja jd 00 172 192 192 254

G Gain jh Jb je 00 172 192 192 192

B Gain ji Jc jf 00 192 192 172 254

R Cut 64 64 64 128

G Cut 64 64 64 128

B Cut 64 64 64 128

Color Temperature : COOL, Medium, Warm. One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0.(When R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)

* Manual W/B process using adjust Remote control.

▪ After enter Service Mode by pushing "ADJ" key, ▪ Enter White Balance by pushing "►" key at "9. White

Balance".

EZ ADJUST

0. Tool Option1

1. Tool Option2

2. Tool Option3

3. Tool Option4

4. Tool Option5

5. Tool Option6

6. Country Group

7. Area Option

8. ADC Calibration

9. White Balance

10. 10 Point WB

11. Test Pattern 12 EDID D/L

13. Sub B/C

14. Ext. Input Adjust

* CASE Cool Mode

First adjust the coordinate far away from the target value(x, y).B.

1) x, y > target

2) x, y < target

3) x >target, y < target

4) x < target, y > target

- Every 4 case have to fit y value by adjusting B Gain and then fit x value by adjusting R-Gain.

- In this case, increasing/decreasing of B Gain and R Gain can be adjusted.

How to adjust

1) In case G gain more than 172

Adjust R Gain and B Gain less than 192

2) If the G gain value be adjusted down to 172

One of the R/B Gain is 254

3) If G Gain is 172 , More than one of R/B Gain is to be

between 192~254

Whit Balance

Color Temp. ◄ ► R-Gain G-Gain B-Gain R-Cut G-Cut B-Cut Test-Pattern Backlight Reset To Set

Cool

172 172 192

64 64

64 ON 100

Only for training and service purposes

- 12 -

* CASE Medium / Warm

First adjust the coordinate far away from the target value(x, y).

1) x, y > target i) Decrease the R, G.

2) x, y < target i) First decrease the B gain, ii) Decrease the one of the others.

3) x > target, y < target i) First decrease B, so make y a little more than the target. ii) Adjust x value by decreasing the R

4) x < target, y > target i) First decrease B, so make x a little more than the target. ii) Adjust x value by decreasing the G

5. GND and HI-POT Test

5.1. HI-POT auto-check preparation

- Check the POWER cable and SIGNAL cable insertion condition

5.2. HI-POT auto-check

(1) Pallet moves in the station. (POWER CORD / AV CORD is

tightly inserted) (2) Connect the AV JACK Tester. (3) Controller (GWS103-4) on. (4) HI-POT test (Auto)

- If Test is failed, Buzzer operates.

- If Test is passed, GOOD Lamp on and move to next process automatically.

* After you finished all adjustments, Press "In-start" key and

compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable.

For correct it to the model's module from factory Jig model.

* Push the "IN STOP" key after completing the function

inspection. And Mechanical Power Switch must be set “ON”.

4.2. Outgoing condition Configuration

■ When pressing IN-STOP key by SVC remocon, Red LED

are blinked alternatively. And then automatically turn off.

(Must not AC power OFF during blinking)

5.3. Checkpoint

(1) Test voltage

- Touchable Metal : 3 KV / min at 100 mA

- SIGNAL : 3KV / min at 100 mA

(2) TEST time: 1 second. (case : mass production ) (3) TEST POINT

- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.

- SIGNAL => LIVE & NEUTRAL : SIGNAL.

6. Model name & Serial number D/L

▪ Press "Power on" key of service remote control.

(Baud rate : 115200 bps)

▪ Connect RS232 Signal Cable to USB Jack. ▪ Write Serial number ▪ Must check the serial number at the Diagnostics of SET UP menu.

(Refer to below).

6.1. Signal Table

CMD LENGTH ADH ADL DATA_1 . . . Data_n CS DELAY

CMD : A0h LENGTH : 85~94h (1~16 bytes) ADH : EEPROM Sub Address high (00~1F) ADL : EEPROM Sub Address low (00~FF) Data : Write data CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n Delay : 20ms

Only for training and service purposes

- 13 -

6.2. Command Set

Adjust mode CMD(hex) LENGTH(hex) Description

EEPROM WRITE A0h 84h+n n-bytes Write(n= 1~16)

* Description

FOS Default write : <7mode data> write Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0, Phase Data write : Model Name and Serial Number write in EEPROM,.

6.3. Method & notice

(1) Serial number D/L is using of scan equipment. (2) Setting of scan equipment operated by Manufacturing

Technology Group.

(3) Serial number D/L must be conformed when it is produced in

production line, because serial number D/L is mandatory by D-book 4.0.

* Manual Download(Model Name and Serial Number)

If the TV set is downloaded by OTA or Service man, sometimes model name or serial number is initialized.(Not always) There is impossible to download by bar code scan, so It need Manual download.

1) Press the "Instart" key of Adjustment remote control.

2) Go to the menu "6.Model Number D/L" like below photo.

3) Input the Factory model name or Serial number like photo.

7. MAC Address & CI+ key download

7.1. MAC Address

7.1.1. Equipment & Condition

▪ Play file : Serial.exe ▪ MAC Address edit ▪ Input Start / End MAC address

7.1.2. Download method

(1) Communication Prot connection

Connection: PCBA(USB Port) → USB to Serial Adapter(UC-

232A) → RS-232C cable → PC(RS-232C port)

* Caution: LJ21* chassis support only UC-232A driver. (only

use this one.)

(2) MAC Address & CI+ Key Download

▪ Set CI+ Key path Directory at Start Mac & CI+ Download

Programme

▪ Com 1,2,3,4 and 115200(Baudrate)

4) Check the model name Instart menu. → Factory name displayed. ex 47LF560V-ZA)

5) Check the Diagnostics.(DTV country only) → Buyer model

displayed.(ex

47LF560V-ZA

)

GP4_LOW

▪ Port connection button click(1) ▪ Push the (2) MAC Address write. ▪ At success Download, check the OK (3) ▪ Start CI+ Key Download, Push the (4) ▪ Check the OK or NG

Only for training and service purposes

- 14 -

7.2. LAN Inspection

7.2.1. Equipment & Condition

▪ Each other connection to LAN Port of IP Hub and Jig

7.2.2. LAN inspection solution

▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV ▪ Setting automatic IP ▪ Setting state confirmation

- If automatic setting is finished, you confirm IP and MAC

Address.

7.3. LAN PORT INSPECTION(PING TEST)

Connect SET -> LAN port == PC -> LAN Port

SET PC

7.3.1. Equipment setting

(1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program.

*IP Number : 12.12.2.2

7.3.2. LAN PORT inspection (PING TEST)

(1) Play the LAN Port Test Program. (2) Connect each other LAN Port Jack. (3) Play Test (F9) button and confirm OK Message. (4) Remove LAN cable.

Only for training and service purposes

- 15 -

1. Disassembly of Back cover

DISASSEMBLY

(1) Unscrew bolts in the set.

(2) Check both right and left hole.

(4) Put ‘long nose’ into the hole.

(5) Open B/C with push/pulling long

nose to upper and lower sides.

(3) Attach tape to ‘Long nose pliers’.

* Scratch can be caused without tape.

Only for training and service purposes

- 16 -

(6) Disassemble Back cover.

* Disassemble it from left to right for top

side hook on Back cover

1. 49LF510V-ZA

BLOCK DIAGRAM

Serial Flash

(IC1300, 8Mbit)

SPI_SCK/SDI/SDO/CS

(IC104, 256Kbit)

System EEPROM

I2C_SCL/SDA

X-tal

SPK_L

SPK_R

30P HD LVDS wafer

(P1801)

24MHZ

(IC5600)

NTP7515

(P4601)

Connector

51P FHD LVDS wafer

(P1800)

AUD_LRCH,

AMP_SCL/SDA

AUD_MASTER_CLK,

AUD_LRCK, AUD_SCK

Jog KEY, LED_R, IR

RXA0+/-~RXA4+/-, RXACK+/-

RXB0+/-~RXB4+/-, RXBCK+/-

Main SOC

M1A-LGE2134

(IC101, DDR3 256MB)

Only for training and service purposes

USB1_OCP/CTL

PCM_A[0:7]

IF_N/P

LNB_TX

IC102 (1Gbit)

NAND FLASH

H27U1G8F2CTR-BC

PCM_A[8:14]

TS_DATA[0:7]

PCM_DATA[0:7]

T4LCX244FT Buffer

(P1900)

CI SLOT

LNB_OUT, DEMOD_RESET

FE_TS_DATA[0:7]

Tuner

IF_AGC

TU_SCL / SDA

DEMOD_SCL/SDA

DDC_SCL/SDA_2, HDMI_CEC

CK+/-, D0+/-, D1+/-, D2+/ -_HDMI2

HDMI1

F/NIM

(TU3700)

(JK801)

SIDE

- 17 -

OCP

DM/DP

SN1406035RGER

+5V_USB

USB

(JK700)

REAR

EPHY_TP/TN/RP/RN

LAN

SC1/AV2_CVBS_IN, SC1_R+/G+/B+

DTV/MNT_OUT, DTV/MNT_L/R_OUT

COMP2_Y+/Pb+/Pr+/L_R_IN or AV_CVBS_IN/L_R_IN

Only UK

(JK2100)

(JK2802)

(JK2800)

F-SCART

COMPONENT

2. 49LF5100-ZA

Serial Flash

(IC1300, 8Mbit)

SPI_SCK/SDI/SDO/CS

(IC104, 256Kbit)

System EEPROM

I2C_SCL/SDA

X-tal

SPK_L

SPK_R

30P HD LVDS wafer

(P1801)

24MHZ

(IC5600)

NTP7515

(P4601)

Connector

51P FHD LVDS wafer

(P1800)

AUD_LRCH,

AMP_SCL/SDA

AUD_MASTER_CLK,

AUD_LRCK, AUD_SCK

Jog KEY, LED_R, IR

RXA0+/-~RXA4+/-, RXACK+/-

RXB0+/-~RXB4+/-, RXBCK+/-

Main SOC

M1A-LGE2134

(IC101, DDR3 256MB)

NAND FLASH

Only for training and service purposes

USB1_OCP/CTL

PCM_A[0:7]

IF_N/P

IF_AGC

IC102 (1Gbit)

H27U1G8F2CTR-BC

PCM_A[8:14]

TS_DATA[0:7]

PCM_DATA[0:7]

T4LCX244FT Buffer

FE_TS_DATA[0:7]

(P1900)

CI SLOT

TU_SCL / SDA

DDC_SCL/SDA_2, HDMI_CEC

CK+/-, D0+/-, D1+/-, D2+/-_HDMI2

HDMI1

Tuner

H/NIM

(TU3701)

(JK801)

SIDE

- 18 -

OCP

DM/DP

USB

REAR

SN1406035RGER

+5V_USB

(JK700)

SC1/AV2_CVBS_IN, SC1_R+/G+/B+

F-SCART

DTV/MNT_OUT, DTV/MNT_L/R_OUT

COMP2_Y+/Pb+/Pr+/L_R_IN or AV_CVBS_IN/L_R_IN

(JK2800)

COMPONENT

EXPLODED VIEW

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

400

900

LV1

200

540

800

500

120

701

700

A10

901

Set + Stand

Only for training and service purposes

- 19 -

POWER

LGE Internal Use Only

FROM ADAPTOR 19V

JK400

KJA-DC-1-0032

Surge Protection

D471 20V

OPT

R493 120K

OPT R492 120K

OPT C492 10uF 25V

19V TO PANEL VCC(12V) DCDC CONVERTER

+19V

C472

C470 10uF

0.1uF

25V

R470 100K

OPT Q407 SSM3J332R

AAM

GND

+19V

MP2315GJ

OPT

C488

68uF 35V

IC403

NEW

+19V to +3.5V_STANDBY

IC402

MP2315GJ

R471

AAM

C471 68uF 35V

C473 10uF

VCC

EN/SYNC

BST

25V

39K

1/16W 1%

C474

0.1uF 25V

20130528 cJ.LIM

R475 68

C475

0.1uF 50V

GND

0.47uF

R476

47K

C477

OPT

NEW

OPT R489 10K

OPT

16V

CYNTEC

L470-*1

10uH

C478

0.1uF 25V

VCC

EN/SYNC

BST

+3.5V_ST

OPT

R490

10K

R480 10K

TDK L470

10uH

C480 10uF

16V

20130528 cJ.LIM

R477 68

C476

0.1uF 50V

RL_ON

POWER_ON/OFF_1

C481

C486

10uF

16V

R478 100K

R479 20K

C483

0.1uF 25V

R481 56K

R48 2

R48 3

3.3 K

R48 4

C479

0.1uF 25V

11K 1%

CYNTEC

L471-*1

4.7uH

TDK

L471

4.7uH

C482

C484

10uF

10V

X5R => X7R

To improve CST Issue

2013.12.21 by GH.Song

+12V

OPT

ZD405

15V

C487 22uF 10V

R485 56K

C489 22uF 10V

C485

0.1uF 25V

R48 6

R48 7

1.2 K

R48 8

3.5V_ST POWER_DET

+3.5V_ST

R410

10K

+3.5V_ST

C400

0.1uF 16V

2K 1%

1K 1%

5.6B->5V READY->APPLY

2013.08.07

D470

+12V to PANEL_VCC

UBW2012-121F

PANEL_CTL

L408

120OHM

OPT

C425

0.1uF 25V

R441

OPT

C490 1uF 10V

+12V

R442

10K

R445

R446 120K

OPT

ZD408

33K

POWER_DET

C427

0.22uF 25V

TR_NXP Q403 MMBT3904(NXP)

Q405

SSM3J332R

PANEL_VCC

R451

R452

5.6K

TR_KEC Q403-*1 2N3904S

+3.5V_ST to +3.3V_Normal

+3.5V_ST

POWER_ON/OFF_1

R443

4.7K

R444 10K

R447 22K

R448

2.2K

C428

2.2uF 10V

TR_NXP Q404 MMBT3904(NXP)

+3.5V_Normal to +1.5V_DDR

+3.3V_Normal

L409

BLM18PG121SN1D

C426 10uF

10V

1.3A

IC404

AZ1117EH-ADJTRG1

OUTIN

ADJ/GND

R449 1K 1/16W 1%

R450 200 1/16W 1%

BOOST_EN

FET_AOS Q406-*1

AO3435

FET_TOSHIBA

Q406 SSM3J332R

L411

CB2012PK501T

R453

C431 10uF

10V

C429

0.1uF 16V

TR_KEC

Q404-*1 2N3904S

+1.5V_DDR

L410

BLM18PG121SN1D

C430 22uF 10V

BRAZIL_ESD

ZD403

2.5V

+3.3V_Normal

TVS_SEMTECH

ZD402

TVS_KEC ZD402-*1

Vout=1.25*(1+R2/R1)+Iadj*R2

+5V_Normal & +1.10V_VDDC

+3.3V_Normal

R403 10K

OPT

C403

4700pF

50V

USB1_CTL

Check the pull down when AC Power On with HDD

USB1_CTL_Pull_Down

USB1_OCD

OPT R473 30K

R472

3.3K

CB2012PK501T

+5V_Normal

R408 100K

L404

+12V

C405 10uF 25V

Vout=0.6(R1/R2)+0.6

TDK

L405

4.7uH

CYNTEC

R411

4.7K 1%

R413

5.1K 1%

50V

C420

3300pF

50V

CYNTEC

L406-*1

4.7uH

R41 4

OPT

C411

ZD407

82pF

5.1v

50V

C416

22pF

50V

C417

3300pF

50V

10K

R415

R416

5.1K

R417

100

39K

ZD401

2.5V

C412 10uF

6.3V

C418

47pF 50V

+5V_Normal

C423 22uF 16V

C410

0.047uF 25V

C406 10uF 25V

C408

OPT

2200pF

50V

C409

OPT

2200pF

50V

R409

91K

C407 1uF

10V

SS2

EN1

EN2

ROSC/SYNC

SW_EN

NFAULT

+5V_USB

VIN123V7V24SS1

[EP]

THERMAL

IC400

SN1406035RGER

VIN2

SW_IN

SW_OUT

PGND2

LX2

BST120LX121PGND1

COMP1

FB1

AGND

RSET

FB2

COMP2

BST2

+5V_Normal

C432

1uF 16V

L405-*1

4.7uH

R422 15K

C419 22pF

R41 8

20K

TDK

C421

0.047uF

L406

4.7uH

25V

C491 470pF 50V

R491

5.1

Vout=0.6(R1/R2)+0.6

C413 22uF

10V

C424 22uF 16V

+1.10V_VDDC

C414 22uF

10V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.

L15.5_ECI_M1A

POWER

150112

TOTAL LED DRIVER BLOCK

LGE Internal Use Only

L505

CIS21J121

32_43inch

+19V

BOOST_EN

EU_BR R553 0

R554 0

32_43inch_AJ_KR_CO

R555 0

OPT C516

0.1uF

OPT C517

0.1uF

OPT

L503

UBW2012-121F

OPT

L504

UBW2012-121F

C500 47uF 25V

49inch

R500 1K

C501 10uF 25V

C502

0.1uF 50V OPT

49inch

C503

0.033uF 50V

49inch

R501

18K 1%

49inch 470pF

49inch

R502 1K

49inch

C504

50V

R503 10K

1/16W

49inch

C505 100pF

50V

0.22uF

49inch C506

16V

DIS/EN

COMP

49inch

IC500

TPS40210DGQR

THERMAL

49inch

R504 180K

REDUCE INDUCTOR TEMP ISSUE

49inch

L507

49inch

L508

49inch

C531 100V 220pF

R511

R508

49inch

R509

49inch

3.3

OPT

D505

1N4148W-G

49inch

R510

3.9K

49inch

50V

R507

3.9K 1%

121211 1K -> 3.9K 220p -> 330p

D503

MBRD10U100CT

OPT C532 100V 220pF

R513

49inch

R582

2.2

49inch

R558

OPT

R512

49inch

C511

33uF 100V

0.1

REDUCE RIPPLE CURRENT

49inch

C513

C512

33uF

100V

49inch Q500

AOD478

OPT

R583 10K

R514

0.1

49inch

C514 1uF 50V

49inch

C515 1uF 50V

49inch

32_43inch_AJ_KR_CO

R515

C537

100K

4.7uF

1/8W

50V

32_43inch_AJ_KR_CO

C538

49inch

4.7uF

R516

50V 100K 1/8W

R518

47K

49inch

R581

49inch

R517 680 1/8W 1%

VOUT#1=50.5V

49inch

C537-*1 10uF 35V

49inch

C538-*1 10uF 35V

OPT

R519 10K

INV_CTL

PWM_DIM

R520

10K

49inch

R522-*1

32_43inch

150K

R522 120K

43inch R529-*1 13K 1%

R521 100

BLU_CURRENT_CTL

+3.3V_Normal

R523

TR501 MMBT3904(NXP)

R525 270K

1/8W 1%

49inch R529-*2

8.2K 1%

R524

100K

49inch R532-*2

27K 1%

49inch

R533-*2

3.3K

1/16W

R528 1K

32inch

R529 30K 1%

C518

100pF

50V

43inch

R532-*1 12K

43inch

R533-*1 10K 1%

OPT R530 100K

R531

100K

10K

C521 1000pF 50V

32inch

R532

32inch

R533

15K

3.6K

C522 1000pF 50V

R534

49inch

L500 33uH

49inch

R505 180K

To Improve EMI Issue

49inch

C507

49inch

C530 100V 220pF

R506

49inch

C509

C508

0.1uF

1uF 25V

330pF

50V

VOUT = VREF*(1+48.8K/680) = 0.7 *(1+48.8K/680) = 50.5V

[EP]

VDD

GDRV

ISNS

GND

L501 33uH

NC_1

PGND_1

PGND_2

PDIM

RISET

NC_2

OVP

LS8

LS7

LS6

LS5

32inch

L506

CIS21J121

43_49inch

L502 33uH

R535 100

DT1641AS

R536 100

IC501

To Improve EMI Issue

C523 100V 220pF

C524 100V 220pF

R537

R538

R539

100

[EP]GND

VIN

C525 1uF

VREF

THERMAL

NDRV

RSS

COMP

LS1

LS2

LS3

LS4

LGND

R540 100

25V

220K

R545

R541 100

R542

R544

3.3

1/16W

39K 1%

R543

1.5K 1%

+19V

R546

1.5K 1%

C526 100V 220pF

C527 100V 220pF

R547 100

C510 1uF 25V

R548

30K C528

4700pF

50V

C529

0.1uF

R549 100

25V

UF3D(SUZHOU GRANDE)

32_43inch

R550 100

49inch Q502 SMN630LD

32_43inch

Q502-*1

AOD2922

R551

0.1

49inch

D502

D504 BR210

100V

P500

SMAW200-04

FIRST BOOST UP

VOUT#2

EXCEPT C500 C501

C533

33uF

49inch R579 0

C534

33uF

32_43inch

R580 0

32_43inch

R578 0

C535

4.7uF 50V

C536

4.7uF 50V

C539

4.7uF 50V

33V

ZD500

43_49inch

C519 1uF 100V

49inch

C520

1uF

100V

32inch

C519-*1

4.7uF 50V

32_43inch

C520-*1 0

1/4W 5%

49inch

C540 1uF 100V

49inch

C541

1uF

100V

LED_DRIVER

150112L15.5_ECI_M1A

USB

LGE Internal Use Only

JK700

US-04A-VSD

OPT C704 22uF 10V

+5V_USB

SIDE_USB1_DM

SIDE_USB1_DP

USB_HDD_CAP1_10uF

C700-*1

USB_HDD_CAP1_22uF

OPT

ZD700

SD05

OPT

C701

OPT

C702

5pF

50V

10uF

10V

C700 22uF 10V

USB_HDD_CAP2_10uF

C703-*1

10uF

10V

USB_HDD_CAP2_22uF

C703 22uF 10V

R700

2.2

R701

2.2

OPT D700 RCLAMP0502BA

L15.5_ECI_M1A

USB_S1

150112

HDMI (REAR 1)

LGE Internal Use Only

CEC

HDMI_CEC

R804 100

CEC_REMOTE_S7

HDMI_DIODE_SUZHOU

D801-*1

MMBD6100

5V_HDMI_4

R806

2.7K

+5V_Normal

R807

2.7K

HDMI_DIODE_KEC

A2CA1 KDS184 D801

DDC_SDA_4

DDC_SCL_4

HDMI_1

5V_HDMI_4

GND

HP_DET

GND

DDC_DATA

DDC_CLK

CE_REMOTE

CK-

CK_GND

CK+

EAG59023302

JK801

This GND Pattern should be very narrow HDMI jack burnt problem improvement

D0-

D0_GND

D0+

D1-

D1_GND

D1+

D2-

D2_GND

D2+

5V_DET_HDMI_4

ESD_HDMI_VARISTAR

VA805

R812

1.8K

R813

3.3K

ESD_HDMI_VARISTAR

VA806

L802

DLP11SA900HL2L

4 3

DLP11SA900HL2L

ESD_HDMI_CAP

VA805-*1 1uF 10V

DLP11SA900HL2L

L804

4 3

L801

4 3

L803

DLP11SA900HL2L

4 3

HDMI_ARC

AR804

5.1

AR803

5.1

ESD_HDMI_CAP

VA806-*1 1uF 10V

ESD_HDMI

VA809

ESD_HDMI

VA808

ESD_HDMI

VA811

ESD_HDMI

VA810

R814

AR801 100

HPD4

DDC_SDA_4 DDC_SCL_4

HDMI_CEC

CK-_HDMI4 CK+_HDMI4 D0-_HDMI4 D0+_HDMI4

D1-_HDMI4 D1+_HDMI4 D2-_HDMI4 D2+_HDMI4

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L15.5_ECI_M1A

HDMI_R1 9

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