LG 43UK6200PUA, 43UK6090PUA Schematic

LED TV
SERVICE MANUAL
CHASSIS : UA83P
MODEL : 43UK6200PUA
MODEL : 43UK6090PUA
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL70427821 (1807-REV01)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ....................................................................................... 6
SOFTWARE UPDATE ............................................................................. 9
BLOCK DIAGRAM ................................................................................. 10
EXPLODED VIEW .................................................................................. 22
ASSEMBLY / DISASSEMBLY ................................................................ 23
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
- 2 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
- 3 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent poten­tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electri­cally shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
- 4 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
- 5 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used UA83P chassis.
2. Test condition
Each part is tested as below without special appointment. (1) Temperature: 25 °C ± 5 °C, CST: 40 °C ± 2 °C (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. General Specification
No Item Specication Remark
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel VHF : 02~13
UHF : 14~69
DTV : 02-69
CATV : 01~135
CADTV : 01~135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear (1EA)
6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear (1EA)
7 HDMI Input HDMI 1 PC / DTV format Side, Support 6Gbps
HDMI 2 PC / DTV format Side, Support 6Gbps, Support ARC
HDMI 3 PC / DTV format Rear, Support 6Gbps
HDMI 4 PC / DTV format Rear, Support 6Gbps
8 Audio Input Component / AV Audio / DVI Audio L/R Input ; Rear
Component and AV and DVI use same jack ;
9 SPDIF out(1EA) Optical Audio out Rear (1EA),
10 USB Input(3EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
Side(1EA), Rear(1EA)
- 6 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. External Input Support Format
5.1. Component (Y, PB, PR)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
1 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I)
2 720*480i 15.75 60.00 13.51 SDTV, DVD 480I(525I)
3 720*480p 31.47 59.94 27.00 SDTV 480P
4 720*480p 31.50 60.00 27.02 SDTV 480P
5 1280*720p 44.96 59.94 74.17 HDTV 720P
6 1280*720p 45.00 60.00 74.25 HDTV 720P
7 1920*1080i 33.72 59.94 74.17 HDTV 1080I
8 1920*1080i 33.75 60.00 74.25 HDTV 1080I
9 1920*1080p 67.43 59.94 148.5 HDTV 1080P
10 1920*1080p 67.50 60.00 148.5 HDTV 1080P
5.2. HDMI Input (PC/DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
HDMI-PC
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60.00 65 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80 VESA
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.5 60 158.40 WUXGA
(Reduced Blanking)
10 1920*1080 135 120 297 UDTV 1080P
11 3840*2160 54 24.00 297.00 UDTV 2160P
12 3840*2160 56.25 25.00 297.00 UDTV 2160P
13 3840*2160 67.5 30.00 297.00 UDTV 2160P
14 4096*2160 53.95 23.97 296.70 UDTV 2160P
15 4096*2160 54 24 297 UDTV 2160P
- 7 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
DTV
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60.00 25.12 SDTV 480P
3 720*480 15.73 59.94 13.50 SDTV, DVD
480I(525I)
4 720*480 15.75 60.00 13.51 SDTV, DVD
480I(525I)
5 720*576 15.62 50.00 13.50 SDTV, DVD
576I(625I) 50Hz
6 720*480 31.47 59.94 27 SDTV 480P
7 720*480 31.5 60.00 27.02 SDTV 480P
8 720*576 31.25 50.00 27 SDTV 576P
9 1280*720 44.96 59.94 74.17 HDTV 720P
10 1280*720 45 60.00 74.25 HDTV 720P
11 1280*720 37.5 50.00 74.25 HDTV 720P
12 1920*1080i 28.12 50.00 74.25 HDTV 1080I
13 1920*1080i 33.72 59.94 74.17 HDTV 1080I
14 1920*1080i 33.75 60.00 74.25 HDTV 1080I
15 1920*1080p 26.97 23.97 63.29 HDTV 1080P
16 1920*1080p 27.00 24.00 63.36 HDTV 1080P
17 1920*1080p 33.71 29.97 79.120 HDTV 1080P
18 1920*1080p 33.75 30.00 79.20 HDTV 1080P
19 1920*1080p 56.25 50.00 148.5 HDTV 1080P
20 1920*1080p 67.43 59.94 148.35 HDTV 1080P
21 1920*1080p 67.5 60.00 148.50 HDTV 1080P
22 1920*1080p 112.5 100 297.00 UDTV 1080P
23 1920*1080p 134.86 119.88 296.70 UDTV 1080P
24 1920*1080p 135.00 120 297 UDTV 1080P
25 3840*2160p 53.95 23.98 296.70 UDTV 2160P
26 3840*2160p 54 24.00 297.00 UDTV 2160P
27 3840*2160p 56.25 25.00 297.00 UDTV 2160P
28 3840*2160p 61.43 29.97 296.70 UDTV 2160P
29 3840*2160p 67.5 30.00 297.00 UDTV 2160P
30 3840*2160p 112.5 50.00 594 UDTV 2160P
31 3840*2160p 134.86 59.94 593.40 UDTV 2160P
32 3840*2160p 135 60.00 594 UDTV 2160P
33 4096*2160p 53.95 23.98 296.70 UDTV 2160P
34 4096*2160p 54 24.00 297 UDTV 2160P
35 4096*2160 56.25 25.00 297 UDTV 2160P
36 4096*2160 61.43 29.97 296.70 UDTV 2160P
37 4096*2160 67.5 30.00 297 UDTV 2160P
38 4096*2160 112.5 50.00 594 UDTV 2160P
39 4096*2160 134.86 59.94 593.40 UDTV 2160P
40 4096*2160 135 60.00 594 UDTV 2160P
Spec. out but display
- 8 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
2. NSU
(This Function is needed to connect to the internet)
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(4) Click [Check Now]: move to “About This TV” page for
update
(5) TV is updating
(6) After finished the update, below Pop-up appear
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
- 9 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
1. Main IC
Main IC
eMMC (4GB)
CI Slot
USB1 (2.0)
OCP
USB2 (2.0)
HDMI3
HDMI2(ARC)
HDMI1
Air/
Cable
TUNER
(T2/C/A)
TUNER
(S,S2)
DVB-S
LNB
T2/C/S/S2 H-NIM tuner
IF (+/-)
P_TS_OUT
P_TS_IN
Sub MICOM
X_TAL
32.768KHz
I2C 1
IR / KEY
LOGO LIGHT(Ready)
WIFI/BT Combo
USB_WIFI
X_TAL
24MHz
Sub Assy
LAN
ETHERNET
SPDIF
AV/COMP
CVBS/YPbPr
SPDIF OUT
H/P
AMP
RS-232
MAX323
MAIN Audio AMP
I2S Out
I2C 4
Vx1 51P (8 lane)
Vx1 / EPI/ CEDS
FCIC SPI/ I2C 6
EPI
PMIC
Level
shifter
M0
M1
IF_S
IF
GST/MCLK/GCLK/EO/I2C 6
NVRAM (256Kb)
I2C 4
I2C 2
EPI block
IQ (+/-), IP(+/-)
HDMI4
TS
DDR3 2133 X 32
(256MB X 2EA)
DDR3 2133 X 32
(512MB X 2EA)
EPI 60P (65”:8 lane, 55”↓:6lane), CEDS 68P
Area OPT
BLOCK DIAGRAM
- 10 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
2. EPI / CEDS
CEDS 6lane 68Pin / EPI 6Lane 60Pin
BOE Panel
3
840x2160@60p
1
.5Gbps
[ PAD_MOD_TX_P02/N02 ~ P09/ N09 ]
CEDS 6lane 68Pin / EPI 6Lane 60Pin
LGD Panel
3
840x2160@60p
3
Gbps(55” ↓ )
/ 2Gbps(65” )
PMIC
&
L
evel Shif ter
R
T6950( LGD)
S
W50212(BOE)
CLK(x10)
V
GL1
V
ST
G
IP_RST LS_VGL
V
GH_EVEN
V
GH_ODD
H
VDD
EPI 3Lane 60P ( 55” ↓ )
E
PI 4Lane 60P ( 65” )
EPI 3Lane 60P ( 55” ↓ )
E
PI 4Lane 60P ( 65” )
GMA
(
1, 5, 9, 10, 13, 24,18)
[
PAD_MOD_TX_P12(LVA3- )]
PMIC_RESET
LOCKOUT12
GST, E/O, MCLK, GLCK
[ PAD_I2S_IN_WS(TCON1)(GPIO)]
[
PAD_I2S_IN_SD(TCON2)(GPIO)]
[
PAD_SPDIF_IN(TCON3)(GPIO)]
[
PAD_GPIO16(TCON4)(GPIO)]
Sub PMIC
(
RT5093)
VDD
V
COM1
V
COMLFB
V
COMRFB
V
COM2
[ PAD_MOD_TX_P02/ N02 ~ P09/ N09]
GAMMA
(RT6508)
B
OE Only
GMA
(2, 3, 4, 7, 8,
1
1, 12, 15, 16, 17)
[ PAD_GPIO30SCK4]
[
PAD_GPIO31SDA4]
68p in
60p in
68p in
60p in
LDO
(
TJ4320)
VTERM
[ PAD_GPIO17_PM(PM_SPI_CK2]
[
PAD_GPIO18_PM(PM_SPI_DI2)]
[
PAD_GPIO19_PM(PM_SPI_DO2)]
[
PAD_GPIO10_PM(PM_SPI_CZ2)]
Main IC
- 11 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
3. Vx1
I2C_ A6
Vx1 8Lane 51P
A
H n
Panel
3840x2160@60p
LOCKAn
A
DATA_FORMAT_0/ 1
[ PAD_GPIO23]
[ PAD_MOD_TX_P00~ 07]
[
PAD_GPIO31SDA4]
[
PAD_GPIO24]
AGP_CTL
A
VX1_MSE
BIT [2:3] DISPLAY TYPE TYPE Data lane RGB/M+ COMMENT
[Level 0 : Level 0] LCD_UHD VBY1 N/A RGB/M+ V16_V17_V18
[Level 0 : Level 1]
[Level 0 : Level 2]
[Level 0 : Level 3]
[Level 1 : Level 0] LCD_UHD LGD_EPI_3G V18 6lane RGB
[Level 1 : Level 1] LCD_UHD LGD_EPI_3G V18 6lane M+
[Level 1 : Level 2] LCD_UHD LGD_EPI_3G V17 6lane M+
[Level 1 : Level 3]
[Level 2 : Level 0] LCD_UHD
BOE_CEDS_1.5
G
V18 12lane RGB
[Level 2 : Level 1] LCD_UHD
BOE_CEDS_1.5
G
17Y_18Y 12lane RGBW
[Level 2 : Level 2]
[Level 2 : Level 3]
[Level 3 : Level 0] LCD_UHD LGD_EPI_3G V18 8lane RGB
V18 8lane :
LGD 65UK75
65UK63
[Level 3 : Level 1] LCD_UHD LGD_EPI_3G V18 8lane M+
[Level 3 : Level 2] LCD_UHD
LGD_EPI_3G
Q- SAC
V18 6lane RGB
Q- SAC :
LGD 49inch
Only
[Level 3 : Level 3] LCD_UHD
LGD_EPI_3G
Q- SAC
V18 6lane M+
[ PAD_MOD_TX_P12(LVA3- )]
[
PAD_MOD_TX_N12 (LVA3+)]
[
PAD_GPIO30SCK4]
[
PAD_GPIO19]
[
PAD_GPIO20]
Main IC
Main IC
IC
Main IC
Main IC
Main IC
Main IC
Main IC
Main IC
Main IC
Main IC
Main IC
- 12 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
4. Tuner
18Y Tuner
Main
[ B1_+3.3V_RF] 3
[ +3.3V_DEMOD_TU] 11
[
B3_+1.2V_DEMOD] 13
[
IF[ P] ] 8
[
IF[ N] ] 7
[
IF_AGC] 5
[
TU_SIF] 6
[
CVBS] 4
[
ERROR] 14
[
MCLK] 15
[
SYNC] 1 6
[
VALID] 17
AC5 [ PAD_TS2_CLK]
A
D4 [ PAD_TS2_SYNC] AC4 [ PAD_TS2_VLD]
E
WBS_TU
F
E_DEMOD1_TS_CLK FE_DEMOD1_TS_SYNC FE_DEMOD1_TS_VAL
D[ 0- 7] 18- 25
F
E_DEMOD1_TS_DATA [ 0- 7]
[
GPIO_27~ 34_TP0_D0~ D7]
[ RESET1_DEMOD] 10
/ TU_RESET1_TU
A
H4 [ PAD_GPIO13]
[
LNB_TX1] 12
[
LNB] 26
I2C_SCL_2
I
2C_SDA_2
+
3.3V_NORMAL
IF_P_TU
I
F_N_TU
T
U_SIF_TU
T
U_CVBS_TU
I
F_AGC_TU
A
L11 [ PAD_IP_T] AM10 [ PAD_IM_T] AM11 [ PAD_IFAGC_T] AL12 / AM12 [ SIF_P/ N]
Y
2 [ PADA_CVBS0]
+ D_Demod_Core
LNB1
I
C7001
LNB1_OUT
1.2 K Ω
5 [ SCL]
6
[ SDA] 8 [ TONECTRL]
2
[ LNB]
33 Ω
33 Ω
AG10 [ PAD_TGPIO2SCK1]
A
H10 [ PAD_TGPIO3SDA1]
AM8 [ PAD_IP_S]
A
L8 [ PAD_IM_S] AK10 [ PAD_QP_S] AL9 [ PAD_QM_S] AK8 [ PAD_IFAGC_S] AH9 [ PAD_GPIO26 (DISEQC_OUT)]
IF_S_IP_MAIN
I
F_S_IN_MAIN IF_S_QP_MAIN IF_S_QN_MAIN
[
I[ P] ] 59
[
I[ N] ] 60
[
Q[ P] ] 62
[
Q[ N] ] 61
[
SAT_AGC] 58
EXT_Demo d
O
ptio n
IF_S_AGC_MIAN
[
SCL_RF] 1
[
SDA_RF] 2
0 Ω
Main Ball No : 27*27 _pac kage
+3. 3V_NORMAL
3
.5V_ST
LNB1_TX
(Phillippine only)
(Phillippine only)
Ready- Not user
Ready- Not user
IC
- 13 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. Video / Audio IN/OUT
HDMI_ARC
ST_GPIO_23_H0_ARC[AD8]
[AL12] PAD_SIFP
I2C_SDA_0_AMP1 / I2C_SCL_0_AMP1
AUD_SCK
AMP_RESET_N
AUDA_OUTR
AUDA_OUTL
H/P Jack
SIDE_HP_MUTE
[M3]PAD_EARPHONE_OUTR
[M2]PAD_EARPHONE_OUTL
TU_SIF_TU
H/P AMP
(IC6300)
LPF
[E10]PAD_GPIO7_PM
SPDIF_OUT
HP_LOUT_JACK
HP_ROUT_JACK
LPF
LPF
Main
IC
Tuner
AUD_LRCH
AUD_LRCK
AMP_MUTE
SPK_R+ / R-
SPK_L+ / L-
MAIN AMP
(IC5800)
MICOM
SPK L
SPK R
22
26
[38] CLK_I
[8] WCK
[7] SDATA
[10,11]
[36]
[12]
[30, 33]
[18, 21]
AV/COMP
HDMI2
SPDIF
HP_DET
[AL15]PAD_GPIO21
[
Y3]PADA_CVBS_OUT1
SIF_P
SIF_N
[AM12] PAD_SIFM
DTV/MNT_V_OUT
COMP1_Y/CVBS
[V2]PADA_GIN1P / [Y1] PADA_CVBS1
AV1_CVBS_DET
[
D3]PAD_I2S_OUT_SD2(GPIO
)
COMP1_Pb / COMP1_Pr / COMP1_DET
[W2]PADA_RIN1P / [v3]PADA_BIN1P / [C1] PAD_I2S_OUT_SD1
COMP1/AV1/DVI_L_IN
COMP1/AV1/DVI_R_IN
[
L2]PAD_LINEIN_L0 [L1]PAD_LINEIN_R0
[
E5]PAD_SPDIF_OUT
[E2]PAD_I2S_OUT_WS
[D1]PAD_I2S_OUT_SD
[D2]PAD_I2S_OUT_BCK
[F2]PAD_DDCR_DA / [F3]PAD_DDCR_CK
5
- 14 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Main I
C
HDMI2.0_1_HPD
TMDS1 - D0/D1/D2/CLK
DDC_SCL1 / DDC_SDA1
MICOM
(IC3000)
HDMI2.0_1_5V_DET
HDMI2.0_2_HPD
TMDS2 - D0/D1/D2/CLK
DDC_SCL2 / DDC_SDA2
HDMI2.0_2_5V_DET
HDMI2.0_3_HPD
TMDS3 - D0/D1/D2/CLK
DDC_SCL3 / DDC_SDA3
HDMI2.0_3_5V_DET
HDMI2.0_4_HPD
TMDS4 - D0/D1/D2/CLK
DDC_SCL4 / DDC_SDA4
HDMI2.0_4_5V_DET
HDMI2 with ARC
H
DMI1
H
DMI3
H
DMI4
HDMI_CEC
HDMI_ARC
HDMI_CEC
HDMI_CEC
6. HDMI2.0
- 15 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
RS232C
(IC7200)
WIFI_DM / DP
SOC_RX / TX
USB2.0_2_DM / DP
USB3
DEBUG_RX / TX
Main
USB2
USB2.0_3_DM / DP
MICOM
(IC3000)
Wafer
(P200)
Wafer
(P4000)
DEBUG UART
Wafer
(P201)
5
7 9 10 15 16 19 20
SOC_RX / TX
DCDC OCP
(IC4501)
+5V_USB3
+5V_USB3
WOL/WIFI_POWER_ON
COMBO_RESET
BT_WAKEUP_DEVICE
BT_WAKEUP_HOST
IR
LED_R
KEY2
KEY1
DCDC OCP
(IC4700)
DOUT1
RIN1
PHONE JACK
US Only
IC
7. USB / WIFI / M-REMOTE / UART(Debug)
- 16 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
I2C_SDA6
EPI PMIC
P7100
Vx1 51P
I2C_SCL6
1.8k Ω
I2C_SDA_1
I2C_SCL_1
Main IC
1.8k Ω
+3.3V_NOR
1.8k Ω
1.8k Ω
+3.3V_ST
MICOM
I2C_SDA4
I2C_SCL4
NVRAM
AMP
I2C_SDA2
I2C_SCL2
LNB
Tuner
1.8 k Ω
1.8 k Ω
+3.3V_NOR
1.8k Ω
1.8k Ω
+3.3V_NOR
33 Ω
33 Ω
TCON_I2C_EN
33 Ω
33 Ω
100Ω
33 Ω
EPI / CEDS only
Vx1 only
8. I2C Map
- 17 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
WOL/ETH_POWER_ON
USB_CTL2
Main IC
MICOM
USB1 OCP USB1
INSTANT_BOOT
/USB_ODC2
USB_CTL3
USB2 OCP USB2
/USB_ODC3
SOC_RESET
BIT0~6
HW option
ADC 1~5
PCM_RESET
PCMCIA
OCP
PCM_5V_CTL
DATA_FORMAT_1
Panel
DATA_FORMAT_0
VX1_MSE
AGP_CTRL
HTPDAn/MCKL_A
LOCKAn
PMIC
PWM_DIM2
POWER
PWM_DIM
L/D_CLK
L/D_DO
L/D_VSYNC
TCON_I2C_EN/GCLK_A
VID_CPU
CPU DCDC
VID_CPU2
VID_CORE
CORE DCDC
/TU_RESET1
Tuner
AMP_RESET_N
Audio AMP1
COMP1_DET
Component/AV Jack
HP_DET
H/P Jack
AV1_CVBS_DET
9. GPIO
- 18 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
IC100
RS232C
Debug port
P200
SOC_RX/TX
MICOM DEBUG 4P
P3000
MICOM_DEBUG
AMP
IC5800
AMP_MUTE
MODEL1_OPT_0/1/2/ 3
GND
+13V TO PANEL_VCC
PANEL_CTL
HDMI 1 / 2 / 3 /4
JK3101/JK3102/JK3103/JK3104
HDMI_CEC
RESET IC
IC1300
POWER_DET
POWER WAFER
P1001
INV_CTL
MODE_SELECT_PWM1
RL_ON
I2C_SCL_1_MICOM / I2C_SDA_1_MICOM
WOL/ETH_POWER_ON
SOC_RESET
INSTANT_BOOT
OPT0 NON LOGO LCD/LOGO LCD
NON LOGO OLED/LOGO OLED
OPT1 TV-NON EPI/BOX/TV EPI/BOX
OTP2 RESERVED
OPT3 M16/RTK/H15
MICOM_RESET
MICOM X- TAL
X3001
32.768KHz 51P VX1 Wafer
AM_MODE_DET_OLED
IR / KEY/WIFI/BT
P4000
EDID_WP
3D&L_DIM_EN
3.5V_ST- 1.5V DCDC
IC2303
POWER_ON/OFF2_3
13V- 3.3V NORMAL
IC2300
13V- 1V DCDC
IC2302
POWER_ON/OFF2_4
POWER_ON/OFF1
13V- 5V NORMAL DCDC
IC2500
WIFI_EN
T_CON_SYS_POWER_OFF_OLED
IR
EYE_SCL / EYE_SDA
WOL/WIFI_POWER_ON
BT_WAKEUP_DEVICE
COMBO_RESET
BT_WAKEUP_HOST
KEY1 / KEY2
LED_R
GND
+3.5V WIFI
RETENTION_DISABLE
GND
10k Ω
SYSTEM_DEBUG
Main IC
10. GPIO(MICOM – ABOV)
- 19 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
LDO DCDC
D
13.2V
3.5V ST
4
A
I
C2305
MICOM
IR Ass’y
RS-232
WiFi Module
FET
FET(Q4101)
+AVDD_NODIE
L302
1.5V DDR
3
A
I
C2302
SoC(DDR)
CPU_1V0
3
A
I
C2309
SoC(VDDC_CPU)
FET(Q1101)
Panel_VCC L7601/2 L1100
+AVDD33_AU33
L322
+AVDD_DMPLL
L333
CORE_1V0
1
2A
I
C2310
SoC(VDDC)
LNB L7100
11. Power
- 20 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
D
13.2V
3.3V NORM
3
A
I
C2302
HP Amp
NVRAM
SPDIF OUT
Pull up
GAMMA IC
SoC(
VDDP_3318_C
)
SoC(+VDDP33)
L319
1.8V
1
A
I
C2307
L330
SoC(EMMC1V8)
EMMC VCCQ
EMMC VCC
L2300
Audio Amp
L5801
+3.3V_DEMOD
L6503
+3.3V_TU
L6505
LNB
L7001
5V NORM
4
A
I
C2500
USB1 OCP
USB2 OCP
CI OCP
A13.2V
Audio Amp
EPI_FCIC Flash
L2301
L331
+1.2V_DEMOD
L6900
12. Power 2
- 21 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
400
800
540
521
120
820
LV1
121
500
570
571
LV2
AR1
700
A10
ARC1
530
HP1
HW1
HS1
200
900
EXPLODED VIEW (SET)
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
- 22 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
DISASSEMBLY GUIDE (SET)
1
1
1
1
1
3
Latch 8 EA
Screw 5EA(M3*5.5)
1
Hook 11 EA
Screw 2EA(P3*10)
Screw 1EA(P4*10)
Hook Latch
1. After Screw Disassemble, please remove B/C from Module
- 23 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Detach tape
2. Detach Tape
3. Remove all sort of cable
- 24 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
WIFI/BT IR Sub Assy
Disassemble screw(1ea) and
Remove cable from holder
Detach Hook
4. IR assy, Wi-Fi PCB assy disassembly
- 25 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
“A” “B”
1
1
1
1
1
1
1
1
1
Screw 9EA(M3*5.5)
1
5. Screw disassembly
- 26 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
6. Speaker disassembly
Detach hook
Screw 4EA(M3*5.5)
1
7. Screw disassembly
- 27 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
TROUBLE SHOOTING GUIDE
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Contents of Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 10
10
11
12
A. Video error
B. Power error
C. Audio error
D. Function error
No video/Normal audio 1
Vertical/Horizontal bar, residual image, light spot, external device color error
No power 6
Off when on, off while viewing, power auto on/off
No audio/Normal video 9
Remote control & Local switch checking
MR remote operating checking 12
Wifi operating checking 13
7,8
11
5
14 External device recognition error 14
15 E. Noise Circuit noise, mechanical noise 15
16 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
A. Video error
No video/ Normal audio
Established
date
Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/DPower B/D, LVDS or EPI Cable, Speaker Cable, IR B/D Cable,,,)
A18 ☞A1
No video Normal audio
Normal
audio
N
Move to No video/No audio
Y
Check Back Light On with naked eye
A18
Check Power Board 13.2V output
On
Normal voltage
N
Repair Power Board or parts
Y N Check Power
Board
13.2V etc.
Y
Replace Inverter
or module
Normal
voltage
N
Repair Power Board or parts
End
Replace T-con/Main
Y
Board or module
1/16
Precaution
Always check & record S/W Version and White Balance value before replacing the Main Board
A4 & A2
Replace Main Board
1
Re-enter White Balance value
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
No Video/ No audio
A18
Check various voltages of Power Board (13.2V…)
A. Video error
No video/ No audio
Normal
voltage?
Replace Power Board and repair parts
Y
N
Check and replace MAIN B/D
Established
date
Revised date
End
2/16
2
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
A3
Check RF Signal level
Normal
Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Normal
Picture?
Y
Close
Y
N
Error
symptom
A. Video error
Picture broken/ Freezing
Established
date
Revised date
. By using Digital signal level meter . By using Diagnostics menu on OSD
( Advanced→ Channels→ Channel Tuning→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
A4
Normal
Picture?
Contact with signal distributor
or broadcaster (Cable or Air)
Y
S/W Version
N
Check
SVC
Bulletin?
S/W Upgrade
Normal
Picture?
Y
N
Y
N
Check
Tuner soldering
N
Replace
Main B/D
Y
3/16
Close
Close
3
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
A6
Check color by input
-External Input
-AV
-HDMI
A8
Check Test pattern
Error
symptom
Color
error?
Check error color input mode
A7
Check
and replace
Y
Link Cable (EPI or Vx1
N
Cable) and contact condition
External Input/
Component
error
A. Video error
Color error
Color
error?
Check external device and cable
N
Y
Replace Main B/D
Established
date
Revised date
External device
/Cable
normal
N
Color
error?
End
Y
Y
Replace module
N
Replace Main/T-con B/D
4/16
HDMI
error
Check external
device and cable
4
Request repair
for external
device/cable
N
External device
/Cable
normal
Y
Replace Main/T-con B/D
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Vertical / Horizontal bar, residual image,
A. Video error
light spot, external device color error
Vertical/Horizontal bar, residual image, light spot
A6
Check color condition by input
-External Input
-HDMI
A8
Check Test pattern
Screen
normal?
N
Replace module
Y
Check external device connection condition
Normal?
N
Request repair
for external device
External device screen error-Color error
A7
Check and
Y
replace Link Cable
Established
date
Revised date
Screen
normal?
End
N
Y
Replace Main/T-con B/D
For LGD panel
Replace Main B/D
For other panel
5/16
Replace Module
N
Screen
normal?
Y
End
Check S/W Version
Check
version
S/W Upgrade
Normal
screen?
End
N
Y
N
Y
Check screen condition by input
-External Input
-Component
-HDMI/DVI
External
Input
error
Component
error
HDMI/
DVI
5
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern
Generator ,Set-top Box etc.
Screen
normal?
Request repair for external device
Screen
normal?
N
Y
Y
N
Replace Main/T-con B/D
Replace Main /T-con B/D
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
symptom
A17
Check LED
. Stand-By: Red or Turn On . Operating: Turn Off
Power LED
Check Power cord was inserted properly
Error
On?
N
Normal?
Y
Close
N
Y
B. Power error
Check ST-BY 3.5V
A18
No power
DC Power on by pressing Power Key On Remote control
Y
Normal
Y
voltage?
N
Established
date
Revised date
A18
Y
N
Check Power On ‘”High”
Replace Main B/D
Normal
operation?
A18
Measure voltage of each output of Power B/D
N
Y
Replace Main B/D
Normal
voltage?
Replace Power B/D
OK?
Y
6/16
Replace
Power B/D
Replace Power B/D
6
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check outlet
Check A/C cord
Check for all 3- phase power out
Error
symptom
Error?
Y
Fix A/C cord & Outlet and check each 3 phase out
B. Power error
Off when on, off while viewing, power auto on/off
N
Abnormal
Abnormal
Established
Revised date
CPU
1
date
Replace Main B/D
7/16
Normal?
Replace Power B/D
Y
N
End
7
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Off when on, off while viewing, power auto on/off
B. Power error
* Please refer to the all cases which can be displayed on power off mode.
Power Off list Explanation Action contents
KEYTIMEOUT
1SEC Power OFF
ACDET
5V MNT
CPUABNORMAL If the CPU attempts to reset in case of abnormal operation and Shut Down in case of failure.
NO POLING
CPUCMD
INV_ERROR
ONRF_FAIL RESULT : Reboot, CONDITION : OLED module compensation is running but fails. Check & Change OLED Module
PNWASHFAIL Power off by panel noise wash function fail case. Check & Change OLED Module
RESET When Micom is reset by AC Off
KEY Power off by Local key
OFFTIMER Power off by Off timer
SLEEPTIMER Power off by sleep timer
NOSIG Power off by No Signal
FANSTOP Power off by FAN operation stopped
INSTOP Power off by Instop Key
AUTO OFF Power off by auto off function
RESREC Power off by reserved recording
RECEND Power off when recording stops
SWDOWN Reboot by SW down load function UNKNOWN COMP_END OLED threshold voltage degradation(Compensation) completes.
PNWASHDONE Power off by panel noise wash function complited. (OLED)
Power off when TV is not turned off during a certain time RESULT : micom force to trigger TV power off. CONDITION : When pressing power key while power on/off status, CPU does not response within 8 seconds
Almost the same as Power Off by KEYTIMEOUT. If there is no vaild communication Bet ween CPU and MICOM for more than 5 seconds, the MICOM switcheds off PSU and Records. Power off by 1SEC Power off. In this case, we don’t have information where the
malfunction exactly occurred. But in in indicates that CPU had stopped and rebooted.
In case of AC Off (It is normal when the power cord is unplugged.) Normal
If there are many ACDETs connected, Power Board is defective
Power off by unstable AC power detect. RESULT : micom check the stable power. CONDITION : When AC on or DC on, stabilization check routine (Power Detect High
Check) fail after multi power on.
Power off when receiving no ack. RESULT : TV power off/on (Reboot) CONDITION : There is no I2C response from CPU for 15 seconds.
Power off by main SoC command. Check & Change Main B/D Power off by module error (OLED)
CONDITION : OLED Module send signal to micom
No meaning (same as initial value)
Established
date
Revised date
8/16
Check & Change Main B/D
Check & Change Main B/D
Check & Change Power B/D
Check & Change Power B/D
Check & Change Main B/D
Check & Change Main B/D
Check & Change OLED Module
Normal Case
8
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
No audio Screen normal
Error
C. Audio error
symptom
No audio/ Normal video
A20 A21+A18
Check user menu > Speaker off
Off
Y
Cancel OFF
Check audio
N
13.2V of Power Board
Established
date
Revised date
Normal voltage
Replace Power Board and repair parts
Y
N
9/16
Check Speaker disconnection
Disconnection
Y
Replace Speaker
9
N
Replace MAIN Board
End
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check input signal
-RF
-External Input
signal
Error
symptom
C. Audio error
Wrecked audio/ discontinuation/noise
Established
date
Revised date
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
A21+A18
Check audio B+ Voltage (13.2V)
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
N
Y
Y
Signal
normal?
N
Y
(When RF signal is not received)
Request repair to external
cable/ANT provider
(In case of
External Input
signal error) Check and fix external device
Wrecked audio/ Discontinuation/
Noise for
all audio
Wrecked audio/ Discontinuation/
Noise only
for D-TV
Wrecked audio/ Discontinuation/
Noise only
for Analog
Wrecked audio/ Discontinuation/
Noise only
for External Input
Check and replace speaker and connector
Replace Main B/D
Connect and check other external device
Normal audio?
10/16
End
Check and fix external device
10
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
D. Function error
Remote control & Local switch checking
1. Remote control(R/C) operating error
A22
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
operating?
Normal
Y
N
Check & Replace
Baterry of R/C
Normal
operating?
Replace R/C
Check & Repair Cable connection Connector solder
Y
Close
N
Normal
operating?
Y
Close
A22
N
Check B+3.5V
On Main B/D
Established
date
Revised date
A22
N
Y
Check IR
Output signal
Normal
Voltage?
A18
Check 3.5v on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D don’t have problem)
11/16
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
Y
11
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
D. Function error
MR remote operating checking
2. MR18(Magic Remocon) operating error
A4
Check the
INSTART menu
RF Receiver ver
is “00.00”?
A23
Check & Repair
Y
RF assy
connection
A4
RF Receiver ver
is “00.00”?
Y
N
Check MR18
itself Operation
N
Close
Normal
operating?
Check & Replace
Battery of MR18
Normal
operating?
N
Replace
MR18
Y
N
Y
Press the
wheel
Close
Established
date
Revised date
Is show ok
message?
Y
Close
Is show ok
message?
Close
Y
Turn off/on the
N
set and press
the wheel
N
12/16
Press the back key about 5sec
Down load the Firmware
* INSTART MENU14.RF
Remocon Test3. Firmware
download
* If you conduct the loop at 3times, change the MR18.
12
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
3.Wifi operating error
A4
Check the
INSTART menu
Wi-Fi Mac value
is “NG”?
A24
Check & Repair
Y
Wifi cable
connection
A4
Wi-Fi Mac value
is “NG”?
D. Function error
Wifi operating checking
A24
N
Check the Wifi wafer
N
Close
1pin
Established
Revised date
Normal
Voltage?
Y
Close
date
N
13/16
Replace
Main B/D
Change the Wifi
Y
assy
13
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check input signal
Error
symptom
Y
Signal
input?
N
Check and fix
external device/cable
D. Function error
External device recognition error
Check technical information
- Fix information
- S/W Version
Technical
information?
Fix in
accordance
with technical
information
Y
External Input and
N
Component
Recognition error
HDMI/
DVI, Optical
Recognition error
Established
date
Revised date
14/16
Replace Main B/D
Replace Main B/D
15
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Identify nose type
Error
symptom
Circuit
noise
Mechanical
noise
Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. Describe the basis of the description in “Part related to nosein the Owner’s Manual.
Check location of noise
Check location of noise
Circuit noise, mechanical noise
E. Noise
Replace PSU
OR
Established
date
Revised date
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
15/16
16
Standard Repair Process
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Zoom part with exterior damage
Module
damage
Cabinet
damage
Remote
control
damage
F. Exterior defect
Exterior defect
Replace module
Replace cabinet
Replace remote control
Established
date
Revised date
16/16
Stand
dent
Replace stand
17
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Error symptom Content Page Remarks
1
A. Video error_ No video/Normal audio
2 Check White Balance value A2
3
A. Video error_ video error /Video lag/stop
4 Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6
residual image, light spot
7 A. Video error_ Color error
9
10 Exchange Main Board (1) ~ (3)
<Appendix> Defected Type caused by T-Con/
11 Exchange Module (1) ~ (3)
Inverter/ Module
Check LCD back light with naked eye A1
TUNER input signal strength checking method
Connection diagram A6
Check Link Cable (Vx1/EPI) reconnection condition
Check Cable (1) ~ (2)
A3
A7
A-1/11 A-2/11
A-3/11 ~
A-5/11
A-6/11 ~ A-8/11
12 Exchange T-Con (1) ~ (2)
13 Exchange Power Board(PSU) A-11/11
A-9/11 ~
A-10/11
Continue to the next page
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Continued from previous page
No. Error symptom Content Page Remarks
14
B. Power error_ No power
15 Check power input Voltage & ST-BY 3.5V A18
16
17
18
19
20 Motion Remote operation checking method A24
21
22 Check items after Main B/D replacement A28
23 Adjustment Test pattern – ADJ Key A29
B. Power error_Off when on, off while viewing
C. Audio error_ No audio/Normal video
D. Function error
E. Etc
Check front display LED A17
POWER OFF MODE checking method A20
Checking method in menu when there is no audio
Voltage and speaker checking method when there is no audio
Remote control operation checking method A23
How to use the Service remote control A25-A27
A21
A22
24
How to use JIG (Power B/D Diganostic Smart Jig Multi Gender
A30
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_No video/Normal audio
Check LCD back light with naked eye
Established
date
Revised
date
A1
After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations.
A1
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_No video/Normal audio
Check White Balance value
Established
date
Revised
date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_Video error, video lag/stop
TUNER input signal strength checking method
Established
date
Revised
date
Advanced Channels Channel Tuning Manual Tuning
A3
When the signal is strong,
use the attenuator (-10dB, -
15dB, -20dB etc.)
A3
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
Version checking method
Established
date
Revised
date
A4
<ALL MODELS>
1. Checking method for remote control for adjustment
Version
Press the IN-START with the remote control for adjustment
A4
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
TUNER checking part
Established
date
Revised
date
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error _Vertical/Horizontal bar,
residual image, light spot
connection diagram (1)
Established
date
Revised
date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Check Link Cable(EPI) reconnection condition
A. Video error_Color error
Established
date
Revised
date
A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Appendix. Examples of Symptoms(Image error)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check for poor cable contact
Item
CABLE Color smear
CABLE R Color Excessive
CABLE Screen darkness
Symptom
Name
Cause Symptom Image
Pin 단선
Poor broken pin of FFC cable
Color is Excessive due to FFC Cable
Contact.
screen is dark due to poor contact due
to disconnection of the FFC cable pin.
CABLE G Color Excessive
G color transient due to poor FFC cable
connection
A - 1/11
Appendix. Examples of Symptoms(Image error)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check for poor cable contact
Item
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
Symptom
Name
Cause Symptom Image
CABLE Screen stop
Due to foreign substance withi nLVDS
cable PIN
A - 2/11
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Screen noise Bit noise from horizontal screen
Main Screen noise
Main Dark picture Dark left-side screen
Symptom
Name
Cause Symptom Image
Broken screen due to
Main IC problem
Main Broken picture
Picture problem due to tuner
Top/bottom screen part
Inner side quality problem
A - 3/11
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Broken screen Broken screen in a horizontal manner
Main Screen spread Screen corner appears blurry
Main Color Spread Color spread on the screen
Symptom
Name
Cause Symptom Image
Main Blurry Screen Blurry picture on the screen
A - 4/11
Appendix. Examples of Symptoms(Main)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Broken picture
Main
Main
Symptom
Name
Right-side
Screen
problem
LG logo
Screen problem
Cause Symptom Image
No problem at the initial stage,
G-color spread after 10 minutes
Right-side screen problem
Screen picture spread problem
Main
Right-side
picture problem
No problem at the initial stage.
During Heat run, right-side picture
problem
A - 5/11
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
MODULE
MODULE Internal matter
MODULE Image broken
Symptom
Name
Isometric
Horizontal Bar
Cause Symptom Image
Isometric horizontal bars occur
throughout the screen
BLU internal foreign matter inflow
6 block image broken
MODULE Image broken Screen sync signal broken
A - 6/11
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
MODULE Image broken
MODULE
MODULE Vertical smear
Symptom
Name
Bend on the
screen
Cause Symptom Image
Internal damage and image breakage
due to external impact
Bending due to lateral external impact
and internal bending of BLU
Vertical spreading on cube screen in no
signal
MODULE Over color Screen contour part brightly Over color
A - 7/11
Appendix. Examples of Symptoms(Module)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
MODULE Vertical bar Center Vertical Bar
MODULE Screen darkness
MODULE Vertical bar Center Vertical Bar
Symptom
Name
Cause Symptom Image
Center of the screen 1 block dark
Darkness at the
MODULE
bottom of the
screen
MODULE internal BLU breakage
A - 8/11
Appendix. Examples of Symptoms(T-Con)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
T-CON
T-CON
T-CON
Symptom
Name
screen lower
image broken
screen lower
image broken
screen lower
image broken
Cause Symptom Image
T-Con is defective and the picture below
the screen is broken
T-Con is defective and the picture below
the screen is broken
T-Con is defective and the picture below
the screen is broken
T-CON
screen lower
image broken
T-Con is defective and the picture below
the screen is broken
A - 9/11
Appendix. Examples of Symptoms(T-Con)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
T-CON Image Broken
T-CON
T-CON Image Broken
Symptom
Name
Darkness at the
top of the screen
Cause Symptom Image
T-CON Wafer Locking The strength is
weak and cable contact failure occurs
Initial normal operation,
upper darkness during heat run
The entire screen is dark and bit noise
occurs
T-CON Image Broken
The entire screen is dark and bit noise
occurs
A - 10/11
Appendix : Exchange Power Board (PSU)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
No Light
No picture/Sound Ok
A - 11/11
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
ST-BY condition: On or Off Power ON condition: Turn Off
B. Power error _No power
Check front Power Indicator
Established
date
Revised
date
A17
A17
Standard Repair Process Detail Technical Manual
SET Model
Power P/N, Name
43UK63
EAY64529501, LGP43DJ-17U1
MS Level
Range [V]
LED On/Off
MS (0V)
0 ~ 0.25
Off
MS (2V)
1.75 ~ 2.25
On (Home mode)
MS (3V)
2.75 ~ 3.25
On (Store Mode)
Picture Condition : VIVID (Back light 100)
Min
Max
61.2V
74.8V
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Power Check Sequence
1. AC input Check : SK100 (100~240Vac)
2. PWR-ON Check :
- SET On : above 3V
- SET St-by : 0V
3. 13.2V DC Check :
- SET On : 13.2V
- SET St-by : 7.8V
4. MS Level Check : MS
5. LED voltage Check : P801, Pin 1-7
Home mode : General Customer Store mode : use Store
B. Power error _No power
Check power input voltage and ST-BY 7.8V
P801
Established
date
Revised
date
A18
P201
all condition meets, Power Board OK.
SK100 (AC input)
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
B. Power error _Off when on, off whiling viewing
POWER OFF MODE checking method
Established
date
Revised
date
A20
Entry method
1. Press the IN-START button of the remote
control for adjustment
2. Check the entry into adjustment item 3
A20
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
C. Audio error_No audio/Normal video
Checking method in menu when there is no audio
Established
date
Revised
date
A21
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A21
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
C. Audio error_No audio/Normal video
Voltage and speaker checking method when there is no audio
Established
Revised
date
date
A22
Checking order when there is no audio
1.Check the contact condition of or 13.2V connector of Main Board
2. Measure the 13.2V input voltage supplied from Power Board (If there is no input voltage, remove and check the connector)
3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
A22
1 SPK_R-FT
2 SPK_R+FT
3 SPK_L-FT
4 SPK_L+FT
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Remote control operation checking method
D. Function error
Established
date
Revised
date
A23
IR & EYE Sensor
IR & LOGO light Rear
IR
LED
Checking order to check remote control
Checking order
1.Check IR cable condition between IR & Main board.( Check picture number and )
2.Check the standby 3.5V on the terminal 16 pin ()
3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
Eye
Pin
1 2 3 4 5 6 7 8 9
BT_WAKEUP_DEVICE 10 11 12 13 14 15 16 17 18
19
20 21 22 VCC 23 KEY2 24 KEY1 25 GND
Pin name
VCC
USB_DM
USB_DP
GND
WOL/WIFI_ON
VCC
COMBO_RESET
GND
BT_WAKEUP_HOST
GND GND
EYE_SDA EYE_SCL
GND
IR
LED_R
GND
A23
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Remote control operation checking method
D. Function error
Established
date
Revised
date
A24
Wifi & BT Front
Wifi & BT Rear
Checking order to check motion remote/wifi
Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 22
Pin
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
19
20 21 22 23 24 25
WOL/WIFI_POWER_ON_JACK
Pin name
+3.5V_WIFI
WIFI_DM_JACK
WIFI_DP_JACK
+3.5V_WIFI
COMBO_RESET_JACK
BT_WAKEUP_DEVICE_JACK
BT_WAKEUP_HOST_JACK
EYE_SDA_JACK
EYE_SCL_JACK
IR_JACK
LED_R_JACK
+3.5V_ST KEY2_JACK KEY1_JACK
A24
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
1. How to access the remote control
symptom
Content
How to use the Service remote control
D. Function error
0 4 1 3
Established
date
Revised
date
A25
0 4 1 3
A25
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
2. Remote control part definition
POWER Power On/Off
How to use the Service remote control
D. Function error
[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time
Established
date
Revised
date
A26
ETC (Added Function)
P-ONLY (Added Function)
INPUT Change to the external device mode
ARC Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Aucto Screen=>4:3=>16:9
PSM
SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)
PIP Picture In Picture is activated
TEXT Access to the Power Only mode
CAP Broadcasting caption(on/off)
MPX Stereo mode (mono, stereo, foreign language) access
Used when in factory mode
Simplink (Added Function)
All KEY function [PIP PR-][PIP PR+][SWAP]
[PIP INPUT][DVI] KEY Function
Changed to factory mode
All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action
Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=>
Custom PIcture1=>Custom Picture2=>Bright Picture
Access to the Simplink-connected device
EYE
TILT Used for screen tilting change (Access to the old PDP control mode)
Digital EYE function ON/OFF
For some Model, access to the Test Pattern
A26
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
How to use the Service remote control
D. Function error
Established
date
Revised
date
A27
B-TOOTH (Added function)
IN-START
ADJ
X-STUDIO (Added function) HDD,USB, external device’s HDD screen is activated
MENU User function gets activated
EXIT Exit from the current mode
TIME SHIFT (Added function)
MUTE Mute function (0 Volume)
IN-STOP SET to factory mode
VOL + - Volume Up/Down
Connected to Blue-Tooth
Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex)
V03.11.0 Current S/W version
MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage time
POWER OFF STATUS ex) Shows power-off status
Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change
Moves forward/backward of recorded contents
CH + - Channel Up/Down
AV1,2,3 (Added function) Connects to external input 1,2,3
COMP1,2 (Added function) Connects to Component 1,2
HDMI1,2,3,4 (Add function)
DVI (Add function) Connects to DVI
Connects to HDMI 1,2,3,4
A27
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Check items after Main B/D replacement
Check items afer Main B/D(Model Number D/L, White Balance)
1. Press the Service remote control instart Key.
D. Function error
Established
date
Revised
date
No.7 Select Model Number D/L
- Key in the model name and serial number after checking the ID label on the back cover.
A28
2. Press the Service remote control ADJ Key.
A14
A28
No.13 Select White Balance
- Record the R, G, B (GAIN, Cut) value of the color temperature before main board
replacement.
After replacing the main board, key in the recorded value.
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Color error
Adjustment Test pattern - ADJ Key
Established
date
Revised
date
A29
You can view 6 types of patterns using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A29
Smart JIG Power Diagnosis
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Muitl Gender Guide
(P/N : RAD33187801) (P/N : RAD32507801)
A 30 (1/19)
Power Board Muitl Gender JIG Diagram (P/N: RAD33187801)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
<Defect diagnosis : Power Board Main Board>
18 Marking check
New JIG
No Marking
OLD JIG
28Pin
18Pin
24Pin
13Y/14Y
12Y
24Pin
15Y
(LF/UF Series)
24Pin
16Y (OLED B6)
24Pin
32LK62 43/49LK61
15Y (OLED)
24Pin
NC
C8
24Pin
28Pin
28Pin
16Y
(OLED)
17Y
(OLED)
SK85/SK96 SK95/SK99
24 Marking Check
28Pin
Cable Connection
17Y/18Y (SJ/UJ/SK)
UK63/UK64 UK65
12Pin
16/18Y (UH/UK)
16Y/17Y (LH/LJ)
12Pin
Includes 49UJ63
16Y/17Y (UH/SJ)
28Pin
28Pin
16Y
(UH)
18Pin
16Y/17Y
(UH/UJ/SK)
A30 (2/19)
Power Board Muitl Gender JIG Diagnostic model List
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Existing 12Y, 13Y, 14Y, 15Y LED models included 15Y, 16Y, 17Y/18Y OLED, 16/17/18 Y LED model Power diagnosis function newly added
<15Y/16Y/17Y OLED Model, 16Y/17Y/18Y LED Model>
Year Product Model
15 OLED
OLED
16
LED
LH68, LH66, LH60,LH54
17 OLED
17 LED
EG92/EG93/EG94
EG96
EF95
B6, C6 E6, G6
UH95/UH96 UH85/UH93 UH77/UH87 UH75/UH76 UH65/UH68
B7, C7 E7, G7
W7
SJ95/UJ98 SJ85/UJ94
SJ80, UJ77
UJ75/UJ78 UJ65/UJ68 UJ63/UJ67
LJ61/LJ68 LJ55/LJ58
‘18 LED
‘18 OLED
SK95/SK85 SK81/SK80
UK63/UK64/UK65
32LK62, 43/49LK61
C8
A30 (3/19)
Power Board Muitl Gender How to Connect
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Power Board Muitl Gender JIG
2
2013
“A:
2014
Connect the Muiti Gender to the connector (black)
as shown in picture 2 of the Smart JIG.
A30 (4/19)
LCD POWER”
Smart Jig Voltage Setting
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
2
Switch the product S/W in JIG to LCD.
LCD MODEL Check the power voltage
and switch to the correct voltage.
※ Note on set up
(The correct power diagnosis can be made only if it is set correctly.)
- 24V Power Board : Change the switch to 24V of Smart Jig Voltage
- 20V Power Board : Change the switch to 24V of Smart Jig Voltage
- 13.2V/18V Power Board : Change the switch to 24V of Smart Jig Voltage
Power B/D Smart Jig Voltage Switch
24V
20V
13.2V/18V
A30 (5/19)
24V
20V
24V
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (1)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
3
2
Switch the product S/W in JIG to LCD.
LCD MODEL Check the power voltage
and switch(24V) to the correct voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
4
Disconnect the Main Board 24Pin Power Cable connector.
Connect the 24Pin Power Cable connector to the Muitl
Gender JIG 24Pin connector
A30 (6/19)
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (2)
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
5 6
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
A30 (7/19)
`16Y OLED(B6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Connect the 24Pin Power Cable connector
to the Multi gender JIG 24Pin connector.
2
Switch the LCD MODEL S/W to 24V by checking
the power voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
A30 (8/19)
`16Y OLED(C6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Smart JIG: Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
When the OK LED(24V,12V) turns on, Power Board is normal.
A30 (9/19)
`16Y OLED(E6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
A30 (10/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y OLED(G6) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 24Pin Power Cable connector.
4
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
A30 (11/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`17Y OLED(B7/C7/E7/G7) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Disconnect the Main Board 28Pin Power Cable connector.
3
2
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
4
Switch the LCD MODEL S/W to 20V by checking
the power voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
A30 (12/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`17Y OLED(W7) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Disconnect the Main Board 24Pin Power Cable connector.
3
2
Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
4
Switch the LCD MODEL S/W to 20V by checking
the power voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
A30 (13/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y/`17Y LED 18Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 18Pin Power Cable connector.
4
Connect the 18Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
A30 (14/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y LED(UH95/UH96) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
A30 (15/19)
When the OK(24V,12V) LED turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y/`17Y LED(UH85/UH93) Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
3
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
A30 (16/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y/`17Y LED 12Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
3
2
Disconnect the Main Board 12Pin Power Cable connector.
4
Connect the 12Pin Power Cable connector
to the Muitl Gender JIG 12Pin connector
A30 (17/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`16Y LED 12Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
Fix the LCD MODEL switch to 24V.(Smart JIG)
3
2
Disconnect the Main Board 12Pin Power Cable connector.
4
Connect the 12Pin Power Cable connector
to the Muitl Gender JIG 24Pin connector
A30 (18/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
`17Y LED 28Pin Power Board Diagnostic method
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
1
Check power board voltage.
Fix the LCD MODEL switch to 20V.(Smart JIG)
3
2
Disconnect the Main Board 28Pin Power Cable connector.
4
Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector
A30 (19/19)
When the OK LED(24V,12V) turns on, Power Board is normal.
When the NG LED turns on, the Power Board
can be judged as defective.
Standard Repair Process Detail Technical Manual
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Color error
Adjustment Test pattern - ADJ Key
Established
date
Revised
date
A29
You can view 6 types of patterns using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A29
55UK63xxPSx PMIC voltage measurement point
N
o
Test
name
Spec
Min(-5%)
Max(+5%)
1
VTERM
1.2V
1.14
1.26
2
VCC18
1.98V
1.88
2.08
3
VCOM1
5.33V
5.06
5.60
4
VCOM2
5.33V
5.06
5.60
5
P VGL
-7V
-6.65
-7.35
6
LS VGL
-15V
-14.25
-15.75
7
VGH
30V
28.50
31.50
8
VST
-15V
-14.25
-15.75
9
VGH EVEN
28V/-
15V
26.60 / -
14.25
29.40 / -
15.75
10
VGH ODD
28V/-
15V
26.60 / -
14.25
29.40 / -
15.75
11
PM VCC
5V
4.75
5.25
12
LS VGL
-15V
-14.25
-15.75
13
HVDD
8.23V
7.82
8.64
14
VDD EPI
16.8V
15.96
17.64
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Mode Name : 55UK63xxPSx Test Point and Volt Spec
PCB Test Point
[Unit:Volt] Test Spec
PMCI JIG Point
PMCI JIG Point
VGH
LS VGL
VGH ODD
VGH EVEN
P VGL
② ④
VST
VCOM1
VCC18
VCOM2
VTERM
VDD EPI
HVDD
LS VGL
PM VCC
Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.
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