Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damage d by accidental sho rt s of the circuitr y th at may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check(See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic par t. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
This spec. sheet applies to LA2FZ Chassis applied LED TV all
models manufactured in TV factory
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 ±5 °C of temperature and 65±10% of relative humidity if
there is no specific designation.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
In case of keeping module is in the circumstance of below
-20°C, it should be placed in the circumstance of above
15°C for 3 hours.
[Caution]
When still image is displayed for a period of 20 minutes or
longer (especially where W/B scale is strong.
Digital pattern 13ch and/or Cross hatch pattern 09ch), there
can some afterimage in the black level area
4. MAIN PCBA Adjustments
4.1. ADC Calibration
- An ADC calibration is not necessary because MAIN SoC
(LGE35230) is already calibrated from IC Maker
- If it needs to adjust manually, refer to appendix.
4.2. MAC Address, ESN Key and Widevine
Key download
4.2.1. Equipment & Condition
1) Play file: keydownload.exe
4.2.2. Communication Port connection
1) Key Write: Com 1,2,3,4 and 115200 (Baudrate)
2) Barcode: Com 1,2,3,4 and 9600 (Baudrate)
4.2.3. Download process
1) Select the download items.
2) Mode check: Online Only
3) Check the test process
- US , C anada m o d els: D E T E CT - > M AC_WRI T E ->
WIDEVINE_WRITE
- Korea, Me xic o mo del s: D ETE CT - > MA C_W RIT E ->
WIDEVINE_WRITE
4) Play : START
5) Check of result: Ready, Test, OK or NG
4.2.4. Communication Port connection
1) Connect: PCBA Jig -> RS-232C Port == PC -> RS-232C
Port
3. Adjustment items
3.1. Main PCBA Adjustments
(1) ADC adjustment: Component 480i, 1080p / RGB-PC 1080p
(2) EDID downloads for HDMI and RGB-PC
3.2. Final assembly adjustment
(1) White Balance adjustment
(2) RS-232C functionality check
(3) Factory Option setting per destination
(4) Shipment mode setting (IN-STOP)
(5) GND and HI-POT test
3.3. Appendix
(1) Tool option menu, USB Download (S/W Update, Option and
Service only)
(2) Manual adjustment for ADC calibration and White balance.
(3) Shipment conditions, Channel pre-set
■ Press “Power on” key of service remocon.(Baud rate :
115200 bps)
■ Connect RS232 Signal Cable to RS-232 Jack.
■ Write Serial number by use RS-232.
■ Must check the serial number at Instart menu
4.5.2. Method & notice
A. Serial number D/L is using of scan equipment.
B. Setting of scan equipment operated by Manufacturing
Technology Group.
C. Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0
※ Manual Download (Model Name and Serial Number)
If th e TV set is do wnl oaded By OTA or Servic e man,
Sometimes model name or serial number is initialized.( Not
always)
There is impossible to download by bar code scan, so It need
Manual download.
a. Press the ‘instart’ key of ADJ remote controller.
b. Go to the menu ‘16.Model Number D/L’ like below photo.
c. Input the Factory model name(ex 47LM960V-ZA) or Serial
number like photo.
4.6. EDID Download
4.6.1. Overview
- It is a VESA regulation. A PC or a MNT will display an optimal
resolution through information sharing without any necessity
of user input. It is a realization of “Plug and Play”.
4.6.2. Equipment
(1) Since EDID data is embedded, EDID download JIG, HDMI
cable and D-sub cable are not need.
(2) Adjust by using remote controller.
4.6.3. Download method
(1) Press Adj. key on the Adj. R/C,
(2) Select EDID D/L menu.
(3) By pressing Enter key, EDID download will begin
(4) If Download is successful, OK is display, but If Download is
failure, NG is displayed.
(5) If Download is failure, Re-try downloads.
※Caution: When EDID Download, must remove RGB/HDMI
Cable.
4.6.4. EDID DATA
4.6.4.1. PCM(US) _ XvYcc : 0n
d. Check the model name Instart menu -> Factory name
displayed (ex 47LM960V-ZA)
e. Check the Diagnostics (DTV country only) -> Buyer model
displayed (ex 47LM960V-ZA)
Only for training and service purposes
- 11 -
▪Reference
- HDMI1 ~ HDMI3 / RGB
- In the data of EDID, bellows may be different by S/W or Input
mode.
ⓐ Product ID
HEXEDID TableDDC Function
00010100Analog
00010100Digital
ⓑ Serial No: Controlled on production line.
ⓒ Month, Year: Controlled on production line:
ex) Monthly : ‘01’ -> ‘01’
Year : ‘2012’ -> ‘16’
ⓓ Model Name(Hex): LGTV
5.1.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
(3) Adj. condition: normal temperature
- Surrounding Temperature: 25±5 °C
- Warm-up time: About 5 Min
- Surrounding Humidity: 20% ~ 80%
- Before White balance adjustment, Keep power on status,
don’t power off
5.1.1.2. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface
(80°~ 100°)
(3) Aging time
- After Aging Start, Keep the Pow er ON status during 5
Minutes.
- In case of LCD, Back-light on should be checked using no
6.2.2. Check the power out & IR out – commercial
check jig
(1) Connect each other RS232c port on the Commercial Check
JIG
(2) Press RED Color Button on SVC Remote-controller in
power only mode (or PCB Mode)
(3) Check the LED of jig board
- +12V LED (OK condition: Turn On)
- IR LED (OK condition: blinking)
6.2.3. Check the power out & IR out – mini jig
(1) Connect mini jig on RS232c port
(2) Press RED Color Button on SVC Remote-controller in
power only mode (or PCB Mode)
(3) Check the LED of mini jig
6.3. RJP Check
6.3.1. Initial setting
(1) Select Power switch ( up ) as the picture
(2) Set the Switch No.5 to ON (up) as the picture
Others should be set to OFF (down)
6.3.2. Checking Guide
(1) Press the P-ONLY key of R/C
(2) Press the Exit key of R/C
(3) Connect with the TV through RJP cable (wait for the JIG
on)
(4) RJP Pin check is carried out automatically
(5) The result is shown as below
(6) If RJP Pin check finished or you check other function, must
remove the RJP cable from TV
6.2.4. Check the power out & IR out – New jig
(1) Of the DFT process performance tests showing Waite
Massage automatically scan pause
(2) Adjust the remote control Press any Key IR Out Make sure
that only Nomal LED blinks.
(3) ETC Key -> red Pressing the Info Key
i) 5V Out Output 3 seconds
ii) 5V output OFF
iii) 12V Out Output 3 seconds
iv) 12V output OFF(Given the ST output time adjustable)
(4) Nomal LED, 5V LED, 12V LED flicker worker using the
PASS.
(5) After the check is complete automatic test is initiated.