Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of th e cir cuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check(See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exp ose d metallic par t. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
This spec. sheet applies to LA1EX/Y Chassis applied LCD TV
all models manufactured in TV factory
2. Specification
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 ±5 °C of temperature and 65±10% of relative humidity if
there is no specific designation.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15°C.
In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
In case of keeping module is in the circumstance of below
-20°C, it should be placed in the circumstance of above
15°C for 3 hours.
(6) Adjustment equipments : Color Analyzer (CA-210 or
CA-110), SVC remote controller.
(7) Push The “IN STOP KEY” – For memory initialization.
Case1 : Software version up
1) After downloading S/W by USB , TV set will reboot
automatically
2) Push “In-stop” key
3) Push “Power on” key
4) Function inspection
5) After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1) When TV set is entering on the assembly line, Push
“In-stop” key at first.
2) Push “Power on” key for turning it on.
=> If you push “Power on” key, TV set will recover channel
information by itself.
3).After function inspection, Push “In-stop” key.
[Caution]
When still image is displayed for a period of 20 minutes or
longer (especially where W/B scale is strong.
Digital pattern 13ch and/or Cross hatch pattern 09ch), there
can some afterimage in the black level area
3. Adjustment items
3.1 Board Level Adjustment
(1) Adjust RGB (ADC)
(2) EDID/DDC download
● Above adjustment items can be also performed in Final
Assembly if needed. Both Board-level and Final assembly
adjustment items can be check using In-Start Menu (1.
Adjust Check). Component 1080p and RGB-PC Adjust will
be calculated by 480i adjust value.
3.2. Final assembly adjustment
(1) White Balance adjustment
(2) RS-232C functionality check
(3) Factory Option setting per destination
(4) Shipment mode setting (In-Stop)
3.3. Etc
(1) Ship-out mode
(2) Service Option Default
(3) USB Download (S/W Update, Option and Service only)
(4) ISP Download (Optional)
4. Automatic Adjustment
4.1. ADC Adjustment
4.1.1. Overview
▪ ADC adjustment is needed to find the optimum black level
and gain in Analog-to-Digital device and to compensate RGB
deviation.
4.1.2. Equipment & Condition
(1) Protocol: RS-232C
(2) Inner Pattern
- Resolution : 1080p (Inner Pattern)
- Resolution : 1024*768 RGB (Inner Pattern)
- Pattern : Horizontal 100% Color Bar Pattern
- Pattern level : 0.7±0.1 Vp-p
4.1.3. Adjustment
4.1.3.1. Adjustment method
- Using RS-232, adjust items listed in 3.1 in the other shown
in “4.1.3.3”
* RS-232C Connection Method.
Connection : PCBA (USB Port) -> USB to Serial Adapter
(UC-232A) -> RS-232C cable -> PC(RS-232C port)
● Product name of USB to Serial Adapter is UC-232A.
=> Caution: LA1E* chassis support only UC-232A driver.
( only use this one.)
▪ aa 00 00 [Enter ADC adj. mode]
▪ xb 00 60 [Change input source to RGB(1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ ad 00 90 End adj.
Ref) ADC adj. RS232C Protocol_Ver1.0
b 00 OK40x (Adjust 1080i Comp1 )
b 00 OK60x (Adjust 1024*768 RGB)
NGx (Case of Fail)
(main)
000000000000000000000000007c007b006dx
(Sub)
000000070000000000000000007c00830077x
NG 03 01x (Fail)
NG 03 02x (Fail)
OK 03 03x (Success)
5. Manual Adjustment
5.1 ADC Adjustment
5.1.1 Overview
▪ ADC adjustment is needed to find the optimum black level
and gain in Analog-to-Digital device and to compensate RGB
deviation.
5.1.3 Adjust method
5.1.3.1. ADC RGB
(1) Press the In-start Key on the ADJ remote after at least 1
min of signal reception. Then, select 4.ADC Calibration.
And Press OK Button on the menu “Start”. The adjustment
will start automatically.
(2) If ADC RG B is succ essful, “ADC RGB Success ” is
displayed and ADC RGB is completed. If ADC calibration
is failure, “ADC RGB Fail” is displayed.
(3) If ADC calibration is failure, after rechecking ADC pattern
or condition, retry calibration
5.2. EDID/DDC Download(EDID PCM)
5.2.1. Overview
- It is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of “Plug and Play”.
5.2.2. Equipment
(1) Adjust remocon.
(2) Since embedded EDID data is used, EDID download JIG,
HDMI cable and D-sub cable are not need
5.2.3. Download method
(1) Press Adj. key on the Adj. R/C.
(2) Select EDID D/L menu.
(3) By pressing Enter key, EDID download will begin
(4) If Download is successful, OK is display, but If Download is
failure, NG is displayed.
(5) If Download is failure, Re-try downloads.
[Caution] : When EDID Download, must remove RGB/HDMI
Cable.
5.1.2. Equipment & Condition
(1) Adjust Remocon
(2) 801G F(802B, 802 F, 802R) or MSPG925FA P atter n
Generator
- Resolution: 480i C om p1 (MSPG-925FA: mo de l- 20 9,
pattern-65)
5.3.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
5.3.5.1 Auto adj. method
(1) Set TV in adj. mode using POWER ONLY (P-ONLY) key
(2) Zero calibrate probe then place it on the center of the
Display
(3) Connect Cable(RS-232C)
(4) Select mode in adj. Program and begin adj.
(5) When adj. is completed (OK Sing), check adj. status of pre
mode (Cool, Medium, Warm)
(6) Remove probe and RS-232C cable to complete adj.
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need
5.3.5.2. Manual adj. method
(1) Set TV in Adj. mode using POWER ON
(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface..
(3) Press ADJ key -> EZ adjust using adj. R/C -> 6. White-
Balance then press the cursor to the right (KEY►).
(When KEY(►) is pressed 204 Gray(80IRE) internal
pattern will be displayed)
(4) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value.
(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature.
▪ If internal pattern is not available, use RF input. In EZ Adj.
menu 6.White Balance, you can select one of 2 Test-pattern:
ON, OFF. Default is inner(ON). By selecting OFF, you can
adjust using RF signal in 204 Gray pattern.
5.3.6. Reference (White Balance Adj. coordinate and
color temperature)
■ W/B Equipment condition
CA210 : CCFL/EEFL -> Ch.9 Test Signal : Inner pattern (80IRE)
LED -> Ch.14 Test Signal : Inner pattern (80IRE)
■ Above 5 minutes H/run in the inner pattern. (“power on” key
(1) Put the USB Stick to the USB socket
(2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is lower
than that of TV set, it didn’t work. Otherwise USB data is
automatically detected.
(3) Show the message “Copying files from memory”
10. LAN Main board Check
10.1. Overview
▪ It is LNET RF modem & FTG card
10.2. Equipment
(1) b_LAN Checker: UTC-1000 (with Cable accessory)
(2) Computer(for test result monitoring)
(3) Connection JIG
(4) Updating is staring.
(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and
Tool option.
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. If all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, TOOL OPTION setting is needed again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push “OK” button.
(3) Punch in the number. (Each model has their number.)
10.4.2.2. Power on JIG : Switch on front of the JIG
10.4.2.3. Test Start
UTC-1000 TOP2 <- -> JIG 11pin Connection
10.4.2.4. Checking b-LAN MAC Address
Check whether it is same their address numbers or not
between B-LAN Label and on the pc address numbers
11. Serial number download
Connect Bar Code scan equipment and TV set by RS-232C
cable
(1)E2PROM Data Write
(2) E2PROM Data Read
※ Checking JIG contents
(1) Check whether displaying all “Pass” or not at the number
3.4.6.7.9 contents of UTC-1000 on the PC
(2) Check “Version 6.0” of the 1. b_LAN Application version
(3) Ch eck whether it is same their address numbers or not