LG 32LH510U-B Schematic

Internal Use Only
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
LED TV
CHASSIS : LD55A / LD55B
MODEL : 32LF510U 32LF510U-ZB
32LF510B 32LF510B-ZB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Printed in KoreaP/NO : MFL68646115 (1504-REV00)
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS
SERVICING PRECAUTIONS
SPECIFICATION
...................................................................................... 6
ADJUSTMENT INSTRUCTION
DISASSEMBLY
BLOCK DIAGRAM
EXPLODED VIEW
...................................................................................... 16
................................................................................. 18
.................................................................................. 19
........................................................................ 3
................................................................... 4
............................................................. 10
SCHEMATIC CIRCUIT DIAGRAM
TROUBLE SHOOTING GUIDE
................................................ APPENDIX
........................................... APPENDIX
Only for training and service purposes
- 2 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
Always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
Only for training and service purposes
- 3 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
Only for training and service purposes
- 4 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. Carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
Only for training and service purposes
- 5 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used LD55A/B chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
2) Relative Humidity: 65 % ± 10 %
3) Power Voltage : Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC specification
4. General Specification
No. Item Specication Remarks
1 Market EU(PAL Market-37Countries) DTV & Analog (Total 37 countries)
DTV (MPEG2/4, DVB-T) :37 countries UK/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/ Belgium/Luxemburg/ Greece/Denmark/Czech/Austria /Hungary/ Swiss/Croatia/TurkeyNorway/Slovenia/Poland/Ukraine/Portu­gal/Ireland/Morocco/Latvia/Estonia/Lithania/Rumania/Bulgaria/ Russia/SlovakiaBosnia/Serbia/Albania/Kazakhstan/Belarus
DTV (MPEG2/4, DVB-T2): 8 countries
UK/Denmark/Sweden/Finland/Norway/Ireland/Ukraine/Kazakh­stan
DTV (MPEG2/4, DVB-C): 37 countries
UK/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/ Belgium/Luxemburg/ Greece/Denmark/Czech/Austria /Hungary/ Swiss/Croatia/TurkeyNorway/Slovenia/Poland /Ukraine/Portu­gal/Ireland/Morocco/Latvia/Estonia/Lithania/Rumania/Bulgaria/ Russia/SlovakiaBosnia/Serbia/Albania/Kazakhstan/Belarus
DTV (MPEG2/4,DVB-S): 29 countries
Italy/Germany/France/Spain/Netherlands/ Belgium/Luxemburg/ Greece/Czech/Austria /Hungary/Swiss/Croatia/Turkey/Slove­nia/Poland/Portugal/ Morocco/Latvia/Estonia/Lithania/Rumania/ Bulgaria/Russia/Slovakia/Bosnia/Serbia/Albania/Belarus
Supported satellite : 22 satellites
HISPASAT 1C/1D, ATLANTIC BIRD 2, NILESAT 101/102, ATLANTIC BIRD 3, AMOS 2/3, THOR 5/6, IRIUS 4, EUTEL­SAT-W3A, EUROBIRD 9A, EUTELSAT-W2A, HOTBIRD 6/8/9, EUTELSAT-SESAT, ASTRA 1L/H/M/KR, ASTRA 3A/3B, BADR 4/6, ASTRA 2D, EUROBIRD 3, EUTELSAT-W7, HELLASSAT 2, EXPRESS AM1, TURKSAT 2A/3A, INTERSAT10
Only for training and service purposes
- 6 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
No. Item Specication Remarks
Analogue TV
1) PAL-B/G/D/K/I
2) SECAM-B/G/D/K/I, SECAM L/L’
Analogue TV : (RF) VHF: E2 to E12, UHF : E21 to E69 (CATV) S1 to S20, HYPER: S21 to S47
Digital TV
2 Broadcasting system
3 Receiving system
4 Scart Jack (1EA) PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT(analog), EU only
Component & AV
5
Common port (1EA)
6 HDMI Input (1EA) HDMI-DTV Support HDCP
7 Audio Input (1EA) Component & AV Component & AV’s audio input is used by common port.
8 USB (1EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
9 DVB
10 Ethernet (1EA) Wired, DMP only Only UK T2 Model : for MHEG
1) DVB-T
2) DVB-C
Satellite Digital TV
1) DVB-T/T2
2) DVB-C
3) DVB-S/S2
Analog : Upper Heterodyne Digital : COFDM, QAM
Video Input RCA(PAL, SECAM, NTSC) 4 System : PAL, SECAM, NTSC, PAL60
Component Input (Y/Cb/Cr, Y/Pb/Pr)
DVB-T
DVB-C
DVB-S CI + : Germany(Astra HD+)
Digital TV : VHF, UHF
Satellite TV : VHF, UHF, C-Band, Ku-Band
► DVB-T
- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2
- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256
- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
CI : UK, Finland, Denmark, Norway, Sweden, Russia, Spain,
Ireland, Luxemburg, Belgium, Netherland
CI+ : France(Canal+), Italy(DGTVi)
CI : Switzerland, Austria, Slovenia, Hungary, Bulgaria CI+ : Switzerland(UPC,Cablecom), Netherland(Ziggo),
Germany(KDG,CWB), Finland(labwise)
Only for training and service purposes
- 7 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5. Video resolutions (2D)
5.1. Component Input (Y, CB/PB, CR/PR)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
720*576 15.625 50.00 13.5 SDTV ,DVD 576I
1
720*480 15.73 60.00 13.5135 SDTV ,DVD 480I
2
3 720*480 15.73 59.94 13.50 SDTV ,DVD 480I
4 720*576 31.25 50.00 27.00 SDTV 576P
5 720*480 31.50 60.00 27.027 SDTV 480P
6 720*480 31.47 59.94 27.00 SDTV 480P
7 1280*720 37.50 50.00 74.25 HDTV 720P
8 1280*720 45.00 60.00 74.25 HDTV 720P
9 1280*720 44.96 59.94 74.176 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.75 60.00 74.25 HDTV 1080I
12 1920*1080 33.72 59.94 74.176 HDTV 1080I
13 1920*1080 56.25 50.00 148.50 HDTV 1080P
14 1920*1080 67.50 60.00 148.50 HDTV 1080P
15 1920*1080 67.432 59.94 148.352 HDTV 1080P
16 1920*1080 27.00 24.00 74.25 HDTV 1080P
17 1920*1080 26.97 23.94 74.176 HDTV 1080P
18 1920*1080 33.75 30.00 74.25 HDTV 1080P
19 1920*1080 33.71 29.97 74.176 HDTV 1080P
Only for training and service purposes
- 8 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5.2. HDMI Input(PC/DTV)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
PC(DVI) DDC
1 640*350 31.46 70.09 25.17 EGA X
2 720*400 31.46 70.08 28.32 DOS O
3 640*480 31.46 59.94 25.17 VESA(VGA) O
4 800*600 37.87 60.31 40.00 VESA(SVGA) O
5 1024*768 48.36 60.00 65.00 VESA(XGA) O
6 1152*864 54.34 60.05 80.00 VESA O
7 1360*768 47.71 60.01 85.50 VESA (WXGA) O
8 1280*1024 63.98 60.02 108.0 VESA (SXGA) O FHD only
9 1920*1080 67.50 60.00 148.5 HDTV 1080P O FHD only
DTV
1 640*480 31.46 59.94 25.125 SDTV 480P
2 640*480 31.50 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV 480I
4 720*480 15.75 60.00 13.514 SDTV 480I
5 720*576 15.62 50.00 13.500 SDTV 576I(DVB)
6 720*480 31.47 59.94 27.00 SDTV 480P
7 720*480 31.50 60.00 27.027 SDTV 480P
8 720*576 31.25 50.00 27.00 SDTV 576P(DVB)
9 1280*720 37.50 50.00 74.25 HDTV 720P(DVB)
10 1280*720 45.00 60.00 74.25 HDTV 720P
11 1280*720 44.96 59.94 74.176 HDTV 720P
12 1920*1080 28.12 50.00 74.25 HDTV 1080I(DVB)
13 1920*1080 33.75 60.00 74.25 HDTV 1080I
14 1920*1080 33.72 59.94 74.176 HDTV 1080I
15 1920*1080 56.25 50.00 148.50 HDTV 1080P(DVB)
16 1920*1080 67.50 60.00 148.50 HDTV 1080P
17 1920*1080 67.43 59.94 148.35 HDTV 1080P
18 1920*1080 27.00 24.00 74.25 HDTV 1080P
19 1920*1080 26.97 23.97 74.175 HDTV 1080P
20 1920*1080 33.75 30.00 74.25 HDTV 1080P
21 1920*1080 33.71 29.97 74.175 HDTV 1080P
Don’t insert in manual spec. out
Only for training and service purposes
- 9 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LED TV with LD55A/B chassis.
2. Designation
(1) The adjustment is according to the order which is designated
and which must be followed, according to the plan
can be changed only on agreeing. (2) Power adjustment : Free Voltage. (3) Magnetic Field Condition: Nil. (4) Input signal Unit: Product Specification Standard. (5) Reserve after operation : Above 5 Minutes (Heat Run) Temperature : at 25 °C ± 5 °C Relative humidity : 65 ± 10 % Input voltage : 220 V, 60 Hz (6) Adjustment equipments: Color Analyzer(CA-210 or CA-110),
DDC Adjustment Jig, Service remote control. (7) Push the "IN STOP" key - For memory initialization.
Case1 : Software version up
1. After downloading S/W by USB , TV set will reboot automatically.
2. Push “In-stop” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
“In-stop” key at rst.
2. Push “Power on” key for turning it on.
→ If you push “Power on” key, TV set will recover
channel information by itself.
3. After function inspection, Push “In-stop” key.
which
3. Main PCB check process
▪ APC - After Manual-Insert, executing APC
* Boot file Download
(1) Execute ISP program "Mstar ISP Utility" and then click
"Config" tab.
(2) Set as below, and then click "Auto Detect" and check "OK"
message. If "Error" is displayed, check connection between computer, jig, and set.
(3) Click "Read" tab, and then load download file(XXXX.bin)
by clicking "Read".
(1)
filexxx.bin
(4) Click "Connect" tab. If "Can't" is displayed, check connection
between computer, jig, and set.
(2)
(3)
Please Check the Speed : To use speed between from 200KHz to 400KHz
(5) Click "Auto" tab and set as below. (6) Click "Run". (7) After downloading, check "OK" message.
(4)
filexxx.bin
(5)
(7)...........OK
(6)
* USB DOWNLOAD
(1) Put the USB Stick to the USB socket. (2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Old, it didn't work. But your downloaded version is New, USB data is automatically detecting.
(3) Show the message "Copying files from memory". (4) Updating is starting.
(5) Updating Completed, The TV will restart automatically in 5
seconds.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more new than your TV have, TV
can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ ATV test on production line.
Only for training and service purposes
- 10 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control. (2) Select "Tool Option 1" and push "OK" key. (3) Punch in the number. (Each model has their number) (4) Completed selecting Tool option.
3.1. ADC Process(Optional)
* If ADC processes as OTP, There is no need to proceed
internal ADC.
(1) Enter Service Mode by pushing "ADJ" key,
(2) Enter Internal ADC mode by pushing "►" key at "8. ADC
Calibration".
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option6
6. Country Group
7. Area Option
8.ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern 12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
<Caution> Using "P-ONLY" key of the Adjustment remote
control, power on TV.
* ADC Calibration Protocol (RS232)
No. Item CMD 1 CMD 2 Data 0
Enter Adjust MODE
ADC adjust
Adjust ‘Mode In’
ADC Adjust
A A 0 0
A D 1 0
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode] ▪ xb 00 40 [Component Input] ▪ ad 00 10 [Adjust 480i & 1080p Comp] ▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
ADC Calibration
ADC Comp 480i ADC Comp 1080p
ADC Type
Start Reset
OK OK
OTP
When transfer the ‘Mode In’, Carry the command.
Automatically adjustment (The use of a internal pattern)
3.3. EDID data
(1) 2D HD Model HDMI EDID data
0 1 2 3 4 5 6 7 8 9 A B C D E F 00 00 FF FF FF FF FF FF 00 1E 6D a b 10 c 01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26 20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 01 01 30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70 40 36 00 40 84 63 00 00 1E 64 19 00 40 41 00 26 30 50 18 88 36 00 40 84 63 00 00 18 00 00 00 FD 00 3A 60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d 70 d 01 e 80 02 03 22 F1 4E 10 1F 04 93 05 14 03 02 12 20 21 90 22 15 01 26 15 07 50 09 57 07 f A0 f 01 1D 80 18 71 1C 16 20 58 2C 25 00 A0 5A B0 00 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00 C0 20 C2 31 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E D0 96 00 A0 5A 00 00 00 18 02 3A 80 18 71 38 2D 40 E0 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00 00 00 00 F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 e
(2) Detail EDID Options are below
a. Product ID
MODEL NAME HEX EDID Table DDC Function
HD/FHD Model 0001 01 00 Analog/Digital
b. Serial No: Controlled on production line. c. Month, Year:
ex) Week : '01' -> '01'
Year : '2015' -> '19' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below.
LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
e. Checksum: Changeable by total EDID data.
EDID C/S data
Check sum
(Hex)
MODEL NAME(HEX)
HD
HDMI Block 0 74 Block 1 5B (HDMI)
3.2. EDID Download
▪ After enter Service Mode by pushing "ADJ" key. ▪ Enter EDID D/L menu. ▪ Enter "START" by pushing "OK" key.
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option6
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
<Caution> Never connect HDMI cable when EDID downloaded.
Only for training and service purposes
EDID D/L
HDMI1 NG HDMI2 NG
Start Reset
f. Vendor Specific(HDMI)
INPUT Model name(HEX)
HDMI1 67 03 0C 00 10 00 80 1E
HDMI2 67 03 0C 00 20 00 80 1E
3.4. Function Check
- Check display and sound
■ Check Input and Signal items.
1) TV
2) AV (SCART / CVBS)
3) COMPONENT (480i)
4) HDMI * Display and Sound check is executed by Remote control.
<Caution> Not to push the INSTOP key after completion if the function inspection.
- 11 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
4. Total Assembly line process
4.1. White Balance adjustment
▪ W/B Equipment condition
CA210 : LED → CH14, Test signal: Inner pattern(80IRE)
▪ Above 5 minutes H/run in the inner pattern. (“power on” key
of adjust remote control)
▪ If it is executed W/B adjustment in 2~3 minutes H/run, it is
adjusted by Target data.
Mode Temp Coordinate spec Target
Cool 13,000 K
Medium 9,300 K
Warm 6,500 K
Luminance
(cd/m2)
X = 0.271 (± 0.002) Y = 0.270 (± 0.002)
X = 0.286 (± 0.002) Y = 0.289 (± 0.002)
X = 0.313 (± 0.002) Y = 0.329 (± 0.002)
Min 60 (LF51 Series Model)
X = 0.278 Y = 0.280
X = 0.293 Y = 0.299
X = 0.320 Y = 0.339
▪ W/B information
Model information W/B information
Model Module Panel Backlight Type Using W/B table
All All All Direct LED O
* Connecting picture of the measuring instrument
(On Automatic control) Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C P-ONLY → Enter the
mode of White-Balance, the pattern will come out.
Full White Pattern
CA-210
COLOR ANALYZER TYPE : CA-210
▪ Normal line(LGD/CMI, March ~ December for Gumi, Global)
NetCase5
1 0-2 282 289 297 308 324 348 2 3-5 281 287 296 306 323 346 3 6-9 279 284 294 303 321 343 4 10-19 277 280 292 299 319 339 5 20-35 275 277 290 296 317 336 6 36-49 274 274 289 293 316 333 7 50-79 273 272 288 291 315 331 8 80-119 272 271 287 290 314 330 9 Over 120 271 270 286 289 313 329
Aging time
(Min)
Cool Medium Warm
x y x y x y
271 270 286 289 313 329
▪ Normal line(LGD/CMI, January ~ February for Gumi, Apply
not Cinema Screen)
NetCase5
1 0-2 286 295 301 314 328 354 2 3-5 284 290 299 309 326 349 3 6-9 282 287 297 306 324 346 4 10-19 279 283 294 302 321 342 5 20-35 276 278 291 297 318 337 6 36-49 274 275 289 294 316 334 7 50-79 273 272 288 291 315 331 8 80-119 272 271 287 290 314 330 9 Over 120 271 270 286 289 313 329
Aging time
(Min)
Cool Medium Warm
x y x y x y
271 270 286 289 313 329
▪ Aging chamber(LGD/CMI)
NetCase4
1 0-5 280 285 294 308 319 340 2 6-10 276 280 290 303 315 335 3 11-20 272 275 286 298 311 330 4 21-30 269 272 283 295 308 327 5 31-40 267 268 281 291 306 323 6 41-50 266 265 280 288 305 320 7 51-80 265 263 279 286 304 318
8 81-119 264 261 278 284 303 316
9 Over 120 264 260 278 283 303 315
Aging time
(Min)
Cool Medium Warm
x y x y x y
271 270 285 293 313 329
RS-232C Communication
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the Module and Color analyzer's prove vertically.(90° ± 2.5°)
(3) Aging time
- After aging start, keep the power on (no suspension of power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check the back light on.
▪ Auto adjustment Map(using RS-232C to USB cable)
RS-232C COMMAND
[CMD ID DATA]
Wb 00 00 White Balance Start Wb 00 ff White Balance End
RS-232C COMMAND
[CMD ID DATA]
Cool Mid Warm Cool Mid Warm
R Gain jg Ja jd 00 172 192 192 254
G Gain jh Jb je 00 172 192 192 192
B Gain ji Jc jf 00 192 192 172 254
R Cut 64 64 64 128
G Cut 64 64 64 128
B Cut 64 64 64 128
MIN
<Caution>
Color Temperature : COOL, Medium, Warm. One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0.(When R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)
CENTER
(DEFAULT)
MAX
Only for training and service purposes
- 12 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key, ▪ Enter White Balance by pushing "►" key at "9. White
Balance".
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option6
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern 12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
* CASE Cool Mode
First adjust the coordinate far away from the target value(x, y).B.
1) x, y > target
2) x, y < target
3) x >target, y < target
4) x < target, y > target
- Every 4 case have to fit y value by adjusting B Gain and then fit x value by adjusting R-Gain.
- In this case, increasing/decreasing of B Gain and R Gain can be adjusted.
Whit Balance
Color Temp. R-Gain G-Gain B-Gain R-Cut G-Cut B-Cut Test-Pattern Backlight Reset To Set
Cool
172 172 192
64 64
64 ON 100
4.2. Outgoing condition Configuration
■ When pressing IN-STOP key by SVC remocon, Red LED
are blinked alternatively. And then automatically turn off.
(Must not AC power OFF during blinking)
How to adjust
1) In case G gain more than 172 Adjust R Gain and B Gain less than 192
2) If the G gain value be adjusted down to 172 One of the R/B Gain is 254
3) If G Gain is 172 , More than one of R/B Gain is to be between 192~254
* CASE Medium / Warm
First adjust the coordinate far away from the target value(x, y).
1) x, y > target
i) Decrease the R, G.
2) x, y < target
i) First decrease the B gain, ii) Decrease the one of the others.
3) x > target, y < target
i) First decrease B, so make y a little more than the target. ii) Adjust x value by decreasing the R
4) x < target, y > target
i) First decrease B, so make x a little more than the target. ii) Adjust x value by decreasing the G
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the "IN STOP" key after completing the function
inspection. And Mechanical Power Switch must be set “ON”.
Only for training and service purposes
- 13 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
5. GND and HI-POT Test
5.1. HI-POT auto-check preparation
- Check the POWER cable and SIGNAL cable insertion condition
5.2. HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted) (2) Connect the AV JACK Tester. (3) Controller (GWS103-4) on. (4) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next proc­ess automatically.
5.3. Checkpoint
(1) Test voltage
- Touchable Metal : 3 KV / min at 100 mA
- SIGNAL : 3KV / min at 100 mA
(2) TEST time: 1 second. (case : mass production ) (3) TEST POINT
- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.
- SIGNAL => LIVE & NEUTRAL : SIGNAL.
6. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to USB Jack. ▪ Write Serial number ▪ Must check the serial number at the Diagnostics of SET UP menu.
(Refer to below).
6.2. Command Set
Adjust mode CMD(hex) LENGTH(hex) Description
EEPROM WRITE A0h 84h+n n-bytes Write(n= 1~16)
* Description
FOS Default write : <7mode data> write Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0, Phase Data write : Model Name and Serial Number write in EEPROM,.
6.3. Method & notice
(1) Serial number D/L is using of scan equipment. (2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced in
production line, because serial number D/L is mandatory by D-book 4.0.
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes model name or serial number is initialized.(Not always) There is impossible to download by bar code scan, so It need Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "6.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number like photo.
6.1. Signal Table
CMD LENGTH ADH ADL DATA_1 . . . Data_n CS DELAY
CMD : A0h LENGTH : 85~94h (1~16 bytes) ADH : EEPROM Sub Address high (00~1F) ADL : EEPROM Sub Address low (00~FF) Data : Write data CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n Delay : 20ms
4) Check the model name Instart menu. → Factory name displayed. ex 47LF560V-ZA)
5) Check the Diagnostics.(DTV country only) → Buyer model
displayed.(ex
47LF560V-ZA
)
Only for training and service purposes
- 14 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
7. MAC Address & CI+ key download
7.1. MAC Address
7.1.1. Equipment & Condition
▪ Play file : Serial.exe ▪ MAC Address edit ▪ Input Start / End MAC address
7.1.2. Download method
(1) Communication Prot connection
Connection: PCBA(USB Port) → USB to Serial Adapter(UC-
232A) → RS-232C cable → PC(RS-232C port)
* Caution: LJ21* chassis support only UC-232A driver. (only
use this one.)
(2) MAC Address & CI+ Key Download
▪ Set CI+ Key path Directory at Start Mac & CI+ Download
Programme
▪ Com 1,2,3,4 and 115200(Baudrate)
7.2. LAN Inspection
7.2.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
7.2.2. LAN inspection solution
▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV ▪ Setting automatic IP ▪ Setting state confirmation
- If automatic setting is finished, you confirm IP and MAC
Address.
GP4_LOW
▪ Port connection button click(1) ▪ Push the (2) MAC Address write. ▪ At success Download, check the OK (3) ▪ Start CI+ Key Download, Push the (4) ▪ Check the OK or NG
7.3. LAN PORT INSPECTION(PING TEST)
Connect SET -> LAN port == PC -> LAN Port
SET PC
7.3.1. Equipment setting
(1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
7.3.2. LAN PORT inspection (PING TEST)
(1) Play the LAN Port Test Program. (2) Connect each other LAN Port Jack. (3) Play Test (F9) button and confirm OK Message. (4) Remove LAN cable.
Only for training and service purposes
- 15 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
1. Disassembly of Back cover
DISASSEMBLY
(1) Unscrew bolts in the set.
(2) Check both right and left hole.
(4) Put ‘long nose’ into the hole.
(5) Open B/C with push/pulling long
nose to upper and lower sides.
(3) Attach tape to ‘Long nose pliers’.
* Scratch can be caused without tape.
Only for training and service purposes
- 16 -
(6) Disassemble Back cover.
* Disassemble it from left to right for top
side hook on Back cover
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
BLOCK DIAGRAM
Serial Flash
System EEPROM
I2C_SCL/SDA
SPI_SCK/SDI/SDO/CS
SPK_L
SPK_R
30P HD LVDS wafer
(P1801)
HZ
24M
X- tal
NTP7515
AUD_LRCH,
AMP_SCL/SDA
AUD_MASTER_CLK,
AUD_LRCK, AUD_SCK
Connector
(P1800)
Jog KEY, LED_R, IR
RXACK+/-
RXB0+/- ~RXB4+/-,
RXA0+/-~RXA4+/-,
51P FHD LVDS wafer
-
RXBCK+/
Main SOC
M1A-LGE2136
(IC101, DDR3 256MB)
PCM_A[0:7]
IC102 (1Gbit)
NAND FLASH
T4LCX244FT Buffer
H27U1G8F2CTR-BC
CI SLOT
Only for training and service purposes
PCM_A[8:14]
TS_DATA[0:7]
PCM_DATA[0:7]
SIDE
IF_N/P
LNB_TX
LNB_OUT, DEMOD_RESET
FE_TS_DATA[0:7]
TU_SCL / SDA
DEMOD_SCL/SDA
Tuner
F/NIM
- 17 -
IF_AGC
EPHY_TP/TN/RP/RN
DDC_SCL/SDA_2, HDMI_CEC
CK+/-, D0+/ -, D1+/ -, D2+/ - _HDMI2
HDMI1
LAN
Only UK
REAR
USB1_OCP/CTL
OCP
DM/DP
SN1406035RGER
SC1/AV2_CVBS_IN, SC1_R+/G+/B+
DTV/MNT_OUT, DTV/MNT_L/R_OUT
+5V_USB
F- SCART
USB
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
400
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
900
901
LV1
540
500
120
800
535
200
A10
Set + Stand
Only for training and service purposes
- 18 -
A2
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
POWER
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
FROM ADAPTOR 19V
+19V
JK400
KJA-DC-1-0032
4
4
2
2
1
1
Surge Protection
D471 20V
C488 68uF 35V
19V TO PANEL VCC(12V) DCDC CONVERTER
+19V
C472
C470 10uF
0.1uF
25V
25V
+19V to +3.5V_STANDBY
IC402
MP2315GJ
R471 47K
AAM
1
IN
2
C471 68uF 35V
R470 100K
C473 10uF
25V
AAM
GND
IN
SW
C474
0.1uF 25V
MP2315GJ
1
2
3
4
IC403
NEW
3A
NEW
SW
3
3A
GND
4
FB
8
VCC
7
EN/SYNC
6
BST
5
FB
8
VCC
7
EN/SYNC
6
BST
5
20130528 cJ.LIM
R475 68
C475
0.1uF 50V
20130528 cJ.LIM
R477 68
C476
0.1uF
50V
OPT R489 10K
OPT
C477
0.47uF 16V
OPT
C478
R476
0.1uF
47K
25V
R478 100K
R479 20K
+3.5V_ST
OPT
R490
10K
R480 10K
DEV_COIL
L470
4.7uH
C480 10uF
16V
DEV_COIL
C479
0.1uF 25V
X5R => X7R
To improve CST Issue
2013.12.21 by GH.Song
RL_ON
POWER_ON/OFF_1
C481
C486
10uF
10uF
16V
L471
4.7uH
16V
C482 10uF
3.5V_ST POWER_DET
+3.5V_ST
R410
10K
+3.5V_ST
C400
0.1uF
R485 56K
R48 6
C489
C484
C487
10uF
10V
22uF
10V
10V
22uF 10V
C485
0.1uF 25V
R48 7
1.2 K
R48 8
2K 1%
1%
1K 1%
5V
5.6B->5V READY->APPLY
2013.08.07
D470
+12V to PANEL_VCC
16V
UBW2012-121F
PANEL_CTL
L408
120OHM
OPT
C425
0.1uF 25V
R441
OPT
C490 1uF 10V
+12V
R442
10K
10K
B
R445
R446 120K
OPT
ZD408
33K
5V
C
E
POWER_DET
C427
0.22uF 25V
TR_NXP Q403 MMBT3904(NXP)
Q405
SSM3J332R
S
B
PANEL_VCC
D
R451
R452
5.6K
5.6K
G
C
TR_KEC
Q403-*1 2N3904S
E
+12V
R481 56K
+3.5V_ST to +3.3V_Normal
+3.5V_ST
POWER_ON/OFF_1
R443
4.7K
R444 10K
B
R447 22K
R448
2.2K
C428
2.2uF 10V
C
TR_NXP Q404 MMBT3904(NXP)
E
+3.5V_Normal to +1.5V_DDR
+3.3V_Normal
L409
BLM18PG121SN1D
C426 10uF
10V
1.3A
IC404
AZ1117EH-ADJTRG1
OUTIN
ADJ/GND
R449 1K 1/16W 1%
R450 200 1/16W 1%
Vout=1.25*(1+R2/R1)+Iadj*R2
BOOST_EN
R1
R2
FET_AOS Q406-*1
AO3435
S
G
FET_TOSHIBA
Q406 SSM3J332R
S
G
C
B
E
L411
CB2012PK501T
R453
0
C431 10uF
10V
D
D
C429
0.1uF 16V
TR_KEC Q404-*1 2N3904S
+1.5V_DDR
L410
BLM18PG121SN1D
C430 22uF 10V
OPT
ZD403
2.5V
+3.3V_Normal
TVS_SEMTECH
ZD402
5V
TVS_KEC ZD402-*1
+5V_Normal & +1.10V_VDDC
C483
0.1uF 25V
R48 2
R48 3
3.3 K
R48 4
11K 1%
1%
1K 1%
ZD405
OPT
15V
+12V
+3.3V_Normal
R403 10K
OPT
C403
4700pF
50V
USB1_CTL
Check the pull down when AC Power On with HDD
USB1_CTL_Pull_Down
USB1_OCD
OPT R473 30K
R472
3.3K
CB2012PK501T
+5V_Normal
R408 100K
L404
C405 10uF 25V
C406 10uF 25V
C408
OPT
2200pF
50V
C409
OPT
2200pF
50V
R409
91K
C407 1uF
10V
ROSC/SYNC
SW_EN
NFAULT
[EP]
SS2
1
EN1
2
EN2
3
SN1406035RGER
4
5
6
SW_OUT
THERMAL
25
7
SW_IN
VIN123V7V24SS1
IC400
8
VIN2
+5V_USB
22
9
10
PGND2
LX2
C410
0.047uF 25V
BST120LX121PGND1
19
COMP1
18
FB1
17
AGND
16
RSET
15
FB2
14
COMP2
13
11
12
BST2
+5V_Normal
Vout=0.6(R1/R2)+0.6
DEV_COIL
L405
4.7uH
R1
OPT C411
R411
82pF
4.7K 50V
1%
R2
R413
5.1K 1%
C416
22pF
50V
C417
3300pF
R41 4
50V
10K
R422 15K
C419 22pF
50V
C420
3300pF
R41 8
50V
20K
DEV_COIL
C421
L406
0.047uF 25V
4.7uH
OPT
ZD407
5.1v
R415
R416
R417
100 1%
5.1K 1%
39K
+1.10V_VDDC
OPT
OPT
C412
C413
ZD401
2.5V
10uF
6.3V
22uF
C414 22uF
10V
10V
R2
R1
C418
1%
47pF 50V
+5V_Normal
C423 22uF 16V
C424 22uF 16V
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
C432
1uF 16V
Vout=0.6(R1/R2)+0.6
L15.5_ECI_M1A
POWER
150112
4
TOTAL LED DRIVER BLOCK
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
REDUCE INDUCTOR TEMP ISSUE
+19V
C500
47uF 25V
C501 10uF 25V
C502
0.1uF 50V OPT
OPT
R519 10K
INV_CTL
PWM_DIM
BLU_CURRENT_CTL
R520
10K
+3.3V_Normal
R523
C
B
E
R522 120K
1/8W 1%
R521 100
R524 100K
R528
3K
1K
1%
TR501 MMBT3904(NXP)
R525 270K
1/8W 1%
43inch
R529-*1 13K 1%
32inch
R529 30K 1%
C518
100pF
50V
43inch
R532-*1 12K
1%
43inch
R533-*1 10K 1%
R530 100K
L501
L502
33uH
33uH
R536
R535
100
100
NC_1
PDIM
NC_2
OVP
LS8
LS7
LS6
LS5
EN
DT1641AS
1
2
3
4
5
6
7
8
9
10
11
12
IC501
R531
C522
100K
1000pF
1%
50V
C521 1000pF 50V
PGND_1
PGND_2
OPT
10K
33V
32inch
R532
15K
1%
32inch
R533
3.6K
1%
RISET
R534
ZD500
To Improve EMI Issue
C523 100V 220pF
C524 100V 220pF
R537
R538
R539
100
100
100
[EP]GND
VIN
24
VREF
25
THERMAL
C525 1uF
23
CS
22
NDRV
21
RSS
20
COMP
19
RT
18
LS1
17
LS2
16
LS3
15
LS4
14
LGND
13
R540 100
25V
220K
R545
R541 100
R542
R544
3.3
1/16W
39K 1%
R543
1.5K 1%
+19V
1%
R546
1.5K 1%
C526 100V 220pF
C527 100V 220pF
R547 100
C510 1uF 25V
R548
30K C528
4700pF
50V
1%
C529
0.1uF 25V
R549 100
D502 BR210 100V
R550 100
D
TR502
G
AOD2922 DEV_FET2922
S
R551
R553
0.1
0.1
1%
1%
1W
1W
OPT
P500
SMAW200-04
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
1
2
3
4
VOUT#2
C517
33uF 100V 43inch
100V
C516 33uF
C519 1uF 100V
R552 100K
LED_DRIVER
150112L15.5_ECI_M1A
5
USB
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
JK700
US-04A-VSD
5
OPT
C704 22uF 10V
+5V_USB
SIDE_USB1_DM
SIDE_USB1_DP
USB_HDD_CAP1_10uF
C700-*1
USB_HDD_CAP1_22uF
OPT
ZD700
SD05
1
2
3
4
5V
C701
OPT
OPT
C702
5pF
5pF
50V
50V
10uF
C700 22uF 10V
10V
USB_HDD_CAP2_10uF
C703-*1
10uF
10V
USB_HDD_CAP2_22uF
C703 22uF 10V
R700
2.2
R701
2.2
OPT D700 RCLAMP0502BA
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
L15.5_ECI_M1A
USB_S1
150112
7
HDMI (REAR 1)
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
CEC
HDMI_CEC
R804 100
CEC_REMOTE_S7
HDMI_DIODE_SUZHOU
D801-*1
MMBD6100
A1
C
5V_HDMI_4
R806
2.7K
+5V_Normal
R807
2.7K
A2
HDMI_DIODE_KEC
A2CA1 KDS184 D801
DDC_SDA_4
DDC_SCL_4
HDMI_1
5V_HDMI_4
GND
20
HP_DET
19
5V
18
GND
17
DDC_DATA
16
DDC_CLK
15
NC
14
CE_REMOTE
13
CK-
12
CK_GND
11
CK+
10
EAG59023302
JK801
This GND Pattern should be very narrow
HDMI jack burnt problem improvement
9
8
7
6
5
4
3
2
1
D0-
D0_GND
D0+
D1-
D1_GND
D1+
D2-
D2_GND
D2+
5V_DET_HDMI_4
ESD_HDMI_VARISTAR
VA805
R812
1.8K
R813
3.3K
ESD_HDMI_VARISTAR
VA806
ESD_HDMI_CAP
VA805-*1 1uF 10V
HDMI_ARC
AR804
5.1
AR803
5.1
ESD_HDMI_CAP VA806-*1 1uF 10V
ESD_HDMI
VA809
ESD_HDMI
VA808
ESD_HDMI
VA811
ESD_HDMI
VA810
R814
33
AR801 100
D805
1 2 3 4 5
ESD_HDMI_TMDS
IP4294CZ10-TBR
1 2 3 4 5
ESD_HDMI_TMDS
IP4294CZ10-TBR
D806
10 9 8 7 6
10 9 8 7 6
HPD4
DDC_SDA_4 DDC_SCL_4
HDMI_CEC
CK-_HDMI4
CK+_HDMI4
D0-_HDMI4
D0+_HDMI4
D1-_HDMI4
D1+_HDMI4
D2-_HDMI4
D2+_HDMI4

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
L15.5_ECI_M1A
HDMI_R1 9
150123
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