LG 32LB520B Schematic

Page 1
Internal Use Only
US/Canada/Mexico http://aic.lgservice.com
http://biz.lgservice.com
LED TV
SERVICE MANUAL
CHASSIS : 6M62N
MODEL: 32LB520B
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Printed in Korea
Page 2
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ...................................................................................... 6
ADJUSTMENT INSTRUCTION ............................................................... 8
EXPLODED VIEW .................................................................................. 13
SCHEMATIC CIRCUIT DIAGRAM ..........................................................
14
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circ uitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 10 MΩ and 200 MΩ.
When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
the two AC plug prongs. Place the AC
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
out of the limits specified, there is
Leakage Current Hot Check circuit
Only for training and service purposes
- 3 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength) CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this service manual. CAUTION: Do not connect the test xture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some eld-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol­der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicularly to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced
-
component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so then it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used 6M62N chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
: Standard input voltage (AC 120V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed ea ch drawing and spe ci fication b y p ar t number in accordance with BOM.
5) ehT receiver must be operated for about 5 minutes prior to the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : UL specification
- EMC : FCC
4. Model General Specification
No. Item Remarks
1. Market US/Canada/Mexico
1) NTSC
2. Broadcasting system
3. Channel Storage 1) VHF : 02~13
2)AIR:ATSC
3)CABLE:64QAM/256QAM
2) UHF : 14~69
3) DTV : 02-69
4) CATV :01~135 (N.America)
5) CADTV : 01~135 (N.America)
4. Receiving system
5. Video(Composite Input) PAL, NTSC 4 System : PAL M, PAL N, NTSC, PAL60
6. Component Input Y/Cb/Cr, Y/Pb/Pr
7. HDMI Input
8. SPDIF out SPDIF out
9. USB Input Music :MP3; Photo: JPEG
10. Headphone
Only for training and service purposes
Analog : Upper Heterodyne Digital : 8VSB/64&256QAM
HDMI: DTV/DVI
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Support HDCP
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Page 7
5. Component Video Input (Y, CB /PB , CR /PR )
No. Resolution H-freq(kHz) V-freq(Hz) Porposed
1 720×480 15.73 60.00 SDTV, DVD 480i
2 720×480 15.63 59.94 SDTV, DVD 480i
3 720×480 31.47 59.94 480p
4 720×480 31.50 60.00 480p
1280×720 44.96 59.94 HDTV 720p
5
1280×720 45.00
6
1920×1080
7
1920×1080
8
1920×1080
9
1920×1080
10
11 1920×1080
12 1920×1080
1920×1080
13
14 1920×1080 67.5 60 HDTV 1080p
26.97
27
33.72
33.75
33.75 60.00 HDTV 1080i
33.72
67.432 59.94
60.00 HDTV 720p
23.976
24
29.97
30
59.94 HDTV 1080i
HDTV 1080p
HDTV 1080p
HDTV 1080p
HDTV 1080p
HDTV 1080p
6. HDMI Input : Refer to adjust specification about EDID data.
6.1. DTV mode
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
1. 640*480 31.469 / 31.5 59.94 / 60 25.175/25.200 SDTV 480P
2.
3.
4. 1280*720 44.96 / 45 59.94 / 60 74.17/74.25 HDTV 720P
5. 1920*1080 33.72 / 33.75 59.94 / 60 74.17/74.25 HDTV 1080I
6.
7.
8.
720*480 31.469 / 31.5 59.94 / 60 27.00/27.03 SDTV 480P
720(1440)*480 15.73 / 15.75 59.94 / 60 27.00/27.028 SDTV 480i
1920*1080 26.97 / 27 23.97 / 24 74.17/74.25 HDTV 1080P
1920*1080 33.716/33.75 29.976/30.00 74.25 HDTV 1080P
1920*1080 67.43 / 67.5 59.94 / 60 148.35/148.50 HDTV 1080P
6.2. PC mode
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1.
720*400 @70Hz 31.469 70.08 28.321 DOS
2.
640*480 @60Hz 31.469 59.940 25.175 VESA(VGA)
3.
800*600 @60Hz 37.879 60.31 40.000 VESA(SVGA)
4.
1024*768 @60Hz 48.363 60.00 65.000 VESA(XGA)
1280*1024 @60Hz 63.981
5.
1360*768 @60Hz 47.712
6
7.
1920*1080 @60Hz 67.5
Only for training and service purposes
60.020 108 VESA(SXGA)
60.015 85.5 VESA(WXGA)
60.0 148.5
WUXGA (Reduced blanking)
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FHD only(Support to HDMI-PC)
FHD only(Support to HDMI-PC)
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 8
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LED TV with MSD3393LU chassis.
2. Designation
(1) Th e ad justm ent is according to the orde r wh ich is
designated and which must be followed, according to the
plan which can be changed only on agreeing. (2) Power adjustment : Free Voltage. (3) Magnetic Field Condition: Nil. (4) Input signal Unit: Product Specification Standard. (5) Reserve after operation: Above 5 Minutes (Heat Run)
Temperature : at 25 °C ± 5 °C Relative humidity : 65 ± 10 % Input voltage : 120V~, 50/60 Hz
(6) Adjustment equipments
: Color Analyzer(CA-210 or CA-310), Service remote control.
(7) Push the “RESTORE" key - For memory initialization.
Case1 : Software version up
1. , BSU yb W/S gnidaolnwod retfA TV set will reboot automatically.
2. Push “RESTORE” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “RESTORE” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push “RESTORE” key at first.
2. Push “Power on” key for turning it on.
If you push “Power on” key, TV set will recover
channel information by itself.
3. After function inspection, Push “RESTORE” key.
3. Click “Connect”to get communication from the TV set, and read out the device type.
:
4. Click “HDCP”to enter HDCP management interface. Change the Value“HDCP Key Index” to “1”, “HDCP Key Allocation”to "0X390000"for
32LB520B/60LB5200/65LB5200.
3. Main PCB check process
APC - After Manual-Insert, executing APC
*. Burning HDCP EY
1.
Connect your PC to TV set with USB debug cable. Turn on the TV set, then open the HDCP operating tool
2. “MStar IS P Utility V4.5.7 Alpha”.
Only for training and service purposes
- 8 -
5. Click “HDCP Key File”to load the HDCP Key file provided.
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 9
6. Click “Read” to load the main software for this TV set.
7. Click “Auto”to ready for HDCP Key updating. Settings as below:
9. Click “Run” to update the HDCP Key.
Warm Tips: The HDCP Key index value will be increased automatically.
That means after you update the first TV set, you only need to connect another TV set to your PC, click “Connect”, then “Run” to update.
4. ADC Process
4.1. ADC
- Set TV to YUV source by pushing"YUV)key
- Input full color bar signal using HD signal generator Begin adjust by pushing “ADC ADJ" key
* Required equipment : Factory remote control.
HD signal generator.
EZ ADJUST
0
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
ADC Calibration
ADC Comp 480i
ADC Comp 1080p
ADC Type
Reset
NG
NG
8. Click to select “Partial Erase”, then click Setup. An erase block setting window will pop up. Choose the bank according to "0X390000"for 32LB520B/60LB5200/65LB5200. Click “OK”to confirm.
Only for training and service purposes
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100% color bar
Note: 1. The YPBPR Auto White Balance adjust (AUTO ADC) must be done on the product line. 2
In YPBPR channel ,must adjust the SD
and HD two modes.
4.2. Function Check
4.2.1. Check display and sound
■ Check Input and Signal items.
(1) TV (2) AV (CVBS) (3) COMPONENT (1080I/480i) (4) HDMI * Display and Sound check is executed by Remote control.
<Caution> Not to push the "RESTORE" key after
completion if the function inspection.
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Page 10
5. Total Assembly line process
5.1. Adjustment Preparation
▪ W/B Equipment condition
CA310
evobA 5 minutes H/run in the inner pattern. ("power on" key
of Adjustment remote control)
* * The spec of color temperature and coordinate.
Mode Color Temp Color coordinate Remark
Cool (C50) 13,000 K
Medium(0) 9,300 K
Warm(W50) 6,500 K
Auto Adjust -W/B
CH01, Test signal: Inner pattern(80IRE)-LED Module
X=0.271 (±0.002) Y=0.270 (±0.002)
X=0.286 (±0.002) Y=0.289 (±0.002)
X=0.313 (±0.002) Y=0.329 (±0.002)
Probe
Color analyzer
<Test Signal>
- Inner pattern
for W/B adjust
- External white pattern
(80IRE, 204gray)
HD signal generator
Click the "application "button and begin to adjust
5
automatically when finished ,it will display PASS.
*STEPS:
1
Connect Debug line.
2. Connect HDMI port and input 80% full white signal. 3
Calibrate the color analyzer (CA310).
Positioning
Ring
4
Open W/B auto adjust system and load saved parameters.
Only for training and service purposes
- 10 -
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Page 11
* Manual W/B process using adjust Remote control.
Color analyzer(CA310,CA210)should be used in the calibrated ch.
Operate the zero-calibration of the CA310 or CA210, then stick sensor to the module when adjusting.
Enter factory mode by pushing customer remote controller:
input 3195.
Select W/B ADJUST item , push "ok" then enter into adjust page.
For manual adjustment, it is also possible by the following sequence.
(1) Set TV in aging mode by play a picture or music by USB for
more than 30 minutes. (if not executed this step the condition for w/B will be different).
(2) Push “Exit” key. (3) Enter factory mode by pushing customer remote controller:
input 3195. Select W/B ADJUST item , push "ok" then en
ter into adjust page.
(4) Zero Calibrate the probe of Color Analyzer, then place it
on the center of LCD module within 10cm of the surface
(5) Select each items (Red/Green/Blue Gain) using
▲/▼(CH +/-) key on Remote control.
(6) Adjust R/ G/ B Gain using ◄/►(VOL +/-) key on R/C. (7) Adjust three modes all (Cool / Medium / Warm)
- For All model Fix the one of R/G/B gain and change the others
- For G-FIX model Cool Mode
1) Fix the one of R/G/B gain to 192 (default data) and
decrease the others. (If G gain is adjusted over 172 and R and B gain less than 192 , Adjust is O.K.)
2) If G gain is less than 172, Increase G gain by up to
172, and then increase R gain and G gain same amount of increasing G gain.
3) If R gain or B gain is over 255, readjust G gain less
than 172, Conform to R gain is 255 or B gain is 255
Medium / Warm Mode - Fix the one of R/G/B gain to 192 (default data) and decrease the others.
(8) When adjustment is completed, exit adjustment mode
using EXIT key on Remote control.
* CASE Cool
First adjust the coordinate far away from the target value(x, y).
1) x, y > target i) Decrease the R, G.
2) x, y < target i) First decrease the B gain, ii) Decrease the one of the others.
3) x > target, y < target i) First decrease B, so make y a little more than the
target.
ii) Adjust x value by decreasing the R.
4) x < target, y > target
st decrease B, so make x a little more than the
i) Fir
target.
ii) Adjust x value by decreasing the G.
*
After You finish all adjustments and function inspections, Press “SETTING” button , choose Initial Setting” option, and choose “Yes”. It will show choose language picture, then turn off TV and unplug the AC cable.
Only for training and service purposes
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Page 12
5.4. Outgoing condition Configuration
When pressing RESTORE key by Service remote control, Red LED are blinked alternatively. And then automatically turn off. (Must not AC power OFF during blinking)
5.5. GND and HI-POT Test
5.5.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
condition.
(2) You can’t use Tuner Ground & Tuner signal line at all
models (applied Isolator inner tuner)
5.5.2. GND & HI-POT auto-check
(1) Pallet moves in the station.(POWER CORD / AV CORD is
tightly inserted) (2) Connect the AV JACK Tester. (3) Controller on. (4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process(Hi-pot test). (Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next process automatically.
5.5.3. Checkpoint
(1) Test voltage
1) 3 Poles
- GND: 1.5 KV/min at 100 mA
- SIGNAL: 3 KV/min at 100 mA
2) 2 Poles
- SIGNAL: 3 KV/min at 100 mA (2) TEST time: 1 second (3) TEST POINT
1) 3 Poles
- GND Test = POWER CORD GND and SIGNAL
CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
2) 2 Poles
- Hi-pot Test = Accessible Metal and LIVE & NEUTRAL. (4) LEAKAGE CURRENT: At 0.5 mArms
Only for training and service purposes
- 12 -
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Page 13
522
540
521
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essenti al that these spec ial safety parts s hould be replace d with the same compone nts as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
200
900
610
400
120
A2
511
A3
510
512
A9
500
600
513
A10
Only for training and service purposes
- 13 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 14
SCHEMATIC CIRCUIT DIAGRAM
5
Connetor
D D
+12V_PWR
BL-ON/OFF BL-ADJUST
+12V
BL-ON/OFF BL-ADJUST
5V Standby Power(option) 3A
+12V_PWR
C2
C3
10uF/16V/0805
0.1uF/0402/16V
10uF/16V/0805
C4
20K/0402/5%
2.2nF/0402/16V
4
R1 100K/0402/5%
R3 27K/0402/5%
C5
1nF/0402/16V/NC
R7
0.1uF/0402/16V
C8
C6
U1 AOZ3015PI/SOP8
2
VIN
7
EN
6
COMP
4
VCC
3
2
Inverter controller
+5V_Standby
9
L1 22uH_3A
LX
8
Vo
5
FB
1
PGND
AGND
3
R1
R5 51K/0402/1% C7
0.1uF/0402/16V/NC
R2
R10 9.1K/0402/1%
+
CA3
470uF/16V/EC3.5
C1
0.1uF/0402/16V
BL-ON/OFF
BL-ADJUST
R6
100R/0402/5%
R9
22K/0402/5%
+5V_Normal
R2
200R/0402/5%/NC
Q2
3904/SOT-23
2 3
R4
4.7K/0402/5%
Q1
3904/SOT-23
2 3
1
1
10K/0402/5%
R11
4.7K/0402/5%
R8
VBL_CTRL
BRI_ADJ
1
Vout=0.8V*(1+R1/R2)
C
Power Switch
STANDBY
STANDBY
B
STANDBY
STANDBY
R15
22K/0402/5%
R24
22K/0402/5%
+5V_Standby
R12 100K/0402/5%
1
Q3 3904/SOT-23
2 3
+12V_PWR
R21 100K/0402/5%
1
Q4 3904/SOT-23
2 3
0.1uF/0402/16V
R13
100K/0402/5%
0.1uF/0402/16V R23 100K/0402/5%
C9
0.1uF/0402/16V/NC U2 4953/SOP8
1 2 3
C10
4
C20
S1 G1 S2 G2
C11
0.1uF/0402/16V/NC
8
+5V_Normal
D1
7
D1
6
+12V_NORMAL
D2
5
D2
Standby controller
+3.3V_Normal
STANDBY
STANDBY
R19
200R/0402/5%
H :Power on L :Power off
R16
4.7K/0402/5%
PWR-ON/OFF
If POWER BOARD IS 5stb ONLY ,PL NOT PATCH THESE GUY.
1.5V/1.8V Power_Normal
4
U4
ADJ
OUT
AMS1117-Adj
IN
C22
2.2uF/0603/16V
0.1uF/0402/16V
CA9
+
200uF/35V/ECS-5M
321
0.1uF/0402/16V C24
C23
2.2uF/0603/16V
+1.8V_DDR2
C25
R1
220R/0402/5%/470R/0402/5%
R26
+5V_Normal
R2
R27
100R/0402/5%
A A
3.3V Power
4
ADJ
OUT
+5V_Standby
C26
2.2uF/0603/16V
0.1uF/0402/16V
IN
321
C27
U5
AMS1117-3.3
+3.3V_Normal
C28
2.2uF/0603/16V
+3.3V_Normal
C29
0.1uF/0402/16V
Test Point & MARK
H1
1
5
4
3
2
NC
1
1
H5
NC
NC
H2
9
8
7
6
H6
1
5
9
4
8
3
7
2
6
NC
1
H7
NC
H3
1
5
4
3
2
NC
H4
1
5
9
4
8
3
7
2
6
NC
1.15V Core Power
+12V_PWR
C17
10uF/16V/0805
C18 10uF/16V/0805
Vout=0.8V*(1+R1/R2)
NOTICE:
9
8
7
6
R17 10K/0402/5%
3
5
1
U3 MP1470
IN
EN
GND
R14
6
BST
20R/0402/5%
C12
2
SW
4
FB
C21 10pF/0402/16V
If chip is 3393,The R2 Value is 10K 1%
If chip is 6306,The R2 Value is 8.2K 1%
1uF/0402/16V
L2 22uH_3A
R18
4.7K/0402/1%
R1
R20
100K/0402/5%
Resistors close to the DC-DC
R22 10K/0402/1% or 8.2K/0402/1%
R2
C13
10uF/16V/0805
R25
470R/0402/5%
Max :1.0A
VDDC
0.1uF/0402/16V
C19
C14
10uF/16V/0805
10uF/16V/0805
C15
10uF/16V/0805
C16
100uF/35V/ECS-5M
+
CA8
Vout=1.25V*(R1+R2)/R1
C
B
NOTICE:
If chip is 3393,The R1 Value is 220R 5% Vout=1.8V
If chip is 6306,The R1 Value is 470R 5% Vout=1.5V
5
4
Title
Title
Title
Custom
Custom
3
2
Custom
MSD3393
MSD3393
MSD3393
System power
System power
System power
1
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
1.0
1.0
teehS:etaD
1 9Friday, September 27, 2013
1 9Friday, September 27, 2013
1 9Friday, September 27, 2013
teehS:etaD
teehS:etaD
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Page 15
5
HDMI Interface
HDMI0-RX0P
HDMI0-RX0N
HDMI0-RX1P
HDMI0-RX1N
HDMI0-RX2P HDMI0-RX2N
HDMI0-CLKN
HDMI0-CLKP
HDMI0-SCL HDMI0-SDA
HDMI0-HPDIN
HDMI1-RX0P HDMI1-RX0N HDMI1-RX1P
D D
HDMI1-RX1N HDMI1-RX2P HDMI1-RX2N
HDMI1-CLKN
HDMI1-CLKP
HDMI1-SCL HDMI1-SDA
HDMI1-HPDIN
HDMI2-RX0P HDMI2-RX0N HDMI2-RX1P HDMI2-RX1N HDMI2-RX2P HDMI2-RX2N
HDMI2-CLKN
HDMI2-CLKP
HDMI2-SCL HDMI2-SDA
HDMI2-HPDIN
MHL_CABLE-DET
HDMI-ARC HDMI-CEC
PC & YPBPR Interface
VGA-Rin
VGA-Gin VGA-Bin
VGA_HSYNC VGA_VSYNC
C C
YPbPr_PR
YPbPr_Y YPbPr_PB
CVBS IN & OUT
AV1
CVBS1_OUT
HDMI0-RX0P
HDMI0-RX0N
HDMI0-RX1P
HDMI0-RX1N
HDMI0-RX2P HDMI0-RX2N HDMI0-CLKN HDMI0-CLKP HDMI0-SCL HDMI0-SDA
HDMI0-HPDIN
HDMI1-RX0P HDMI1-RX0N HDMI1-RX1P HDMI1-RX1N HDMI1-RX2P HDMI1-RX2N HDMI1-CLKN HDMI1-CLKP HDMI1-SCL HDMI1-SDA
HDMI1-HPDIN
HDMI2-RX0P HDMI2-RX0N HDMI2-RX1P HDMI2-RX1N HDMI2-RX2P HDMI2-RX2N HDMI2-CLKN HDMI2-CLKP HDMI2-SCL HDMI2-SDA
HDMI2-HPDIN
MHL_CABLE-DET
HDMI-ARC HDMI-CEC
R28 33R/0402/5% R29 68R/0402/5% R30 33R/0402/5% R31 33R/0402/5%
R32 33R/0402/5% R33 68R/0402/5% R34 33R/0402/5% R35 33R/0402/5% R36 0R/0402/5%
R38 150R/0402/5%
R39 180R/0402/5%
C48 47nF/0402/16V C49 47nF/0402/16V C50 47nF/0402/16V C51 47nF/0402/16V
VGA_HSYNC VGA_VSYNC
C52 47nF/0402/16V C53 47nF/0402/16V C54 47nF/0402/16V C55 47nF/0402/16V C56 1nF/0402/16V
C58 47nF/0402/16V
C60 47nF/0402/16V
RGB0_R+ RGB0_G­RGB0_G+ RGB0_B+
RGB1_R+ RGB1_G­RGB1_G+ RGB1_B+
RGB1_SOG
CVBS0+
CVBS_VCOM CVBS1_OUT
HDMI2-RX1N HDMI2-RX1P HDMI2-RX2N HDMI2-RX2P
+3.3V_Normal
HDMI1-CLKN HDMI1-CLKP HDMI1-RX0N HDMI1-RX0P HDMI1-RX1N HDMI1-RX1P HDMI1-RX2N HDMI1-RX2P VGA_HSYNC RGB0_B+ RGB0_G+ RGB0_G­RGB0_R+ VGA_VSYNC
+3.3V_Normal
RGB1_B+ RGB1_SOG RGB1_G+ RGB1_G­RGB1_R+
CVBS0+ CVBS_VCOM CVBS1_OUT
LINEIN_R1 LINEIN_L1 AU_VAG AU_VRM
VDDC
+3.3V_AU
AUDIO IN
VGA-Lin_AU VGA-Rin_AU
AV1-Lin AV1-Rin
VGA-Lin_AU VGA-Rin_AU
AV1-Lin AV1-Rin
C61 2.2uF/0603/16V C63 2.2uF/0603/16V
C64 2.2uF/0603/16V C65 2.2uF/0603/16V
LINEIN_L1 LINEIN_R1
LINEIN_L4 LINEIN_R4
DIF IN
VIFP
IFP
IFN
B B
USB & SPDIF_OUT
USB2_D­USB2_D+
USB1_D­USB1_D+
SPDIF_OUT
C67
0.1uF/0402/16V
VIFM
C68
0.1uF/0402/16V
USB2_D­USB2_D+
USB1_D­USB1_D+
SPDIF_OUT
C69
2.2uF/0603/16V
L6
AU_VRM AU_VAG
C70
0.1uF/0402/16V
2.2uF/0603/16V
C71
RESET
+5V_Standby
DEBUG
A A
MUST pull high to 5VSTB
ISP AND VGA EDID
R49 100K/0402/5%
R50 10K/0402/5%
C78
2.2uF/0603/16V
UART-TX
R66 100R/0402/5%
UART-RX
R67 100R/0402/5%
3
D1 BAV99
C75
1
2
2.2uF/0603/16V
1
Q5 3906/SOT-23
R52
3 2
R54 100K/0402/5%
+5V_Standby
R64
4.7K/0402/5%
1K/0402/5%
R65
4.7K/0402/5%
5
System-RST
C77 1nF/0402/16V
UART_TX
UART_RX
0R/0603/5%
XTAL
R51
XTALO
0R/0402/5%
XTALI
FLASH
+3.3V_Normal
SPI_SCK SPI_SDI
C81
0.1uF/0402/16V
R53
1M/0402/5%
Y1 24MHz
3
U7 MX25L3205
8
VDD
7
HOLD#
6
SCK
5
SI
C76 33pF/0402/16V
C79 33pF/0402/16V
WP#
4
TP4
HDMI2-RX0N
HDMI2-RX0P
1
131
127
128
132
129
130
U6
Test
MARK
MARK
E-PAD
RX0P_B
RX0N_B
1
RX1N_B
2
RX1P_B
3
RX2N_B
4
RX2P_B
5
AVDD_MOD
6
RXCN_A
7
RXCP_A
8
RX0N_A
9
RX0P_A
10
RX1N_A
11
RX1P_A
12
RX2N_A
13
RX2P_A
14
HSYNC0
15
BIN0P
16
GIN0P
17
GIN0M
18
RIN0P
19
VSYNC0
20
AVDD3P3_ADC
21
BIN1P
22
SOGIN1
23
GIN1P
24
GIN1M
25
RIN1P
26
VSYNC1
27
CVBS1
28
CVBS0
29
VCOM
30
CVBS_OUT1
31
VDDC
32
AVDD_AU33
33
AUR0
34
AUL0
35
AUR1
36
AUL1
37
VAG
38
VRM
AUR440AUOUTL3
AUL4
MSD3393LU
39
LINEIN_L4
LINEIN_R4
+3.3V_TU
Close to Mstar IC
R43 10K/0402/5%
IFAGC
R46
0R/0402/5%
CHIP_CONFIG
{IPAD_PWM1, PAD_PWM0} B51_NO_EJ
PWM1
R57 4.7K/0402/5%
PWM0
R58 4.7K/0402/5%
+3.3V_Normal
1
SPI_CSN
CE#
2
SPI_SDO
SO
3
#F_WP
4
VSS
4
VDDC
HDMI2-CLKN
HDMI2-CLKP
HDMI0-RX1P
HDMI0-RX2N
HDMI0-RX2P
125
126
123
124
122
RX2P_D
RX1P_D
RX2N_D
RXCP_B
RXCN_B
AVDD5V_MHL
HDMI2-SCL
HDMI0-RX0P
120
RX1N_D
HDMI2-HPDIN
HDMI0-RX0N
HDMI0-CLKN
HDMI0-CLKP
116
117
118
119
112
115
113
114
RX0P_D
RX0N_D
RXCP_D
RXCN_D
AVDD_5V
HOTPLUG_B
GND_EFUSE
VDDC/AVDDL_DVI
HDMI0-RX1N
121
MSD3393LU
48
+3.3V_ADC
IFAGC-T
VDDC/DVDD_DDR_CMD54VDDIO_CMD
AVDD_MOD
AVDD3P3_DADC
55
53
51
52
+1.8V_DDR2
+3.3V_PLL
+3.3V_Normal
VDDC
XTALO
XTALI
TUNER_SDA
AUOUTL043AUOUTR3
41
42
LINE3OUT_L
LINE3OUT_R
LINE0OUT_L
LINE0OUT_R
C72
22nF/0402/16V
4'h00
R63 10K/0402/5%
VIFP46VIFM47AUOUTR044IFAGC45XIN50AVDD3P3_DMPLL49Xout
VIFM
VIFP
IFAGC
MHL_CABLE-DET
HDMI2-SDA
111
110
DDCDB_CL
DDCDB_DA
GPIO0/GPIO44
GPIO1/GPIO45
57
56
TUNER_SCL
MHL_VBUS-EN
HDMI1-SDA
109
MHL_DET
AMP-MUTE
HDMI1-SCL
HDMI0-SDA
107
108
DDCDA_CL
DDCDA_DA
DDCDC_DA
GPIO3/GPIO4758GPIO4/GPIO4859LVA3P61GPIO2/GPIO46
GPIO5/GPIO49
60
PWR-ON/OFF
SPDIF_OUT
VDDC
+1.8V_DDR2
ARC_DET
HDMI0-SCL
105
103
106
104
DDCDC_CL
VDDIO_DATA
VDDC/DVDD_DDR_DATA
HOTPLUG_C/D
LVA3M62LVACKP
64
63
R70 22R/0402/5%
B3_RXE3-
B2_RXE3+
B4_RXEC+
B5_RXEC-
PWR-ON/OFF
MHL_VBUS-EN
PANEL_ON/OFF
SAR2
SAR1 SAR0
AVDD_MOD
DP_P1 DM_P1 DP_P0 DM_P0 RESET
INT/GPIO64
TEST DDCA_CK DDCA_DA
SPI_CK SPI_CZ
SPI_DI
SPI_DO
PWM0 PWM1
HOTPLUG_A
LDE/LVB0M LCK/LVB0P
LVB1M LVB1P LVB2M LVB2P
AVDD_MOD
LVB3M LVB3P LVA0M LVA0P LVA1M LVA1P LVA2M LVA2P
LVACKM
R72 22R/0402/5%
IR-in
KEY0-SAR0
KEY1-SAR1
BRI_ADJ VBL_CTRL
AMP-MUTE
ARC_DET
TUNER_SCL TUNER_SDA
IRIN CEC
ARC
102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
FOR EMI
R7_RXO0­R6_RXO0+ R5_RXO1­R4_RXO1+ R3_RXO2­R2_RXO2+
G7_RXO3­G6_RXO3+
G3_RXE0­G2_RXE0+ G1_RXE1­G0_RXE1+
B7_RXE2­B6_RXE2+ B5_RXEC­B4_RXEC+ B3_RXE3­B2_RXE3+
3
KEY1-SAR1 KEY0-SAR0
+3.3V_Normal
USB2_D+ USB2_D­USB1_D+ USB1_D­System-RST PANEL_ON/OFF IR-in HDMI-CEC
UART-RX UART-TX HDMI-ARC SPI_SCK SPI_CSN SPI_SDI SPI_SDO BRI_ADJ VBL_CTRL HDMI1-HPDIN HDMI0-HPDIN R7_RXO0­R6_RXO0+ R5_RXO1­R4_RXO1+ R3_RXO2­R2_RXO2+
+3.3V_Normal
G7_RXO3­G6_RXO3+ G3_RXE0­G2_RXE0+ G1_RXE1­G0_RXE1+ B7_RXE2­B6_RXE2+
PWR-ON/OFF PWM0 PWM1 MHL_VBUS-EN AMP-MUTE PANEL_ON/OFF ARC_DET
TUNER_SCL TUNER_SDA
R7_RXO0­R6_RXO0+ R5_RXO1­R4_RXO1+ R3_RXO2­R2_RXO2+
G7_RXO3­G6_RXO3+
G3_RXE0­G2_RXE0+ G1_RXE1­G0_RXE1+
B7_RXE2­B6_RXE2+ B5_RXEC­B4_RXEC+ B3_RXE3­B2_RXE3+
3
VDDC 1.15V
VDDC
C30
2.2uF/0603/16V
DDR2 1.8V
+1.8V_DDR2
C35
2.2uF/0603/16V
3.3V
+3.3V_Normal
C40
2.2uF/0603/16V
C31
0.1uF/0402/16V
C36
0.1uF/0402/16V
C41
0.1uF/0402/16V
0.1uF/0402/16V
C32
0.1uF/0402/16V
3.3V audio
+3.3V_Normal
C38
0.1uF/0402/16V
C42
0.1uF/0402/16V
C33
0.1uF/0402/16V
L3
0R/0603/5%
0.1uF/0402/16V C43
Audio Line Out
LINE0OUT_L
LINE0OUT_R
LINE3OUT_L
LINE3OUT_R
Close to Mstar IC
IR&KEYB
J1 CON20W-J20-12
IR_in
1nF/0402/16V
1nF/0402/16V
1nF/0402/16V
1nF/0402/16V
1 2 3 4 5 6 7 8 9 10 11 12
+5V_Standby
R60 10K/0402/5%
R62 1K/0402/5%
C165
C57
C62
C66
+5V_Standby
KEY0-in KEY1-in
IR_in
LED_G
LED_R
R37 200K/0402/5%
R40 200K/0402/5%
R41 200K/0402/5%
R42 200K/0402/5%
+3.3V_Normal
IR-in
C80
33pF/0402/16V
D13 ESD
2
C34
0.1uF/0402/16V
1
3.3V MPLL
+3.3V_Normal
+3.3V_AU
C37
0.1uF/0402/16V
L5
0R/0603/5%
C44
C45
0.1uF/0402/16V
AV_AUOUTL1
AV_AUOUTR1
LINEOUT_APML
LINEOUT_APMR
+3.3V_Normal
R44
8.2K/0402/5%
KEY0-in KEY0-SAR0
C74
0.1uF/0402/16V
D12 ESD
STANDBY
L4
0R/0603/5%
+3.3V_ADC
C46
2.2uF/0603/16V
R47 1K/0402/5%
R61 22K/0402/5%
+3.3V_PLL
C39
0.1uF/0402/16V
C47
0.1uF/0402/16V
+3.3V_Normal
Q7
1
3904/SOT-23
2 3
KEY1-in
R55 2K/0402/5%
LED_G
+3.3V_Normal
R45
8.2K/0402/5%
R59
4.7K/0402/5%
R48
1K/0402/5%
C73
0.1uF/0402/16V
+3.3V_Normal
Q6
1
3904/SOT-23
R56
2K/0402/5%
LED_R
2 3
KEY1-SAR1
Standby :L :Power on Green Led H :Power off Red Led
Title
Title
Title
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev C
C
C Date: Sheet
Date: Sheet
2
Date: Sheet
MSD3393
MSD3393
MSD3393
MAIN CHIP
MAIN CHIP
MAIN CHIP
1
1.0
1.0
29Wednesday, June 11, 2014
29Wednesday, June 11, 2014
29Wednesday, June 11, 2014
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Page 16
5
4
LVDS CONNECTOR ( 1 DIP + 2 SMT OPTIONAL )
3
2
1
HI CONNECTOR
D D
CN2 DIP/20*2
R7_RXO0­R5_RXO1­R3_RXO2­R1_RXOC­G7_RXO3-
G3_RXE0­G1_RXE1­B7_RXE2-
C C
B5_RXEC­B3_RXE3-
VCC-Panel
C85
0.1uF/0402/16V
40
A0-
38
A1-
36
A2-
34
AC-
32
A3-
30
A4-
28
GND
26
DCR-I
24
MODE
22
SG
20
B0-
18
B1-
16
B2-
14
BC-
12
B3-
10
B4-
8
GND
6
GND
4
VCC
2
VCC
A0+ A1+ A2+ AC­A3+ A4+
GND
DCR-O
GND
B0+ B1+ B2+
BC+
B3+
B4+ GND GND
VCC VCC
39 37 35 33 31 29 27 25 23
I/O
21 19 17 15 13 11 9 7 5 3 1
R6_RXO0+ R4_RXO1+ R2_RXO2+ R0_RXOC+ G6_RXO3+
G2_RXE0+ G0_RXE1+ B6_RXE2+ B4_RXEC+ B2_RXE3+
Power for panel
+5V_Normal
+12V_NORMAL
PANEL_ON/OFF
Net to other page
R7_RXO0­R6_RXO0+ R5_RXO1­R4_RXO1+ R3_RXO2­R2_RXO2+ G7_RXO3­G6_RXO3+
FB3 0R/1206/5%/NC
FB4 0R/1206/5%
PANEL_ON/OFF
R7_RXO0­R6_RXO0+ R5_RXO1­R4_RXO1+ R3_RXO2­R2_RXO2+ G7_RXO3­G6_RXO3+
0.1uF/0402/16V/NC
R71
4.7K/0402/5%
R73
10K/0402/5%
G3_RXE0­G2_RXE0+ G1_RXE1­G0_RXE1+ B7_RXE2­B6_RXE2+ B5_RXEC­B4_RXEC+ B3_RXE3­B2_RXE3+
R1_RXOC- B5_RXEC­R0_RXOC+ B4_RXEC+
VPANEL_IN
C82
100K/0402/5%
1
3904/SOT-23
G3_RXE0­G2_RXE0+ G1_RXE1­G0_RXE1+ B7_RXE2­B6_RXE2+ B5_RXEC­B4_RXEC+ B3_RXE3­B2_RXE3+
R68
100K/0402/5%
Q9
2 3
C83
1uF/0402/16V/NC
R69
U8 9435/SOP8
1
S
2 3 4
AO3401A/SOT-23/NC
D
S
D
S
D
G
D
Q8
C84
0.1uF/0402/16V/NC
5 6 7 8
470uF/16V/EC3.5
VCC-Panel
CA11
+
B B
A A
Title
Title
Title
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev B
B
B Date: Sheet
Date: Sheet
5
4
3
2
Date: Sheet
MSD3393
MSD3393
MSD3393
LVDS Interface
LVDS Interface
LVDS Interface
1.0
1.0
1.0
of
of
of
39Wednesday, June 11, 2014
39Wednesday, June 11, 2014
39Wednesday, June 11, 2014
1
Page 17
5
D D
4
3
2
1
AUDIO IN
P1
WHITE
1
C C
RED
RCA-2P
HD_L
2 3 4
HD_R
HD_L
HD_R
220pF/0402/16V/NC
C87
C86
220pF/0402/16V/NC
R76 10K/0402/5%
R77 10K/0402/5%
R79
12K/0402/5%
AV1-Lin
AV1-Rin
R80 12K/0402/5%
YPBPR & AV IN
B B
P2
YPbPr_PR
YPbPr_PB AV1
YPbPr_Y
RCA-3P
12
34
56
D14 ESD
AV1-IN
R85
75R/0402/5%
R84
75R/0402/5%
75R/0402/5%
Close to Mstar IC
R83
R199
0R/0402/5%
VIDEO OUT
SPDIF OUT
R81 330R/0402/5%
SPDIF_O
R82
100R/0402/5%
P14
3
INPUT
2
VCC
1
GND
NC/FIBER-OPTIC
1
TP2
Closed to IC
+5V_Normal
NC/C88
0.1uF/0402/16V/NC
CVBS1_OUT
FOR ATV/AV DEBUG
SPDIF_OUT
C102
33pF/0402/16V
SPDIF_O
NC/RV1
ESD
A A
Title
Title
Title
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev B
B
B Date: Sheet
Date: Sheet
5
4
3
2
Date: Sheet
MSD3393
MSD3393
MSD3393
Video Interface
Video Interface
Video Interface
1.0
1.0
1.0
of
of
of
49Monday, July 14, 2014
49Monday, July 14, 2014
49Monday, July 14, 2014
1
Page 18
5
4
3
2
1
VGA
P4
D D
C C
R92
10K/0402/5%
1617
11
12
13
14
15
VGA/15 PIN
R93 10K/0402/5%
1 6 2 7 3 8 4 9 5 10
DDC_SCL_D
DDC_SDA_D
R90100R/0402/5% R91100R/0402/5%
VGA-Rin
VGA-Gin
VGA-Bin
UART_RX
UART_TX
VGA_VSYNC VGA_HSYNC
VGA AUDIO IN
P5 PHONEJACK
1 2 5
3 4
R86 10K/0402/5%
R87 10K/0402/5%
R88
12K/0402/5%
R89
12K/0402/5%
VGA-Lin_AU
VGA-Rin_AU
C89 220p/0402/16V
VGA-Lin_AU
VGA-Rin_AU
C90 220p/0402/16V
B B
VGA-Bin VGA-Gin VGA-Rin
R94
75R/0402/5%
R95
R96
75R/0402/5%
75R/0402/5%
VGA-Bin
VGA-Gin
VGA-Rin
Close to Mstar IC
A A
Title
Title
Title
MSD3393
MSD3393
MSD3393
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev A
A
A Date: Sheet
Date: Sheet
5
4
3
Date: Sheet
VGA Interface
VGA Interface
VGA Interface
2
of
of
of
59Wednesday, May 14, 2014
59Wednesday, May 14, 2014
59Wednesday, May 14, 2014
1
1.0
1.0
1.0
Page 19
5
4
3
2
1
USB INTERFACE
D
C C
5
6
5
6
P6
USB_A
5
6
5
6
1
1
2 3 4
P7USB_A
1 2 3 4
USB1_D1-_in USB1_D1+_in
USB2_D1-_in USB2_D1+_in
2 3 4
1 2 3 4
+5V_USB0
+5V_USB0
R97 2.2/0402/5% R98 2.2/0402/5%
R99 2.2R R100 2.2R
USB2_D-
USB2_D+
USB1_D­USB1_D+
USB2_D+
USB1_D­USB1_D+
USB2_D-
USB POWER
D2
+5V_USB0
C91
0.1uF/0402/16V
CA10
+
200uF/35V/ECS-5M
C93
0.1uF/0402/16V
+5V_Normal5V_USB
5V_USB
C92
2.2uF/0603/16V
5V_USB+5V_USB0
C94
2.2uF/0603/16V
D
B
A
Title
Title
Title
MSD3393
MSD3393
MSD3393
USB Interface
USB Interface
A
A
A
5
4
3
USB Interface
2
teehS:etaD
teehS:etaD
teehS:etaD
of
of
of
6 9Monday, July 14, 2014
6 9Monday, July 14, 2014
6 9Monday, July 14, 2014
1
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
1.0
1.0
1.0
B
A
Page 20
5
P8
20
GND
21
GND
22
GND
23
GND
18
+5V
17
CEC/DDC GND
15
DDC SCL
16
DDC SDA
13
CEC
19
HPD
2
Dat2 shield
5
Dat1 shield
8
Dat0 shield
11
clk shield
D D
7
DAT0+
9
DAT0-
4
DAT1+
6
DAT1-
1
DAT2+
3
DAT2-
10
clk+
12
clk-
14
ARC1
HDMI
P9
20
GND
21
GND
22
GND
23
GND
18
+5V
17
CEC/DDC GND
15
DDC SCL
16
DDC SDA
13
CEC
19
HPD
2
Dat2 shield
5
Dat1 shield
8
Dat0 shield
11
clk shield
7
DAT0+
9
DAT0-
4
DAT1+
6
DAT1-
1
DAT2+
3
DAT2-
10
clk+
12
clk-
C C
14
ARC1
HDMI
P10
20
GND
21
GND
22
GND
23
GND
18
+5V
17
CEC/DDC GND
15
DDC SCL
16
DDC SDA
13
CEC
19
HPD
2
Dat2 shield
5
Dat1 shield
8
Dat0 shield
11
clk shield
7
DAT0+
9
DAT0-
4
DAT1+
6
DAT1-
1
DAT2+
3
DAT2-
10
clk+
12
clk-
14
ARC1
B
HDMI
HDMI3_RX0P HDMI3_RX0N HDMI3_RX1P HDMI3_RX1N HDMI3_RX2P HDMI3_RX2N HDMI3_CLKP HDMI3_CLKN
HDMI3/5V
HDMI_ARC
HDMI3-DDC-SCL HDMI3-DDC-SDA
CEC
HDMI3-HPD
HDMI1/5V
HDMI1-DDC-SCL HDMI1-DDC-SDA CEC HDMI1-HPD
HDMI1_RX0P HDMI1_RX0N HDMI1_RX1P HDMI1_RX1N HDMI1_RX2P HDMI1_RX2N HDMI1_CLKP HDMI1_CLKN
HDMI2-DDC-SCL HDMI2-DDC-SDA CEC HDMI2-HPD
MHL_CD_SENSE
HDMI2_RX0P HDMI2_RX0N HDMI2_RX1P HDMI2_RX1N HDMI2_RX2P HDMI2_RX2N HDMI2_CLKP HDMI2_CLKN
HDMI2/5V
HDMI3_RX2P
HDMI3_RX2N HDMI3_RX1P
HDMI3_RX1N HDMI3_RX0P
HDMI3_RX0N HDMI3_CLKP
HDMI3_CLKN
HDMI1_RX2P
HDMI1_RX2N HDMI1_RX1P
HDMI1_RX1N HDMI1_RX0P
HDMI1_RX0N HDMI1_CLKP
HDMI1_CLKN
R101 5.1R/0402/5%
HDMI3-RX2P
HDMI3-RX2N
R103 5.1R/0402/5%
HDMI3-RX1P
R107 5.1R/0402/5%
R108 5.1R/0402/5%
HDMI3-RX1N HDMI3-RX0P
R109 5.1R/0402/5%
HDMI3-RX0N
R111 5.1R/0402/5%
HDMI3-CLKP
R113 5.1R/0402/5%
HDMI3-CLKN
R115 5.1R/0402/5%
R116 5.1R/0402/5%
R117 5.1R/0402/5% R119 5.1R/0402/5%
R121 5.1R/0402/5% R123 5.1R/0402/5%
R125 5.1R/0402/5% R126 5.1R/0402/5%
R130 5.1R/0402/5%
HDMI2_RX2P
HDMI2_RX2N HDMI2_RX1P
HDMI2_RX1N HDMI2_RX0P
HDMI2_RX0N HDMI2_CLKP
HDMI2_CLKN
HDMI1-RX2P
HDMI1-RX2N HDMI1-RX1P
HDMI1-RX1N HDMI1-RX0P
HDMI1-RX0N HDMI1-CLKP
HDMI1-CLKN
R131 5.1R/0402/5%
HDMI2-RX2P
HDMI2-RX2N
R132 5.1R/0402/5%
HDMI2-RX1P
R133 5.1R/0402/5%
HDMI2-RX1N
R134 5.1R/0402/5%
HDMI2-RX0P
R137 5.1R/0402/5%
HDMI2-RX0N
R139 5.1R/0402/5% R141 5.1R/0402/5%
HDMI2-CLKP
HDMI2-CLKN
R143 5.1R/0402/5%
HDMI0-RX2P
HDMI0-RX2N HDMI0-RX1P
HDMI0-RX1N HDMI0-RX0P
HDMI0-RX0N HDMI0-CLKP
HDMI0-CLKN
HDMI1-RX2P
HDMI1-RX2N HDMI1-RX1P
HDMI1-RX1N HDMI1-RX0P
HDMI1-RX0N HDMI1-CLKP
HDMI1-CLKN
HDMI3-DDC-SCL HDMI3-DDC-SDA
HDMI2-RX2P
HDMI2-RX2N HDMI2-RX1P
HDMI2-RX1N HDMI2-RX0P
HDMI2-RX0N HDMI2-CLKP
HDMI2-CLKN
10K/0402/5%
HDMI1-DDC-SCL HDMI1-DDC-SDA
HDMI3/5V
R104
10K/0402/5%
10K/0402/5%
HDMI2-DDC-SCL HDMI2-DDC-SDA
R105
R110 33R/0402/5% R112 33R/0402/5%
HDMI1/5V
R124
R122
10K/0402/5%
AVDD5V_CD
47K/0402/5%
4
HDMI0-SCL HDMI0-SDA
R127INS163289633R/0402/5% R129 33R/0402/5%
R136
R135
10K/0402/5%
R140 33R/0402/5% R142 33R/0402/5%
HDMI1-SCL HDMI1-SDA
HDMI3-HPD
HDMI2-SCL HDMI2-SDA
HDMI3/5V
HDMI1-HPD
R102
1K/0402/5%
Q10
1
R114 4.7K/0402/5%
3904/SOT-23
2 3
HDMI1/5V
R118
1K/0402/5%
3904/SOT-23
2 3
Q11
1
R128 4.7K/0402/5%
HDMI2-HPD
R106
10K/0402/5%
HDMI0-HPDIN
R120
10K/0402/5%
HDMI0-HPDIN
HDMI1-HPDIN
R138 33R/0402/5%
HDMI1-HPDIN
HDMI2-HPDIN
HDMI2-HPDIN
3
2
1
HDMI3
HDMI1
CEC & ARC MHL
HDMI_ARC HDMI-ARC
CEC
HDMI3/5V
C95
2.2uF/0603/16V
R144 200R/0402/5%
R148 4.7K/0402/5%
HDMI-CEC
R150 10K/0402/5%
HDMI-ARC
HDMI-CEC
ARC_DET
HDMI2/5V
+5V_Standby
R145 0R/0402/5%
D3
2
1
AVDD5V_CD
3
BAT54C/SOT23/NC
HDMI2/5V
R152 10R/0402/5%
AVDD5V_MHL
MHL_CD_SENSE
C96 47nF/0402/16V
R146 100R/0402/5%
R149
300K/0402/5%
MHL_CABLE-DET
MHL_CABLE-DET
MHL_VBUS-EN
R155
NC/1K/0402/5%
R154 100/0402/5%
+5V_Standby
R151
10K/0402/5%
R147 10K/0402/5%/NC
QA1
5
4
/EN
GND
AP2181DWG-7
HDMI2/5V
/OC3VIN
1
VOUT
2
B
HDMI2 With MHL
A A
Title
Title
Title
D
D
5
4
3
2
D
1
MSD3393
MSD3393
MSD3393
HDMI Interface
HDMI Interface
HDMI Interface
teehS:etaD
teehS:etaD
teehS:etaD
7 9Wednesday, June 11, 2014
7 9Wednesday, June 11, 2014
7 9Wednesday, June 11, 2014
of
of
of
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
veRrebmuN tnemucoDeziS
1.0
1.0
1.0
Page 21
Silicon TUNER
5
P12
1
234
CON3
234
3 4 5 6 7
16 17 18 19
5
P13
1
5
RCA1_6
D D
C C
120pF/0402/50V/NC
1
2
47nF/0402/16V/NC
C100
D11 ESD
+3.3V_TU
C98
1 2 3
C101 120pF/0402/50V
+3.3V_TU
C166
1nF/0402/16V
12
11
C1
VDD
GND RF1 GND
GND
RFC
5
4
C167
1nF/0402/16V
10
C2
9
GND
8
RF2
7
GND
GND
6
PE42750DS/NC U9
C168
1nF/0402/16V
R157 0R/0402/5%
C169
1nF/0402/16V
C99
0.1uF/0402/16V/NC
R158 0R/0402/5%
+1.8V_TU
C170
1nF/0402/16V
R153
100R/0402/5%/NC
C171
C1
1nF/0402/16V
4
47pF/0402/16V
C172
270nH/0603/ 5%
C173 91pF/0402/16V
L23
L22
180nH/0603/ 5%
C183 180pF/0402/16V
IF_AGC IFAGC-T
C133
0.1uF/0402/16V
C174
1nF/0402/16V
L25
R165
100R/0402/5%
Close Tuner
3
+3.3V_TU
L27
600R/0402/500mA
2158 FOR LOW SINGER WATER WAVE 2157 CAN CANCLE
C178
C177
68pF/0402/16V
68pF/0402/16V
22
L28
270nH/0603/ 5%
L26 270nH/0603/ 5%
270nH/0603/ 5%
C175 180pF/0402/16V R203 100R/0402/5%
C176 180pF/0402/16V
L29
270nH/0603/ 5%
IFAGC-T
23
24
25
26
27
28
29
RF_REF
RF_IP
RF_IN
RF_SHIELD
ADDR
RSTB
AGC1
GND_EPAD
22pF/0402/16V
close 20pin
21
+3.3V
GPIO1
1
0R/0402/5%
C1
C179
0.1uF/0402/16V
20
+3.3V
Si2158
GPIO22AGC2
R206
24 MHz /ESR< 120 , CL=8pF
22pF/0402/16V
3
Y2
C180
19
GND
U10
3
R202
0R/0402/5%
IF_AGC
24MHz
18
XTAL_O
SCL
4
0R/0402/5%
SCL-T
17
XTAL_I/RCLK
SDA
5
R201
SDA-T
C181
16
XOUT
+3.3V
6
+3.3V_TU
15
7
+1.8V
LDO_ADJ
ALIF_P
ALIF_N
DLIF_P
+3.3V
DLIF_N
+1.8V
GND
1
+3.3V_TU
R205
3.3R/0402/1%
Q16 3906
3 2
C182
2.2uF/0402/16V
14
13
12
R204 100R/0402/5%
11
10
9
8
+1.8V_TU
+1.8V_TU
+3.3V_TU
+1.8V_TU
2
1
IF-IN+
IF-IN-
DIF IN&OUT
B B
C120
C122 56pF/0402/16V
5
100pF/0402/16V
L10 0R/0603/5%
C132
100pF/0402/16V
C123
33pF/0402/16V/NC
C121
0.1uF/0402/16V
R164
510R/0402/5%/NC
C126
0.1uF/0402/16V
VIFPIF-IN+
IF-IN- VIFM
L9 0R/0603/5%
BPF_IN
L11 0R/0603/5% L12 0R/0603/5%
A A
AGC RC Filter &I2C
IFN
IFP
4
SDA-T
SCL-T
20pF/0402/16V/NC
C124
R16010K/0402/5%
R16110K/0402/5%
+3.3V_Normal
C125 20pF/0402/16V/NC
Close MSD IC
R162 100R/0402/5%
R163 100R/0402/5%
TUNER_SDA
TUNER_SCL
TUNER POWER
U11 ASM1117-3.3_1A
ADJ1OUT2OUT
IN
C127
10uF/0805/16V
3
3
C1280.1uF/0402/16V
+5V_Normal
C131
10uF/0805/16V
10uF/0805/16V
+3.3V_TU
Title
Title
Title
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev C
C
C Date: Sheet
Date: Sheet
2
Date: Sheet
MSD3393
MSD3393
MSD3393
Tuner
Tuner
Tuner
1
1.0
1.0
89Wednesday, May 14, 2014
89Wednesday, May 14, 2014
89Wednesday, May 14, 2014
1.0
of
of
of
4
C1290.1uF/0402/16V
C130
Page 22
5
4
+12V_NORMAL
3
2
1
PVCCL
PVCCL
BSPL
OUTPL
PGND
OUTNL
BSNL
BSNR
OUTNR
PGND
OUTPR
BSPR
PVCCR
PVCCR
R194 10K/0402/5%
C135
28
27
26
25
24
23
22
21
20
19
18
17
16
15
VCC-AMP
0.1uF/0402/16V
C161
0.1uF/0402/16V
+5V_Standby
R196
4.7K/0402/5%
D D
LINEOUT_APML
LINEOUT_APMR
C C
B B
AU. AMP
R166 150R/0402/5%
2.2nF/0402/50V/NC
R189 150R/0402/5%
2.2nF/0402/50V/NC
C164
47nF/0603/16V
R171
C138
47K/0402/5%
C136
47nF/0603/16V
C156
R185
47K/0402/5%
L1
C154
R186
R183
R1
R179
22K/0402/5%
VCC-AMP
R184
22K/0402/5%
22K/0402/5%/NC
22K/0402/5%/NC
R190
1uF/0603/16V
10R/0402/5%
1uF/0603/16V
R172 1K/0402/5%
MUTE_AMP
R175 150R/0402/5%
R187 4.7K/0402/5%
R191
C157
3K/0402/5%
1uF/0603/16V
C163
L1
C144
1uF/0603/16V
R192 150R/0402/5%
C155
+12V_NORMAL
R169 100K/0402/5%
220nF/0402/10V
C159
220nF/0402/16V
R1
1N4148
R195 100K/0402/5%
TPA3110
R167 100K/0402/5%
U12
1
1
PVCCL
SD
2
FAULT
3
LINP
4
LINN
5
GAIN0
6
GAIN1
7
AVCC
8
AGND
9
GVDD
10
PLMIT
11
RINN
12
RINP
13
NC
14
PBTL
IC-TPA3121D2_0
+12V_NORMAL
D4
Q14 3906/SOT-23
CA2
+
100uF/16V/ECS-5M
GVDD
29
AMP-MUTE
H: MUTE, L: UN-MUTE
C143
220nF/0603/50V
C146
220nF/0603/50V
C153
220nF/0603/50V
C158
220nF/0603/50V
CA1
+
100uF/35V/ECS-5M
D6
1N4148
D10
1N4148
L13
E-MUTE
VCC-AMP
D5
1N4148
0R/1206/5%
R198
L14
22uH/2.7A
L16
22uH/2.7A
L18
22uH/2.7A
L20
22uH/2.7A
MUTE
47K/0402/5%
21
21
21
C152
220nF/0805/50V
21
C160
R208
100K/0402/5%
C137
220nF/0805/50V
C145 220nF/0805/50V
220nF/0805/50V
1
MUTE_AMP
Q15 3904/SOT-23
2 3
CON2
1 2 3 4
CON/4P/2.5MM
AUDIO OP
C147
AV_AUOUTR1
2.2uF/0603/16V
AV_AUOUTL1
C148
2.2uF/0603/16V
EARPHONE MUTE
D8
R350
10K/0402/5%
1N4148/SMD223
R355
100K/0402/5%
R178
4.7K/0402/5%
R177 4.7K/0402/5%
1nF/0402/16V
+12V_NORMAL
R380 0R/0402/5%
D7
1N4148/SMD223
CA4
+
100uF/16V/ECS-5M
C149
1nF/0402/16V
C150
R356 470K/0402/5%
R341
10K/0402/5%
INR
OP_VCC
INL
P11
PHONEJACK
3906/SOT-23
OP_VCC1
EP_AMP_MUTE
Q13
INR
R225 100K/0402/5%
R332 4.7K/0402/5%
EP_AMP_MUTE
R382
4 3
MUTE
5 2 1
R336 1K/0402/5%
R378
22K/0402/5%
C97
2.2uF/0402/16V
R383
0
1
NC/24K
Q17 3904/SOT-23
2 3
1 2 3 4
OP_VCC
R193
1K
U13 BH3544F/SOIC8
RO MUTE RIN GND
R200
24K
22R/0402/5%
R207
1K
R377 1K/0402/5%
VCC
LO
BIAS
LIN
D9 1N4148/SMD223
8 7
EARPHONE_JACK_L
6 5
100uF/16V/ECS-5M
R236
100uF/16V/ECS-5M
R23522R/0402/5%
EP_AMP_MUTEE-MUTE
INL
CA5
100uF/16V/ECS-5M
+5V_Normal
OP_VCC1EARPHONE_JACK_R
+
CA7
CA6
EARPHONE_JACK_R
EARPHONE_JACK_L
A A
Title
Title
Title
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev Custom
Custom
Custom Date: Sheet
Date: Sheet
5
4
3
2
Date: Sheet
MSD3393
MSD3393
MSD3393
Amplifier
Amplifier
Amplifier
1
1.0
1.0
1.0
of
of
of
99Wednesday, May 14, 2014
99Wednesday, May 14, 2014
99Wednesday, May 14, 2014
Page 23
5
D D
C C
A1
CY101
471/400VAC
CX101
CY106
101/400VAC
DP1 RL256
DP3 RL256
2 3
1 4
CX102
474/275VAC
TNR101
RL256
RL256
474/275VAC
LF101
10MH
DP2
DP4
CY102
471/400VAC
CY105
101/400VAC
TH101
A2
RP1
1M/1/4W
IN4007
1M/1/4W
DP6
RP5
RP2
1M/1/4W
+
CP1
68U 450V
10M/1W
IN4007
1M/1/4W
RP12
RP11 220K/1/4W
DP5
RP6
1M/1/4W
RP3
+
68U 450V
RP13
10M/1W
CP2
RP7
1M/1/4W
RP8
1M/1/4W
RP4
1M/1/4W
ZD206
3.3V
RP14
10M/1W
ZD204 30V
RP17
100K
RP15
10M/1W
CP4 471
CP5 104
RP18
10K
CP7
102
100K/1/4W
RP20
SPECIFICATION INPUT: 90-264V AC
OUTPUT:
B B
N
123
CN101
FUSE T3.15A 250VAC
L
FP1
L
RP16
470K/1/6W
5
6
7
8
CP6
10M/1/8W
154
+25V/1.7A +12V/2A
4
FUSE T2A 250VAC
ICP1
TEA1733
5
6
7
8
RP19
3
RP29
100/0.25W
FP2
CP3
RP24
1K/1/6W
CP9
102
RP21
33R/1/8W
ZD201
RP25
22K/1/6W
CP10
27V
RP28
100K 2W
224
DP7
LL4148
RP22
10R/1/6W
DPA8 5397
1 2
1N4007
+
CP11
4.7U 50V
1
10K/1/6W
ZD202 5V1/1W
DP9
QP1
RP23
DP8 5397
23
ZD205 18V
RP26
0.15/2W
4R7/1/4W
RP27
CY104
471/400VAC
TP7
7
8(NC)
9
10(NC)
12
11
TRANSFORMER S
CY103
NC
ICP2
PC817C
4
HSP1
1 2 3 4
1
23
392/630V
4
4
3
3
2
2
1
1
CP8
104
RPA29
100/0.25W
DP11
SB10200
3
4
1 2
CP13
102/1KV
DP10
SB10100
RP30
47/0.25W
CP12 471/1KV
RPA30
47/0.25W
+
CP17 1000UF25V
5 6
RP31 220/1/6W
RP32
1K/1/6W
CP23
224
ICP3
TL431
+
1000U 35V
+
CP18 1000uF/25V
RP33
10K/1/6W
CP15
0U7H
2
+
1000U 35V
LP2
RP36
39K/1/6W
RP34 10K/1/6W
CP19
RP35
NC
+
CP20 1000uF/25V
CP14
RP42
1.5K/2W
104
32
QP6 8050
CP16 104
32
1
QP5 8050
1
1K/1/6W
CP22 104
RP41
RP40
4.7K/1/6W
RP37 10K/1/6W
ZD301 30V
RP38
1K/1/6W
ZD302 33V
DP13 LL4148
1
+24V
1
CNV24 NC / SIP2_2.5mm
RP43
4.7K/1/6W
DP14
LL4148
2
Aging socket
ZD303 15V
+24V_Normal
+12V
Aging socket
1
2
CNV12 NC / SIP2_2.0mm
A A
Title
Title
Title
3.5Frame
3.5Frame
3.5Frame
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev
<Doc> <RevCode>
C
<Doc> <RevCode>
C
<Doc> <RevCode>
C
Date: Sheet of
Date: Sheet of
5
4
3
2
Date: Sheet
1
of
11Sunday, November 17, 2013
11Sunday, November 17, 2013
11Sunday, November 17, 2013
Page 24
5
+24V_Normal
RP50 100K
+12V
UP4
1
UVLO
2
EN
3
PWM1
4
PWM2
5
PWM3
6
PWM4
7
PWM5
8
PWM6
9
FBP
10
ISET
11
IFBV
12
IFB1
13
IFB2
14
IFB3
42434445464748
TPS61196
VIN
FAULT
FSW
VDD
GDRV
ISNS
PGND
REF
COMP
OVP
AGND
IFB6
IFB5
IFB4
29303132333435363738394041
28
27
26
25
24
23
22
21
20
19
18
17
16
15
49
D D
RP60 200K
BL-ON/OFF
RP58
RP52
10K
180K
CP32
RP62
RP64 51K
10nF
RP51
10K
390K
CP25 10nF
C C
BL-ADJUST
RP10 390K
RP9
*
RP71
*
RP63
62K
CP30
0.1uF
B B
CP31
470pF
DRV
RP80 100K
+24V
4
CP26
2.2uF
RP59 200K
ZDP16
7.5V/1206
VSEN
RP61 470
RP56 150K
ISENSE
CP27
220pF
CP24
47nF
CP28
CP29
2.2uF
1uF
DP12 4148
RP72
1R RP73
1R
RP74
1R
RP75
1R
RP46 2R2/0805
DRV
ZDP15
7.5V/1206
LED3
RP45
2R2
LP3
100uH
RP47
10K/0805
RP65
*
ZDP12
ZDP13
6.2V
LEDB3
15V
3
ZDP11
27V
3
QP4
1
2
RP48 RP76
RP53
0R47/1206*4
LED4
RP66
*
ISENSE
RP79
LEDB4
CP35
471/1KV
RP39
100/0.25W
ZDP10
27V
CP36
471/1KV
DP15
104/100V
LED5
RP86
*
CP34
RP44 100/0.25W
LEDB5
RP67
*
+
CP33
82UF/100V
ZDP3 27V
RP85
*
+
LED6
2
CP37
82UF/100V
RP68
*
RP54 *
RP55 *
RP57 200K/1206
LEDB6
LED+
VSEN
OVP 3.02
ZDP2
27V
LED2
LEDB1 LEDB2
LEDB3
LEDB4 LEDB5
LEDB6
RP69
*
LEDB2
LED1 LED2 LED3 LED4 LED5 LED6
ZDP4
27V
LED+
RP88
1
CN400
CN10_2.0
1 2 3 4 5 6 7 8 9
10
11
12
LEDB1
*
RP70
*
LED1
ZDP5
27V
RP87
RP77
*
1R
RP78
A A
5
4
1R
Title
Title
Title
3.5Frame
3.5Frame
3.5Frame
Size Document Number Rev
Size Document Number Rev
Size Document Number Rev
<Doc> <RevCode>
B
<Doc> <RevCode>
B
<Doc> <RevCode>
B
Date: Sheet
Date: Sheet of
3
2
Date: Sheet of
1
of
11Sunday, November 17, 2013
11Sunday, November 17, 2013
11Sunday, November 17, 2013
Page 25
Page 26
L14 Repair Process
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 27
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
A. Video error
No video/Normal audio 1
2 No video/No audio 2
3 Tuning fail, Picture broken/ Freezing 3, 4
4 Color error 5
5
Vertical/Horizontal bar, residual image, light spot, external device color error
6
6
B. Power error
No power 7
7
Off when on, off while viewing, power auto on/off
8
8
C. Audio error
No audio/Normal video 9
9 Wrecked audio/discontinuation/noise 10
10
D. Function error
Remote control & Local switch checking 11
11 External device recognition error 12
12 E. Noise Circuit noise, mechanical noise 13
13 F. Exterior error Exterior defect 14
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Contents of LCD TV Standard Repair Process
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 28
Contents of LCD TV Standard Repair Process Detail Technical Manual
No.
Error symptom
1
Check LCD back light with naked
 
2
Backlight driver voltage measuring method A2
A. Video error_ No
3
Check White Balance
4
6
A. Video error_ No
7
9
 
10
11
12 13
14
15 16
17
18
A. Video error_Color
LCD TV
A. Video residual image, light spot
error_Vertical/Horizontal bar
Exchange
 
<Appendix> Defected Type caused by
Inverter/ Module
19
Exchange Module itself
20
video/Nor
video/Video lag/stop
error
mal audio
T-Con/
Content
eye
A1
Page
Remarks
value
A3
Power board and main board voltage measuring method
TUNER
input signal strength checking method A5
LCD-TV Version checking method A6
LCD TV
Check Link Cable (LVDS) r condition
Check test pattern
,
Check Link Cable (LVDS) r condition
Check test pattern
Exchange T-Con
Exchange LED driver Board (PSU)
Exchange Module itself
connection diagram
econnect
connection diagram
econnect
T-Con Board (1)
Board (2)
(1) (2)
ion
A8
ion
A10
A10
A-1/5
A-2/5
A-3/5
A-4/5 A-5/5
A4
A7
A8 A9
A8 A9
Continue to the next page
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only
Page 29
Contents of LCD TV Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
21
B. Power error_No power
Check front display LED A11
22
A12
23
A13
24
A4
25
26
B. Power error_Off when on, off while viewing
POWER OFF MODE checking method A14
28
C. Audio error_No audio/Normal video
Checking method in menu when there is no audio
A15
29
Voltage and speaker checking method when there is no audio
A16
30
C. Audio error_Wrecked audio/discontinuation
Voltage and speaker checking method in case of audio error
A16
31
D. Function error_ No response in
remote controller, key error
Remote controller operation checking method A17
Continued from previous page
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Check +12V from power board and ST-BY 5V from main board
Checking method when power is ON
Power board and main board voltage measuring method
Page 30
Y
N
Move to No video/No audio
No video Normal audio
Check Back Light On with naked eye
Replace T-con Board or module
Replace Inverter
or module
End
Always check & record S/W Version and White Balance value before replacing the Main Board
Replace Main Board Re-enter White Balance value
Precaution
Established date
Standard Repair Process
Revised date
1/14
Error symptom
A. Video error
No video/ Normal audio
A4 A1
A2
A6 & A3
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)
Normal
Audio
Normal
Voltage
Normal
Voltage
Y
N
Y
N
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LED TV
Check power board
N
Y
and main board voltage: LVDS, PANEL_12V
Repair LVDS power ciucuit or change main chip
On
Check Backlight driver voltage and +24V input to driver board
Repair power board or driver board
2014.07.07
Page 31
No Video/ No audio
Check and replace MAIN B/D
Replace Power Board and repair parts
Standard Repair Process
A. Video error
No video/ No audio
A4
Established date
Revised date
2/14
Error symptom
End
Normal
Voltage
Y
N
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LED TV
Check various voltage of mian board and power
board(+12V, 5V, +24V, 3.3V)
2014.07.07
Page 32
A. Video error
Picture broken/ Freezing
Y
N
A5
N
Check RF Signal level
Check RF Cable Connection
1. Reconnection
2. Install Booster
Check S/W Version
S/W Upgrade
Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → DVD Player ,Set-Top-Box, Different maker TV etc`
Y
N
Y
Y
. By using Digital signal level meter
. By using Diagnostics menu on OSD
Y
Contact with signal distributor or broadcaster (Cable or Air)
N
N
Y
N
A6
Standard Repair Process
Established
date
Revised date
3/14
Error symptom
End
Normal
Signal
Normal Picture
Normal Picture
Normal Picture
SVC
Bulletin
End
End
Normal
Picture
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
( (MENU-CHANNEL-MANUAL TUNING) Signal quality: Normal:over 50%))
Check tuner power supply or soldering
2014. 07.07
change
Page 33
A. Video error
Tuning fail, Picture broken/ Freezing
Y
N
A5
Check RF Signal level
Check S/W Version
S/W Upgrade
Y
N
Y
Y
Change satellite setting (match with installed ANT)
N
Y
N
A6
Standard Repair Process
Established
date
Revised date
4/14
Error symptom
Check satellite setting.
- Check LNB frequency.
- Check satellite
- Check Satellite connection (DiSEqC, motor, etc…)
Contact with signal
distributor
or broadcaster (Cable or Air)
N
Check Tuner soldering
Replace Main B/D
Normal
Picture
End
Normal Picture
Normal
Setting
SVC
Bulletin
Normal
Signal
End
End
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
Check RF signal cable Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → Set-Top-Box, Different maker TV etc
2014. 07.07
Page 34
Color
error
Y
N
Check and replace Link Cable (LVDS) and contact condition
Y
N
Check error color input mode
Check color by input
-External Input
-COMPONENT
-RGB
-HDMI/DVI
Y
Check external device and cable
Y
Check external device and cable
Replace Main B/D
N
N
A. Video error
Color error
A7
N
Y
Replace module
Request repair
for external
device/cable
Check Test pattern
A10
A8/ A9
Standard Repair Process
Established
date
Revised date
5/14
Error symptom
End
Color
error
Color
error
External
device/Cable
Normal
External Input/Co mponent
error
HDMI
error
External
device/Cable
Normal
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
Replace main chip or main board
2014. 07.07
Check each source input circuit or replace main board
Page 35
N
Y
Check external device connection condition
Y
N
Check and replace Link Cable
Y
Replace module
Check color condition by input
-External Input
-Component/AV
-HDMI
Vertical/Horizontal bar, residual image, light spot
Request repair
for external
device
A. Video error
Vertical / Horizontal bar, residual image,
light spot, external device color error
A10
External device screen error-Color error
Connect other external device and cable (Check normal operation of External Input, Component and HDMI by connecting
Jig, pattern Generator,
Set-top Box etc.
N Y Replace
Main B/D
Check screen condition by input
-External Input
-Component
-RGB
-HDMI/DVI
Request repair for
external device
Connect other external device and cable (Check normal operation of External Input, Component, HDMI by connecting Jig, pattern Generator ,Set-top Box etc.
Replace Main B/D
N
Y
Check S/W Version
Y
N
S/W Upgrade
Y
N
Y
N
Replace Main B/D
Replace Module
Established
date
Revised date
6/14
Error symptom
Standard Repair Process
A7
A8/ A9
Check Test pattern
N
End
Screen normal
Screen normal
Screen
normal
Screen
normal
Screen normal
Screen normal
End
End
Check
Version
Normal Screen
External
Input error
Compo
nent
error
HDMI
error
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
2014. 07.07
Page 36
OK
Normal
B. Power error
No power
Y
N
DC Power on by pressing Power Key
On Remote control
Y
N
Check Power cord was inserted properly
Check Power LED
Replace Power
B/D
N
Y
Y
Replace Main B/D
N
Y
N
Y
A11
A12
A13
A4
Standard Repair Process
Established
date
Revised date
7/14
Error symptom
Stand-By : Red
End
Power
LED On
Normal Voltage
Normal
Voltage
Normal Operati
on
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
Check +12V from power board and ST-BY 5V from main board
check power on "high",normal it is
about 3V
Check main 5V, 3.3V, V_CORE(1.15), DDR_1.8V
2014. 07.07
Replace main chip or main board
Replace power board or main board
Repair power circuit or replace main board
Page 37
Normal
Voltage
B. Power error
Off when on, off while viewing, power auto on/off
N
Y
Check Power Off Mode
Check A/C cord
Check outlet
Replace Main B/D
(If Power Off mode
is not displayed) Check Power B/D voltage
Y
N
Replace Main B/D
Replace Power B/D
Replace Power B/D
N
Y
Caution Check and fix exterior of Power B/D Part
A14
A13
Established
date
Revised date
8/14
Error symptom
Standard Repair Process
Status Power off List Explanation
Normal
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL "POWEROFF_OFFTIMER"
Power off by OFF TIMER "POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER "POWEROFF_INSTOP" "POWEROFF_AUTOOFF" Power off by AUTO OFF "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_SWDOWN"
Power off by S/W Download
"POWEROFF_UNKNOWN"
Power off by unknown status except listed case
Abnormal
"POWEROFF_ABNORMAL1"
Power off by abnormal status except CPU trouble
"POWEROFF_CPUABNORMAL"
Power off by CPU Abnormal
* Please refer to the all cases which can be displayed on power off mode.
Error
CPU
Abnorm
al
Abnorm
al1
Normal
End
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
Check for all 2-phase power out
Fix A/C cord & Outlet and check each 2 phase out
2014. 07.07
Power off by RESTORE KEY
Page 38
Standard Repair Process
LED TV
No audio Screen normal
Error symptom
A15 A16
Check user menu
-TV speaker-ON/OFF
C. Audio error
No audio/ Normal video
Off
Y
Cancel OFF
Check Speaker disconnection
N
Check amplifier power +12V
Y
Disconn
ection
Established
date
Revised date
Normal
Voltage
N
Replace main board or amplifier
Check mute control circuit normal it should be high
N
N
Replace MAIN Board
2014.07.07
9/14
Y
End
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Y
Replace Speaker
Page 39
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
C. Audio error
Wrecked audio/ discontinuation/noise
Check and replace speaker and connector
Connect and check other external device
Y
Check and fix external device
Replace Power B/D
N
Y
Check input signal
-RF
-External Input signal
(When RF signal is not received) Request repair to external cable/ANT provider
Y
(In case of External Input signal error) Check and fix external device
Replace Main B/D
N
Established
date
Revised date
10/14
Error symptom
Standard Repair Process
A16
End
Signal
Normal
Normal
Voltage
Normal
Audio
Wrecked Audio/
Discontinuation/Noise
for all audio
Wrecked Audio/
Discontinuation/Noise
only for D-TV
Wrecked Audio/
Discontinuation/Noise
only for External Input
N
Replace Main B/D
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
2014. 07.07
Check amplifier power +12V
Page 40
D. Function error
Remote control & Local switch checking
Y
N
1. Remote control(R/C) operating error
Check R/C itself
Operation
Y
Replace R/C
If R/C operate, Explain the customer cause is interference from light in room.
Check R/C Operating
When turn off light
in room
Check & Replace
Baterry of R/C
Check & Repair Cable connection Connector solder
A17
N
N
A4
Check IR Output signal
N
Y
Repair/Replace
IR B/D
N
A17
Replace Main B/D
Y
A17
Standard Repair Process
Established
date
Revised date
11/14
Error symptom
End
Normal
Operating
Normal Voltage
Normal
Signal
Normal
Operating
Normal
Operating
End
Y
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
Check +5V for IR Sensor
Check +5V on main board  replace main board or change IR SERSOR
2014. 07.07
Page 41
Standard Repair Process
LED TV
Check input
langis
Error symptom
langiS
Input
N
Chec xif dna k
external device/cable
D. Function error
External device recognition error
Check technical
Y
- S/W Version
noitamrofni
noitamrofni xiF -
information
Fix in
accordance
with technical
information
N
lacinhceT
Y
Established
date
Revised date
tupnI lanretxE
and Component
Recognition error
HDMI,
Recognition error
2014. 07.07
12/14
Replace Main B/D
N
BURNING HDCP
KEY
Y
E nd
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 42
Standard Repair Process
LED TV
Identify nose type
Error symptom
Mechanical
E. Noise
Circuit noise, mechanical noise
Circuit
noise
noise
Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. Describe the basis of the description in “Part related to nose” in the Owner’s Manual.
Check location of noise
Check location of noise
OR
OR
Established
date
2014. 07.07
Revised date
Replace PSU(with LED driver)
Replace LED driver
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual
(For models without any fix information, provide
the description)
13/14
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 43
Replace module
Zoom part with exterior damage
Replace cabinet
Replace remote controller
Replace stand
F. Exterior defect
Exterior defect
Established
date
Revised date
14/14
Error symptom
Standard Repair Process
Module
damage
Cabinet
damage
Remote
Controller
damage
Stand
damage
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LED TV
2014. 07 .07
LGE Internal Use Only
Page 44
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content
B. Video error_No video/ Normal audio
Check back light On with naked eye
Established date
Revised date
2014.07.07
A1
Power On
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
-> disjoint back case ->check lighting at 2 points or other screws hole.
LGE Internal Use Only
Page 45
Standard Repair Process Detail Technical Manual
LED TV
Error
symptom
Content
A. Video error_No video/Normal audio
Inverter B+ 24V measuring method
Established date
Revised date
2014. 07.07
A2
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
1. Measure DC 24V applying to inverter PCB from Power Board.
2. Output 24V from Power Board supply to inverter PCB. Check Pin contacting statement and connection statement.
LGE Internal Use Only
Page 46
Standard Repair Process Detail Technical Manual
LED TV
Error
symptom
Content
A. Video error_No video/ Audio
Main Board voltage measuring method
Check main 5V,3.3V , V_CORE(1.15),DDR_1.8V
CA8 V_CORE(1.15V) CA3 MAIN_5V
Established date
Revised date
U5 3.3V U4 DDR_1.8V
2014. 07.07
A4
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 47
Standard Repair Process Detail Technical Manual
TUNER input signal strength checking method
A. Video error_Video error, video lag/stop
A5
Revised date
Error
symptom
Content
LED TV
(MENU-CHANNEL-MANUAL TUNING) Signal quality: Normal:over 50%)
Established date
2014. 07.07
When the signal is strong, use the attenuator (-10dB, -
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
15dB,
-20dB etc.)
LGE Internal Use Only
Page 48
Standard Repair Process Detail Technical Manual
A. Video error _Vertical/Horizontal bar, residual
image, light spot
LCD TV connection diagram (1)
LED TV
Error
symptom
Content
Established date
Revised date
2
2014. 07.07
A7
ENGLISH
USB
Blu-Ray / HD Cable Box / HD STB / DVD / VCR
HDMI
Blu-Ray / HD Cable Box /
DVI
HD STB / DVD / PC /
DVI to HDMI
VIDEO RAUDIO
L
COAXIAL AUDIO IN
Digital Audio
YELLOW
WHITE
System
RED
YELLOW
WHITE
RED
WHITE
RED
AUDIO
HD STB / DVD
5V 500mA 5V 500mA
GREEN
BLUE
RED
BLUE
EERG N
RL
ER D
Y
P
P
B
R
VIDEO
Blu-Ray / HD Cable Box /
As the part connecting to the external input, check the screen condition by signal
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only60
Page 49
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content
B. Video error_Color error
Check and replace Link Cable (LVDS) and contact condition
1. Check and replace LVDS Cable.
2. Check LVDS connection condition.
Established date
Revised date
2014.07.07
A8/A9
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 50
Solder defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section Solder defect, Short/Crack
Appendix : Exchange T-Con Board (1)
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Page 51
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Solder defect, Short/Crack
Fuse Open, Abnormal power section
Noise
GRADATION
GRADATION
Abnormal Display
Appendix : Exchange T-Con Board (2)
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Page 52
Appendix : Exchange the Module (1)
Panel Mura, Light leakage
Press damage
Crosstalk
Crosstalk
Press damage
Panel Mura, Light leakage
Press damage
Un-repairable Cases
In this case please exchange the module.
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Page 53
Vertical Block
Source TAB IC Defect
Horizontal Block Gate TAB IC Defect
Gate TAB IC Defect
Gate TAB IC Defect
Vertical Line Source TAB IC Defect
Vertical Block
Source TAB IC Defect
Horizontal Block Gate TAB IC Defect
Horizontal line Gate TAB IC Defect
Gate TAB IC Defect
Horizontal Block Gate TAB IC Defect
Appendix : Exchange the Module (2)
Un-repairable Cases
In this case please exchange the module.
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Page 54
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content
B. Video error_Color error
Check test pattern
Established date
Revised date
2014.07.07
A10
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Red pattern
Green pattern
Press “Input + 3195”, then enter into factory mode, select “System Setting” item, enter into next page, select “Test Pattern” to switch different color pattern.
Blue pattern
LGE Internal Use Only
Page 55
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content
B. Power error_No power
Check front display LED
Established date
Revised date
2014.07.07
A11
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
ST-BY Condition: Red
LGE Internal Use Only
Page 56
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content Check power input voltage and ST-BY 5V
B. Power error_No Power
Established date
Revised date
2014.07.07
A12
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Check “5VS (CA3)” pin is high (about 5.0V)
LP2 12V R19 ST
CA3 5VS
LGE Internal Use Only
Page 57
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content Check methond when power is ON
B. Power error_No Power
Established date
Revised date
2014.07.07
A13
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
Check “STB (R19)” pin is high (about 3.0V)
LP2 12V
R19 ST
CA3 5VS
LGE Internal Use Only
Page 58
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content Check method in menu when there is no audio
C. Audio error_No audio /Normal video
Established date
Revised date
2014.07.07
A15
Checking order
1. Press the MENU button on the remote controller.
2. Select the AUDIO function of the MENU.
3. Select TV speaker and check its state.
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 59
Standard Repair Process Detail Technical Manual
LED TV
Error symptom
Content
C. Audio error_No audio /Normal video
Voltage and speaker checking method when there is no audio
Established date
Revised date
2014.07.07
A16
Checking order
1. Check the 12V for amplifier from L13.
2. Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal.
Copyright © 2014 LG Electronics. Inc. All rights reserved. Only for training and service purposes
12V for amplifier
LGE Internal Use Only
Page 60
Block Diagram
System Block Diagram
J1
CN400
U7
EN25Q32
P7 USB1
PANEL
P6 USB2
P8 HDMI1
P10 HDMI2
SPI FLASHUSB
POWER
HDMI
INTERFACE
GPIO 1
CONTROLSIGNAL
DIGITALVIDEOSIGNAL
DIGITALAUDIOSIGNAL
ANALOGVIDEOSIGNAL
ANALOGAUDIOSIGNAL
LVDS INTERFACE
SOC MSD3393LU
ANALOG VIDEO INPUT
CRYSTAL
TUNER
AUDIO DAC OUTPUT
AUDIO INPUT
SPDIF
P1 P2P9 HDMI3 CON4
24MHZ
TPA3110
CON2 P11
BH3544
SI2157
RF
Page 61
Power T
U1
12V 5V_STANDBY
ree
12V
12V
U6
131
128
127
129
130
132
131
128
127
129
130
132
U6
U6
Test
Test
MARK
MARK
E-PAD
MARK
MARK
E-PAD
RX0P_B
RX0P_B
1
1
RX1N_B
2
RX1N_B
2
RX1P_B
3
RX1P_B
3
RX2N_B
4
RX2N_B
4
RX2P_B
5
RX2P_B
5
AVDD_MOD
6
AVDD_MOD
6
RXCN_A
7
RXCN_A
7
RXCP_A
8
RXCP_A
8
RX0N_A
9
RX0N_A
9
U3
U4
1.8V_DDR
U2
5V_NORMAL
D2
USB
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
RX0P_A
RX0P_A
RX1N_A
RX1N_A
RX1P_A
RX1P_A
RX2N_A
RX2N_A
RX2P_A
RX2P_A
HSYNC0
HSYNC0
BIN0P
BIN0P
GIN0P
GIN0P
GIN0M
GIN0M
RIN0P
RIN0P
VSYNC0
VSYNC0
AVDD3P3_ADC
AVDD3P3_ADC
BIN1P
BIN1P
SOGIN1
SOGIN1
GIN1P
GIN1P
GIN1M
GIN1M
RIN1P
RIN1P
VSYNC1
VSYNC1
CVBS1
CVBS1
CVBS0
CVBS0
VCOM
VCOM
CVBS_OUT1
CVBS_OUT1
VDDC
VDDC
AVDD_AU33
AVDD_AU33
AUR0
AUR0
AUL0
AUL0
AUR1
AUR1
AUL1
AUL1
VAG
VAG
VRM
VRM
MSD3393LU
MSD3393LU
AUL4
AUL4
39
39
3.3V_TUNER
12V_NORMAL
1.8V_TUNER
U10
SI2157
3.3V_AU 3.3V_ADC
U11 Q18
L3
L13
0R/1206/5%
0R/0603/5%
115
118
125
117
114
120
124
122
119
121
123
126
116
115
118
125
117
120
124
122
119
121
123
126
116
RX0P_D
RX2P_D
RX1P_D
RX0N_B
RX0N_D
RX1N_D
RX2N_D
RXCP_B
RXCP_D
RXCN_B
RXCN_D
RX0P_D
RX2P_D
RX1P_D
RX0N_B
RX0N_D
RX1N_D
RX2N_D
RXCP_B
RXCP_D
RXCN_B
RXCN_D
GND_EFUSE
GND_EFUSE
VDDC/AVDDL_DVI
VDDC/AVDDL_DVI
MSD 3393LU
MSD 3393LU
VIFP46VIFM47AUOUTR044IFAGC45XIN50AVDD3P3_DMPLL49Xout
AUR440AUOUTL3
AVDD_MOD52GPIO3/GPIO4758GPIO4/GPIO4859LVA3P61GPIO2/GPIO46
AUOUTL043AUOUTR3
AVDD3P3_DADC
VIFP46VIFM47AUOUTR044IFAGC45XIN50AVDD3P3_DMPLL49Xout
AUR440AUOUTL3
AVDD_MOD52GPIO3/GPIO4758GPIO4/GPIO4859LVA3P61GPIO2/GPIO46
AUOUTL043AUOUTR3
AVDD3P3_DADC
53
51
41
42
48
51
41
42
48
3.3V_PLL
L4
0R/0603/5%
113
112
111
110
113
112
111
114
AVDD_5V
AVDD_5V
DDCDB_CL
DDCDB_DA
DDCDB_CL
DDCDB_DA
HOTPLUG_B
HOTPLUG_B
GPIO0/GPIO4455LVACKM
VDDC/DVDD_DDR_CMD54VDDIO_CMD
GPIO1/GPIO45
GPIO0/GPIO4455LVACKM
VDDC/DVDD_DDR_CMD54VDDIO_CMD
GPIO1/GPIO45 57
56
53
56
105
108
106
109
107
104
103
105
108
106
109
107
110
104
103
SAR2
SAR2
MHL_DET
MHL_DET
DDCDA_CL
DDCDC_CL
DDCDA_DA
DDCDC_DA
DDCDA_CL
DDCDC_CL
DDCDA_DA
DDCDC_DA
VDDIO_DATA
102
VDDIO_DATA
102
SAR1
101
SAR1
101
SAR0
100
SAR0
100
AVDD_MOD
99
AVDD_MOD
99
DP_P1
98
DP_P1
98
DM_P1
97
DM_P1
VDDC/DVDD_DDR_DATA
97
VDDC/DVDD_DDR_DATA
DP_P0
96
DP_P0
96
DM_P0
95
DM_P0
95
RESET
94
RESET
94
INT/GPIO64
93
INT/GPIO64
93
IRIN
92
IRIN
92
CEC
91
CEC
91
TEST
90
TEST
90
DDCA_CK
89
DDCA_CK
89
DDCA_DA
88
DDCA_DA
88
ARC
87
ARC
87
SPI_CK
86
SPI_CK
86
SPI_CZ
85
SPI_CZ
85
SPI_DI
84
SPI_DI
84
SPI_DO
83
SPI_DO
83
PWM0
82
PWM0
82
PWM1
81
PWM1
81
HOTPLUG_A
80
HOTPLUG_A
80
HOTPLUG_C/D
79
HOTPLUG_C/D
79
LDE/LVB0M
78
LDE/LVB0M
78
LCK/LVB0P
77
LCK/LVB0P
77
LVB1M
76
LVB1M
76
LVB1P
75
LVB1P
75
LVB2M
74
LVB2M
74
LVB2P
73
LVB2P
73
AVDD_MOD
72
AVDD_MOD
72
LVB3M
71
LVB3M
71
LVB3P
70
LVB3P
70
LVA0M
69
LVA0M
69
LVA0P
68
LVA0P
68
LVA1M
67
LVA1M
67
LVA1P
66
LVA1P
66
LVA2M
65
LVA2M
65
LVA2P
LVA2P
LVA3M62LVACKP
GPIO5/GPIO49
LVA3M62LVACKP
GPIO5/GPIO49
64
63
60
64
63
57
60
L5
0R/0603/5%
M0K1
M0K1
GND
GND
Vs
Vs
Out
Out
GND
GND
SENSOR
SENSOR
LED0K1
LED0K1
R
G
RED/GREEN
RED/GREEN
U5
3.3V
U12
U7
3.3V
KEY BOARD
1
1
2
2
3
3
4
4
R
3124
G
3124
Page 62
Wire Block
LVDS
PANEL
CN101 POWER
SOCKET
LED
DRIVER
CN400
POWER BOARD
CN2
MAIN BOARD
CON2
KEY PAD
J1
IR BOARD
Page 63
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