lg 29FU1RL, 29FU1RL-L1 Service Manual

Page 1
COLOR TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : CW62C
MODEL : 29FU1RL
Apr., 2009
Printed in ChinaP/NO : MFL37773222
North/ Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only
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Copyright©2009 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
- 2 -
CONTENTS
SAFETY PRECAUTIONS .........................................................................................................................................................................3
ADJUSTMENT INSTRUCTIONS ..............................................................................................................................................................4
PURITY & CONVERGENCE ADJUSTMENT ..........................................................................................................................................10
SVC REMOCON......................................................................................................................................................................................13
TROUBLESHOOTING.............................................................................................................................................................................14
BLOCK DIAGRAM ...................................................................................................................................................................................18
EXPLODED VIEW....................................................................................................................................................................................20
SCHEMATIC DIAGRAM .............................................................................................................................................................................
PRINTED CIRCUIT BOARD........................................................................................................................................................................
COMPONENT LOCATION GUIDE..............................................................................................................................................................
SPECIFICATIONS
POWER INPUT ...................................................................................................................................................... AC100-240V~50/60Hz
POWER CONSUMPTION ................................................................................................................................................................135W
ANTENNA INPUT IMPEDANCE ...................................................................................................................VHF/UHF 75 ohm Balanced
CHANNEL RANGE
VHF ................................................................................................................................................................................................. 2-13
UHF ................................................................................................................................................................................................ 14-69
CATV(125) ..................................................................................................................................................................01, 02~13, 14~125
INTERMEDIATE FREQUENCIES
Picture I-F carrier frequency ......................................................................................................................................................45.75MHz
Sound I-F carrier frequency ....................................................................................................................................................41.25 MHz
Color Sub-carrier frequency .................................................................................................................................................... 42.17 MHz
Center frequency ..........................................................................................................................................................................44 MHz
CHASSIS CONSTRUCTION.................................................................................................................................... IC-Solid state chassis
PICTURE TUBE ................................................................................................................................................ Type No. : A68ERS870X
SOUND OUTPUT ............................................................................................................................................................................... 10W
CABINET ......................................................................................................................................................................................... Plastic
ABBREVIATIONS: Used in this book
ADJ ...............................................................Adjustment or Adjust
AFC .................................................Automatic Frequency Control
AGC.......................................................... Automatic Gain Control
AMP .................................................................................Amplifier
CRT .................................................................Cathode Ray Tube
DEF ............................................................................... Deflection
DET.................................................................................. Detector
FBT............................................................... Flyback Transformer
H.V............................................................................ High Voltage
OSC................................................................................ Oscillator
SEP................................................................................ Separator
SYNC................................................................... Synchronization
S.I.F.............................................. Sound Intermediate Frequency
V.I.F ...............................................Video Intermediate Frequency
H ....................................................................................Horizontal
V ........................................................................................Vertical
IC ......................................................................Intergrated Circuit
OSD .................................................................On-Screen Display
SAP ......................................................... Second Audio Program
BPF .....................................................................Band Pass Filter
ST ...................................................................................... Stereo
LPF .......................................................................Low Pass Filter
DP .................................................................... Differential Phase
DG .....................................................................Differential Group
PLL ................................................................ Phase Locked Loop
APC ......................................................Automatic Picture Control
BM ....................................................................................B+ Main
BT .................................................................................B+ Tuning
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SAFETY PRECAUTIONS
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items:
a. Be sure that no built-in protective devices are defective and/or have
been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assemblies in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fishpapers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks.
Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning.
b. Be sure that there are no cabinet openings through which an adult or
child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, (1) spacing between the picture tube and the cabinet back, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.
c. Antenna Cold Check-With the instrument AC plug removed from any
AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.
d. Leakage Current Hot Check-With the instrument completely
reassembled, plug the AC line cord directly into a 120 V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI)
C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the instrument power cord plug in the outlet and repeat the test.
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.
e. X-Radiation and High Voltage Limits-Because the picture tube is the
primary potential source of X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions. For continued X­radiation protection, the replacement picture tube must be the same type as the original. Also, because the picture tube shields and mounting hardware perform an X-radiation protection function, they must be correctly in place. High voltage must be measured each time servicing is done that involves B+, horizontal deflection, or high voltage. Correct operation of the X-radiation protection circuits also must be reconfirmed each time
they are serviced. (X-radiation protection circuits also may be called "horizontal disable" or "hold-down.") Read and apply the high voltage limits and, if the chassis is so equipped, the X-radiation protection circuit specifications given on instrument labels and in the Product Safety & X­radia
tion Warning note on the service data chassis schematic. High voltage is maintained within specified limits by close-tolerance safety-related components/adjustments in the high-voltage circuit. If high voltage exceeds specified limits, check each component specified on the chassis schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the receiver chassis, or on the picture tube.
3. Design Alteration Warning- Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions, including, but not limited to, circuit modifications and the addition of items such as auxiliary audio and/or video output connections, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and will make you, the servicer responsible for personal injury or property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning-The picture tube in this receiver employs integral implosion protection. For continued implosion protection, replace the picture tube only with one of the same type and number. Do not remove, install, or otherwise handle the picture tube in any manner without first putting on shatterproof goggles equipped with side shields. People not so equipped must be kept safely away while picture tubes are handled. Keep the picture tube away from your body. Do not handle the picture tube by its neck. Some "in-line" picture tubes are equipped with a permanently attached deflection yoke; because of potential hazard, do not try to remove such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning-a. Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0 V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some TV receiver chassis normally have 85 V AC (RMS) between chassis and earth ground regardless of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some TV receiver chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts- be sure that leads and components do not touch, c. the AC supply, d. high voltage, and e.antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring. Do not change spacing between components, and between components and the printed circuit board. Check the AC power cord for damage.
7. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. PRODUCT SAFETY NOTICE Some electrical and mechanical parts have special safety related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by shading, by a
, or by
on schematics and parts lists. Use of a substitute replacement that does
not have the same safety characteristics as the recommended replacement parts might create shock, fire, and/or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.
DEVICE UNDER
TEST
TEST ALL
EXPOSED METAL
SURFACES
2-WIRE CORD
ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
EARTH GROUND
LEAKAGE CURRENT TESTER
(READING SHOULD
NOT BE ABOVE
0.5mA)
+-
AC Leakage Test
Page 4
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1. Application Object
These instructions are applied to CW-62A/C chassis.
2. Notes
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if
there is no specific designation. (4) The input AC voltage of the receiver must keep rating
voltage in adjusting. (5) The receiver must be operated for about 15 minutes prior
to the adjustment. (6) Signal : The standard color signal is approved in
65±1dBµV.
The standard color signal means digital pattern signal.
3. Focus Adjustment
3-1. Preparation for Adjustment
Receive the Cross-Hatch Pattern(Refer to Fig. 1) and set
Picture mode to “DYNAMIC(CLEAR)”.
3-2. Adjustment
Adjust the upper Focus volume of FBT for the best focus of screen quarter portion vertical line(red
circle).
4. Screen Voltage & Sub-Bright & White Balance Adjustment
4-1. Adjustment of Screen Manually
(Using ADJ.Remote Control)
(1) Receive the NTSC or PAL signal into RF mode regardless of
channel.
(2) If you press the “ADJ” key in LINE SVC mode(IN-START
KEY), the mode changes to Horizontal Line mode for screen adjustment.
(3) Adjust the SCREEN at disappear point Horizontal Line using
SCREEN VOL. of FBT (Press the Exit button to exit SVC mode)
4-2. Adjustment of White Balance Manually
NOTE : When adjusting white balance automatically, connect the
adjustment JIG in LINE SVC MODE. (When pressing IN­START, MUTE key on remote control for adjustment orderly, it changes to AUTO MODE and Left/Top of screen displays “AUTO”.)
(1) Receive 100% white pattern. (2) Adjust LOW Light status(4.5FL) of BLO-R(R CUT), BLO-
G(G CUT) .
(3) Adjust HIGH Light status(35FL) of RG(R-DRIVE), GG(G
DRIVE) at BG(B-DRIVE): 32.
(4) Repeat above step (2) and (3) for the best condition each
status of High Light and Low Light.
X: 267, Y: 276 (Color Temperature: 13000
o
K)
4-3. Adjustment of Sub-Bright
(1) If you press the “ADJ” button on the Remote Control for
adjustment in SCREEN adjustment Mode
, mode changes to Sub-Bright adjustment mode. (Pressing the Instart-ADJ-ADJ and enter Sub-Bright adjustment mode) (Sub-Bright adjustment mode: 14CH, CONTRAST/BRIGHT Initial data)
(2)
Adjust until number “3” almost disappears by using VOL +,
- key.
(3) After finishing adjustment, press the ADJ Key to exit.
ADJUSTMENT INSTRUCTIONS
(Table 1) White Balance Initial Data
LOW
LIGHT
HIGH
LIGHT
BLO-R(R CUT) BLO-G(G CUT)
RG(R DRIVE) GG(G DRIVE) BG(B DRIVE)
32 32
32 32 32 Fix.
0 ~ 63 0 ~ 63
0 ~ 63 0 ~ 63 0 ~ 63
Menu Range Initial Data
US 9CH
(Fig. 1) Cross-Hatch Pattern
A B
Gray Scale
Color Bar
2 3 4 5 6 7 8 9
(Fig. 2) MONO SCOPE
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5. Deflection Data Adjustment
5-1. Adjustment Preparation
(1) Receive the Digital Pattern. (2) Using Remote Control for adjustment. (3) Select the SERVICE 2 in the SERVICE MENU by pressing
LINE SVC MODE(IN-START KEY) and enter deflection
adjustment mode by pressing VOL + Key. (4) Using the CH +, CH - Key for select the adjustment item. (5) Using the VOL +, VOL - Key for increase/decrease data.
5-2. Adjustment
(1) First, adjust deflection data at N50Hz(PAL) and adjust at
N60Hz(NTSC), Z60Hz, N50Hz, W50Hz, Z50Hz. (with ARC
Model) (2) Only adjust N60Hz(NTSC). (3) After finishing deflection adjustment, press the “ENTER “
key to enter(before pressing the IN-START Key) or exit in
Service mode. (EXIT KEY)
(4) V SLOPE
When you select the V SLOPE adjustment Mode, a half of
the lower screen is Blanking.
At this time, adjust the Blanking Line and geometrical
vertical center-line to be identical.
(5) V SHIFT(VS)
Adjust so that the horizontal center line of a digital circle
pattern is in accord with geometric horizontal center of the
CPT.
(6) V LINEAR(VL)
Adjust until upper and lower screen are symmetrically
equal in Digital Pattern.
(7) V AMPLIT(V AMPITUDE)
NTSC signal: Adjust so that the circle of a digital circle
pattern may be located within the effective screen of the CPT.
(8) H SHIFT(HS)
Adjust so that the vertical center line of a digital circle pattern is in accord with geometric vertical center of the CPT.
(9) EW WIDTH(EW)
Adjust to that a digital circle pattern looks like exact circle.
(10) EW PARAB(EW PARABOLA)
Adjust so that middle portion of the outermost left and right vertical line looks like parallel with vertical lines of the CPT.
(11) EW TRAPE(EW TRAPEZOID)
Adjust to make the length of top horizontal line same with it of the bottom horizontal line.
(12) EW UPCOR & EW LOCOR
After finished EP adjustment, adjust vertical line of left­bottom, right-bottom and left-top, right-top of screen to the best straight line.
(13) H BOW
After finished EP adjustment, adjust until symmetrize upper and lower corner of the screen.
(14) H PARALL(ANGLE)
Adjust the vertical slope.
(15) SCORRECT(S CORRECTION)
Adjust so that all distance between each lattice width of top/center/bottom are to be the same.
[ Setting the CPT Default(Initial data) value like that, because
it is decide by CPT DY value
(16) V SCROLL
Adjust so that the geometric vertical center line is in accord with vertical center line of CPT.
(17) V ZOOM
Setting the CPT Default(Initial data) value like that, because it is decide by CPT DY value
Adjustment Point
Actual Screen Size
US 9CH
UPCOR
EW PARAB
LOCOR
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(Table 2) Deflection Setting Initial Data(SERVICE 2)
V SLOPE
V SHIFT V LINEAR V AMPLIT
H-SHIFT
EW WIDTH EW PARAB
EW TRAPE EW UPCOR EW LOCOR
H BOW
H PARALL
SCORRECT
V SCROLL
V ZOOM
WBR WBF
V SYNSLI
OVRVOLIN
V GUARD
25 43 44 19 39 27 24 21 45 50 34 37 35 25 25
2 2 0 0 0
28 10 41 15 45 30 44 15 50 57 29 34 32 33 25 10
2 0 0 1
21 43 40 22 34 33 55 13 45 55 35 32 35 21 25
7 2 0 0 1
MENU
Vertical slope Vertical shift Vertical linearity Vertical amplitude Horizontal shift EW width Parabola adj Trapezoid adj Upper corner adj Lower corner adj Bow Horizontal parallelogram S correction Vertical scroll Vertical zoom Timing of Wide Blanking Timing of Wide Blanking Vertical slicing level Over voltage input mode Vertical guard mode
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Yes adjust if necessary adjust if necessary adjust if necessary adjust if necessary adjust if necessary adjust if necessary adjust if necessary adjust if necessary
DESCRIPTION
29"
TS Slim
29"
FLAT
29"
13R
REMARK
Page 7
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7. SVC Default Data
(Table 3) SERVICE 1
OVMADAPT
OVMTHR ADC LEV DEC LEV
MONO LEV
SAP LEV
FILTBW
MTS LEV
AUX3 VOL
FMWINDOW
BOOSTVAL
MAX VOL
DCXO VAL
DCXOA
BAMA FC
SNDSTEP
SNDRANGE
MONO TH
STEREO TH
GAME ADC
1
1 16 18 18 12
0 16 84
1
0
100
50
0
8
3
255 249 250
1
1 16 18 18 12
0
0 61
0
0
100
50
0
8
0
25
FM pre-scaler(Stereo L/R) FM pre-scaler(Mono)
Monitor OUT Level
Digital Ctl Xtal Osc.
MENU
OVER MODULATION ADAPT OVER MODULATION THRESHOLD ADC LEVEL(-16~15) - ADCLEV DEC LEVEL(-16~15) - DECLEV MONO LEVEL(-16~15) - MONOLEV SAP LEVEL(-16~15) - SAPLEV FILTER BANDWIDTH MTS LEVEL(-16~15) - MTSLEV AUX3 VOL(SCART1 RF SOUND OUT) FM WINDOW FILTER(FMWS) BOOSTER MAX VOLUME DCXO VALUE DCXO ALIGNMENT
GAME ADC LEVEL(0~30)
DESCRIPTION
REMARK
Middle/South America
Korea
(Table 4) SERVICE 3
AGC
RG GG
BG BLO-R BLO-G
CDL
L-DLY
RGB-BRI
29 32 32 32 32 32
7 13 25
29 32 32 32 32 32 11 13 25
MENU
AGC take over Red Gain Green Gain Blue Gain Black level offset Red Black level offset Green Cathode Drive Level Luminance delay time OSD/TEXT BRIGHTNESS
DESCRIPTION
29” S-SLIM
TS
Sus
Invar AK
29 32 32 32 32 32
7 13 22
29 32 32 32 32 32
8 13 22
29” FLAT
29” Normal
1.3R
Page 8
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(Table 5) SERVICE 4
WS BKS BSD DSK COR
PF RPO RPA
PWLDAC
IFOFF OSD HPOS CAP HPOS
CHSE
ACL
MENU
WHITE STRETCH BLACK STRETCH BLACK STRATCH DEPTH DYNAMIC SKIN CONTROL VIDEO DEPENDENT CORING PEAKING FREQUENCY DELAY RATION POSITIVE/NEGATIVE PEAKS RATION PRE/AFTER SHOOT PEAK WHITE LIMITER DAC IF DEMODULATIOR OSD H-POSITION CAPTION H-POSITION CHROMA SENSITIVITY AUTO COLOR LIMITING
DESCRIPTION
1 1 0 0 2 0 3 2 8
37
5
13
0 1
Middle/South America/Korea
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8. FM TX MODEL(Option)
How to inspect condition of a transmission and reception in FM TRANSMITTER MODEL
(1) FM TRANSMITTER's efficiency inspections is executed to a finished in a final inspection phase. (2) FM TRANSMITTER is a function which receives voice-singal by an exclusive remote control
and earphone, transmitts a FM through transmitter of inner part in MICOM BOADR to TV sound(MONITOR OUTPUT)
(3) If the received frequency which set up in OSD is being tunned without using an exclusive remote control,
it is available to receive in a general FM receiver.
1) Execute in channel generating voice-signal.
2) Select a transmitted frequency in MENU OSD. MENU -> SOUND -> TRANSMITTER -> Select frequency(87.7MHZ)
3) A received frequency in an exclusive remote control or received FM Radio is tuned by 87.7MHz
which is same as frequency in OSD.
4) Check out whether a signal generating to MAIN SPEAKER generates in earphone or receiver or not.
5) There is no alternation and setting of adjusted DATA in the process of inspecting FM TX.
OPTION1
OPTION2
OPTION3
OPTION4
0 : 29” Slim, 1: 29” Flat, 2: 29” Normal, 3: 29” TS/AK 0: Other CPT, 1: TS-AK CPT 0: W/O SCR50, 1: W/SCR50 0: 1 TUNER, 1: 2TUNER 0 : W/O Video Mute, 1: W/ Video Mute 0 : W/O SIDE A/V, 1 : W/ SIDE A/V 0 : Standard, 1 : AV Multi System 0: RF stereo, 1:AV stereo, 2: Mono, 3: Mono Dual 0: No PIP, 1: 1 Tuner PIP, 2: 2 Tuner PIP, 3: Reserved 0: EU=>Low curve, 1: NON-EU=>High curve DVD option FM TX option EYE option 4 Key option TILT option Degaussing option CW62C Only 1 => Vol. Curve/S Mute timing/component compensation Value change Refer to the next page. [Table 14] Refer to the next page. [Table 14] Not available 0 : Standard, 1 : HOTEL Mode 0 : Deep, 1 : Light 0 : W/O Turbo P/S, 1 : W/ Turbo P/S
CPT SCREEN SCR50 TUNER V-MUTE AV3 AV MULTI SOUND PIP VOL CURVE (volume curve) DVD XWAVE EYE 4KEY TILT DEGAUSS(Degaussing) CW62C
OSD LANG LANG INI REMONCON HOTEL COLORTBL TURBO P/S
MENU
FUNCTION
(Table 6) OPTION 1, 2, 3, 4
Page 10
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PURITY & CONVERGENCE ADJUSTMENT
Caution:
Convergence and Purity have been factory aligned. Do not attempt to tamper with these alignments. However, the effects of adjacent receiver components, or replacement of picture tube or deflection yoke may require the need to readjust purity any convergence.
¯ Purity Adjustment
This procedure DOES NOT apply to bonded yoke and picture tube assemblies. The instrument should be at room temperature (60 degrees F or above) for six (6) hours and be operating at low beam current (dark background) for approximately 20 to 30 minutes before performing purity adjustments.
CAUTION: Do not remove any trim magnets that may be
attached to the bell of the picture tube.
1. Remove the AC power and disconnect the internal degaussing coil.
2. Remove the yoke from the neck of the picture tube.
3. If the yoke has the tape version beam bender, remove it and replace it with a adjustable type beam bender (follow the instructions provided with the new beam bender)
4. Replace the yoke on the picture tube neck, temporarily remove the three (3) rubber wedges from the bell of the picture tube and then slide the yoke completely forward.
5. Reconnect the internal degaussing coil.
6. Position the beam bender locking rings at the 9 o'clock position and the other three pairs of tabs (2,4 and 6 pole magnets) at the 12 o'clock position.
7. Perform the following steps, in the order given, to prepare the receiver for the purity adjustment procedure.
a. Face the receiver in the "magnetic north" direction.
b. Externally degauss the receiver screen with the television
power turned off.
c. Turn the television on for approximately 10 seconds to
perform internal degaussing and then turn the TV off.
d. Unplug the internal degaussing coil. This allows the
thermistor to cool down while you are performing the purity adjustment. DO NOT MOVE THE RECEIVER FROM ITS "MAGNETIC NORTH" POSITION.
e. Turn the receiver on and obtain a red raster by increasing
the red bias control (CW) and decreasing the bias controls for the remaining two colors (CCW).
f. Attach two round magnets on the picture tube screen at 3
o'clock and 9 o'clock positions, approximately one (1) inch from the edge of the mask (use double-sided tape).
DEFLECTION YOKE
PURITY &CONVERGENCE MAGNET ASSEMBLY
RUBBER WEDGES
GLASS CLOTH TAPE
PURITY MAGNET
6-POLE
4-POLE
4-POLE MAGNET
CONVERGENCE MAGNET ASSEMBLY
6-POLE MAGNES
PURITY MAGNET(2-POLE)
X-AXIS YOKE POSITIONING (L/R PURITY)
6-POLE MAGNETS
CONVERGENCE MAGNET ASSEMBLY
Page 11
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8. Referring to above, perform the following two steps: a. Adjust the yoke Z-axis to obtain equal blue circles. b. Adjust the appropriate beam bender tabs to obtain correct
purity (four equal circles).
9. After correct purity is set, tighten the yoke clamp screw and
remove the two screen magnets.
10. Remove the AC power and rotate the receiver 180 degrees
(facing "magnetic south").
11. Reconnect the internal degaussing coil.
12. Turn the receiver on for 10 seconds (make sure the receiver
came on) to perform internal degaussing, and then turn the receiver off.
13. Unplug the internal degaussing coil.
14. Turn on the receiver and check the purity by holding one (1)
round magnet at the 3 o'clock and a second round magnet at 9 o'clock position. If purity is not satisfactory, repeat steps 8 through 14.
15. Turn off the receiver and reconnect the internal degaussing
coil.
¯ Convergence Adjustment
Caution: This procedure DOES NOT apply to bonded yoke and
picture tube assemblies. Do not use screen magnets during this adjustment procedure. Use of screen magnets will cause an incorrect display.
1. Remove AC power and disconnect the internal degaussing
coil.
2. Apply AC Power and set the brightness to the Picture Reset
condition. Set the Color control to minimum.
3. Make horizontal line.
4. Adjust the Red, Green and Blue Bias controls to get a dim
white line.
5. Restore the screen by removing the horizontal line.
6. Reconnect the internal degaussing coil and apply AC power.
7. Turn the receiver on for 10 seconds to perform internal degaussing and then turn the receiver off again.
8. Unplug the internal degaussing-coil.
9. Turn on the receiver, connect a signal generator to the VHF antenna terminal and apply a crosshatch signal.
Caution: During the convergence adjustment procedure, be
very careful not to disturb the purity adjustment tabs are accidentally move, purity should be confirmed before proceeding with the convergence adjustments.
Note:
Make sure the focus is set correctly on this instrument
before proceeding with the following adjustment.
10. Converge the red and blue vertical lines to the green vertical line at the center of the screen by performing the following steps (below TABLE). a. Carefully rotate both tabs of the 4-pole ring magnet
simultaneously in opposite directions from the 12 o'clock position to converge the red and blue vertical lines.
b. Carefully rotate both tabs of the 6-pole ring magnet
simultaneously in opposite directions form the 12 o'clock position to converge the red and blue (now purple) vertical lines with the green vertical line.
11. Converge the red and blue horizontal with the green line at the center of the screen by performing the following steps. (below TABLE)
a. Carefully rotate both tabs of the 4-pole ring magnet
simultaneously in the same direction (keep the spacing between the two tabs the same) to converge the red and blue horizontal lines.
b. Carefully rotate both tabs of the 6-pole ring magnet
simultaneously in same direction (keep the spacing between the two tabs the same) to converge the red and blue (now purple) horizontal lines with the green horizontal line.
c. Secure the tabs previsouly adjusted by locking them in
place with the locking tabs on the beam bender.
MAGNETS
RED RED
1.ADJUST YOKE Z-AXIS FIRST TO GET EQUAL BLUE COLOR CIRCLES
2 .ADJUST BEAM BENDER 2 POLE MAGNET TO GET FOUR EQUAL COLOR CIRCLES
Page 12
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RING PAIRS
4
POLE
ROTATION DIRECTION
OF BOTH TABS
OPPOSITE
SAME
OPPOSITE
SAME
MOVEMENT OF RED
AND BLUE BEAMS
B B
RR
OR
OR
B R B R
OR
B R
B R
B R
OR
B
R
6
POLE
12. While watching the 6 o'clock positions on the screen, rock the front of the yoke in a vertical (up/down) direction to converge the red and blue vertical lines. (Fig upper left)
13. Temporarily place a rubber wedge at the 12 o'clock position to hold the vertical position or the yoke.
14.
Check the 3 o'clock and 9 o'clock areas to confirm that the red and blue horizontal lines are converged. If the lines are not converged, slightly offset the vertical tilt of the yoke (move the rubber wedge if necessary) to equally balance the convergence error of the horizontal lines at 3 o'clock and 9 o'clock and the vertical lines at 6 o'clock and 12 o'clock.
15. Place a 1.5 inch piece of glass tape over the rubber foot at the rear of the 12 o'clock wedge.
16. While watching the 6 o'clock and 12 o'clock areas of the screen, rock the front of the yoke in the horizontal (left to right) motion to converge the red and blue horizontal lines. (Fig. upper right)
17. Temporarily place a rubber wedge at the 5 o'clock and 7 o'clock positions to hold the horizontal position of the yoke.
18. Check the 3 o'clock and 9 o'clock areas to confirm that the red and blue vertical lines are converged. If the lines are not converged, slightly offset the horizontal tilt of the yoke (move the temporary rubber wedges if necessary) to equally balance the convergence error of the horizontal lines at 6 o'clock and 12 o'clock and the vertical lines at 3 o'clock and 9 o'clock.
19. Using a round magnet confirm purity at the center, right and left sides and corners. See Purity Adjustment Procedure.
20. Reconfirm convergence and apply a 1.5 inch piece of glass tape over the rubber foot at the rear of the 5 o'clock and the 7 o'clock wedges.
RED
BLUE
RED BLUE
BLUE
RED
GREEN
GREEN
BLUE RED
GREEN
GREEN
ADJUSTMENT
VIEWING
AREA
UP/DOWN ROCKING OF THE YOKE CAUSES OPPOSITE ROTATION OF RED AND BLUE RASTERS
ADJUSTMENT
VIEWING
AREA
RED
RED
GREEN
TV SCREEN
LEET/RIGHT ROCKING OF THE YOKE CAUSES OPPOSITE SIZE CHANGE OF THE RED AND BLUE RASTERS
UP/DOWN ROCKING OF THE YOKE CAUSES OPPOSITE ROTATION OF RED AND BLUE RASTERS
LEFT/RIGHT ROCKING OF THE YOKE CAUSES OPPOSITE SIZE CHANGE OF THE RED AND BLUE RASTERS
Page 13
SVC REMOCON
- 13 -
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Page 14
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- 14 -
TROUBLE SHOOTING
Check the waveform
at pin 2, 4 of IC601
Check the voltage
at pin 5, 7 of IC601
Check the waveform
at pin 8, 9, 11, 12
of IC601
Check
IC901, P403A
Check FR901, P403A, P902B
,
FR401
Page 15
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P20A
(R, G, B out of IC501)
check IC501 pin 83,84,85 (R,G,B out)
check IC501 pin 83, 84,85 (R,G,B out)
P20A
(R, G, B out of IC501)
Page 17
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N
P
2 4
8 9 11
2
5 7
Does the auto-Program operate properly
Page 18
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- 18 -
BLOCK DIAGRAM
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- 19 -
MEMO
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- 20 -
EXPLODED VIEW
300
120
540
311
310
530
330
590
320
504
174
112
150
170
913
400
943
520
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
Page 21
P/N:EBY37965601
Page 22
MAIN
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LED
POWER
CONTRL
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