website:http://biz.LGservice.com
LCD TV
SERVICE MANUAL
CHASSIS : LJ71A
MODEL : 23LS7D 23LS7D-JA
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
CONTENTS .............................................................................................. |
2 |
SAFETY PRECAUTIONS ........................................................................ |
3 |
SPECIFICATION ...................................................................................... |
4 |
ADJUSTMENT INSTRUCTION ............................................................... |
7 |
TROUBLE SHOOTING .......................................................................... |
11 |
WIRING DIAGRAM ................................................................................ |
17 |
BLOCK DIAGRAM ................................................................................. |
18 |
EXPLODED VIEW .................................................................................. |
20 |
REPLACEMENT PARTS LIST .............................................................. |
22 |
SVC. SHEET ............................................................................................... |
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- 2 -
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the reading must be infinite.
An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
AC Volt-meter
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Good Earth Ground |
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such as WATER PIPE, |
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To Instrument’s |
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CONDUIT etc. |
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0.15uF |
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exposed |
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METALLIC PARTS |
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1.5 Kohm/10W
- 3 -
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range |
3. Test method |
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This specification sheet is applied to the 20”/ 23” Wide LCD |
(1) |
Performance : LGE TV test method followed |
Digital TV used LJ71A chassis. |
(2) |
Demanded other specification |
2. Requirement for Test |
Safety : JQA Specification |
EMC : JQA Specification |
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Each part is tested as below without special appointment. |
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(1)Power : Standard input voltage (100V, 50/60Hz)
(2)Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM
(3)The TV set must be operated for about 20 minutes prior to the adjustment.
4.General Specification(TV)
No |
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Specification |
Remark |
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1 |
Video input applicable system |
NTSC-M/ ISDB-S |
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2 |
RF Input Channel |
1) |
VHF |
: 1 ~ 12 |
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2) |
UHF |
: 13 ~ 62 |
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3) CATV |
: C13 ~ C38 |
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4) |
Terr. digital |
: 000 ~ 999 |
(Logical CH Number) |
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5) |
BS digital |
: 000 ~ 999 |
(Logical CH Number) |
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6) |
CS digital |
: 000 ~ 999 |
(Logical CH Number) |
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3 |
Input Voltage |
100V~, 50/60Hz |
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4 |
Market |
Japan |
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5 |
Tuning System |
FS |
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6 |
Operating Environment |
Temp : 0 ~ 40 deg |
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Humidity : 10~90 %RH |
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7 |
Storage Environment |
Temp : -20 ~ 50 deg |
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Humidity : 10~90 %RH |
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8 |
Display |
LCD Module |
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- 4 -
5.Module Specification
5.1.23”LCD Module (AUO T230XW01 V3)
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No. |
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Item |
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Min |
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Typ. |
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Max |
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Unit |
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Remark |
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1 |
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Display area |
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508.152 (H) x 285.696 (V) |
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mm |
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2 |
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Outline dimension |
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546.0 (H) x 318.3 (V) x 46.0 (D) |
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mm |
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Typ |
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3 |
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Number of Pixels |
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1366 (H) x 768(V) |
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1Pixel=3RGB Cells |
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4 |
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Cell pitch |
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372 μm (H) x 372 μm (V) |
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μm |
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1Pixel=3RGB Cells |
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5 |
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Color arrangement |
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RGB vertical stripe |
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6 |
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Weight(net) |
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3.3 |
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Kg |
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7 |
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Operating Environment |
Temperature |
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0 ~ 50 |
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deg |
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Humidity |
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10 ~ 90 |
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% |
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8 |
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Storage Environment |
Temperature |
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-20 ~ 60 |
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deg |
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Humidity |
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10 ~ 90 |
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% |
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9 |
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Electrical Interface |
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LVDS |
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10 |
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Back light Unit |
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6 CCFL (6 lamps) |
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11 |
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R/T |
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8ms |
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Typ. |
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5.2. Optical characteristic specifications
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No. |
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Item |
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Specification |
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Min |
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Typ. |
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Max |
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Remark |
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1 |
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Viewing Angle |
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R/L |
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80/80 |
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<CR≥10> |
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U/D |
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80/80 |
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2 |
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Luminance |
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Luminance (cd/m2) |
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400 |
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500 |
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3 |
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Contrast Ratio |
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CR |
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550 |
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700 |
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All white / All black |
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4 |
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CIE Color Coordinates |
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WHITE |
Wx |
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Typ. |
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0.280 |
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Typ. |
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In AV input |
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Wy |
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-0.03 |
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0.292 |
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+0.03 |
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PSM : Dynamic |
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RED |
Rx |
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0.638 |
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White (100 IRE) |
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Ry |
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0.337 |
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GREEN |
Gx |
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0.299 |
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Gy |
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0.604 |
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BLUE |
Bx |
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0.145 |
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By |
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0.059 |
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- 5 -
6. Model Specification
No. |
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Item |
Specification |
Remark |
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1 |
Analog-terrestrial |
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Broadcasting system |
NTSC-M |
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RF Input Channel |
VHF : 1~12 |
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UHF : 13~62 |
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CATV : C13~C38 |
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2 |
Digital-terrestrial |
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Broadcasting system |
ISDB-T |
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RF Input Channel |
000~999 CH. |
Logical CH Number |
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3 |
Digital-BS/SC |
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Broadcasting system |
ISDB-S |
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RF Input Channel |
000~999 CH. |
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4 |
Video Input |
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NTSC-3.58 |
NTSC4.43/PAL/PAL60/SECAM -> No Guarantee |
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5 |
S-Video Input |
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NTSC-3.58 |
NTSC4.43/PAL/PAL60/SECAM -> No Guarantee |
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6 |
D-terminal Input |
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Y/ Pb/Pr(D4: 480i/480P/720P/1080i) |
576i/576p/720p(50Hz)/1080i(50Hz) -> No Guarantee |
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7 |
HDMI Input |
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HDMI |
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8 |
Audio Input |
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L/R Input |
3EA : CVBS, S-video, D-terminal |
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9 |
Digital Optical Audio |
output |
AAC 5.1c Output |
Available for Digital TV only |
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PCM 2ch Output |
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10 |
Modem |
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2400bps(max) |
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11 |
Conditional Acess System |
B-CAS System |
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12 |
EPG |
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13 |
DATA Broadcasting |
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7. Component Video Input (Y, P , P ) |
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B |
R |
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No |
Resolution |
H-freq(kHz) |
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V-freq.(kHz) |
Pixel clock(MHz) |
Proposed |
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1 |
720*480 |
15.73 |
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59.94 |
13.500 |
SDTV, DVD 480I |
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2 |
720*480 |
15.75 |
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60.00 |
13.514 |
SDTV, DVD 480I |
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3 |
720*480 |
31.47 |
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59.94 |
27.000 |
SDTV 480P |
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4 |
720*480 |
31.50 |
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60.00 |
27.027 |
SDTV 480P |
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5 |
1280*720 |
44.96 |
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59.94 |
74.176 |
HDTV 720P |
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6 |
1280*720 |
45.00 |
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60.00 |
74.250 |
HDTV 720P |
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7 |
1920*1080 |
33.72 |
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59.94 |
74.176 |
HDTV 1080I |
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8 |
1920*1080 |
33.75 |
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60.00 |
74.250 |
HDTV 1080I |
8. HDMI input (DTV)
No |
Resolution |
H-freq(kHz) |
V-freq.(kHz) |
Pixel clock(MHz) |
Proposed |
1 |
720*480 |
15.73 |
59.94 |
13.500 |
SDTV 480I |
2 |
1440*480 |
15.75 |
60.00 |
27.027 |
SDTV 480I |
3 |
720*576 |
15.63 |
50.00 |
13.500 |
SDTV 576I |
4 |
1440*576 |
15.63 |
50.00 |
27.000 |
SDTV 576I |
5 |
720*480 |
31.47 |
59.94 |
27.000 |
SDTV 480P |
6 |
720*480 |
31.50 |
60.00 |
27.027 |
SDTV 576P |
7 |
720*576 |
31.25 |
50.00 |
27.000 |
SDTV 576P |
8 |
1280*720 |
37.5 |
50.00 |
74.250 |
HDTV 720P |
9 |
1280*720 |
44.96 |
59.94 |
74.176 |
HDTV 720P |
10 |
1280*720 |
45.00 |
60.00 |
74.250 |
HDTV 720P |
11 |
1920*1080 |
33.72 |
59.94 |
74.176 |
HDTV 1080I |
12 |
1920*1080 |
33.75 |
60.00 |
74.250 |
HDTV 1080I |
13 |
1920*1080 |
28.125 |
50.00 |
74.250 |
HDTV 1080I |
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- 6 -
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to 20”/ 23” LCD TV which is manufactured in TV (or Monitor) Factory or is produced on the basis of this data.
2.Specification
1)The adjustment is according to the order which is designated and which must be followed, according to the plan which can be changed only on agreeing.
2)Power Adjustment: 100V, 50/60Hz
3)Magnetic Field Condition: Nil.
4)Input signal Unit: Product Specification Standard
5)Reserve after operation: Above 30 Minutes
6)Adjustment equipments: Color Analyzer(CA-210 or CA110), Pattern Generator (MSPG-925L or Equivalent), DDC Adjustment Jig equipment, SVC remote control
3.Main PCB check process
* APC - After Manual-Insert, executing APC
3.1. Download
1)Execute ISP program “Mstar ISP Utility”
2)Click “Config” and set as below
3)Click “Auto Detect” and check “OK” message.
If “Error” is displayed, check connecting computer, jig, and set again.
4) Click “Connect”.
If “Can’t” is displayed, check connecting computer, jig, and set.
(5)
filexxx.bin
(7) ....... |
OK |
(6)
3.2.ADC Process
(1)COMPONENT input ADC
1)Component Gain/Offset Adjustment
-Convert to Component in Input-source
-Signal equipment displays Impress Resolution 480P
MODEL : 212 in Pattern Generator
(480p Mode, Y : 100%, Pb/Pr : 100%) PATTERN : 08 in Pattern Generator
(MSPG-925 Series)
-Adjust by commanding AUTO_COLOR_ADJUST (0xF1) 0x00 0x02 instruction.
2)Confirmation
-We confirm whether “0x8E” address of EEPROM “0xB4” is “0xAA” or not.
-If “0x8E” address of EEPROM “0xB4” isn’t “0xAA”, we adjust once more.
-We can confirm the ADC values from “0x00~0x05” addresses in a page “0xB4”.
5) Click “Read” tab, and then load download file(XXXX.bin) by |
3.3. Function Check |
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clicking “Read”. |
(1) Check display and sound |
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- Check Input and Signal items. (cf. work instructions) |
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1) |
TV |
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2) AV1 : CVBS |
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3) |
AV2 : CVBS/ S-Video |
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4) |
COMPONENT : D-terminal(D4) |
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5) HDMI |
* Display and Sound check is executed by Remote control.
6)Click “Auto” tab and set as below.
7)click “Run”.
8)After downloading, check “OK” message.
- 7 -
4. Total Assembly line process
4.1. Adjustment Preparation
- Above 30 minutes H/run in RF no signal
4.2.Confirm color coordinate of component
(1)Set Input to COMPONENT.
(2)Input signal : 480P
Full white 216/255 gray level (85 IRE Model : 212, Pattern : 78 at MSPG925L)
(3)Set PSM : Dynamic / CSM : Cool
(4)Confirm whether x = 0.276+±0.03, y = 0.283±0.03 or not.
4.3.Confirm color coordinate of AV2
(1)Set Input to AV2
(2)Input signal : CVBS, NTSC-M
Full white 216/255 gray level (85 IRE, Model : 201, Pattern
:78 at MSPG925L)
(3)Set PSM : Dynamic / CSM : Cool
(4)Confirm whether x = 0.276±0.03, y = 0.283±0.03 or not.
4.4.Other quality
-Confirm that each items satisfy under standard condition that was written product spec.
-Confirm Video and Sound at each source
(1)Analog TV
-Select input Analog TV and check whether picture is displayed or not.
(2)Terrestrial Digital TV
-Select input Terrestrial Digital TV and check whether
picture is displayed or not.
* Use ISDB-T Signal Generator(LG3802) and Stream (Ch11, NHK1, Freq.473.143MHz) stored in the Generator.
Caution) It’s necessary to connect B-CAS CARD when you check this source.
4.5. Power Consumption
1)Press “EYE” button on LG Adjust remocon and check whether LED color is amber or not.
2)Press “POWER” button on LG Ajust remocon to enter Stand-by mode.
3)Check the power consumption. (Under 1W)
4.6. HDCP setting
(High-Bandwidth Digital Contents Protection)
-Connect HDMI cable to HDMI jack.
-Input HDCP key with HDCP-key-in-program.
-HDCP key value is stored on EEPROM(AT24C64) which is E00~F20 addresses of 0xBC~0xBE page.
-AC off/on and on HDCP button of MSPG925 and confirm whether picture is displayed or not of using MSPG925.
-HDCP key value is different among the sets.
4.7DDC EDID Write
1)Connect HDMI Signal Cable to HDMI Jack.
2)Write EDID DATA to EEPROM(24C02) by using DDC2B protocol.
3)Check whether written EDID data is correct or not. (refer to Product spec).
<DIGITAL DATA 256Byte>
(3) Satellite Digital TV (BS/CS)
Select input BS satellite Digital TV and check whether picture is displayed or not.
Caution) It’s necessary to connect B-CAS CARD when you check this source.
(4)AV1
-Select input AV1 (CVBS) and whether picture is displayed or not.
(5)AV2
-Select input AV2 (CVBS/S-video) and whether picture is displayed or not
(6)COMPONENT
-Select input COMPONENT and whether picture is displayed or not.
(7)HDMI
- Select input HDMI and whether picture is displayed or not
4.8. Modem Communication check
1)Connect a telephone wire between TV and Terminal adapter (MN128mini-SV1)
2)Press “EYE” button on LG Adjust Remocon and chek whether Power LED color is amber or not.
3)Press “MODE” button on LG Adjust Remocon and check whether the other LED color is red or not.
4)After “ test” is progressing automatically in DTV menu, check whether the message is displayed or not as below. (During “
test”, color of the other LED is green.)
If the message is displayed, Modern communication test is OK.
- 8 -
4.9. Hi-POT
Confirm whether is normal or not when between power board’s as block and GND is impacked on 1500 Vac or 2121 Vdc/1sec for one second.
(Judgment condition
:1) Supply DC voltage -> set cut-off current to 10mA 2) Supply AC voltage -> set cut-off current to 100mA)
4.10. Insulation
After setting above condition, supply 500Vdc and then measure the insultion resistance(Spec : above 4M ohm)
4.11. Outgoing condition Configuration
- Analog/ Digital TV Initializing
1) Press “EYE” button on LG ADJUST REMOCON.
(If Pressed “EYE” button on LG ADJUST REMOCON, Color of Power LED will be Amber)
2)Press “IN-STOP” button on LG ADJUST REMOCON. It is
executed 3~15 procedure automatically by Software
program.(If pressed “IN-STOP” button, Color of “
” LED will be RED)
3)After Initializing is finished, the TV set turns off automatically.
4.10. Option data setting(SVC OSD setting)
TOOL OPTION |
17280 |
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AREA OPTION |
0 |
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OPTION 1 |
6 |
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OPTION 2 |
2 |
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OPTION 3 |
2 |
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OPTION 4 |
0 |
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OPTION 5 |
9 |
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*Tool/Area option confirm.
If Tool option(17280)/Area option(0) is not, change the Tool option(17280)/Area(0) value compulsorily.
5. Adjustment Command
5.1. Adjustment Commands(LENGTH=84)
Adjustment Contents |
CMD(hex) |
ADR |
VAL |
Description |
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FACTORY ON |
E0 |
00 |
00 |
Factory mode on |
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FACTORY OFF |
E2 |
00 |
00 |
Factory mode off |
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EEPROM ALL INIT. |
E4 |
00 |
00 |
EEPROM All clear |
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EEPROM Read |
E7 |
00 |
00 |
EEPROM Read |
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EEPROM Write |
E8 |
00 |
data |
EEPROM Write by some values |
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COLOR SAVE (R/G/B cutoff, Drive, Contrast, Bright) |
EB |
00 |
00 |
Color Save |
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H POSITION |
20 |
00 |
00 – 100 |
They have different range each mode, FOS Adjustment. |
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V POSITION |
30 |
00 |
00 – 100 |
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CLOCK |
90 |
00 |
00 – 100 |
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PHASE |
92 |
00 |
00 – 100 |
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R DRIVE |
16 |
00 |
00 – FF |
Drive adjustment |
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G DRIVE |
18 |
00 |
00 – FF |
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B DRIVE |
1A |
00 |
00 – FF |
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R CUTOFF |
80 |
00 |
00 – 7F |
Offset adjustment |
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G CUTOFF |
82 |
00 |
00 – 7F |
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B CUTOFF |
84 |
00 |
00 – 7F |
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BRIGHT |
10 |
00 |
00 – 3F |
Bright adjustment |
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CONTRAST |
12 |
00 |
00 - 64 |
Luminance adjustment |
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AUTO_COLOR_ADJUST |
F1 |
00 |
02 |
Auto COLOR Adjustment |
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CHANGE_COLOR_TEMP |
F2 |
00 |
0,1,2,3 |
0 : COOL, 1 : NORMAL, 2 : WARM, 3 : USER |
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FACTORY_DEFAULT |
F3 |
00 |
00 |
Factory mode off & II_SW is “1” & Input change to “ TV” |
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AUTO_INPUT CHANGE |
F4 |
00 |
0,1,2,4 |
0:ATV, 1:Video1, 2:Video2, 3:DTV, 4:D-TERMNAL, 5:HDMI |
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- 9 -
5.2EEPROM DATA READ
(1)Signal Table
Delay 100ms
128 Bytes
(2) Command Set
Adjustment contents |
CMD(hex) |
ADH(hex) |
ADL(hex) |
Details |
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EEPROM READ |
E7 |
A0 |
0 |
0-Page 0~7F Read |
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80 |
0-Page 80~FF Read |
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A2 |
0 |
1-Page |
0~7F Read |
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80 |
1-Page 80~FF Read |
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A4 |
0 |
2-Page |
0~7F Read |
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80 |
2-Page 80~FF Read |
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A6 |
0 |
3-Page |
0~7F Read |
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80 |
3-Page 80~FF Read |
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* Purpose : To read the appointment Address of E2PROM by 128(80h)-byte
5.3.E2PROM Data Write
(1)Signal Table
LEN : 84h+Bytes CMD : 8Eh
ADH : E2PROM Slave Address(A0,A2,A4,A6,A8), Not 00h(Reserved by BufferToEEPROM)
ADL : E2PROM Sub Address(00~FF) Data : Write data
(2) Command Set
Adjustment contents |
CMD(hex) |
ADH(hex) |
Details |
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EEPROM WRITE |
E8 |
94 |
16-Byte Write |
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84+n |
n-byte Write |
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*Purpose
1)EDID write : 16-byte by 16-byte, 8 order (128-byte) write(TO “00 – 7F” of “EEPROM Page A4”).
2)FOS Default write : 16-mode data (HFh, HFl, VF, STD, HP, VP, Clk, ClkPh, PhFine) write.
3)Random Data write : write the appointment Address of E2PROM.
5.4. VRAM Read
1)Send CMD(70h) to read Video RAM value from MICOM And save its value to 128-Bytes Buffer.(Common Buffer for the use of EDID)
2)Delay 500ms. (Time to Wait and Read Video RAM from MICOM)
3)Be transmitted the contents of MICOM’s 128-bytes Buffer to PC. (128th Data is the CheckSum of 127-bytes data : That’s OK if the value of adding 128-bytes Data is Zero)
Data 128
- 10 -
TROUBLE SHOOTING
1. No Power (LED indicator off) : [A] Process
Check 12V or ST_5V of Power B/D.
Pass
Check Output of
IC1000, IC1004.
Pass
Check Output of
IC1006, IC1005.
Pass
Check Output of
IC1002, IC1003.
Pass
Check LED Assy.
Fail
Fail
Fail
Fail
Fail
Check short of Main B/D or Change Power B/D.
Check short of |
Fail |
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IC100, Q308. |
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Pass
Change IC1000, IC1004.
Check short of |
Fail |
Q308, TU600, IC500. |
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Pass
Change IC1006, IC1005.
Check short of |
Fail |
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IC100, IC400. |
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Pass
Change IC1002, IC1003.
Change LED Assy.
Pass
Check P306 Connector.
Re-soldering or Change defect part of IC100, Q308.
Re-soldering or Change defect part of Q308, TU600, IC500.
Re-soldering or Change defect part of IC100, IC400.
- 11 -
2. No RASTER : [B] Process
Check LED status |
Fail |
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Repeat A PROCESS. |
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On Display Unit. |
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Pass |
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Check Panel Link |
Fail |
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Cable or Module. |
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Pass |
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Fail |
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Check Inverter |
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Connector or |
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inverter. |
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Pass |
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Check Output of |
Fail |
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Q308. |
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Check the LVDS |
Fail |
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Output of IC100 |
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Pass |
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Check Input source Cable and Jack.
Change Panel Link Cable or Module.
Change Inverter Connector or Inverter.
Change Q308.
Change IC100
Fail
Change Module.
- 12 -
3. No RASTER on DTV Signal
Repeat [A,B] process |
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Pass |
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Fail |
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Check the input/ |
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Check the P901. |
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output of R918. |
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Pass |
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Check the input/ |
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Fail |
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Re-soldering or Change the defect part. |
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output of R127. |
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Pass |
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Check the input/ |
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Fail |
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Re-soldering or change the defect part. |
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output of IC100 |
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Check the X100 |
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Pass |
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Check and Change the Digital board.
- 13 -
4. No Raster on Component Signal
Repeat [A, B]
process.
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Pass |
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Fail |
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Check the input/ |
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Check the J801. |
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output of R806. |
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Pass |
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Check |
Fail |
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Re-soldering or Change the defect part. |
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the input/output |
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of R121. |
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Pass
Check the |
Fail |
Re-soldering or change the |
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input/output of IC100. |
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defect part, Check the X100. |
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Pass
Check input source cable and jack.
- 14 -