LG 14FU7RB, 14FU7RB-T2 Service Manual

COLOR TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : MC059D
MODEL : 14FU7RB
North/ Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
Feb., 2010
Printed in ChinaP/NO : MFL40183504
Internal Use Only
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CONTENTS
CONTENTS............................................................................................... 2
SAFETY PRECAUTIONS...........................................................................3
SPECIFICATIONS......................................................................................4
ADJUSTMENT ...........................................................................................6
TROUBLE SHOOTING.............................................................................11
BLOCK DIAGRAM...................................................................................15
PRINTED CIRCUIT BOARD ....................................................................16
EXPLODED VIEW....................................................................................18
Copyright©2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
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SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
X-RAY Radiation
Warning:
To determine the presence of high voltage, use an accurate high impedance HV meter.
Adjust brightness, color, contrast controls to minimum. Measure the high voltage. The meter reading should indicate
23.5 ± 1.5KV: 14-19 inch, 26 ± 1.5KV: 19-21 inch,
29.0 ± 1.5KV: 25-29 inch, 30.0 ± 1.5KV: 32 inch If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1Mand 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube. For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.
1.5 Kohm/10W
To Instrument’s exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
IMPORTANT SAFETY NOTICE
0.15uF
Copyright©2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
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General specification
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
Item
Receiving System
Available Channel
Input Voltage
Market Screen Size Aspect Ratio Display Method
Tuning System
Operating Environment
Storage Environment
Specification
NTSC M (AV 3.58) NTSC M (AV 3.58)/ PAL M/N PAL BG, DK, I/NTSC M (AV 3.58/4.43) SECAM DK
1) VHF : E2 ~ E12 UHF : E21 ~ E69 CATV : S1 ~ S20 HYPER : S21 ~ S41
2) VHF: 02 ~ 13CH (12CH)
UHF : 14 ~ 69CH (56CH)
CATV : 01~125CH (113CH) AC110 ~ 240V@50/60Hz AC110 ~ 240V@50/60Hz Mideast,Africa, Middle South America
Conventional 14 4: 3 CRT FS FVS 100 Program
1) Temp : 0 ~ 45 deg
2) Humidity: Below 85 %
1) Temp: -20 ~ 60 deg
2) Humidity: Below 85 %
Remark
Mideast/Africa L America/Philippines/Taiwan China/Indonesia/Thai/Vietnam CIS
PAL MODEL
NTSC MODEL
Mideast/Africa Middle South America
NTSC MODEL PAL MODEL
No.
1
2
3
4 5 6 7
8
9
10
Copyright©2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
Scope
This specification is applied to the MC-059D CHASSIS Colour TV.
Specification
Each part is tested as below without special appointment.
1) Temperature : 25 ± 5°C (77 ± 9°F), CST : 40 ± 5°C
2) Relative Humidity : 65
± 10%
3) Power Voltage :
4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.
5) Warm up TV set for more than 20min, before the measurement.
Test Method
1) Capacity: It follows the TV QC Standard of LGE
2) Other standard.
Standard Input Voltage
110 ~ 240V@50/60Hz 110 ~ 240V@50/60Hz
Remark
Market
Mideast/Africa
Middle/South America
Compliance
Safety: As CB standand (IEC60065) EMC: CE standard (EN55020, EN55013)
Market
Mideast/Africa
Middle/South America
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Features and Function
Feature
Key
Station
Picture
Time
Special
Audio Input
Local Key
Remocon
Audio program
Manual program
Program edit Favorite channel
PSM
CSM
Clock Off time On time Auto Sleep
Language
Input Child lock Blue back
Specification
1 Rear (Mono) 6EA/Front: ON/OFF, MENU, Vol (
F, G), PR(E, D)
7EA/Front: ON/OFF, MENU, OK, Vol (
F, G), PR(E, D)
LG Code System Storage from Normal search Turbo search Storage System Channel Search Name
8CH Memory Dynamic Standard Mid Game User Standard Reddish Greenish Bluish
--:--
--:--/On/Off
--:--/Pr/Vol./On/Off On/Off English French Parsi Arab TV/AV On/Off On/Off
Remark
Non regulation region Regulation region
PAL MODEL BG/I/DK
PAL MODEL BG/I/DK V/UHF or Cable " or "
Detail drawing Control item: contrast Brightness Colour Sharpness
Settting now time Setting shut time Setting turn on No signal power off action English France Parsi Arab
No.
1
2
3
4
5
6
Copyright©2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
Item
1. Scope of Application
These instructions are applied to MC-059D Chassis.
2. Notes
1) Because this is a cold chassis, it is not necessary to use an isolation transformer. However, operating it using a transformer between the power supply line and chassis input to prevent electric shock and to protect the test instrument.
2) Adjustment must be done in the correct order.
3) The adjustment must be performed in the circumstance of 25°C±5°C of temperature and 65%±10% of relative humidity if there is no specific designation.
4) The input voltage of the receiver must keep PAL: 100~240V ±10%,50/60Hz (China/Indonesia/Thailand/Vietnam/CIS market) in adjusting.
5) The receiver must be operated for about 20 minutes prior to the adjustment.
6) Signal: Receive the standard color signal. (65dB±1dBuV ) PAL/SECAM: LG standard signal means the digital pattern PAL-B/G 05CH
7) If not specified, APC ON is APC CLEAR. (DYNAMIC)
3. AGC Voltage Adjustment
3-1. Necessary Instrument
- Digital Multi meter : 1 set
- Max Input Current : Over 1A/ Max Input Voltage : 500Vdc
- Measurement Range : 10mV-100mVdc/ Accuracy : 0.03%
3-2. Adjustment Preparation
1) Input LG standard signal 65dB (±1dB) into 75cable.
2) Connect the digital multi-meter to J105. (AGC Check
Marking)
3-3. Adjustment
1) Select the VP 0(RF AGC) adjustment mode by pressing
IN-START key on the SVC remote control.
2) Press VOL +/-
(F, G) key until the muti-meter shows
reading as below:
3) CAUTION:
Since the signal strength can be easily changed by the condition of signal cable, you need to check the signal strength frequently in order to prevent error.
4. Screen Voltage Adjustment
4-1. Adjustment (Use factory Remote Control)
1) Input in the 75cable LG standard signal (Digital
Pattern,480NC)
2) Press the “ADJ’ key of factory remote control once to
make TV set display horizontal line.
3) Turn the Screen Vol. on the FBT clockwise to appear
Horizontal Line and turn it counterclockwise until
horizontal line faintly visible.
(Exit screen voltage adjustment by press " Enter (
A) key of
factory remote control.)
5. Purity and Convergence Adjustment
5-1. Purity Adjustment
(1) Adjustment Preparation
1) Receive Red Raster Pattern for purity adjustment (51CH).
2) Demagnetize the CPT and Cabinet with a degaussing coil.
(2) Adjustment
1) Pre-adjust the static convergence (STC) with the 4 and 6-pole magnet.
2) If the horizontal line is inline with CPT Mark, 2-pole magnet should direct 3-9 o'clock direction.
3) If not, direct 2-pole handle towards 6-12 o'clock direction and adjust the horizontal line to fall onto the mark opening the magnet at an angle.
4) Push the DY (deflection yoke) all the way to CPT funnel.
5) Turn the purity magnet (2-pole magnet) so that the "green" color portion of left side and the blue color portion on the right side have equal amount of color. Review <Fig. 1>
6) Pull the DY slowly backward and fix it when the whole screen becomes red. (The specified torque for fixing DY screw should be 10Kg/cm). See <Fig. 2>
5-2. Convergency Adjustment
(1) Necessary Instrument
1) Degaussing Coil
2) Convergency fixing instrument (special tools)
(2) Adjustment Preparation
1) Heat run over 30 minutes before adjustment.
2) Demagnetize the CPT and Cabinet by using degaussing coil.
3) Receive Cross Hatch Pattern for Convergence (09CH).
4) Let the contrast in normal luminance level.
(3) Static Convergence (STC) Adjustment
1) Receive Cross Hatch Pattern for Convergence (09CH).
2) Adjust the focus first seeing to it that the WHITE color picture quality is sharp enough.
3) Change the angle between the 2 tabs of 4-pole magnet until vertical Red and Blue lines are unified.
4) Turning the 2 tabs of 4-pole magnet until horizontal Red and Blue lines are unified. At this time, do not change the angle between the 2 tabs.
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ADJUSTMENT
R
G R B
G R B
G R B
<Fig. 1>
<Fig. 2>
Copyright©2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
LGE Internal Use Only
Maker
LG Innote
SANYO
LG Innote
Tuner Spec.
TAEW-G013D
115-B-A86EL TAEA-G001D
Signal
65dBu 65dBu 65dBu
Remark
PAL PAL PAL
AGC Vol.
2.3±0.05V
2.3±0.05V
2.3±0.05V
Tuner P/N
6700MF0014A 6700PF0006B 6700MF0018B
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