Lexmark W810 User Manual

Lexmark OptraTM W810

4023-001

Extracted From Service Manual

4023-001

Edition: March 2001

The following paragraph does not apply to any country where such provisions are
inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS

PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do
not allow disclaimer of express or implied warranties in certain transactions, therefore, this
statement may not apply to you.

This publication could include technical inaccuracies or typographical errors. Changes are
periodically made to the information herein; these changes will be incorporated in later
editions. Improvements or changes in the products or the programs described may be
made at any time.

A form for reader’s comments is provided at the back of this publication. If the form has
been removed, comments may be addressed to Lexmark International, Inc., Department
D22/032-2, 740 West New Circle Road, Lexington, Kentucky 40550, U.S.A. Lexmark may
use or distribute any of the information you supply in any way it believes appropriate
without incurring any obligation to you. You can purchase additional copies of publications
related to this product by calling 1-800-553-9727. In other countries, contact your point of
purchase.

Lexmark, MarkNet, MarkVision, Optra and OptraImage are trademarks of Lexmark
International, Inc., registered in the United States and/or other countries.

Other trademarks are the property of their respective owners.

© Copyright Lexmark International, Inc. 1999, 2000, 2001.
All rights reserved.

UNITED STATES GOVERNMENT RESTRICTED RIGHTS

This software and documentation are provided with RESTRICTED RIGHTS. Use,
duplication or disclosure by the Government is subject to restrictions as set forth in
subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at
DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc.,
Lexington, KY 40550.

U.S.A. P/N: 12G3978

4023-001

7. Parts Catalog

How To Use This Parts Catalog

• SIMILAR ASSEMBLIES: If two assemblies contain a majority of

identical parts, they are broken down on the same list. Common
parts are shown by one index number. Parts peculiar to one or
the other of the assemblies are listed separately and identified
by description.

• AR: (As Required) in the Units column indicates that the

quantity is not the same for all machines.

• NP: (Non-Procurable) in the Units column indicates that the part

is non-procurable and that the individual parts or the next higher
assembly should be ordered.

• NR: (Not Recommended) in the Units column indicates that the

part is procurable but not recommended for field replacement,
and that the next higher assembly should be ordered.

• R: (Restricted) in the Units column indicates that the part has a

restricted availability.

• NS: (Not Shown) in the Ref column indicates that the part is

procurable but is not pictured in the illustration.

• PP: (Parts Packet) in the Description column indicates that the

part is contained in a parts packet.

• A part reference within a circle indicates an assembly or a bill-

of-material. An assembly is complete. A bill-of-material contains
unassembled parts.

• NA: Not available/not referenced.

Parts Catalog 7-1

4023-001

Assembly 1: Printer Housing

Par ts Catalog

7-2

4023-001

Assembly 1: Printer Housing

Ref

1-1 12G2001 1 Cover

-2 12G2002 1 Rear Cover

-3 12G2003 1 Cover

-4 12G2004 1 Cover

-5 12G2005 1 Cover

-6 12G2006 2 Seal

-7 12G2007 1 Top Cover

-8 12G2008 1 Right Cover

-9 12G2009 1 Handle

-10 12G2010 1 Front Cover

-11 12G2011 1 Label

-12 12G2012 1 Cover

-13 12G2013 1 Shield Plate

-14 12G2014 1 Harness

-15 12G2015 1 Harness

-16 12G2016 1 Seal

-17 12G2017 1 Cover

-18 12G2018 1 Cover

-19 12G2019 1 Tray

-20 12G2020 1 Pressure Spring

-21 12G2021 1 Cover

-22 12G2022 1 Cover

-23 12G3520 1 Operator Control Panel

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-3

4023-001

Assembly 2: Printer Frames (A)

Par ts Catalog

7-4

4023-001

Assembly 2: Printer Frames (A)

Ref

2-1 12G2031 1 Holder Asm

-2 12G2032 2 Label High Voltage

-3 12G2033 3 Pressure Spring

-4 12G2034 1 Holder Asm

-5 12G2035 1 Harness

-7 12G2037 2 Rubber Foot

-8 12G2038 1 Plate Spring

-9 12G2039 1 Base Frame

-10 12G2040 1 Frame

-11 12G2041 1 Rubber Foot

-12 12G2042 4 Holder

-13 12G2043 1 Collar

-14 12G2044 1 Bracket

-15 12G2045 1 Harness

-16 12G2046 1 Switch, Power, S1 Main SW

-17 12G2047 1 Harness

-18 12G2048 1 Bracket

-19 12G2049 1 Switch, SW# Interlock S3 Right Side Door

-20 12G2050 1 Guide Plate

-21 12G2051 1 Harness

-22 12G2052 1 Lever

-23 12G2053 3 Retaining Ring

-24 12G2054 1 Tension Spring

-25 12G2055 1 Bracket

-26 12G2056 3 Shaft

-27 12G2057 1 Joint

-28 12G2058 1 Lever

-29 12G2059 1 Guide

-30 12G2060 1 Harness

-31 12G2061 1 Tension Spring

-32 12G2062 1 Lever

-33 12G2063 1 Plate Spring

Part
Number

Units Description

Parts Catalog 7-5

4023-001

Assembly 2 (cont.): Printer Frames (A)

Par ts Catalog

7-6

4023-001

Assembly 2 (cont.): Printer Frames (A)

Ref

2-34 12G2064 1 Label

-35 12G2065 1 Bracket

-36 12G2066 1 Bracket

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

Part
Number

Units Description

Parts Catalog 7-7

4023-001

Assembly 3: Printer Frames (B)

Par ts Catalog

7-8

4023-001

Assembly 3: Printer Frames (B)

Ref

3-1 12G2073 1 Duct

-2 12G2074 1 Wire, Paper Feed Door

-3 12G2075 1 Guide

-4 12G2076 1 Frame

-5 12G2077 1 Flange, Paper Feed Door

-6 12G2078 1 Shaft

-7 12G2079 1 Pressure Spring, PF Door

-8 12G2080 1 Flange, PF Door

-9 12G2081 1 Photo Interrupter, PC12 Exit Full

-10 12G2082 1 Tension Spring, PF Door

-11 12G2083 1 Holder

-12 12G2084 1 Shutter

-13 12G2085 1 Torsion Spring

-14 12G2324 1 PW Board-R, PWB-R2, Resistor Board

-15 12G2086 1 Ground Plate

-16 12G2087 1 Ground Plate

-17 12G2088 1 Bracket

-18 12G2089 1 Fan Motor, M9 Image/PC Cartridge

-19 12G2090 1 Duct

-20 12G2091 2 Seal

-21 12G2092 1 Duct

-22 12G2093 1 Seal

-23 12G2094 1 Holder

-24 12G2095 1 Seal

-25 12G2096 1 Lamp, Erase (LA1)

-26 12G2097 2 Plate Spring

-27 12G2098 1 Seal

-28 12G2099 1 Bracket

-29 12G2100 1 Tension Spring

-30 12G2101 1 Bracket

-31 12G2102 1 Stopper

Part
Number

Units Description

Parts Catalog 7-9

4023-001

Assembly 3 (cont.): Printer Frames (B)

Par ts Catalog

7-10

4023-001

Assembly 3 (cont.): Printer Frames (B)

Ref

3-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-11

4023-001

Assembly 4: Printer Hopper

Par ts Catalog

7-12

4023-001

Assembly 4: Printer Hopper

Ref

4-1 12G2105 1 Cushion

-2 12G2106 1 Cover

-3 12G2107 1 Guide

-4 12G2108 1 Detecting Plate

-5 12G2109 1 Magnet

-6 12G2110 1 Scraper Plate

-7 12G2111 2 Bushing

-8 12G2112 1 Gear 29t

-9 12G2113 1 Gear 37t

-10 12G2114 1 Lever

-11 12G2115 1 Gear 26t

-12 12G2116 1 Duct

-13 12G2089 1 Fan Motor, M8 Ozone

-14 12G2117 1 Cover

-15 12G3425 1 Transfer Ozone BM (includes ozone filter and

-16 12G2119 1 Screw

-17 12G2120 1 Set Plate

-18 12G2121 1 Gear 39t

-19 12G2122 1 Gear 45t

-20 12G2123 1 Housing

-21 12G2124 2 Bushing

-22 12G2125 2 Gear 20t

-23 12G2126 2 Shaft

-24 12G2127 2 Worm Gear

-25 12G2128 1 Bracket

-26 12G2129 1 PWB-Motor, M7(sub-hopper), M6(main hopper)

-27 12G2130 2 Gear 24t

-28 12G2131 1 Bushing

-29 12G2132 1 Gear 30t

-30 12G2133 1 Holder

-31 12G2134 1 Shoulder Screw

-32 12G2135 1 Spiral Roller

Part
Number

Units Description

transfer unit)

Parts Catalog 7-13

4023-001

Assembly 4 (cont.): Printer Hopper

Par ts Catalog

7-14

4023-001

Assembly 4 (cont.): Printer Hopper

Ref

4-33 12G2136 1 Duct

-34 12G2137 1 Actuator

-35 12G2102 1 Stopper

-36 12G2138 1 Bracket

-37 12G2081 1 Photo Interrupter, PC10 Bottle Cover

-38 12G2139 1 Spiral Roller

-39 12G2140 1 Duct

-40 12G2141 1 Pressure Spring

-41 12G2142 1 Shutter

-42 12G2143 1 Seal

-43 12G2144 1 PWB-Motor, M10 Agitating Motor

-44 12G2145 1 Mounting Plate

-45 12G2146 1 Gear 16/20t

-46 12G2147 1 Gear 16/60t

-47 12G2148 1 Gear 25t

-48 12G2149 1 Housing

-49 12G2150 1 Terminal, Cover A Toner Box

-50 12G2151 1 Terminal, Cover A Toner Box

-51 12G2152 1 Shaft

-52 12G2153 1 Lever

-53 12G2154 1 Lock Lever

-54 12G2155 1 Seal

-55 12G2156 1 Durm

-56 12G2157 2 Holder

-57 12G2158 1 Bushing

-58 12G2159 1 Torsion Spring

-59 12G2160 1 Lock Lever

-60 12G2161 1 Plate Nut

-61 12G2162 1 Switch, SW4 Toner Empty

-A 1 Parts Packet 1, PN 12G3400

-D 1 Parts Packet 4, PN 12G3403

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-15

4023-001

Assembly 5: Printer Fuser (A)

Par ts Catalog

7-16

4023-001

Assembly 5: Printer Fuser (A)

Ref

5-1 12G2169 1 Cover

-2 12G2173 1 Stopper

-3 12G2081 1 Photo Interrupter, PC3 Paper Exit

-4 12G2175 1 Torsion Spring

-5 12G2176 1 Actuator

NS 12G2221 1 Fusing Unit, 110V

NS 12G2222 1 Fusing Unit, 220V

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2 PN 12G3401

-C 1 Parts Packet 3 PN 12G3402

-D 1 Parts Packet 4 PN 12G3403

-E 1 Parts Packet 5 PN 12G3404

-G 1 Parts Packet 7 PN 12G3406

Note: Illustrated parts that do not have a callout are for reference only.

Part
Number

Units Description

Parts Catalog 7-17

4023-001

Assembly 6: Printer Fuser (B)

Par ts Catalog

7-18

4023-001

Assembly 6: Printer Fuser (B)

Ref

6-1 12G2238 1 PW Board-R1, Fuser Frame Resistor Board

-2 12G2242 1 Thermistor, TH2

-3 12G2255 1 Thermostat, TS1

-4 12G2256 1 Thermal Fuse, TF1

-5 12G2262 1 Heater, 110V

-5 12G2263 1 Heater, 220V

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3 PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-G 1 Parts Packet 7, PN 12G3406

-I 1 Parts Packet 9, PN 12G3408

Note: Illustrated parts that do not have a callout are for reference only.

Part
Number

Units Description

Parts Catalog 7-19

4023-001

Assembly 7: Printer Manual Feed

Par ts Catalog

7-20

4023-001

Assembly 7: Printer Manual Feed

Ref

7-1 N/A

-2 N/A

-3 N/A

-4 N/A

-5 N/A

-6 12G2281 1 Cover

-7 12G2173 1 Stopper

-8 12G2282 1 Pressure Spring

-9 12G2283 1 Lever Asm

-10 12G2284 1 Cover

-11 12G2285 1 Clutch, CL3 Manual Feed

-12 12G2286 1 Harness

-13 12G2287 1 Ground Plate

-14 12G2288 1 Cover Asm

-15 12G2289 1 Lock Plate

-16 12G2021 1 Cover

-17 12G2290 1 Torsion Spring

-18 12G2291 1 Hook

-19 12G2292 2 Pressure Spring

-20 12G2293 1 Ground Plate

-21 12G2294 1 Bracket

-22 12G2295 1 Harness

-23 12G2296 2 Washer

-24 12G2089 1 Fan Motor, M3 Cooling

-25 12G2297 1 Cushion

-26 12G2298 1 Shaft

-27 12G2299 1 Joint

-28 12G2300 1 Gear 14t

-29 12G2301 1 Lever

-30 12G2302 1 Lever

-31 12G2303 1 Gear 14t

-32 12G2304 1 Shoulder Screw

Part
Number

Units Description

Parts Catalog 7-21

4023-001

Assembly 7 (cont.): Printer Manual Feed

Par ts Catalog

7-22

4023-001

Assembly 7 (cont.): Printer Manual Feed

Ref

7-33 12G2305 1 Shoulder Screw

-34 12G2306 1 Bracket

-35 12G2307 1 Hook

-36 12G2308 1 Lock Release Lever

-37 12G2309 1 Cover

-38 12G2310 1 Lever

-39 12G2311 1 Cover

-40 12G2312 1 Roller

-41 12G2313 1 Guide

-42 12G2190 1 Bushing

-43 12G2314 4 Guide Bar

-44 12G2315 4 Roll

-45 12G2081 1 Photo Interrupter, PC8 Manual Feed

-46 12G2316 1 Actuator

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2, PN 12G3401

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-23

4023-001

Assembly 8: Printer Transport

Par ts Catalog

7-24

4023-001

Assembly 8: Printer Transport

Ref

8-1 12G2321 1 Terminal

-2 12G2322 1 Bracket

-3 12G2323 1 Holder Asm

-4 12G2324 1 PWB-R Resistor Board

-5 12G2325 2 Pressure Spring

-6 12G2326 2 Plate Spring

-7 12G2327 2 Bushing

-8 12G2328 2 Tension Spring

-9 12G2329 4 Bushing

-10 12G2330 1 Clutch, CL1 Transport

-11 12G2331 1 Harness

-12 12G2332 1 Thermistor, TH1 Image/PC Cartridge

-13 12G3425 1 Transfer Ozone BM (includes transfer unit and

-14 12G2334 1 Conveyor Roller

-15 12G2335 1 Conveyor Roller

-16 12G2336 1 Cleaning Pad Asm

-17 12G2337 2 Wave Washer

-18 12G2338 1 Washer

-19 12G2339 1 Actuator

-20 12G2340 1 Pressure Spring

-21 12G2341 1 Torsion Spring

-22 12G2081 1 Photo Interrupter, PC2 Timing

-23 12G2342 1 Ground Plate

-24 12G2343 1 Gear 13t

-25 12G2344 1 Gear 18t

-26 12G2345 1 Terminal

-27 12G2346 2 Ground Plate

-28 12G2347 1 Holder

-29 12G2348 1 Transport Unit

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

ozone filter)

Parts Catalog 7-25

4023-001

Assembly 9: Printer Electrical Components

Par ts Catalog

7-26

4023-001

Assembly 9: Printer Electrical Components

Ref

Part
Number

Units Description

9-1 12G2351 1 Lid

-2 12G2352 2 Shoulder Screw

-3 12G2353 1 Shield

-4 12G2354 1 Cover

-5 12G2355 1 Bracket

-6 12G2356 1 Shield Box

-7 12G2357 1 Reinforce Plate

-8 12G2358 1 Label Caution

-9 12G2359 1 Fuse 3.15A

-10 12G2360 1 Fuse 15A

-10 12G2361 1 Fuse 8A

-11 12G2362 1 Fuse 10A

-11 12G2363 1 Fuse 6.3A

-12 12G2364 1 Bracket

-13 12G2365 1 Power Supply, 110V, PU1

-13 12G2366 1 Power Supply, 220V, PU1–

below SN 1W856776

-13 12G3457 1 Power Supply, 220V, PU1–above SN 1W856776

NS 12G3456 1

Power Supply Resistor, 220V–above SN 1W856776

-14 12G2367 2 PWB Support 6.4h

-15 12G2368 1 PWB Support

-16 12G2369 1 Bracket

-17 12G2370 1 Printhead Asm

-18 12G2371 1 Bracket

-19 1 IC, PWB-A

Note: Included on PWB-A board only. Order
12G2374.

-20 12G2373 2 Fuse 3A

-21 12G2374 1

-21 12G3458 1

PWB-A, Printer Main Engine Board, 110V–all
printers; 220V– below SN 1W856776

PWB-A, Printer Main Engine Board, 220V–above SN
1W856776

-22 12G2375 1 Harness

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2, PN 12G3401

Parts Catalog 7-27

4023-001

Assembly 10: Printer Paper Take-up

Par ts Catalog

7-28

4023-001

Assembly 10: Printer Paper Take-up

Ref

10-1 12G2377 1 Polyester Film

-2 12G2378 1 Guide Bar

-3 12G2379 1 Rail

-4 12G2380 1 Ground Plate

-5 12G2381 1 Harness

-6 12G2382 1 Holder

-7 12G2383 1 PWB-H Humidity Board

-8 12G2384 1 Bracket

-9 12G2385 2 Shoulder Screw

-10 12G2386 1 Bracket

-11 12G2387 1 Harness

-12 12G2388 1 Harness

-13 12G2389 1 PWB-HV1, High Voltage Power Supply

-14 12G2390 1 Actuator

-15 12G2081 1 Photo Interrupter, PC4 Empty

-16 12G2391 1 Cover

-17 12G2392 2 Cover

-18 12G2393 1 Shoulder Screw

-19 12G2394 1 Rail

-20 12G2395 1 Cover

-21 12G2042 1 Holder

-22 12G2041 1 Rubber Foot

-23 12G2396 1 Lever

-24 12G2397 1 Cover

-25 12G2398 1 Bracket

-26 12G2399 1 Terminal

-27 12G2400 1 Harness

-28 12G2401 1 Pad

-29 12G2402 1 Ground Plate

-B 1 Parts Packet 2, PN 12G3401

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

Part
Number

Units Description

Parts Catalog 7-29

4023-001

Assembly 11: Printer Drive

Par ts Catalog

7-30

4023-001

Assembly 11: Printer Drive

Ref

11-1 12G2404 1 Guide

-2 12G2405 1 Torsion Spring

-3 12G2406 1 Bracket

-4 12G2407 1 Micro Switch, S2 Right Side Door

-5 12G2408 1 Motor, M2 Transport Drive

-6 12G2409 1 Holder

-7 12G2410 1 PWB-I, Paper Size Board

-8 12G2411 1 CPM Switch Board, PWB-L

-9 12G2412 1 Bracket

-10 12G2413 1 Fan Motor, M4 Power Unit Cooling

-11 12G2414 1 Lever

-12 12G2415 1 Motor, M1 Image/PC Cartridge

-13 12G2416 1 Bracket

-14 12G2417 1 Cover

-15 12G2418 1 Harness

-16 12G2419 1 Bracket

-17 12G2042 2 Holder

-18 12G2420 1 Bracket

-19 12G2421 1 Ferrite Core

-20 12G2422 1 Harness

-21 12G2423 2 Bushing

-22 12G2424 1 Bracket

-23 12G2425 1 Harness

-24 12G2426 2 Pin

-25 12G2427 2 Gear 34t

-26 12G2428 1 Lever

-27 12G2429 1 Bracket

-28 12G2430 1 Clutch, CL2 Transport

-29 12G2431 1 Cover

-30 12G2081 1 Photo Interrupter, PC5 Near Empty

-31 12G2432 1 Harness

-32 12G2433 1 Drive Unit

-33 12G2434 1 Label

Part
Number

Units Description

Parts Catalog 7-31

4023-001

Assembly 11 (cont.): Printer Drive

Par ts Catalog

7-32

4023-001

Assembly 11 (cont.): Printer Drive

Ref

11-34 12G2435 1 Gear 20t

-35 12G2436 1 Gear 18t

-36 12G2437 1 Shaft

-37 12G2438 1 Shaft

-38 12G2439 1 Bracket

-39 12G2440 1 Harness

-40 12G2441 1 Cover

-41 12G2442 1 Switch, S5 Size

-42 11D0328 1 Power Cord, U.S, Canada, APG (LV), LAD (LV)

-42 11D0333 1 Power Cord, Denmark

-42 11D0334 1 Power Cord, Europe, England

-42 11D0334 1 Power Cord, France

-42 11D0334 1 Power Cord, Germany

-42 11D0335 1 Power Cord, Italy

-42 11D0334 1 Power Cord, Spain

-42 11D0336 1 Power Cord, Swiss/French

-42 11D0336 1 Power Cord, Swiss/German

-42 11D0336 1 Power Cord, Swiss/Italian

-42 11D0337 1 Power Cord, U.K.

-42 11D0338 1 Power Cord, Israel

-42 11D0339 1 Power Cord, South Africa

-42 11D0334 1 Power Cord, Belgium

-42 11D0330 1 Power Cord, Argentina

-42 11D0331 1 Power Cord, Brazil

-42 11D0332 1 Power Cord, Chile

-42 11D0329 1 Power Cord, Peru

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-33

4023-001

Assembly 12: Printer Paper Tray

Par ts Catalog

7-34

4023-001

Assembly 12: Printer Paper Tray

Ref

12-1 12G2447 2 Stopper Ring

-2 12G2448 1 Shaft

-3 12G2449 2 Pressure Spring

-4 12G2450 1 Separator, Paper

-5 12G2451 1 Cleaning Pad

-6 12G2452 1 Pressure Spring

-7 12G2453 1 Polyester Film

-8 12G2454 2 Bushing

-9 12G2455 1 Pressure Spring

-10 12G2456 1 Joint

-11 12G2457 1 Lock Lever

-12 12G2458 1 Friction Sheet

-13 12G2459 1 Regulating Plate

-14 12G2460 1 Label Max Level

-15 12G2461 1 Regulating Plate

-16 12G2462 1 Lifting Plate

-17 12G2463 1 Width Scale

-18 12G2464 2 Rack Gear

-19 12G2465 1 Gear 20t

-20 12G2466 1 Lever

-21 12G2467 1 Regulating Plate

-22 12G2468 1 Length Scale

-23 12G2469 1 Label Paper Loading

-24 12G2470 1 Cassette Body

-25 12G2621 1 Handle

-26 12G2472 1 Polyester Film

-27 12G2473 1 Pressure Spring

-28 12G2474 1 Lock Lever

-29 12G2475 1 Roll, Paper Pickup

-30 12G2476 1 Weight

-31 12G2477 1 Washer

-32 12G2337 2 Wave Washer

-33 12G2478 1 Washer

Part
Number

Units Description

Parts Catalog 7-35

4023-001

Assembly 12 (cont.): Printer Paper Tray

Par ts Catalog

7-36

4023-001

Assembly 12 (cont.): Printer Paper Tray

Ref

12-34 12G2479 1 Lever

-35 12G2480 1 Torsion Spring

-36 12G2481 1 Label Paper Size

-D 1 Parts Packet 4, PN 12G3403

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-37

4023-001

Assembly 13: 500 Sheet Unit Housing

Par ts Catalog

7-38

4023-001

Assembly 13: 500 Sheet Unit Housing

5HI

13-1 12G2528 1 Guide

-2 12G2529 2 Bracket

-3 12G2530 2 Plate Spring

-4 12G2531 1 Rubber Foot

-5 12G2532 1 Frame

-6 12G2533 1 Cover

-7 12G2534 1 Ground Plate

-8 12G2535 1 Bracket

-9 12G2536 1 Harness

-10 12G2537 1 Bracket

-11 12G2538 1 PWB-A, Main Controller Board

-12 12G2539 1 PWB Support 6.35h

-13 12G2540 1 Harness

-14 12G2541 1 Bracket

-15 12G2542 4 Shoulder Screw

-16 12G2543 1 Rubber Foot

-17 12G2544 1 Holder

-18 12G2545 1 Spring

-19 12G2546 1 Bracket

-20 12G2547 1 Bracket

-21 12G2548 2 Pressure Spring

-22 12G2549 2 Shoulder Screw

-23 12G2550 2 Shoulder Screw

-24 12G2551 1 Bracket

-25 12G2552 2 Rubber Foot

-26 12G2553 1 Bracket

-27 12G2554 1 Bracket

-28 12G2555 1 Rail

-29 12G2556 1 Pressure Spring

-30 12G2557 1 Bracket

-31 12G2042 4 Holder

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Parts Catalog 7-39

4023-001

Assembly 13 (cont.): 500 Sheet Unit Housing

Par ts Catalog

7-40

4023-001

Assembly 13 (cont.): 500 Sheet Unit Housing

5HI

13-B 1 Parts Packet 2, PN 12G3401

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

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Parts Catalog 7-41

4023-001

Assembly 14: 500 Sheet Unit Paper Take-up

Par ts Catalog

7-42

4023-001

Assembly 14: 500 Sheet Unit Paper Take-up

5HI

14-1 12G2558 1 Guide Plate

-2 12G2559 2 Holder

-3 12G2560 2 Polyester Film

-4 12G2561 2 Collar

-5 12G2562 2 Roller, Paper Pick-up

-6 12G2563 1 Shaft

-7 12G2564 1 Axle Plate

-8 12G2565 1 Roller

-9 12G2566 1 Bushing

-10 12G2567 1 Gear 30/36t

-11 12G2568 1 Gear 31t

-12 12G2569 1 Tension Spring

-13 12G2081 4 Photo Interrupter, PC22, PC23, PC25

-14 12G2570 1 Bracket

-15 12G2571 1 Solenoid, SL1 Take-up

-16 12G2572 1 Bracket

-17 12G2173 4 Stopper

-18 12G2574 1 Gear 16/20t

-19 12G2575 2 Gear 20t

-20 12G2576 1 Gear 18t

-21 12G2577 2 Bushing

-22 12G2578 2 Gear 34t

-23 12G2579 1 Harness

-24 12G2580 1 Holder

-25 12G2581 1 Bracket

-26 12G2582 1 Lever

-27 12G2583 1 Axle Plate

-28 12G2584 2 Spacer

-29 12G2585 1 Torsion Spring

-30 12G2586 1 Bracket

-31 12G2587 1 Torsion Spring

-32 12G2588 1 Actuator

-33 12G2589 1 Bracket

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Parts Catalog 7-43

4023-001

Assembly 14 (cont.): 500 Sheet Unit Paper Take-up

Par ts Catalog

7-44

4023-001

Assembly 14 (cont.): 500 Sheet Unit Paper Take-up

5HI

14-34 12G2590 1 Collar

-35 12G2591 1 Bracket

-36 12G2592 1 Shaft

-37 12G2593 1 Actuator

-38 12G2594 1 Torsion Spring

-39 12G3508 1 Guide Plate

-40 12G2596 2 Guide

-A 1 Parts Packet 1, PN 12G3400

-B 1 Parts Packet 2, PN 12G3401

-D 1 Parts Packet 4, PN 12G3403

-G 1 Parts Packet 7, PN 12G3406

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Parts Catalog 7-45

4023-001

Assembly 15: 500 Sheet Unit Paper Tray Unit (A)

Par ts Catalog

7-46

4023-001

Assembly 15: 500 Sheet Unit Paper Tray Unit (A)

5HI

15-1 12G2597 2 Cork

-2 12G2598 1 Shaft

-3 12G3371 4 Washer

-4 12G2600 4 Screw

-5 12G2601 1 Label Max Level

-6 12G3509 4 Collar

-7 12G2603 2 Hold Plate

-8 12G2604 1 Label Paper Size

-9 12G2605 1 Guide Plate

-10 12G2606 1 Regulating Plate

-11 12G2607 1 Lifting Plate

-12 12G2608 1 Lifting Plate

-13 12G2609 1 Pressure Spring

-14 12G2610 1 Cassette Body

-15 12G2611 1 Label Cassette

-16 12G2612 2 Pressure Spring

-17 12G2613 1 Gear 14t

-18 12G2614 1 Shoulder Screw

-19 12G2615 1 Regulating Plate

-20 12G2616 1 Knob

-21 12G2617 1 Pressure Spring

-22 12G2618 1 Lever

-23 12G2619 1 Shaft

-24 12G2620 1 Guide Plate

-25 12G2621 1 Handle

-G 1 Parts Packet 7, PN 12G3406

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Parts Catalog 7-47

4023-001

Assembly 16: 500 Sheet Unit Paper Tray Unit (B)

Par ts Catalog

7-48

4023-001

Assembly 16: 500 Sheet Unit Paper Tray Unit (B)

5HI

16-1 12G2622 2 Screw

-2 12G2623 6 Screw

-3 12G2624 1 Label

-4 12G2625 1 Label

-5 12G2626 1 Label

-6 12G2627 1 Plate Spring

-7 12G3372 1 Plate Spring

-8 12G2629 1 Friction Sheet

-9 12G2630 1 Stopper

-10 12G2631 1 Reinforce Plate

-11 12G2632 1 Plate Spring

-12 12G2633 2 Sheet

-13 12G2634 1 Regulating Plate

-14 12G2635 1 Terminal

-15 12G2410 2 PWB-I, Paper Size Board

-16 12G2636 2 Holder

-17 12G2637 1 Terminal

-18 12G2638 1 Cover

-19 12G2639 1 Harness

-20 12G2640 1 Reinforce Plate

-21 12G2641 1 Plate

-22 12G2642 1 Tension Spring

-23 12G2643 1 Lever

-24 12G2486 1 Wiring Saddle 5.2h

-25 12G2487 2 Wiring Saddle 6.4h

-26 12G2490 9 Edge Cover 8.5h

-27 12G2491 1 Edge Cover 15.4h

-D 1 Parts Packet 4, PN 12G3403

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Parts Catalog 7-49

4023-001

Assembly 17: Printer Controller Card

*.

Par ts Catalog

7-50

4023-001

Assembly 17: Printer Controller Card

5HI

17-1 12G3454 1 RIP Controller Card

-2 11G3523 1 5MB SIMM Code, Controller Card

-3 12G3521 1 Riser Card, Controller Card

-4 99A1757 1 2MB Flash DIMM

-4 99A1758 1 4MB Flash DIMM

-4 99A1759 1 8MB Flash DIMM

-4 99A1774 1 16MB Flash DIMM

-4 99A1752 1 4MB SDRAM DIMM

-4 99A1753 1 8MB SDRAM DIMM

-4 99A1754 1 16MB SDRAM DIMM

-4 99A1755 1 32MB SDRAM DIMM

-4 99A1756 1 64MB SDRAM DIMM

NS 12C0805 2 Screw, Parallel Port

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Parts Catalog 7-51

4023-001

Assembly 18: Duplex Unit

Par ts Catalog

7-52

4023-001

Assembly 18: Duplex Unit

5HI

18-1 12G2494 1 Lever

-2 12G2495 1 Pressure Spring

-3 12G2496 1 Cover

-4 12G2497 2 Pressure Spring

-5 12G2498 2 Polyester Film

-6 12G2499 1 Stopper

-7 12G2500 1 Polyester Film

-8 12G2501 2 Roller

-9 12G2502 4 Roll

-10 12G2503 2 Shoulder Screw

-11 12G2504 1 Cover

-12 12G2505 1 Seal

-13 12G2190 4 Bushing

-14 12G2506 2 Gear 20 T

-15 12G2507 1 Tension Spring

-16 12G2508 1 Lever

-17 12G2509 1 Gear 12/40 T

-18 12G2510 1 Axle Plate

-19 12G2511 2 Motor, M1, M2 Duplex Drive

-20 12G2512 1 PWB-A, Duplex Control Board

-21 12G2513 1 Plate

-22 12G2514 2 Plate

-23 12G2515 3 Gear 35 T

-24 12G2516 2 Gear 24 T

-25 12G2517 1 Gear 17/45 T

-26 12G2518 1 Harness

-27 12G2519 1 Holder

-28 12G2520 4 Spring

-29 12G2081 1 Photo Interrupter, S2 Door Close

-30 12G2102 1 Stopper

-31 12G2521 1 Actuator

-32 12G2523 1 Torsion Spring

-33 12G2524 1 Frame

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Parts Catalog 7-53

4023-001

Assembly 18 (cont.): Duplex Unit

Par ts Catalog

7-54

4023-001

Assembly 18 (cont.): Duplex Unit

5HI

18-34 12G2525 1 Cover

-35 12G2526 1 Polyester Film

-36 12G2527 1 Washer

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-G 1 Parts Packet 7, PN 12G3406

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Parts Catalog 7-55

4023-001

Assembly 19: Paper Deck Housing

Par ts Catalog

7-56

4023-001

Assembly 19: Paper Deck Housing

5HI

19-1 12G2644 1 Cover

-2 12G2645 1 Sheet

-3 12G2646 1 Sheet

-4 12G2647 1 Right Cover

-5 12G2648 2 Ground Plate

-6 12G2649 2 Shoulder Screw

-7 12G2650 1 Stopper

-8 12G2651 4 Bracket

-9 12G2652 4 Shoulder Screw

-10 12G2653 1 Ground Plate

-11 12G2654 4 Bracket

-12 12G2655 4 Handle

-13 12G2656 1 Cover

-14 12G2657 1 Rear Cover

-15 12G2658 1 Polyester Film

-16 12G2659 1 Holder

-17 12G2660 1 Left Cover

-18 12G2661 2 Cover

-19 12G2662 1 Label Warning

-20 12G2663 2 Regulating Plate

-21 12G2664 2 Shoulder Screw

-22 12G2042 4 Holder

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-E 1 Parts Packet 5, PN 12G3404

-H 1 Parts Packet 8, PN 12G3407

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Parts Catalog 7-57

4023-001

Assembly 20: Paper Deck Paper Take-up (A)

Par ts Catalog

7-58

4023-001

Assembly 20: Paper Deck Paper Take-up (A)

5HI

20-1 12G2666 1 Guide Plate

-2 12G2667 3 Photo Interrupter, PPSO-2

-3 12G2664 5 Shoulder Screw

-4 12G2668 1 Reinforce Plate

-5 12G2669 1 Bracket

-6 12G2670 2 Polyester Film

-7 12G2671 2 Holder

-8 12G2672 2 Photo Interrupter, RSEN, S1

-9 12G2673 1 Arm

-10 12G2674 1 Tension Spring

-11 12G2675 1 Arm

-12 12G2676 2 Stopper

-13 12G2677 2 Bracket

-14 12G2678 1 Ground Plate

-15 12G2679 4 Bushing

-16 12G2680 2 Photo Interrupter, LS1,LS2

-17 12G2681 2 Tension Spring

-18 12G2682 2 Shaft

-19 12G2683 2 Stopper Ring

-20 12G2684 2 Shaft

-21 12G2685 2 Arm

-22 12G2686 2 Gear 26 T

-23 12G2687 2 Shaft

-24 12G2688 2 Pulley 20 T

-25 12G2689 2 Tension Spring

-26 12G2690 1 Timing Belt

-27 12G2691 2 Clutch, P1CL, P2CL

-28 12G2692 1 Pulley 18 T

-29 12G2693 2 Arm

-30 12G2694 2 Roller, Paper Transport

-31 12G2695 1 Harness

-32 12G2696 1 Harness

-33 12G2697 1 Harness

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Parts Catalog 7-59

4023-001

Assembly 20 (cont.): Paper Deck Paper Take-up (A)

Par ts Catalog

7-60

4023-001

Assembly 20 (cont.): Paper Deck Paper Take-up (A)

5HI

20-A 1 Parts Packet 1, PN 12G3400

-G 1 Parts Packet 7, PN 12G3406

-H 1 Parts Packet 8, PN 12G3407

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Parts Catalog 7-61

4023-001

Assembly 21: Paper Deck Paper Take-up (B)

Par ts Catalog

7-62

4023-001

Assembly 21: Paper Deck Paper Take-up (B)

5HI

21-1 12G2700 2 Roller, Paper

-2 12G2701 1 Plate Spring

-3 12G2702 1 Shaft

-4 12G2703 1 Bracket

-5 12G2704 1 Label

-6 12G2705 1 Axel Plate

-7 12G2680 1 Photo Interrupter, Side, Door Close

-8 12G2679 6 Bushing

-9 12G2706 1 Gear 18 T

-10 12G2707 1 Gear 22/28 T

-11 12G2708 2 Plate Spring

-12 12G2709 1 Gear 26 T

-13 12G2710 4 Bush

-14 12G2711 1 Pulley 20 T

-15 12G2664 4 Shoulder Screw

-16 12G2712 1 Gear 20 T

-17 12G2713 1 Shaft

-18 12G2714 1 Clutch RCL, Registration

-19 12G2715 1 Bracket

-20 12G2716 1 Clutch BCL, Separation

-21 12G2717 1 Shaft

-22 12G2718 1 Pulley 18 T

-23 12G2719 1 Timing Belt

-24 12G2720 1 Gear 24 T

-25 12G2721 1 Gear 20/35 T

-26 12G2722 1 Pulley 14 T

-27 12G2723 1 Roller

-28 12G2724 1 Lever

-29 12G2725 1 Shaft

-30 12G2726 1 Shaft

-31 12G2727 1 Shaft

-32 12G2728 1 Shaft

-33 12G2729 1 Ply Gear 14/26 T

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Parts Catalog 7-63

4023-001

Assembly 21 (cont.): Paper Deck Paper Take-up (B)

Par ts Catalog

7-64

4023-001

Assembly 21 (cont.): Paper Deck Paper Take-up (B)

5HI

21-34 12G2730 1 Timing Belt

-35 12G2731 1 Ply Gear 14/26 T

-36 12G2732 1 Shaft

-37 12G2733 1 Polyester Film

-38 12G2734 1 Bracket

-39 12G2735 1 Tension Spring

-40 12G2736 1 Arbor Asm

-41 12G2737 1 Roller, Paper Take-up

-42 12G2738 1 Clutch

-43 12G2683 2 Stopper Ring

-44 12G2739 1 Frame

-45 12G2740 1 Roller, Paper Take-up

-G 1 Parts Packet 7, PN 12G3406

-H 1 Parts Packet 8, PN 12G3407

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Parts Catalog 7-65

4023-001

Assembly 22: Paper Deck Drive

Par ts Catalog

7-66

4023-001

Assembly 22: Paper Deck Drive

5HI

22-1 12G2745 1 Harness

-2 12G2746 1 IC

-3 12G2747 1 Harness

-4 12G2748 1 PWB-A, Drive Board

-5 12G2749 1 Motor, HMOT Paper Transport

-6 12G2750 2 Lever

-7 12G2680 1 Photo Interrupter, RS1, RS2 Front

-8 12G2751 3 PWB Support

-9 12G2752 2 Bracket

-10 12G2753 1 Harness

-11 12G2754 1 Harness

-12 12G2755 1 Harness

-13 12G2756 2 Pressure Spring

-14 12G2757 2 Shaft

-15 12G2758 2 Gear 16/32 T

-16 12G2759 1 Gear 16/32 T

-17 12G2806 4 Bush

-18 12G2760 2 Gear 58 T

-19 12G2761 1 Axle Plate

-20 12G2679 4 Bushing

-21 12G2762 1 Gear 72 T

-22 12G2763 1 Gear 72 T

-23 12G2764 2 Shaft

-24 12G2765 1 Worm Gear

-25 12G2766 1 Gear 16/32 T

-26 12G2767 1 Worm Gear

-27 12G2768 1 Motor, EMOT Paper Lift

-28 12G2769 2 Holder

-29 12G2770 1 Pulley 18 T

-30 12G2771 1 Timing Belt

-31 12G2772 1 Ply Gear 16/50 T

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Note: Remove IC (reference 2) from old board
and place on new board.

Parts Catalog 7-67

4023-001

Assembly 22 (cont.): Paper Deck Drive

Par ts Catalog

7-68

4023-001

Assembly 22 (cont.): Paper Deck Drive

5HI

22-32 12G2773 1 Bracket

-33 12G2774 1 Harness

-34 12G2775 1 Arbor

-35 12G2776 2 Magnet Catch

-B 1 Parts Packet 2, PN 12G3401

-G 1 Parts Packet 7, PN 12G3406

-H 1 Parts Packet 8, PN 12G3407

-I 1 Parts Packet 9, PN 12G3408

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Parts Catalog 7-69

4023-001

Assembly 23: Paper Deck Paper Tray (A)

Par ts Catalog

7-70

4023-001

Assembly 23: Paper Deck Paper Tray (A)

Ref

23-1 12G2779 2 Bracket

-2 12G2780 2 Rail

-3 12G2621 1 Handle

-4 12G2781 2 Ground Plate

-5 12G2782 3 Shoulder Screw

-6 12G2783 2 Polyester Film

-7 12G2784 1 Holder

-8 12G2664 2 Shoulder Screw

-9 12G2785 2 Label Max Level

-10 12G2786 1 Polyester Film

-11 12G2787 1 Polyester Film

-12 12G2788 1 Holder

-13 12G2789 2 Regulating Plate

-14 12G2790 1 Cassette Body

-15 12G2791 1 Front Cover

-16 12G2792 1 Label A4

-16 12G2793 1 Label Letter

-17 12G2794 1 Stopper

-H 1 Parts Packet 8, PN 12G3407

Part
Number

Units Description

Parts Catalog 7-71

4023-001

Assembly 24: Paper Deck Paper Tray (B)

Par ts Catalog

7-72

4023-001

Assembly 24: Paper Deck Paper Tray (B)

Ref

24-1 12G2797 2 Holder

-2 12G2798 2 Guide Plate

-3 12G2799 1 Roll Asm

-4 12G2800 2 Holder

-5 12G2801 8 Gear 24 T

-6 12G2802 1 Pad

-7 12G2803 2 Pulley 20 T

-8 12G2804 2 Ground Plate

-9 12G2805 8 Cushion

-10 12G2806 2 Bush

-11 12G2807 2 Shaft

-12 12G2808 2 Shaft

-13 12G2809 1 Bracket

-14 12G2810 2 Cam

-15 12G2811 2 Holder

-16 12G2812 1 Torsion Spring

-17 12G2813 1 Torsion Spring

-18 12G2814 2 Pulley 32 T

-19 12G2815 2 Timing Belt

-20 12G2816 2 Shaft

-21 12G2817 2 Shaft

-22 12G2818 5 Wiring Saddle

-23 12G2819 6 Wiring Saddle

-24 12G2820 4 Wiring Saddle

-24 12G2821 5 Cord Clamp

-25 12G2822 1 Edge Cover

-25 12G2823 2 Edge Cover

-26 12G2824 6 Cable Tie

-G 1 Parts Packet 7, PN 12G3406

-H 1 Parts Packet 8, PN 12G3407

Part
Number

Units Description

Parts Catalog 7-73

4023-001

Assembly 25: Finisher Housing

Par ts Catalog

7-74

4023-001

Assembly 25: Finisher Housing

Ref

25-1 12G3034 1 Rear Cover

-2 12G3035 1 Tray

-3 12G3036 2 Stud

-4 12G3037 1 Tray

-5 12G3038 2 Cushion

-6 12G3039 1 Cover

-7 12G3040 1 Plate

-8 12G3041 1 Shaft

-9 12G3042 1 Tension Spring

-10 12G3043 1 Shaft

-11 12G3044 1 Slide Plate

-12 12G3045 1 Stay

-13 12G3046 2 Cover

-14 12G3047 1 Left Cover-lwr

-15 12G3048 1 Front Cover

-16 12G3049 1 Cover

-17 12G3050 1 Right Cover-upr

-18 12G3051 1 Cover

-19 12G3052 1 Knob

-20 12G3053 1 Pressure Spring

-21 12G2875 1 Rubber Strip

-22 12G3054 1 Plate

-23 12G3055 1 Rear Cover-upr

-24 12G3056 1 Label Position

-24 12G3057 1 Label Position

-24 12G3058 1 Label Position

-25 12G3059 1 Label Position

-25 12G3060 1 Label Position

-25 12G3061 1 Label Position

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-F 1 Parts Packet 6, PN 12G3405

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-75

4023-001

Assembly 26: Finisher Frames

Par ts Catalog

7-76

4023-001

Assembly 26: Finisher Frames

Ref

26-1 12G3062 1 Holder

-2 12G3063 1 Bracket

-3 12G3064 1 Bracket

-4 12G3065 1 PW Board-F, PWB-F

-5 12G3066 1 Bracket

-6 12G3067 1 Guide

-7 12G3068 1 Bracket

-8 12G3069 1 Microswitch, S4 Staple Door

-9 12G3070 1 Harness

-10 12G2949 1 Cord Bushing

-11 12G2951 1 Cord Bushing

-12 12G3071 1 Guide Plate

-13 12G3072 1 Harness

-14 12G3073 1 Harness

-15 12G3074 1 IC, PWB-A IC3

-16 12G3075 1 PWB-A, Control Board

-17 12G3076 6 PWB Support

-18 12G3077 4 PWB Support 12.7h

-19 12G3078 1 Mounting Plate

-20 12G3079 1 Harness

-21 12G3080 1 Plate

-22 12G3081 2 PWB-E, LED Board

-23 12G3082 4 Collar

-24 12G2859 2 Caster

-25 12G3083 2 Mounting Plate

-26 12G2858 2 Adjusting Bolt

-27 12G3084 2 Bracket

-28 12G3085 1 Plate Spring

-29 12G3086 2 Bracket

-30 12G3087 2 Caster

-31 12G2863 2 Stopper

-32 12G2865 1 Pipe

-33 12G2834 1 Holder

Part
Number

Units Description

Parts Catalog 7-77

4023-001

Assembly 26 (cont.): Finisher Frames

Par ts Catalog

7-78

4023-001

Assembly 26 (cont.): Finisher Frames

Ref

26-34 12G2873 1 Magnet Catch

-35 12G2872 2 Ground Plate

-36 12G3088 1 Bracket

-37 12G2939 3 Shoulder Screw

-38 12G3089 1 Bracket

-39 12G3090 1 Plate

-40 12G3091 1 Punch Trash Box

-41 12G3092 1 Tape

-42 12G3093 1 Mounting Plate

-43 12G3094 1 Bracket

-44 12G2068 1 Pin

-45 12G3095 1 Plate Spring

-46 12G3096 1 Bracket

-47 12G3097 1 Microswitch, S6

-48 12G2960 1 Holder

-49 12G3098 1 Bracket

-50 12G3104 1 Magnet Catch

-51 12G3099 2 Adjusting Bolt

-A 1 Parts Packet 1, PN 12G3400

-C 1 Parts Packet 3, PN 12G3402

-E 1 Parts Packet 5, PN 12G3404

-F 1 Parts Packet 6, PN 12G3405

-I 1 Parts Packet 9, PN 12G3408

Part
Number

Units Description

Parts Catalog 7-79

4023-001

Assembly 27: Finisher Paper Transport (A)

Par ts Catalog

7-80

4023-001

Assembly 27: Finisher Paper Transport (A)

Ref

27-1 12G3103 4 Plate Spring

-2 12G2907 4 Roll

-3 12G3104 2 Magnet Catch

-4 12G3105 1 Guide

-5 12G3106 1 Photo Interrupter, PC1

-6 12G3069 1 Upper Cover, S1

-7 12G3107 1 Bracket

-8 12G3108 1 Cover

-9 12G3109 1 Shoulder Screw

-10 12G3110 4 Plate Spring

-11 12G3111 1 Plate Spring

-12 12G2931 4 Roll

-13 12G3112 1 Roll

-14 12G3113 1 Polyester Film

-15 12G3114 1 Neutralizing Brush

-16 12G3115 1 Actuator

-17 12G3116 1 Torsion Spring

-18 12G3117 1 Guide Plate

-19 12G3118 1 Arm

-20 12G3119 1 Shaft

-21 12G3120 1 Torsion Spring

-22 12G3121 1 Cam

-23 12G3122 1 Plate Spring

-24 12G3123 1 Shoulder Screw

-25 12G2173 1 Stopper

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-E 1 Parts Packet 5, PN 12G3404

-F 1 Parts Packet 6, PN 12G3405

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-81

4023-001

Assembly 28: Finisher Paper Transport (B)

Par ts Catalog

7-82

4023-001

Assembly 28: Finisher Paper Transport (B)

Ref

28-1 12G3124 2 Polyester Film

-2 12G3125 1 Guide

-3 12G2911 1 Shoulder Screw

-4 12G3126 2 Sponge

-5 12G3127 1 Guide

-6 12G3128 1 Guide

-7 12G2971 4 Bushing

-8 12G3129 4 Ball Bearing

-9 12G3130 1 Pulley 32t

-10 12G3131 1 Flange

-11 12G3132 1 Timing Belt

-12 12G3133 1 Bracket

-13 12G3134 1 Motor, M2 Transport, Upper Exit

-14 12G3135 2 Shoulder Screw

-15 12G3136 2 Shoulder Screw

-16 12G3137 1 Guide

-17 12G3138 1 Actuator

-18 12G3139 1 Torsion Spring

-19 12G3140 2 Plate Spring

-20 12G3038 4 Cushion

-21 12G3141 1 Torsion Spring

-22 12G3142 1 Harness

-23 12G3143 1 Bracket

-24 12G2999 1 Photo Interrupter, PC3 Finish Tray

-25 12G3144 1 Roller

-26 12G3145 2 Shaft

-27 12G2924 4 Roll

-28 12G3146 1 Torsion Spring

-29 12G3147 1 Guide Plate

-30 12G3148 1 Cover

-31 12G3149 1 Label

-32 12G3150 1 Polyester Film

-33 12G3151 10 Shaft

Part
Number

Units Description

Parts Catalog 7-83

4023-001

Assembly 28 (cont.): Finisher Paper Transport (B)

Par ts Catalog

7-84

4023-001

Assembly 28 (cont.): Finisher Paper Transport (B)

Ref

28-34 12G3152 5 Belt

-35 12G3153 1 Roller

-36 12G3154 1 Roller

-37 12G2896 2 Bushing

-38 12G3155 1 Roller

-39 12G3156 1 Gear 28t

-40 12G3157 1 Gear 24t

-41 12G3158 1 Ply Gear 19/28t

-42 12G3159 1 Pulley 15t

-43 12G3160 2 Pulley 19t

-44 12G3161 3 Flange

-45 12G3162 2 Arm

-46 12G3163 2 Tension Spring

-47 12G3164 1 Timing Belt

-48 12G3165 1 Solenoid, Transport SL1

-49 12G3166 1 Bracket

-50 12G3167 10 Roll

-B 1 Parts Packet 2, PN 12G3401

-C 1 Parts Packet 3, PN 12G3402

-F 1 Parts Packet 6, PN 12G3405

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-85

4023-001

Assembly 29: Finisher Paper Aligning

Par ts Catalog

7-86

4023-001

Assembly 29: Finisher Paper Aligning

Ref

29-1 12G3168 1 PWB-Motor, Staple Paddle M6

-2 12G3169 1 Shaft

-3 12G3170 1 Bracket

-4 12G3171 2 Gear 41t

-5 12G3172 1 Gear 25/26t

-6 12G3157 1 Gear 24t

-7 12G3173 1 Gear 18/27t

-8 12G3174 1 Arm

-9 12G3175 1 Arm

-10 12G3176 2 Clutch Spring

-11 12G3177 1 Photo Switch, Top Position PC12

-12 12G3178 1 Tension Spring

-13 12G3179 1 Holder

-14 12G3180 1 Bracket

-15 12G3181 1 Arm

-16 12G3182 1 Torsion Spring

-17 12G3183 3 Gear 19t

-18 12G3184 1 Paddle

-19 12G3185 1 Actuator

-20 12G3186 1 Actuator

-21 12G3106 4 Photo Interrupter, PC4–PC7

-22 12G3187 1 Guide

-23 12G2102 4 Stopper

-24 12G3188 2 Bracket

-25 12G3189 1 Timing Belt

-26 12G3190 1 Motor, Shift M5

-27 12G3191 2 Flange

-28 12G3192 2 Pulley 22t

-29 12G3193 2 Pressure Spring

-30 12G2844 2 Ball Bearing

-31 12G3507 2 Roll

-32 12G3194 2 Slider

-33 12G3195 1 Stopper

Part
Number

Units Description

Parts Catalog 7-87

4023-001

Assembly 29 (cont.): Finisher Paper Aligning

Par ts Catalog

7-88

4023-001

Assembly 29 (cont.): Finishing Paper Aligning

Ref

29-34 12G3196 1 Spiral Roller

-35 12G3197 1 Frame

-36 12G2971 2 Bushing

-37 12G3198 1 Motor, Aligning M4

-38 12G3199 1 Cushion

-39 12G3200 1 Pulley 72t

-40 12G3201 1 Spiral Roller

-41 12G3202 1 Stopper

-42 12G3203 1 Timing Belt

-43 12G3204 1 Rail

-44 12G3205 1 Neutralizing Brush

-45 12G3065 1 PW Board-F, PWB-F

-46 12G3082 2 Collar

-47 12G3038 2 Cushion

-48 12G3206 1 PWB-Motor, Curl Control M7

-49 12G3207 1 Bracket

-50 12G3208 1 Shaft

-51 12G3209 3 Lever

-52 12G3210 1 Lever

-53 12G3211 4 Cushion

-54 12G3212 2 Arm

-55 12G3213 1 Holder

-56 12G3214 1 Shaft

-57 12G3215 1 Torsion Spring

-58 12G3216 1 Lever

-59 12G3217 1 Torsion Spring

-60 12G3218 1 Link

-61 12G3219 1 Rail

Part
Number

Units Description

Parts Catalog 7-89

4023-001

Assembly 29 (cont.): Finisher Paper Aligning

Par ts Catalog

7-90

4023-001

Assembly 29 (cont.): Finishing Paper Aligning

Ref

29-A 1 Parts Packet 1, PN 12G3400

-C 1 Parts Packet 3, PN 12G3402

-D 1 Parts Packet 4, PN 12G3403

-F 1 Parts Packet 6, PN 12G3405

-G 1 Parts Packet 7, PN 12G3406

-I 1 Parts Packet 9, PN 12G3408

Part
Number

Units Description

Parts Catalog 7-91

4023-001

Assembly 30: Finisher Assistance Tray

Par ts Catalog

7-92

4023-001

Assembly 30: Finisher Assistance Tray

Ref

30-1 12G3069 1 Microswitch, S7 1st Tray Door

-2 12G3223 1 Bracket

-3 12G3224 1 Motor, Paper Holding Tray M10

-4 12G3225 2 Bracket

-5 12G3106 2 Photo Interrupter, PC9, PC10

-6 12G3226 1 Flange

-7 12G3227 1 Pulley 28t

-8 12G2971 2 Bushing

-9 12G3228 1 Frame

-10 12G3229 1 Frame

-11 12G3230 1 Shaft

-12 12G3231 2 Pulley 19t

-13 12G3232 2 Holder

-14 12G3233 1 Bracket

-15 12G3234 4 Sub Tray

-16 12G3235 2 Plate Nut

-17 12G3236 18 Cushion

-18 12G3237 16 Slider

-19 12G3238 1 Reinforce Plate

-20 12G3239 2 Bracket

-21 12G3240 2 Pulley 19t

-22 12G3161 2 Flange

-23 12G3241 1 Rail

-24 12G3242 1 Frame

-25 12G3243 1 Plate

-26 12G3244 1 Rail

-27 12G3245 1 Support

-28 12G3246 1 Sheet

-29 12G2102 2 Stopper

-30 12G3247 1 Timing Belt

-31 12G3248 2 Timing Belt

Part
Number

Units Description

Parts Catalog 7-93

4023-001

Assembly 30 (cont.): Finisher Assistance Tray

Par ts Catalog

7-94

4023-001

Assembly 30 (cont.): Finisher Assistance Tray

Ref

30-A 1 Parts Packet 1, PN 12G3400

-C 1 Parts Packet 3, PN 12G3402

-E 1 Parts Packet 5, PN 12G3404

-F 1 Parts Packet 6, PN 12G3405

-G 1 Parts Packet 7, PN 12G3406

Part
Number

Units Description

Parts Catalog 7-95

4023-001

Assembly 31: Finisher Elevator Tray

Par ts Catalog

7-96

4023-001

Assembly 31: Finisher Elevator Tray

Ref

31-1 12G3250 1 Tray

-2 12G3251 2 Shaft

-3 12G3252 4 Pulley

-4 12G2971 2 Bushing

-5 12G3253 1 Bracket

-6 12G3254 3 Ball Bearing

-7 12G3255 1 Gear 35/75t

-8 12G3256 1 Reinforce Plate

-9 12G3257 1 Gear 60t

-10 12G3258 1 Gear 28/42t

-11 12G3259 1 Timing Belt

-12 12G3260 1 Bracket

-13 12G3261 1 PWB-Motor, Elevator M9

-14 12G3262 1 Shaft

-15 12G3263 1 Pulley 29t

-16 12G3264 2 Pulley

-17 12G3265 1 Actuator

-18 12G3266 3 Microswitch, S2, S3, S5

-19 12G3267 2 Tension Spring

-20 12G3268 2 Wire

-21 12G3269 2 Torsion Spring

-22 12G3270 1 Bracket

-23 12G3271 1 Bracket

-24 12G3106 2 Photo Interrupter, PC8, PC11

-25 12G3272 1 Actuator

-26 12G3273 2 Shaft

-27 12G3274 4 Bush

-28 12G3275 1 Bracket

-29 12G3276 1 Label

-30 12G3277 1 Shaft

-31 12G3278 1 Bracket

-32 12G3279 1 Lever

-33 12G3280 1 Torsion Spring

Part
Number

Units Description

Parts Catalog 7-97

4023-001

Assembly 31 (cont.): Finisher Elevator Tray

Par ts Catalog

7-98