Lexmark W810 User Manual
Lexmark OptraTM W810
4023-001
Extracted From Service Manual
4023-001
Edition: March 2001
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inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS
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This publication could include technical inaccuracies or typographical errors. Changes are
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A form for reader’s comments is provided at the back of this publication. If the form has
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Lexmark, MarkNet, MarkVision, Optra and OptraImage are trademarks of Lexmark
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Other trademarks are the property of their respective owners.
© Copyright Lexmark International, Inc. 1999, 2000, 2001.
All rights reserved.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS
This software and documentation are provided with RESTRICTED RIGHTS. Use,
duplication or disclosure by the Government is subject to restrictions as set forth in
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DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc.,
Lexington, KY 40550.
U.S.A. P/N: 12G3978
4023-001
7. Parts Catalog
How To Use This Parts Catalog
• SIMILAR ASSEMBLIES: If two assemblies contain a majority of
identical parts, they are broken down on the same list. Common
parts are shown by one index number. Parts peculiar to one or
the other of the assemblies are listed separately and identified
by description.
• AR: (As Required) in the Units column indicates that the
quantity is not the same for all machines.
• NP: (Non-Procurable) in the Units column indicates that the part
is non-procurable and that the individual parts or the next higher
assembly should be ordered.
• NR: (Not Recommended) in the Units column indicates that the
part is procurable but not recommended for field replacement,
and that the next higher assembly should be ordered.
• R: (Restricted) in the Units column indicates that the part has a
restricted availability.
• NS: (Not Shown) in the Ref column indicates that the part is
procurable but is not pictured in the illustration.
• PP: (Parts Packet) in the Description column indicates that the
part is contained in a parts packet.
• A part reference within a circle indicates an assembly or a bill-
of-material. An assembly is complete. A bill-of-material contains
unassembled parts.
• NA: Not available/not referenced.
Parts Catalog 7-1
4023-001
Assembly 1: Printer Housing
Par ts Catalog
7-2
4023-001
Assembly 1: Printer Housing
Ref
1-1 12G2001 1 Cover
-2 12G2002 1 Rear Cover
-3 12G2003 1 Cover
-4 12G2004 1 Cover
-5 12G2005 1 Cover
-6 12G2006 2 Seal
-7 12G2007 1 Top Cover
-8 12G2008 1 Right Cover
-9 12G2009 1 Handle
-10 12G2010 1 Front Cover
-11 12G2011 1 Label
-12 12G2012 1 Cover
-13 12G2013 1 Shield Plate
-14 12G2014 1 Harness
-15 12G2015 1 Harness
-16 12G2016 1 Seal
-17 12G2017 1 Cover
-18 12G2018 1 Cover
-19 12G2019 1 Tray
-20 12G2020 1 Pressure Spring
-21 12G2021 1 Cover
-22 12G2022 1 Cover
-23 12G3520 1 Operator Control Panel
-C 1 Parts Packet 3, PN 12G3402
-D 1 Parts Packet 4, PN 12G3403
-E 1 Parts Packet 5, PN 12G3404
-G 1 Parts Packet 7, PN 12G3406
Part
Number
Units Description
Parts Catalog 7-3
4023-001
Assembly 2: Printer Frames (A)
Par ts Catalog
7-4
4023-001
Assembly 2: Printer Frames (A)
Ref
2-1 12G2031 1 Holder Asm
-2 12G2032 2 Label High Voltage
-3 12G2033 3 Pressure Spring
-4 12G2034 1 Holder Asm
-5 12G2035 1 Harness
-7 12G2037 2 Rubber Foot
-8 12G2038 1 Plate Spring
-9 12G2039 1 Base Frame
-10 12G2040 1 Frame
-11 12G2041 1 Rubber Foot
-12 12G2042 4 Holder
-13 12G2043 1 Collar
-14 12G2044 1 Bracket
-15 12G2045 1 Harness
-16 12G2046 1 Switch, Power, S1 Main SW
-17 12G2047 1 Harness
-18 12G2048 1 Bracket
-19 12G2049 1 Switch, SW# Interlock S3 Right Side Door
-20 12G2050 1 Guide Plate
-21 12G2051 1 Harness
-22 12G2052 1 Lever
-23 12G2053 3 Retaining Ring
-24 12G2054 1 Tension Spring
-25 12G2055 1 Bracket
-26 12G2056 3 Shaft
-27 12G2057 1 Joint
-28 12G2058 1 Lever
-29 12G2059 1 Guide
-30 12G2060 1 Harness
-31 12G2061 1 Tension Spring
-32 12G2062 1 Lever
-33 12G2063 1 Plate Spring
Part
Number
Units Description
Parts Catalog 7-5
4023-001
Assembly 2 (cont.): Printer Frames (A)
Par ts Catalog
7-6
4023-001
Assembly 2 (cont.): Printer Frames (A)
Ref
2-34 12G2064 1 Label
-35 12G2065 1 Bracket
-36 12G2066 1 Bracket
-B 1 Parts Packet 2, PN 12G3401
-C 1 Parts Packet 3, PN 12G3402
-D 1 Parts Packet 4, PN 12G3403
-E 1 Parts Packet 5, PN 12G3404
Part
Number
Units Description
Parts Catalog 7-7
4023-001
Assembly 3: Printer Frames (B)
Par ts Catalog
7-8
4023-001
Assembly 3: Printer Frames (B)
Ref
3-1 12G2073 1 Duct
-2 12G2074 1 Wire, Paper Feed Door
-3 12G2075 1 Guide
-4 12G2076 1 Frame
-5 12G2077 1 Flange, Paper Feed Door
-6 12G2078 1 Shaft
-7 12G2079 1 Pressure Spring, PF Door
-8 12G2080 1 Flange, PF Door
-9 12G2081 1 Photo Interrupter, PC12 Exit Full
-10 12G2082 1 Tension Spring, PF Door
-11 12G2083 1 Holder
-12 12G2084 1 Shutter
-13 12G2085 1 Torsion Spring
-14 12G2324 1 PW Board-R, PWB-R2, Resistor Board
-15 12G2086 1 Ground Plate
-16 12G2087 1 Ground Plate
-17 12G2088 1 Bracket
-18 12G2089 1 Fan Motor, M9 Image/PC Cartridge
-19 12G2090 1 Duct
-20 12G2091 2 Seal
-21 12G2092 1 Duct
-22 12G2093 1 Seal
-23 12G2094 1 Holder
-24 12G2095 1 Seal
-25 12G2096 1 Lamp, Erase (LA1)
-26 12G2097 2 Plate Spring
-27 12G2098 1 Seal
-28 12G2099 1 Bracket
-29 12G2100 1 Tension Spring
-30 12G2101 1 Bracket
-31 12G2102 1 Stopper
Part
Number
Units Description
Parts Catalog 7-9
4023-001
Assembly 3 (cont.): Printer Frames (B)
Par ts Catalog
7-10
4023-001
Assembly 3 (cont.): Printer Frames (B)
Ref
3-B 1 Parts Packet 2, PN 12G3401
-C 1 Parts Packet 3, PN 12G3402
-D 1 Parts Packet 4, PN 12G3403
-G 1 Parts Packet 7, PN 12G3406
Part
Number
Units Description
Parts Catalog 7-11
4023-001
Assembly 4: Printer Hopper
Par ts Catalog
7-12
4023-001
Assembly 4: Printer Hopper
Ref
4-1 12G2105 1 Cushion
-2 12G2106 1 Cover
-3 12G2107 1 Guide
-4 12G2108 1 Detecting Plate
-5 12G2109 1 Magnet
-6 12G2110 1 Scraper Plate
-7 12G2111 2 Bushing
-8 12G2112 1 Gear 29t
-9 12G2113 1 Gear 37t
-10 12G2114 1 Lever
-11 12G2115 1 Gear 26t
-12 12G2116 1 Duct
-13 12G2089 1 Fan Motor, M8 Ozone
-14 12G2117 1 Cover
-15 12G3425 1 Transfer Ozone BM (includes ozone filter and
-16 12G2119 1 Screw
-17 12G2120 1 Set Plate
-18 12G2121 1 Gear 39t
-19 12G2122 1 Gear 45t
-20 12G2123 1 Housing
-21 12G2124 2 Bushing
-22 12G2125 2 Gear 20t
-23 12G2126 2 Shaft
-24 12G2127 2 Worm Gear
-25 12G2128 1 Bracket
-26 12G2129 1 PWB-Motor, M7(sub-hopper), M6(main hopper)
-27 12G2130 2 Gear 24t
-28 12G2131 1 Bushing
-29 12G2132 1 Gear 30t
-30 12G2133 1 Holder
-31 12G2134 1 Shoulder Screw
-32 12G2135 1 Spiral Roller
Part
Number
Units Description
transfer unit)
Parts Catalog 7-13
4023-001
Assembly 4 (cont.): Printer Hopper
Par ts Catalog
7-14
4023-001
Assembly 4 (cont.): Printer Hopper
Ref
4-33 12G2136 1 Duct
-34 12G2137 1 Actuator
-35 12G2102 1 Stopper
-36 12G2138 1 Bracket
-37 12G2081 1 Photo Interrupter, PC10 Bottle Cover
-38 12G2139 1 Spiral Roller
-39 12G2140 1 Duct
-40 12G2141 1 Pressure Spring
-41 12G2142 1 Shutter
-42 12G2143 1 Seal
-43 12G2144 1 PWB-Motor, M10 Agitating Motor
-44 12G2145 1 Mounting Plate
-45 12G2146 1 Gear 16/20t
-46 12G2147 1 Gear 16/60t
-47 12G2148 1 Gear 25t
-48 12G2149 1 Housing
-49 12G2150 1 Terminal, Cover A Toner Box
-50 12G2151 1 Terminal, Cover A Toner Box
-51 12G2152 1 Shaft
-52 12G2153 1 Lever
-53 12G2154 1 Lock Lever
-54 12G2155 1 Seal
-55 12G2156 1 Durm
-56 12G2157 2 Holder
-57 12G2158 1 Bushing
-58 12G2159 1 Torsion Spring
-59 12G2160 1 Lock Lever
-60 12G2161 1 Plate Nut
-61 12G2162 1 Switch, SW4 Toner Empty
-A 1 Parts Packet 1, PN 12G3400
-D 1 Parts Packet 4, PN 12G3403
-G 1 Parts Packet 7, PN 12G3406
Part
Number
Units Description
Parts Catalog 7-15
4023-001
Assembly 5: Printer Fuser (A)
Par ts Catalog
7-16
4023-001
Assembly 5: Printer Fuser (A)
Ref
5-1 12G2169 1 Cover
-2 12G2173 1 Stopper
-3 12G2081 1 Photo Interrupter, PC3 Paper Exit
-4 12G2175 1 Torsion Spring
-5 12G2176 1 Actuator
NS 12G2221 1 Fusing Unit, 110V
NS 12G2222 1 Fusing Unit, 220V
-A 1 Parts Packet 1, PN 12G3400
-B 1 Parts Packet 2 PN 12G3401
-C 1 Parts Packet 3 PN 12G3402
-D 1 Parts Packet 4 PN 12G3403
-E 1 Parts Packet 5 PN 12G3404
-G 1 Parts Packet 7 PN 12G3406
Note: Illustrated parts that do not have a callout are for reference only.
Part
Number
Units Description
Parts Catalog 7-17
4023-001
Assembly 6: Printer Fuser (B)
Par ts Catalog
7-18
4023-001
Assembly 6: Printer Fuser (B)
Ref
6-1 12G2238 1 PW Board-R1, Fuser Frame Resistor Board
-2 12G2242 1 Thermistor, TH2
-3 12G2255 1 Thermostat, TS1
-4 12G2256 1 Thermal Fuse, TF1
-5 12G2262 1 Heater, 110V
-5 12G2263 1 Heater, 220V
-A 1 Parts Packet 1, PN 12G3400
-B 1 Parts Packet 2, PN 12G3401
-C 1 Parts Packet 3 PN 12G3402
-D 1 Parts Packet 4, PN 12G3403
-G 1 Parts Packet 7, PN 12G3406
-I 1 Parts Packet 9, PN 12G3408
Note: Illustrated parts that do not have a callout are for reference only.
Part
Number
Units Description
Parts Catalog 7-19
4023-001
Assembly 7: Printer Manual Feed
Par ts Catalog
7-20
4023-001
Assembly 7: Printer Manual Feed
Ref
7-1 N/A
-2 N/A
-3 N/A
-4 N/A
-5 N/A
-6 12G2281 1 Cover
-7 12G2173 1 Stopper
-8 12G2282 1 Pressure Spring
-9 12G2283 1 Lever Asm
-10 12G2284 1 Cover
-11 12G2285 1 Clutch, CL3 Manual Feed
-12 12G2286 1 Harness
-13 12G2287 1 Ground Plate
-14 12G2288 1 Cover Asm
-15 12G2289 1 Lock Plate
-16 12G2021 1 Cover
-17 12G2290 1 Torsion Spring
-18 12G2291 1 Hook
-19 12G2292 2 Pressure Spring
-20 12G2293 1 Ground Plate
-21 12G2294 1 Bracket
-22 12G2295 1 Harness
-23 12G2296 2 Washer
-24 12G2089 1 Fan Motor, M3 Cooling
-25 12G2297 1 Cushion
-26 12G2298 1 Shaft
-27 12G2299 1 Joint
-28 12G2300 1 Gear 14t
-29 12G2301 1 Lever
-30 12G2302 1 Lever
-31 12G2303 1 Gear 14t
-32 12G2304 1 Shoulder Screw
Part
Number
Units Description
Parts Catalog 7-21
4023-001
Assembly 7 (cont.): Printer Manual Feed
Par ts Catalog
7-22
4023-001
Assembly 7 (cont.): Printer Manual Feed
Ref
7-33 12G2305 1 Shoulder Screw
-34 12G2306 1 Bracket
-35 12G2307 1 Hook
-36 12G2308 1 Lock Release Lever
-37 12G2309 1 Cover
-38 12G2310 1 Lever
-39 12G2311 1 Cover
-40 12G2312 1 Roller
-41 12G2313 1 Guide
-42 12G2190 1 Bushing
-43 12G2314 4 Guide Bar
-44 12G2315 4 Roll
-45 12G2081 1 Photo Interrupter, PC8 Manual Feed
-46 12G2316 1 Actuator
-A 1 Parts Packet 1, PN 12G3400
-B 1 Parts Packet 2, PN 12G3401
-D 1 Parts Packet 4, PN 12G3403
-E 1 Parts Packet 5, PN 12G3404
-G 1 Parts Packet 7, PN 12G3406
Part
Number
Units Description
Parts Catalog 7-23
4023-001
Assembly 8: Printer Transport
Par ts Catalog
7-24
4023-001
Assembly 8: Printer Transport
Ref
8-1 12G2321 1 Terminal
-2 12G2322 1 Bracket
-3 12G2323 1 Holder Asm
-4 12G2324 1 PWB-R Resistor Board
-5 12G2325 2 Pressure Spring
-6 12G2326 2 Plate Spring
-7 12G2327 2 Bushing
-8 12G2328 2 Tension Spring
-9 12G2329 4 Bushing
-10 12G2330 1 Clutch, CL1 Transport
-11 12G2331 1 Harness
-12 12G2332 1 Thermistor, TH1 Image/PC Cartridge
-13 12G3425 1 Transfer Ozone BM (includes transfer unit and
-14 12G2334 1 Conveyor Roller
-15 12G2335 1 Conveyor Roller
-16 12G2336 1 Cleaning Pad Asm
-17 12G2337 2 Wave Washer
-18 12G2338 1 Washer
-19 12G2339 1 Actuator
-20 12G2340 1 Pressure Spring
-21 12G2341 1 Torsion Spring
-22 12G2081 1 Photo Interrupter, PC2 Timing
-23 12G2342 1 Ground Plate
-24 12G2343 1 Gear 13t
-25 12G2344 1 Gear 18t
-26 12G2345 1 Terminal
-27 12G2346 2 Ground Plate
-28 12G2347 1 Holder
-29 12G2348 1 Transport Unit
-D 1 Parts Packet 4, PN 12G3403
-E 1 Parts Packet 5, PN 12G3404
-G 1 Parts Packet 7, PN 12G3406
Part
Number
Units Description
ozone filter)
Parts Catalog 7-25
4023-001
Assembly 9: Printer Electrical Components
Par ts Catalog
7-26
4023-001
Assembly 9: Printer Electrical Components
Ref
Part
Number
Units Description
9-1 12G2351 1 Lid
-2 12G2352 2 Shoulder Screw
-3 12G2353 1 Shield
-4 12G2354 1 Cover
-5 12G2355 1 Bracket
-6 12G2356 1 Shield Box
-7 12G2357 1 Reinforce Plate
-8 12G2358 1 Label Caution
-9 12G2359 1 Fuse 3.15A
-10 12G2360 1 Fuse 15A
-10 12G2361 1 Fuse 8A
-11 12G2362 1 Fuse 10A
-11 12G2363 1 Fuse 6.3A
-12 12G2364 1 Bracket
-13 12G2365 1 Power Supply, 110V, PU1
-13 12G2366 1 Power Supply, 220V, PU1–
below SN 1W856776
-13 12G3457 1 Power Supply, 220V, PU1–above SN 1W856776
NS 12G3456 1
Power Supply Resistor, 220V–above SN 1W856776
-14 12G2367 2 PWB Support 6.4h
-15 12G2368 1 PWB Support
-16 12G2369 1 Bracket
-17 12G2370 1 Printhead Asm
-18 12G2371 1 Bracket
-19 1 IC, PWB-A
Note: Included on PWB-A board only. Order
12G2374.
-20 12G2373 2 Fuse 3A
-21 12G2374 1
-21 12G3458 1
PWB-A, Printer Main Engine Board, 110V–all
printers; 220V– below SN 1W856776
PWB-A, Printer Main Engine Board, 220V–above SN
1W856776
-22 12G2375 1 Harness
-A 1 Parts Packet 1, PN 12G3400
-B 1 Parts Packet 2, PN 12G3401
Parts Catalog 7-27
4023-001
Assembly 10: Printer Paper Take-up
Par ts Catalog
7-28
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