Lexmark 5060-2XX User Manual

5060-2XX

7. Parts catalog

How to use this parts catalog

• SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the

same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description.

• NS: (Not Shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the

illustration.

• PP: (Parts Packet) in the Description column indicates the part is contained in a parts packet.

The Lexmark C752 (5060-2XX) laser printer is available in four models:

Lexmark C752 5060-221 Non-network Lexmark C752 5060-222 Network Lexmark C752L 5060-234 Network

The parts catalog uses the following model designations to identify model specific FRUs: 221, 222, and 234.

Parts catalog 7-1

5060-2XX

Assembly 1: Covers

7-2 Service Manual

5060-2XX

Assembly 1: Covers

Asmindex

1–1 56P2189 1 Top cover assembly

Part number

2 12G6507 1 250 output flag and retainer 3 56P1539 1 Cable, options - stacker, including output bin sensor 4 12G6409 1 Redrive cap cover assembly 5 12G6380 7 Machine pad 6 12G6389 1 Top front support bracket 7 12G6396 1 Right rear cover 8 3 Screw, PP 12G6530

9 12G6393 1 Right front cover 10 12 Screw, PP 12G6309 11 56P1531 1 Lower right door assembly 12 12G6405 1 Front right light shield cover 13 56P2216 4 Shield, door spring 14 7 Screw PP 56P2220 15 12G6376 4 Spring, rear hold down 16 12G6347 4 Bellcrank, front hold down 17 56P2246 1 Detent spring 18 56P2218 1 Detent, front access door 19 56P2219 1 Housing, front access door 20 56P2217 1 Handle, front access door 21 56P1511 1 Front cover assembly 22 12G6394 1 Front lower right cover 23 12G6411 1 Front right handle cover assembly 24 12G6391 1 Paper path access door 25 12G6403 1 Spring, paper path access door 26 12G6388 1 Front lower left cover 27 12G6412 1 Front left handle cover assembly 28 12G6404 1 Left front light shield cover 29 56P1277 1 Paper tray guide 30 12G6402 1 Operator panel bezel with overlays, 221/222 only 30 56P2506 1 Operator panel bezel with overlays, 234 only 31 12G6344 1 Operator panel assembly, low voltage, Japan only 31 12G6345 1 Operator panel assembly 32 2 Screw, PP 12G6532 33 12G6399 1 Front upper pivot cover 34 12G6397 1 Front access door support 35 56P2489 1 Label, top paper jam, 221/222 only 35 56P2505 1 Label, top paper jam, 234 only

Units Description

Parts catalog 7-3

5060-2XX

Assembly 1.1: Covers

7-4 Service Manual

5060-2XX

Assembly 1.1: Covers

Asmindex

1.1–1 12G6408 1 Left upper cover assembly

Part number

2 21 Screw, PP 12G6309

3 12G6392 1 Left upper pivot cover

4 12G6491 1 Jam access spring

5 12G6485 1 Lower access jam door assembly

6 12G6398 1 Left lower pivot cover

7 12G6395 1 Cover, left lower

8 12G6400 1 Waste container door

9 12G6339 1 Blank, TLI/SN label 10 12G6387 2 Ground cable 11 56P1510 1 Rear cover 12 12G6383 2 Fuser latch slide 13 12G6384 2 Fuser latch slide spring 14 12G6340 1 Fuser top duct 15 12G6386 1 Duplex actuator arm assembly 16 56P1500 1 RIP fan duct 17 12G6360 1 Fuser wall duct 18 12G6358 1 Fuser bottom duct 19 56P2290 1 Fuser left duct 20 56P2291 1 Redrive belt cover duct

NS 12G6510 6 Cable tie (6 in pack) NS 12G6511 2 Cable tie pad

Units Description

Parts catalog 7-5

5060-2XX

Assembly 2: Cartridge mounting

Asmindex

2–1 12G6535 4 Guide assembly, left side

Part number

2 12G6536 4 Guide assembly, right side 3 12 Screw, PP 12G6532

Units Description

7-6 Service Manual

5060-2XX

Assembly 3: Fuser assembly

Asmindex

3–1 12G6302 1 Fuser assembly, 220V 500W

Part number

1 12G6301 1 Fuser assembly, 115V 500W

1 12G6495 1 Fuser assembly, 100V 500W (Japan)

Units Description

Parts catalog 7-7

5060-2XX

Assembly 3.1: Fuser (web oiler)

7-8 Service Manual

5060-2XX

Assembly 3.1: Fuser (web oiler)

Asmindex

3.1–1 12G6545 1 Web oiler assembly

Part number

2 12G6515 1 Fuser assembly, web oiler 220V 500W

2 12G6514 1 Fuser assembly, web oiler 115V 500W

2 12G6502 1 Fuser assembly, web oiler 100V 500W (Japan)

3 56P1558 1 Web oiler driver board assembly

4 12G6543 1 Web oiler index drive assembly

Units Description

Parts catalog 7-9

5060-2XX

Assembly 4: Fuser drive

Asmindex

4–1 4 Screws PP 12G6309

Part number

2 56P1553 1 Fuser drive assembly 3 56P1563 1 Card assembly - fuser drive 4 3 Screws, card assembly mounting - PP 12G6531

Units Description

7-10 Service Manual

5060-2XX

Assembly 5: Vacuum transport belt (VTB) assembly

Asmindex

5–1 12G6491 1 Jam access spring

Part number

2 12G6489 1 Vacuum transport belt assembly

Units Description

Parts catalog 7-11

5060-2XX

Assembly 6: Transfer

Asmindex

6–1 12G6303 1 Second transfer roll

Part number

2 12G6488 1 Transfer plate assembly

Units Description

7-12 Service Manual

5060-2XX

Assembly 7: Printheads

Asmindex

7–1 56P1505 4 Printhead assembly (do not replace more than one printhead at a time)

Part number

2 12 Screw, PP 12G6534

3 56P2292 4 Printhead spacer

4 56P1198 4 Thermistor card

5 8 Screw, PP 12G6533

6 56P2296 1 Card assembly, printhead diagnostic aid

Units Description

Parts catalog 7-13

5060-2XX

Assembly 8: Paper feed output (redrive)

Asmindex

Part number

Units Description

8–1 56P0167 8 Anchor, bracket mounting

2 12G6493 2 Upper door hinge 3 2 Screw, PP 12G6533 4 56P2204 1 Redrive belt 300 T 5 12G6492 1 Redrive assembly 6 12G6355 1 Redrive door assembly 7 56P1532 1 Lower right door latch 8 56P1533 1 Lower left door latch 9 2 Screw, PP 12G6530

10 56P1531 1 Door assembly, lower right

7-14 Service Manual

5060-2XX

Assembly 9: Paper feed input

Asmindex

9–1 56P2101 2 Sensor, S2/NMS

Part number

2 56P2175 1 Sensor, transparency reflective (XPAR) 3 56P2174 1 Cable, S2/XPAR/NMS/MPF (without sensors) 4 56P1524 1 Paper out sensor MPF 5 56P2100 1 Cable assembly, S2/XPAR/NMS/MPF (with sensors)

Units Description

Parts catalog 7-15

5060-2XX

Assembly 10: Paper size sensing

Asmindex

10–1 56P1564 1 System board shield support with clips

Part number

2 12G6468 1 Paper size sensing bracket 3 12G6467 4 Paper size sensing spring 4 1 Screw, paper size sensing assembly mounting PP 12G6531 5 3 Screw, paper size sensing card mounting PP 12G6531 6 56P1554 1 Media size sensing card assembly, 221/222 only 6 56P2504 1 Media size sensing card assembly, 234 only 7 12G6466 4 Paper size sensing link

Units Description

7-16 Service Manual

5060-2XX

Assembly 11: Paper feed transport

Asmindex

11–1 56P2194 Nip relief handle

Part number

2 56P2293 1 Kit, staging drive assembly, including

3 3 Staging motor assembly screw PP 12G6309

Units Description

- Staging motor assembly

- Gear, reference plate

- Gear, staging idler

- Gear, staging reduction

- Motor screws

Parts catalog 7-17

5060-2XX

Assembly 12: Multipurpose feeder (MPF)

7-18 Service Manual

5060-2XX

Assembly 12: Multipurpose feeder (MPF)

Asmindex

12–1 12G6452 1 MP feeder door cover

Part number

2 12G6460 1 Door hinge restraint

3 1 Screw, PP 12G6533

4 12G6453 1 Frame bias latch

5 12G6455 1 Frame bias latch cover

6 11 Screw, PP 12G6533

7 12G6454 1 Frame bias spring

8 12G6457 2 MPF support bracket cover

9 56P1525 1 Sensor mount bracket 10 56P1524 1 Paper out sensor MPF 11 12G6449 1 MPF cable cover 12 12G6458 2 MPF support bracket spring 13 12G6459 2 MPF support bracket 14 12G6462 1 MPF bracket assembly 15 12G6463 1 MPF drive gear 16 12G6465 1 MPF drive gear bushing 17 12G6464 1 MPF drive gear shaft 18 56P1523 1 MPF autocompensator pick assembly 19 12G6354 3 Rib housing 20 12G6447 1 Friction buckler 21 12G6346 1 Buckler housing 22 56P1522 1 MPF door assembly

Units Description

Parts catalog 7-19

5060-2XX

Assembly 13: 500-Sheet integrated tray

Asmindex

13–1 12G6416 1 500-Sheet tray assembly

Part number

2 12G6419 1 Back restraint latch 3 12G6418 1 Back restraint 4 12G6425 1 Tray bias bellcrank assembly 5 1 Screw, PP 12G6533 6 12G6426 1 Tray bias spring 7 12G6568 1 Reflector label 8 12G6421 4 Wear strip

9 12G6420 1 Tray wear clip 10 56P1504 2 Active restraint pad 11 12G6417 1 Side restraint

Units Description

7-20 Service Manual

5060-2XX

Assembly 14: Autocompensator assembly

Asmindex

14–1 12G6471 1 Tray interlock bellcrank

Part number

2 12G6558 1 Pick arm lift bellcrank 3 56P1526 1 Pick assembly 500-tray 4 12G6557 1 Bellcrank lift spring 5 12G6476 1 Paper level sensing assembly 6 12G6472 1 Tray interlock bracket 7 12G6461 1 Sensor, paper out/low 8 1 Screw, pick roll mounting PP 12G6533 9 99A0070 2 Pick rolls (2 per pack)

10 56P1542 Cable, pick motor extension and paper level sensing

Units Description

Parts catalog 7-21

5060-2XX

Assembly 15: ITU assembly

Asmindex

15-1 56P1513 1 ITU light shield assembly

Part number

2 56P1540 1 Printhead interlock cable assembly

3 56P1537 1 ITU assembly

Units Description

7-22 Service Manual

5060-2XX

Assembly 16: ITU drive assembly

Asmindex

16–1 56P1560 1 ITU drive motor assembly

Part number

2 12G6385 1 #58 gear 3 56P0568 1 ITU motor drive 4 4 Screw PP 12G6309 (ITU drive motor to ITU drive assembly) 5 3 Screw, PP 12G6309 (ITU drive assembly lower frame)

Units Description

Parts catalog 7-23

5060-2XX

Assembly 17: ITU loading

7-24 Service Manual

5060-2XX

Assembly 17: ITU loading

Asmindex

17–1 56P1568 1 Yellow terminal contact assembly

10 56P1566 1 Magenta terminal contact assembly 11 56P1567 1 Cyan terminal contact assembly 12 56P0594 1 Cam, BOR front 13 56P0595 1 Cam, BOR rear 14 56P0560 1 Rear ITU guide 15 12G6443 2 ITU bias spring 16 1 Screw, PP 12G6309

Part number

2 12G6442 4 Terminal, contact spring 3 4 Screw PP 12G6533 4 12G6353 8 Cartridge support roller 5 56P1495 1 Parts packet, ITU loading - yellow, including

6 56P1496 1 Parts packet, ITU loading - cyan, including

7 56P1497 1 Parts packet, ITU loading - magenta, including

8 56P1498 1 Parts packet, ITU loading - black, including

9 56P1565 1 Black terminal contact assembly

Units Description

- Yellow BOR spring

- Rear block guide

- Rear transfer bellcrank

- Front V block guide

- Front transfer bellcrank

- High voltage contact spring

- Cyan BOR spring

- Rear V block guide

- Rear transfer bellcrank

- Front V block guide

- Front transfer bellcrank

- High voltage contact spring

- Magenta BOR spring

- Rear V block guide

- Rear transfer bellcrank

- Front V block guide

- Front transfer bellcrank

- High voltage contact spring

- Black BOR spring

- Rear block guide

- Rear transfer bellcrank

- Front V block guide

- Front transfer bellcrank

- High voltage contact spring

Parts catalog 7-25

5060-2XX

Assembly 18: Waste toner

Asmindex

18–1 12G6494 1 Waste toner container

Part number

2 12G6470 1 Waste container latch spring 3 12G6469 1 Waste container latch

Units Description

7-26 Service Manual

5060-2XX

Assembly 19: BOR drive assembly

Asmindex

19–1 56P1536 1 BOR housing assembly with motor

Part number

Units Description

Parts catalog 7-27

5060-2XX

Assembly 20: Cartridge contact assembly

Asmindex

20–1 56P0310 3 Cartridge contact assembly, complete cyan/magenta/yellow

Part number

2 12G6376 4 Rear hold down spring

3 12G6377 4 Rear hold down bellcrank

4 56P1561 1 Cartridge contact assembly, complete black

Units Description

7-28 Service Manual

5060-2XX

Assembly 21: Cartridge drive assembly

Asmindex

21–1 56P1214 3 Cartridge drive assembly, cyan/magenta/black (one drive assembly per package)

Part number

2 12 Screw, PP 12G6530 3 56P1215 1 Cartridge drive assembly, yellow

Units Description

Parts catalog 7-29

5060-2XX

Assembly 22: Electronics

7-30 Service Manual

5060-2XX

Assembly 22: Electronics

Asmindex

22–1 11A9095 1 Power cord set (LV)—U.S., Asia Pacific (English), Canada, Colombia, Costa Rica,

Part number

1 1339553 1 Power cord set (LV)—Japan 1 43H5544 1 Power cord set (HV)—PRC 1 1339517 1 Power cord set (HV)—Bolivia, Peru 1 1339544 1 Power cord set (HV)—Argentina 1 1339529 1 Power cord set —African countries - Bluemark, Austria, Belgium, Bulgaria, Catalan, CIS,

1 1339530 1 Power cord set (HV)—Israel 1 1339531 1 Power cord set (HV)—Switzerland 1 1339532 1 Power cord set—Botswana, Lesotho, Namibia, South Africa 1 1339524 1 Power cord set (HV)—Chile, Uruguay 1 1339534 1 Power cord set—Denmark 1 1339550 1 Power cord set (LV)—Brazil 1 1339520 1 Power cord set (HV)—Paraguay 1 1339528 1 Power cord set (HV)—Ireland, UK 2 56P1514 1 LVPS, 115V/230V switchable 3 8 Screw, PP 12G6540

Units Description

Dominican Republic, Ecuador, El Salvador, Guatemala, Honduras, Mexico, Nicaragua, Panama, Puerto Rico, Saudi Arabia, Taiwan, Venezuela, Virgin Islands

Croatia, Finland, France, Germany, Greece, Hungary, Italy, Macedonia, Netherlands, Norway, Poland, Portugal, Romania, Russia, Slovenia, Spain, Sweden, Turkey, Yugoslavia (Serbia and Montenegro)

Parts catalog 7-31

5060-2XX

Assembly 22.1: Electronics

7-32 Service Manual

5060-2XX

Assembly 22.1: Electronics

Asmindex

22.1–1 56P1517 1 System board outer shield

10 56P9910 1 SDRAM DIMM 128MB 10 12G6509 1 SDRAM DIMM 64MB 11 99A1611 1 Ethernet blank shield, use with non-network system boards 12 56P2236 1 Shield, parallel port 13 56P1543 1 INA blank flat shield, use when options are not installed

Part number

2 56P1547 5 Cable clip 3 56P1518 1 System board shield assembly with clips 4 56P1545 1 Cable, ground 5 56P1564 1 System board shield support with clips 6 21 Screw, PP 12G6531 7 56P2503 1 System board, network, 222/234 only 7 56P2502 1 System board, non-network, 221 only 8 12G6335 2 Stand off 9 56P2297 1 Card assembly, bar code

Units Description

Parts catalog 7-33

5060-2XX

Assembly 22.2: Electronics

Asmindex

22.2–1 12G6327 1 Transfer HVPS board

Part number

2 2 Screw, PP 12G6309 (TFR HVPS board to frame) 3 1 Screw, PP 12G6530 (TFR HVPS board to frame) 4 12G6541 3 Standoff, high voltage power supply - developer board 5 8 Screw, PP 12G6540 6 56P2469 1 Developer HVPS board

Units Description

7-34 Service Manual

5060-2XX

Assembly 22.3: Electronics

Asmindex

Part number

Units Description

22.3–1 56P1551 1 VTB fan, 60 mm 2 12G6490 1 VTB fan gap cover 3 56P1509 1 Fuser fan 4 12G6529 2 Screws, fuser fan mounting 5 56P1538 1 RIP fan, 80 mm 6 56P1500 1 RIP fan duct 7 2 Screws, PP 12G6530

Parts catalog 7-35

5060-2XX

Assembly 23: Electronics—cabling interconnections 1

7-36 Service Manual

5060-2XX

Assembly 23: Electronics—cabling interconnections 1

Asmindex

23–1 56P1539 1 Cable, options - stacker with output bin sensor

10 56P1505 1 Magenta mirror motor (attached to magenta printhead) 11 56P1548 1 Cable, laser - black/magenta 12 56P1505 1 Black mirror motor (attached to black printhead) 13 56P1501 1 Cable, HVPS control - developer 14 56P1502 1 Cable, HVPS control - transfer 15 56P1513 1 ITU light shield assembly (autoconnect) 16 56P2174 1 Cable, S2/XPAR/NMS/MPF (without sensors) 17 56P1527 1 Registration motor assembly with cable 18 56P1542 1 Cable, pick motor extension and paper level sensing 19 56P1507 1 Cable, ITU and K cartridge motor 20 56P1508 1 Cable, C and M cartridge motor 21 56P1503 1 Cable, options - bottom/paper size sensing board 22 56P1514 1 LVPS assembly with cable - power 23 56P1514 1 LVPS assembly - for fuser DC control 24 56P1551 1 VTB fan assembly with cable 25 56P1509 1 Fuser fan assembly with cable 26 56P1506 1 Cable, fuser and Y cartridge motor

Part number

2 56P1538 1 RIP fan assembly with cable 3 56P1536 1 Motor assembly, Lift/BOR 4 56P1550 1 Cable, oiler motor driver 5 12G6321 1 Cable, operator panel 6 56P1505 1 Yellow mirror motor (attached to yellow printhead) 7 56P1549 1 Cable, laser - cyan/yellow 8 56P1505 1 Cyan mirror motor (attached to cyan printhead) 9 56P1540 1 Cable, printhead interlock/cover open

Units Description

Parts catalog 7-37

5060-2XX

Assembly 24: Electronics—cabling interconnections 2

7-38 Service Manual

5060-2XX

Assembly 24: Electronics—cabling interconnections 2

Asmindex

24–1 56P1565 1 Cable assembly, black terminal contact

Part number

2 56P1567 1 Cable assembly, cyan terminal contact 3 56P1568 1 Cable assembly, yellow terminal contact 4 56P1566 1 Cable assembly, magenta terminal contact 5 56P0174 1 Cable assembly, second transfer voltage 6 56P1502 1 Cable, HVPS control - transfer

Units Description

Parts catalog 7-39

5060-2XX

Assembly 25: Electronics—cabling interconnections 3

Asmindex

25–1 56P1502 1 Cable assembly, HVPS control - developer

Part number

2 56P0310 3 Cartridge contact assembly, complete, cyan/magenta/yellow 3 56P1561 1 Cartridge contact assembly, complete, black

Units Description

7-40 Service Manual

5060-2XX

Assembly 26: Electronics—cabling interconnections 4

Asmindex

26–1 56P1503 1 Cable assembly, options bottom/paper size sensing

Part number

2 56P1560 1 ITU drive assembly with motor and waste toner full switch

Units Description

Parts catalog 7-41

5060-2XX

Assembly 27: Output expander

7-42 Service Manual

5060-2XX

Assembly 27: Output expander

Asmindex

27–1 99A0107 1 Deflector, upper redrive,

10 99A1688 1 Diverter arm 11 99A1689 1 Spring clutch assembly 12 99A0482 1 Spring, output tray 13 99A0481 1 Latch, output tray 14 2 Shaft bearing PP 99A0572 15 99A1784 2 Bracket, attach 16 99A0415 2 Spring, swing arm 17 56P0408 1 Output expander assembly, mechanical linkage 18 56P0402 1 Cover, rear support 19 56P0401 1 Rear cover 20 99A0409 1 Level sensor bracket 21 99A1580 1 Flag, output paper level 22 99A0414 1 Sensor, dual bin full

Part number

2 99A0104 1 Spring, upper diverter 3 99A0369 1 Shaft assembly, exit,

4 99A0052 1 Shaft assembly, lower exit,

5 56P0407 1 Shield, output option card 6 99A0915 1 Board, output expander DC motor 7 9 Screw, PP 56P0167 8 56P0409 1 Cover, front control board 9 99A1817 1 Tray, output expander

Units Description

also order 99A0104

also order PP 99A0572

Parts catalog 7-43

5060-2XX

Assembly 27.1: Output expander

7-44 Service Manual

5060-2XX

Assembly 27.1: Output expander

Asmindex

27.1–1 56P0405 1 Door assembly, right jam access

10 99A0482 1 Spring, output tray 11 99A0481 1 Latch, output tray 12 99A0912 1 Frame assembly 13 99A0351 1 Sensor, output expander pass thru 14 6 Shaft bearing PP 99A0572 15 99A0913 1 Shaft assembly, middle 40T,

NS 99A1744 1 Kit, multi-bin stacker

Part number

2 99A0368 1 Shaft assembly, lower,

3 99A0363 3 Pulley, drive 4 56P0410 2 Bracket, attach 5 11 Screw, PP 56P0169 6 56P0400 1 Cover, front 7 99A0361 1 Belt, 160 gear 8 99A0362 1 Arm assembly, belt idler 9 99A0364 1 Spring, belt tensioner

Units Description

also order PP 99A0572

Parts catalog 7-45

5060-2XX

Assembly 28: 5-Bin mailbox

7-46 Service Manual

5060-2XX

Assembly 28: 5-Bin mailbox

Asmindex

28–1 12G6409 1 Cover, redrive cap

10 99A1724 1 Shaft asm, drive with gear 11 56P0411 1 Cover, right side 12 99A1725 1 Packet, drive shaft bushing 13 99A1742 2 Sensor, 5-bin mailbox pass thru 14 99A1712 5 Tray, paper cap 15 56P0420 1 Bracket asm, bail attach 16 99A1743 1 Kit, 5-bin mailbox asm 17 1 Bail, order 99A1743, 5-bin mailbox asm kit 18 99A1713 5 Support, paper tray 19 99A1687 5 Stop asm, paper tray 20 99A1735 4 Flag, bin full 21 56P0412 1 Rear structural cover 22 99A1736 5 Cable, dual sensor 23 99A1737 5 Sensor, dual bin level 24 99A1718 1 Cable asm, lower autoconnect 25 99A1716 1 Drive asm, main DC drive 26 56P0417 1 Flag, bin full 27 99A1740 1 Board asm, 5-bin mailbox system 28 99A1726 1 Frame asm, left w/clutch asm 29 99A1786 1 Gear, drive 30 99A1719 1 Cable asm, upper autoconnect 31 12 Screw, board mounting PP 99A0263 32 56P0413 1 Cover, left side

Part number

2 99A1710 1 Cover, wire 3 56P0416 1 Cover, top bin 4 56P0423 1 Latch, rear access door 5 99A0104 1 Spring, upper diverter 6 56P0414 1 Door, front 7 56P0422 1 Latch, access door front 8 56P0415 1 Cover, right 9 99A1723 4 Shaft asm, drive

Units Description

Parts catalog 7-47

5060-2XX

Assembly 28.1: 5-Bin mailbox

7-48 Service Manual

5060-2XX

Assembly 28.1: 5-Bin mailbox

Asmindex

28.1–1 99A1741 4 Spring, diverter

10 99A1732 4 Solenoid, diverter 11 99A1738 5 Deflector, paper exit w/brush 12 99A1722 4 Deflector, paper 13 99A1787 4 Deflector 14 99A1721 1 Deflector, paper top bin

NS 56P0421 1 Spring, static ground NS 99A0462 1 Grease packet, IBM #23 NS 99A1715 1 Roller asm, rear access door NS 99A1717 1 Gear, drive NS 99A1788 1 Retainer, R-ring NS 99A0450 10 Retainer NS 56P0550 1 Cable, tray media level sensor

Part number

2 99A1727 1 Frame asm, right side 3 12 Screw, board mounting PP 12G6309 4 99A1728 4 Cam, diverter actuator 5 99A1731 4 Spring, diverter actuator 6 99A1729 4 Latch, diverter actuator 7 99A1730 4 Arbor, diverter actuator 8 99A1789 4 C-clip 9 56P0418 1 Bracket, attach front

Units Description

Parts catalog 7-49

5060-2XX

Assembly 29: 500-Sheet tray option

7-50 Service Manual

5060-2XX

Assembly 29: 500-Sheet tray option

Asmindex

29–1 56P0168 1 Drive assembly, 500 option 2

Part number

2 31 Screw, PP 12G6309 3 12G6550 1 500-Sheet option tray pick assembly 4 12G6565 1 Paper level sensing assembly 5 12G6471 1 Tray interlock bellcrank 6 12G6556 1 Cover, frame 7 12G6553 1 Pass thru sensor 8 12G6562 1 Hinge

9 12G6559 1 Electronics/size sensing assembly with system board 10 12G6558 1 Pick arm lift bellcrank 11 12G6566 1 Paper size sensing assembly 12 12G6557 1 Bellcrank lift spring 13 12G6560 1 500 base assembly 14 12G6380 7 Machine pad 15 12G6554 1 Paper guide 16 12G6563 1 Wall support plate 17 12G6552 1 Base door assembly 18 12G6561 1 Spring 19 12G6555 1 500 option deflector 20 12G6567 1 Grounding spring 21 99A0070 2 Pick roll tires

NS 12G6510 4 Cable tie (6 in a pack)

Units Description

Parts catalog 7-51

5060-2XX

Assembly 29.1: 500-Sheet tray option

7-52 Service Manual

5060-2XX

Assembly 29.1: 500-Sheet tray option

Asmindex

29.1–1 12G6416 1 500-Sheet tray assembly

Part number

9 12G6420 1 Tray wear clip 10 12G6417 1 Side restraint 11 56P1504 2 Restraint pad

Units Description

Parts catalog 7-53

5060-2XX

Assembly 30: Duplex option

7-54 Service Manual

5060-2XX

Assembly 30: Duplex option

Asmindex

30–1 56P0480 1 Back cover

Part number

2 99A2540 5 Redrive bearing 3 56P0447 1 Duplex entry shaft assembly 4 20 Screw PP 12G6533 5 56P0434 1 Right side front tray guide 6 56P0483 1 Deflector actuator assembly 7 56P2038 1 Deflector follower assembly 8 56P0432 1 Duplex front jam tray assembly

9 56P0457 1 Duplex support bracket 10 56P0455 1 Sensor mount plate 11 56P0442 1 Duplex exit sensor 12 56P0435 1 Duplex shaft mount 13 56P0479 1 Front decurl assembly 14 56P0444 1 F/R backup shaft assembly 15 56P0476 3 5 mm bushing 16 56P0473 1 Brake pad 17 56P0439 1 Duplex paper guide 18 56P0454 1 Wall support 19 56P0475 1 Brake spring 20 56P0472 1 Pass thru shaft assembly 21 56P0441 1 Duplex shaft assembly 22 56P0468 1 Pass thru spring 23 56P0470 1 Aligner arm spring 24 56P0466 1 Spur drive gear 25 56P0467 2 26T duplex gear 26 99A0267 Retainer PP 99A0267 27 56P0471 1 Bellcrank assembly 28 56P0474 1 Decurl BAC assembly 29 56P0445 1 40T shaft drive F/R gear 30 56P0449 1 Support decurl guide

NS 56P0482 1 Pulley washer

Units Description

Parts catalog 7-55

5060-2XX

Assembly 30.1: Duplex option

7-56 Service Manual

5060-2XX

Assembly 30.1: Duplex option

Asmindex

30.1–1 56P0456 1 Duplex support plate

Part number

2 56P0462 1 Autoconnect cable assembly 3 56P0463 1 DC forward/reverse motor assembly 4 56P0464 1 DC duplex feed motor 5 1 Screw PP 12G6309 6 12G6510 6 Cable tie (6 in pack) 7 56P0459 1 Back support 8 56P0430 1 Duplex card assembly

9 56P2484 1 Belt, transfer 10 56P0433 1 Right jam clearance tray assembly 11 56P0458 1 Chassis ground spring 12 99A1789 1 Retainer, C-clip 13 56P0478 2 Aligner spring 14 99A0323 2 Paper guide assembly 15 56P0465 2 Drive alignment shaft assembly 16 56P0477 1 Reduction gear shaft 17 56P0451 3 Backup spring assembly 18 99A1717 2 32 ppm drive gear 19 56P0452 3 Backup spring assembly 20 56P0436 1 Upper rib assembly 21 56P0437 1 Duplex input sensor 22 Screw, PP 12G6543 23 Screw (long), PP 12G6530

Units Description

Parts catalog 7-57

5060-2XX

Assembly 31: High-capacity input tray (HCIT)

7-58 Service Manual

5060-2XX

Assembly 31: HCIT

Asmindex

31–1 56P0561 1 Paper size sensor box assembly

Part number

2 56P0519 1 Flag, paper size R 3 56P0520 1 Flag, paper size F 4 56P0518 1 Flag, paper size C 5 56P0522 3 Spring, paper size flag 6 56P0516 10 Sensor, photo interrupter 7 56P0511 1 Paper size sensors cable 8 56P0494 1 System control board

9 Screws PP 12G6533 10 56P0495 1 LVPS 11 56P0513 1 Elevator motor assembly 12 56P0497 1 AC power outlet 13 56P0498 1 AC power inlet 14 56P0490 1 Jumper, AC power cord 15 56P0524 1 Paper tray guide 16 56P0547 1 Elevator lift belt 17 56P0549 1 Elevator lift 18 56P0563 3 Ring 7, elevator lift gear/elevator lift 19 56P0548 1 Elevator lift gear 20 56P0523 2 Paper tray arms 21 56P0525 1 Feed unit, complete assembly 22 56P0527 2 Bushing 23 56P0533 1 Spring, feed unit front 24 56P0534 1 Spring, feed unit rear 25 56P0562 1 Feed cover 26 56P0542 2 Separation/torque roller 27 56P0529 2 Feed cam 28 E-clips PP 56P0531 29 56P0528 2 Feed roller 30 56P0530 2 Spring, feed unit 31 56P0532 1 Bushing, 060 32 56P0544 2 Emitter timing wheel 33 56P0535 3 Clip, plastic 5W 34 56P0526 2 Sensors, special optical 35 56P0536 1 Level sensor flag 36 56P0540 1 Spring, extension 37 56P0539 1 Near empty sensor flag

Units Description

Parts catalog 7-59

5060-2XX

Assembly 31.1: High-capacity input tray (HCIT)

7-60 Service Manual

5060-2XX

Assembly 31.1: HCIT

Asmindex

31.1–1 56P0505 1 Rear cover

NS 56P0509 1 Cable, feed unit special sensors NS 56P0510 1 Cable, feed unit sensors NS 56P0512 1 Cable, elevator motor NS 56P0515 1 Magnetic latch NS 56P0541 1 Tray present lever NS 56P0543 9 Cable clamp NS 56P0564 1 Kit, stabilizer with mounting screws

Part number

2 56P0503 1 Right side cover 3 56P0491 2 Caster, movable 4 16 Screws PP 12G6533 5 56P0493 4 F adjuster 6 56P0500 1 Front cover 7 56P0501 1 Cover, main CA 8 56P0492 2 Caster, fixed

9 56P0504 1 Left side cover 10 56P0508 1 Upper left side jam cover 11 56P0507 1 Locating pin, options front right 12 56P0506 1 Locating pin, options rear left 13 56P0514 1 Options autoconnect cable assembly 14 56P0517 1 Options cable mounting plate

Units Description

Parts catalog 7-61

5060-2XX

Assembly 32: Finisher

7-62 Service Manual

5060-2XX

Assembly 32: Finisher

AsmIndex

32–1 56P0321 1 Top cover (tall finisher)

Part number

1 56P1287 1 Scanner plate (short finisher) 2 56P0569 1 Rear cover (tall finisher) 2 56P1285 1 Rear cover (short finisher) 3 56P0573 1 Upper right side cover (tall finisher) 3 56P1286 1 Upper right side cover (short finisher) 4 56P0574 1 Lower tray cover 5 56P0576 1 Bottom kick cover 6 56P0575 1 Front/rear lower cover 7 56P0387 1 Bar tip unit 8 56P0577 1 Lower right side cover

9 56P0320 1 Cover front door 10 56P0566 1 Finisher install kit 11 56P1290 1 Cover wire

Units Description

Parts catalog 7-63

5060-2XX

Assembly 32.1: Finisher

7-64 Service Manual

5060-2XX

Assembly 32.1: Finisher

Asmindex

32.1–1 56P0324 1 Motor assembly elevator tray

NS 56P0340 1 Communications cable NS 56P0341 1 Power cord NS 56P0354 1 Bracket finisher alignment NS 56P0356 1 Pack magnet, strong and weak and door latch

Part number

2 56P0357 1 Actuation assembly 3 56P1471 1 HCOF control board assembly 4 56P0325 1 Motor assembly paper feed 5 56P0332 1 Accumulator paper feed belt (40S3M900) 6 56P2294 1 Accumulator drive belt (B30S2M334) 7 56P0315 1 Punch assembly 8 56P0345 1 Punch motor homing sensor (GP1A73A)

9 56P0318 1 Box, chad 10 56P0329 1 Inverter D drive belt (40S3M225) 11 56P0383 1 Solenoid inverter 12 56P0347 3 Inverter jam/tray near full/output tray offset sensor (EE-SX1235A-P2) 13 56P0342 4 Caster 14 56P0338 1 Low voltage power supply 15 56P0333 2 Tray elevation belt (60S6M1420) 16 56P0323 1 Output tray offset motor and gear assembly 17 56P0386 1 Fan assembly DC motor 18 56P0322 1 Tray paper 19 56P0326 1 Flag paper full 20 56P0331 1 Exit foam Roller drive belt (40S3M80) 21 56P0334 1 Tray elevation drive belt (170P2M4) 22 56P0335 1 Exit roller drive belt (40S2M264) 23 56P0336 1 Output tray offset drive belt (40S2M134) 24 56P0337 1 Punch belt (40S2M176) 25 56P0578 1 Tray wall cover 26 56P0327 1 Paper feed belt (40S3M888) 27 56P0343 1 Punch timing sensor (OJ-541-A5) 28 56P0350 2 Paper surface sensor (EE-SX460-P1-CHN) 29 56P0352 1 Printer docking switch SS-5FL-3T(10E) 30 56P0388 1 Tray limit switches (includes two) 31 56P0346 1 Exit timing sensor (EE-SPY415) 32 56P0328 1 Inverter transfer belt (40S3M198)

Units Description

Parts catalog 7-65

5060-2XX

Assembly 32.2: Finisher

7-66 Service Manual

5060-2XX

Assembly 32.2: Finisher

Asmindex

32.2–1 56P0355 1 Guide vertical paper

NS 56P0382 1 Harness cable assembly D5 - low voltage power supply to low voltage power relay board

Part number

2 56P0385 1 Solenoid drop assembly

3 56P0347 1 Jogger fence homing sensor (EE-SX1235A-P2)

4 56P0384 1 Accumulator belt (hook)

5 56P2294 1 Accumulator drive belt (B30S2M334)

6 56P0319 1 Accumulator w/o stapler

7 56P0348 1 Drop timing sensor (OS-535223-602)

8 56P0349 1 Accumulator homing sensor (OS-311D-A5)

9 56P0316 1 Staple assembly 10 56P0358 2 Accumulator slides 11 56P0317 1 Staple cartridge 12 56P0346 1 Chad box full sensor (EE-SPY415) 13 56P0344 1 Inverter timing sensor (OJ511K-A5) 14 56P0330 1 Paper feed-input belt (40S3M279) 15 56P0351 1 Cover open switch 16 56P2295 1 Jogger fence belt (B40S2M460)

Units Description

Parts catalog 7-67

5060-2XX

Assembly 33: Finisher cables

Service Manual

5060-2XX

Assembly 33: Finisher cables

Asmindex

33–1 56P0340 1 Communications cable

Part number

2 56P0341 1 Power cord

3 56P0359 1 Harness cable assembly H2 - system board to drop solenoid

4 56P0360 1 Harness cable assembly H3 - system board to harness cable assembly H4/drop timing

5 56P0361 1 Harness cable assembly H4 - harness cable H3 to punch timing sensor

6 56P0362 1 Harness cable assembly H5 - system board to printer docking switch

7 56P0363 1 Harness cable assembly H6 - system board to fan

8 56P0364 1 Harness cable assembly S1 - stapler cable to stapler assembly

9 56P1280 1 Harness cable assembly stapler - system board to cable S1/jogger fence homing sensor/

10 56P0368 1 Harness cable assembly S5 - system board to chad box full sensor 11 56P0369 1 Harness cable assembly E2 - cable E5 to exit timing sensor 12 56P0370 1 Harness cable assembly E3 - cable E5 to paper surface upper sensor/paper surface

13 56P0371 1 Harness cable assembly E5 - system board to cable E2/E3 14 56P0372 1 Harness cable assembly E6 - cable E8 to tray limit switches 15 56P0373 1 Harness cable assembly E7 - cable E8 to output tray offset sensor 16 56P0374 1 Harness cable assembly E8 - system board to E6/E7 17 56P0375 1 Harness cable assembly E9 - cable E10 to output offset motor 18 56P0376 1 Harness cable assembly E10 - system board to cable E9 19 56P0378 1 Harness cable assembly R1 - system board to inverter solenoid/inverter jam sensor 20 56P0379 1 Harness cable assembly D1 - system board to front door switch 21 56P0380 1 Harness cable assembly D2 - system board to low voltage power supply 22 56P0381 1 Harness cable assembly D3 - low voltage power supply relay board to AC input/output 23 56P0382 1 Harness cable assembly D5 - low voltage power supply to low voltage power supply

Units Description

sensor/punch motor homing sensor/inverter timing sensor

accumulator homing sensor/jogger motor accumulator drive motor

lower sensor

relay board.

Parts catalog 7-69

5060-2XX

Assembly 34: Envelope option

7-70 Service Manual

5060-2XX

Assembly 34: Envelope option

Asmindex

34–1 56P1569 1 Envelope option (complete)

Part number

2 56P2237 1 Envelope tray assembly

Units Description

Parts catalog 7-71

5060-2XX

Assembly 35: Options

7-72 Service Manual

5060-2XX

Assembly 35: Options

Asmindex

Part number

NS 12G6509 1 Card assembly, 64MB SDRAM NS 56P9910 1 Card assembly, 128MB SDRAM NS 56P9911 1 Card assembly, 256MB SDRAM NS 56P2223 1 Card assembly, 512MB SDRAM NS 56P1417 1 Card assembly, 16MB Flash DIMM NS 56P1418 1 Card assembly, 32MB Flash DIMM NS 56P1430 1 Card assembly, Traditional Chinese font DIMM NS 56P1429 1 Card assembly, Simplified Chinese font DIMM NS 56P1437 1 Adapter, parallel 1284-B NS 56P9982 1 Hard Disk, 20GB with/Adapter (formatted) NS 56P9926 1 Lexmark Optra Forms™ Software NS 56P9927 1 Lexmark Forms Director Software NS 56P1428 1 Lexmark Forms 16MB Flash DIMM NS 56P1427 1 Lexmark Forms 32MB Flash DIMM NS 56P9942 1 Hard Drive Mounting Kit NS 56P1741 1 MarkNet™ Token-Ring Print Internal Server NS 56P1431 1 MarkNet X2011e Ethernet 10/100BaseTX - 1 Port External Server NS 56P1432 1 MarkNet X2012e Ethernet 10BaseT/2 10BaseTX/10Base 2 - 1 Port External Server NS 56P1435 1 External serial adapter (RS 232) NS 56P0159 1 Coax/Twinax adapter for SCS NS 56P1436 1 RS-232 serial interface card NS 56P2600 1 Card assembly IPDS/SCS NS 56P1438 1 Card assembly, Japanese font NS 56P2231 1 Card assembly, Korean font NS 56P2299 1 Card assembly, PrintCryption™ NS 56P2248 1 Card assembly, ImageQuick™ NS 56P2298 1 Card assembly, PRESCRIBE NS 56P1433 1 MarkNet X2031e Ethernet 10/100BaseTX - 3 Port External Server NS 56P1434 1 MarkNet X2030t Token-Ring External Server NS 56P1742 1 MarkNet N2101e Ethernet 10/100BaseTX Internal Server NS 56P9932 1 Lexmark Forms hard disk, 5GB or larger w/adapter

Units Description

Parts catalog 7-73

5060-2XX

Assembly 36: Miscellaneous

Asmindex

Part number

NS 1 Screw type 323, PP 12G6309 NS 1 Screw type 324, PP 12G6530 NS 1 Screw type 232, PP 12G6531 NS 1 Screw type 102, PP 12G6532 NS 1 Screw type 312/322/412/423, PP 12G6533 NS 1 Screw type 484, PP 12G6534 NS 1 Screw, 500-sheet tray, PP 12G6538 NS 1 Screw type 124, PP 12G6539 NS 1 Screw type 121, PP 12G6540 NS 7371549 1 Kit, relocation package assembly printer NS 7370563 1 Kit, relocation package assembly output expander NS 7370564 1 Kit, relocation package assembly 5-bin mailbox NS 7370565 1 Kit, relocation package assembly 500 drawer NS 7370566 1 Kit, relocation package assembly duplex NS 7370595 1 Kit, relocation package assembly finisher

Units Description

7-74 Service Manual

5060-2XX

Index

Numerics

1565 Emul Error Load 2-40 1xx service errors

error code table error-specific service checks 2-41–2-65

2000-sheet input tray option

diagnostics parts catalog 7-58, 7-60

2xx paper jams

description error-specific service check 2-65–2-81

30-99 user attendance messages 2-30–2-40 500-sheet drawer option

diagnostics service check 2-100

500-sheet integrated tray

parts catalog

500-sheet tray option

parts catalog

5-bin mailbox option

diagnostics parts catalog 7-46, 7-48 service checks 2-96

80 Fuser Maintenance 6-4 900 RIP Software Error

service checks

9xx service errors

error code table error-specific service check 2-82–2-96

2-8–2-13

2-4

2-15–2-17

2-4

7-20

7-50, 7-52

2-5

2-82

2-6–2-8

AC power, service check 2-104 acoustics 1-5 acronyms 1-16 Alignment Menu 3-15 alignment, for color alignment 3-15 alignments

printer alignment for printheads printhead electronic alignment 4-59

printhead mechanical alignment 4-56 attendance messages 2-27 Auto Color Adjust 3-11 autocompensator pick assembly

parts catalog

removal 4-19

service checks 2-106 autoconnect, bottom, connections 5-19 autoconnect, top, connections 5-18

7-21

3-15

Base Sensor Test 3-30 Belt Tracking 3-18 black only retract (BOR), service checks 2-108

BOR drive assembly

parts catalog

removal 4-27 BOR drive motor, location 5-2 Button Test 3-20

7-27

cabling

system board

transfer HVPS 7-38 Cache Test 3-21 Cal Ref Adj 3-35 cartridge contact assembly

location

parts catalog 7-28

removal 4-28 cartridge drive assembly

location

lubrication 6-3

parts catalog 7-29

removal 4-29

service check 2-57

service checks 2-57, 2-58, 2-59, 2-61, 2-62, 2-63,

2-64, 2-65

cartridge drive motor, location 5-2 close door, service checks 2-109 color correction settings 1-3 Color Menu 2-23 Color Trapping 3-9 Configuration ID 3-34 configuration menu 3-8

Auto Color Adjust 3-11

Color Trapping 3-9

Demo Mode 3-10

Energy Conserve 3-10

entering 3-8

Env Prompts 3-12

Error Log 3-11

Exit 3-12

Factory Defaults 3-10

Font Sharpening 3-11

Fuser Count Value 3-8

ITU Count Value 3-8

Panel Menu 3-10

Paper Prompts 3-12

PPDS Emulation 3-10

Print Quality Pages 3-9

Reset Fuser Count 3-9

Size Sensing 3-9

Tray Insert Msg 3-9 connector locations

developer HVPS board

fuser connectors 5-24

HCIT 2000-sheet board 5-26

HCOF LVPS board 5-32

7-36

5-4, 5-5

5-2

5-22

Index I-1

5060-2XX

HCOF system board 5-28 HVPS 5-20 HVPS board 5-20 LVPS 5-23 paper size sensing board 5-25 system board 5-8

DC Charge Adjustment 3-35 DC power, service checks 2-104 defect locator chart and transparency 3-4 Demo Mode 3-10 Dev Bias Adj 3-35 developer HVPS board

connectors location 5-1 parts catalog 7-34 removal 4-30 service checks 2-109

diagnostic aids

partial print test print quality deft locator transparency 3-4 printhead diagnostics 3-1

diagnostics

2xx paper jam message table error code table 2-6 HCOF error code table 2-114 sub error code table 2-18 system board LED error code table 2-118 user attendance message table 2-27

Diagnostics Mode

Alignment Menu Base Sensor Test 3-30 Device Tests

Disk Test/Clean Flash Test 3-31 Quick Disk Test 3-30

Drift Sensor Check 3-16 Duplex Tests

Duplex Quick Tests Duplex Sensor Test 3-24 Duplex Top Margin Offset 3-24

entering 3-13 EP Setup

DC Charge Adjustment Dev Bias Adj 3-35 EP Defaults 3-35 Fuser Temp 3-35

Transfer Adjust 3-35 Error Log 3-31 exiting 3-13 Finisher Tests

Finisher Feed Test

Finisher Sensor Test 3-28

Hole Punch Test 3-29

Staple Test 3-28 Hardware Tests

Button Test

Cache Test 3-21

DRAM Test 3-21

5-22

3-6

2-27

3-15

3-30

3-24

3-35

3-28

3-20

LCD Test 3-20 Parallel Wrap Test 3-22 ROM Test 3-22 Serial Wrap Test 3-23

Input Tray Tests

Feed Test Sensor Test 3-25

Misc Tests

Belt Tracking Motor Detect 3-17 Printhead Inst 3-18 Toggle ITU 3-17

Output Bin Tests

Diverter Test Feed Test 3-26 Feed to All Bins 3-26 Sensor Test 3-27

Print Tests 3-19

Print Quality Pgs 3-19

Printer Setup

Cal Ref Adj Configuration ID 3-34 Defaults 3-33 Edge to Edge 3-35 Engine Setting x 3-34 Model Name 3-34 Page Counts 3-33 Reset Calibration 3-34

Serial Number 3-34 Registration 3-14 Top Fine Margin Adj 3-16

dip switch settings, HCIT 3-36 Diverter Test 3-27 DRAM Test 3-21 Drift Sensor Check 3-16 duplex option

deflector button replacement parts catalog 7-54, 7-56 service checks 2-111

Duplex Quick Test 3-24 Duplex Sensor Test 3-24 Duplex Top Margin Offset 3-24

3-25

3-18

3-27

3-35

8-13

Edge to Edge 3-35 electronics 7-30, 7-32, 7-34, 7-35 electronics, cabling interconnections 7-36, 7-38, 7-40,

7-41

Energy Conserve 3-10 Engine Setting x 3-34 Env Prompts 3-12 envelope feeder option

parts catalog service checks 2-112

error codes

1565 service error 1xx service errors 2-8 2xx paper jams 2-15 3x-8x attendance errors 2-30

7-70

2-40

I-2 Service Manual

5060-2XX

9xx service errors 2-6 sub error code tables,9xx and 2xx 2-18

user attendance errors 2-27 Error Log, configuration menu 3-11 Error Log, diagnostics mode 3-31

clearing the error log 3-31

printing the error log 3-32

viewing the error log 3-31 ESD-sensitive parts 4-1 exiting configuration menu 3-12

Factory Defaults 3-10 Feed Test 3-25, 3-26 Feed to All Bins 3-26 finisher

alignment tip

connections 5-28

LVPS board 5-32

parts catalog 7-62, 7-64, 7-66, 7-68

service checks 2-114

sub LVPS relay board 5-32 Finisher Feed Test 3-28 Finisher Sensor Test 3-28 finisher system board, connections 5-28 Flash Test 3-31 Font Sharpening 3-11 friction buckler

parts catalog

removals 4-31 fuser assembly

parts catalog

removal 4-32 fuser bottom duct

removal Fuser Count Value 3-8 fuser drive assembly

lubrication

parts catalog 7-10

removal 4-33

service checks 2-121 fuser drive card assembly

parts catalog

removal 4-34 fuser fan

location

parts catalog 7-37

removal 4-34

service checks 2-84 fuser motor assembly, location 5-1 Fuser Temp 3-35 fuser web oiler motor assembly

installation

removal 4-36

8-6

7-19

7-7

4-33

6-2

7-10

5-2

4-38

HCIT standalone test mode 3-36 high-capacity input tray (HCIT)

connections

paper jam 2-74

5-26

parts catalog 7-58, 7-60 service checks 2-118 standalone test mode 3-36

Hole Punch Test 3-29 HVPS, see developer HVPS or transfer HVPS

input media types and weights 1-12 ITU assembly

Auto Color Adjust parts catalog 7-22 removal 4-40 service check 2-41, 2-44

ITU Count Value 3-8 ITU drive assembly

lubrication parts catalog 7-23 removal 4-40

ITU drive motor

location removal 4-41

5-2

3-11

6-3

LCD Test 3-20 low voltage power supply (LVPS)

parts catalog

lubrication

cartridge drive assembly replacement fuser drive assembly replacement 6-2 ITU drive assembly replacement 6-3

lubrication specifications 6-1 LVPS assembly

connections connectors 5-23 location 5-1 removal 4-42 service check 2-85

7-31

6-3

5-24

maintenance kits 6-4 maintenance, scheduled 6-4 media

input types and weights output media types and weights 1-14 sizes 1-10 types 1-10

memory

available memory options

configuration 1-8 menus 2-22 messages, attendance 2-27 Model Name 3-34 models 1-1, 7-1 Motor Detect 3-17 multipurpose feeder (MPF)

parts catalog

removal 4-44

7-18, 7-19

1-12

1-9

Index I-3

5060-2XX

narrow media sensor (NMS) cable, removal 4-65 narrow media sensor (NMS), removal 4-66 nip relief handle

parts catalog removal 4-46

nip shock 3-4

7-17

operator panel

service checks understanding 2-21

options and features

description parts catalog 7-72

output expander

parts catalog service checks 2-124

output media types and weights 1-14

2-122

1-2

7-42, 7-44

page counts

setting page counts

viewing permanent 3-33 Panel Menus 3-10 Paper Prompts 3-12 paper size sensing assembly

connections

location 5-1

parts catalog 7-16

removal 4-51, 4-53

service check 2-141 paper, see media Parallel Wrap Test partial print test 3-6 parts catalog

500-sheet integrated tray

500-sheet tray option 7-50, 7-52

5-bin mailbox 7-46, 7-48

autocompensator assembly 7-21

BOR drive assembly 7-27

cartridge contact assembly 7-28

cartridge drive assembly 7-29

cartridge mounting 7-6

covers 7-2, 7-4

duplex option 7-54, 7-56

electronics 7-30, 7-32, 7-34, 7-35

electronics—cabling interconnections 1 7-36

electronics—cabling interconnections 2 7-38

electronics—cabling interconnections 3 7-40

electronics—cabling interconnections 4 7-41

envelope option 7-70

finisher 7-62, 7-64, 7-66

finisher cables 7-68

fuser assembly 7-7

fuser drive 7-10

high-capacity input tray (HCIT) 7-58, 7-60

ITU assembly 7-22

ITU drive assembly 7-23

ITU loading 7-24

5-25

3-33

3-22

7-20

miscellaneous 7-74 multipurpose feeder (MPF) 7-18, 7-19 options 7-72 output expander 7-42, 7-44 paper feed input 7-15 paper feed output (redrive) 7-14 paper feed transport 7-17 paper size sensing 7-16 printheads 7-13 transfer 7-12 vacuum transport belt assembly (VTB) 7-11

waste toner container 7-26 pick rolls, removal 4-54 POR sequence 2-2 power cords 7-31 power-on sequence (POR) 2-2 PPDS Emulation 3-10 print quality 3-5

black and white only 2-130

blank page 2-127

entire page is one color 2-128

horizontal lines or streaks 2-132

light lines or streaks 2-137

light print 2-130

light print - all colors 2-130

low image density 2-132

missing colors 2-129

negative ghost image 2-134

one color has light print 2-131

paper wrapped around the second transfer roll 2-138

poor color alignment 2-133

print quality service checks 2-127

print quality test pages 3-19

residual image 2-135

service check 2-127

smudged or distorted images 2-136

toner is on the back of the printed page 2-136

toner smears or rubs off the page 2-135

transparency print quality is poor 2-134

uneven printing 2-135

vertical lines or streaks 2-131

white streak in color plane 2-137 print quality defect locator chart 3-4 print quality samples 9-1 printer alignment procedures 4-56, 4-59 printhead diagnostic aid, using 3-1 printhead diagnostics 3-1 printhead electronic alignment 4-59 Printhead Inst 3-18 printhead interlock switch, service check 2-109 printheads

diagnostics aid

electronic alignment 4-59

identification 4-55

location 5-2

parts catalog 7-13

removal 4-56 Prt Quality Pgs 3-9

3-1

I-4 Service Manual

5060-2XX

Quick Disk Test 3-30

rear bellcrank

removal

redrive assembly

belt routing parts catalog 7-14 removal 4-63

Registration 3-14 registration motor

location parts catalog 7-17 removal 4-64

registration, for margins 3-14 removals

autocompensator pick assembly BOR drive assembly 4-27 cartridge contact assembly 4-28 cartridge drive assembly 4-29 covers

developer HVPS board 4-30 friction buckler 4-31 fuser assembly 4-32 fuser bottom duct 4-33 fuser drive assembly 4-33 fuser drive card assembly 4-34 fuser fan 4-34 fuser top duct 4-35 fuser web oiler motor assembly and card 4-36 inner system board shield 4-39 ITU assembly 4-40 ITU drive assembly 4-40 ITU drive motor 4-41, 4-64 LVPS assembly 4-42 multipurpose feeder (MPF) 4-44 nip relief handle 4-46 operator panel 4-49 outer system board shield 4-50 paper size sensing assembly 4-51 paper size sensing board 4-53 pick rolls 4-54 printheads 4-55 rear bellcrank (black) 4-61 rear bellcrank (cyan, magenta, yellow) 4-59 redrive assembly 4-63

4-59, 4-61

8-5

5-2

4-19

front cover assembly front left handle cover assembly 4-12 front lower left cover 4-18 front lower right cover 4-14 front right handle cover assembly 4-11 left lower cover 4-15 lower jam access door assembly 4-16 lower right door assembly 4-15 paper path access door cover 4-17 rear cover 4-9 redrive door 4-16 top cover assembly 4-6

4-12

registration motor 4-64 RIP fan 4-64 S2/narrow media/transparency/mutipurpose feeder

4-65

cables

S2/narrow media/transparency/mutipurpose feeder

sensors

second transfer roll 4-66 system board 4-67 transfer HVPS board 4-68 transfer plate assembly 4-70 vacuum transport belt (VTB) 4-71 vacuum transport belt (VTB) fan 4-73 waste container door 4-73 waste container latch 4-74

web oiler fuser kit installation 4-74 Reset Calibration 3-34 Reset Fuser Count 3-9 resolution 1-3 RIP fan

location

removal 4-64

service check 2-85 ROM Test 3-22

4-66

5-2

S2 sensor cable, removal 4-65 S2 sensor, removal 4-66 safety information ii-xv safety inspection guide 6-1 screw identification table 4-2 second transfer roll

parts catalog

removal 4-66

service check 2-138 Sensor Test 3-25, 3-27 sensors

location

paper out, MPF 7-15

paper size 7-16

S2/narrow media (NMS) 7-15

S2/narrow media (NMS)/multipurpose feeder (MPF)

cable

S2/narrow media (NMS)/multipurpose feeder (MPF)

sensor

transparency 7-15 Serial Number 3-34 Serial Wrap Test 3-23 service checks 2-41

100 ITU error 2-63

100-990 error-specific service checks 2-41–2-96

500-sheet drawer option 2-100

5-bin mailbox option 2-96

900 error code 2-82

AC and DC power 2-104

autocompensator 2-106

black only retract (BOR) 2-108

cartridge drive assembly 2-64

close door/HVPS/printhead interlock switch 2-109

duplex option 2-111

envelope feeder option 2-112

7-12

5-3

4-65

4-66

Index I-5

5060-2XX

fans 2-84 finisher 2-114 fuser drive assembly noise check 2-121 HCIT 2-118 HCIT 2000-sheet option 2-118 ITU drive motor 2-63 operator panel LCD/status LED/buttons 2-122 output expander option 2-124 print quality 2-127 second transfer roll 2-138 toner metering cycle (TMC) 2-86 tray 1 2-140 tray 1 paper size sensing 2-141

service tips

duplex option deflector button replacement finisher alignment 8-6 identifying the printheads 8-4 printhead diagnostics 8-1

redrive belt routing 8-5 setting printer alignment 3-15 Size Sensing 3-9 specifications

acoustics

dimensions 1-4

electrical 1-5

environment 1-6

media 1-10

memory configuration 1-8

memory options 1-9

operating clearance 1-5

performance 1-2

power and electrical 1-4

speed and performance 1-6

time to first print 1-8 Stapler Test 3-28 symptoms

500-sheet drawer option

5-bin mailbox option 2-5

base printer 2-3

1-5

2-4

close door displays constantly 2-3 colored lines, streaks or smudges 2-3 excessive fuser drive motor assembly noise 2-3 fuser fan fails to run or is noisy 2-3 machine inoperative 2-3 one or more op panel buttons do not work 2-3 operator panel - one pel or random pels are missing

2-3

operator panel displays all diamonds continuously

2-3

operator panel is blank 2-3 paper feed problem 2-3 paper feed problems, integrated tray 2-3 print quality - black line 2-3 print quality - blank page (no image) 2-3 print quality - evenly spaced horizontal marks or

lines on the printed page

print quality - light lines or streaks appear on the

printed page

print quality - light print 2-3

2-3

8-13

print quality - missing colors 2-3 print quality - multiple horizontal lines 2-4 print quality - poor color registration 2-4 print quality - toner on the back of the page 2-4 print quality - toner smears or rubs off the page 2-4 print quality - uneven printing 2-4 printer prints black only 2-3 RIP fan fails to run or is noisy 2-3 single color printed 2-3

VTB fan fails to run or is noisy 2-3 finisher option 2-5 HCIT 2000-sheet option 2-4 magenta, cyan, or yellow lines 2-3 output expander option 2-4

system board

connections connectors 5-6 location 5-1 parts catalog 7-36 removal 4-67

5-7, 5-8

Toggle ITU 3-17 toner darkness 1-3 tools required 1-1 Transfer Adjust 3-35 transfer HVPS board

connectors location 5-1 parts catalog 7-34 removal 4-68 service checks 2-109

transfer plate assembly

parts catalog removal 4-70

transparency sensor cable, removal 4-65 transparency sensor, removal 4-66 Tray Insert Msg 3-9

5-20

7-12

Utilities Menu 2-25

vacuum transport belt (VTB)

parts catalog removal 4-71

vacuum transport belt (VTB) fan 5-2

removal 4-73 service check 2-84

7-11

waste container door, removal 4-73 waste container latch

parts catalog

waste toner container, parts catalog 7-26 web oiler fuser

location removal 4-74 upgrade and replacement kit 1-15

7-26

5-1

I-6 Service Manual

5060-2XX

Part number index

P/N Description Page

11A9095 Power cord set (LV)—U.S., Asia Pacific (English), Canada, Colombia, Costa Rica, Dominican Republic,

Ecuador, El Salvador, Guatemala, Honduras, Japan, Mexico, Nicaragua, Panama, Puerto Rico,

Saudi Arabia, Taiwan, Venezuela, Virgin Islands 12G6301 Fuser assembly, 115V 500W 12G6302 Fuser assembly, 220V 500W 12G6303 Second transfer roll 12G6309 Parts packet 12G6309 Screw type 323, parts packet 12G6309 Screw, board mounting, parts packet 12G6309 Screw, parts packet 12G6309 screw, parts packet 12G6309 Screws, parts packet 12G6321 Cable, operator panel 12G6327 Transfer HVPS transfer 12G6335 Stand off 12G6339 Blank, TLI/SN label 12G6340 Fuser top duct 12G6344 Operator panel assembly, low voltage, Japan only 12G6345 Operator panel assembly 12G6346 Buckler housing 12G6347 Bellcrank, front hold door 12G6353 Cartridge support roller 12G6354 Rib housing 12G6355 Redrive door 12G6358 Fuser bottom duct 12G6360 Fuser wall duct 12G6376 Rear hold down spring 12G6376 Spring, rear hold down 12G6377 Rear hold down bellcrank 12G6380 Machine pad 12G6383 Fuser latch slide 12G6384 Fuser latch slide spring 12G6385 #58 gear 12G6386 Duplex actuator arm assembly 12G6387 Ground cable 12G6388 Front lower left cover 12G6389 Top front support bracket 12G6391 Paper path access door 12G6392 Left upper pivot cover 12G6393 Right front cover 12G6394 Front lower right cover 12G6395 Cover, left lower 12G6396 Right rear cover 12G6397 Front access door support 12G6398 Left lower pivot cover 12G6399 Front upper pivot cover 12G6400 Waste container door 12G6402 Operator panel bezel with overlays, 221/222 12G6403 Spring, paper path access door 12G6404 Left front light shield cover 12G6405 Front right light shield cover 12G6408 Left upper cover assembly 12G6409 Redrive cap cover assembly 12G6411 Front right handle cover assembly

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-23

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5, 7-23, 7-34, 7-51, 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-17

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3, 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-7

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

Part number index I-7

5060-2XX

12G6412 Front left handle cover assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3 12G6416 500-Sheet tray assembly 12G6417 Side restraint 12G6418 Back restraint 12G6419 Back restraint latch 12G6420 Tray wear clip 12G6421 Wear strip 12G6425 Tray bias bellcrank assembly 12G6426 Tray bias spring 12G6442 Terminal, contact spring 12G6443 ITU bias spring 12G6447 Friction buckler 12G6449 MPF cable cover 12G6452 MP feeder door cover 12G6453 Frame bias latch 12G6454 Frame bias spring 12G6455 Frame bias latch cover 12G6457 MPD support bracket cover 12G6458 MPF support bracket spring 12G6459 MPF support bracket 12G6460 Door hinge restraint 12G6461 Sensor, paper out/low 12G6462 MPF bracket assembly 12G6463 MPF drive gear 12G6464 MPF drive gear shaft 12G6465 MPF drive gear bushing 12G6466 Paper size sensing link 12G6467 Paper size sensing spring 12G6468 Paper size sensing bracket 12G6469 Waste container latch 12G6470 Waste container latch spring 12G6471 Tray interlock bellcrank 12G6472 Tray interlock bracket 12G6476 Paper level sensing assembly 12G6485 Lower access jam door assembly 12G6488 Transfer plate assembly 12G6489 Vacuum transport belt assembly 12G6490 VTB fan gap cover 12G6491 Jam access spring 12G6492 Redrive assembly 12G6493 Upper door hinge 12G6494 Waste toner container 12G6495 Fuser assembly, 100V 500W 12G6496 Maintenance kit 115V 12G6497 Maintenance kit 220V 12G6498 Maintenance kit 100V 12G6502 100 V web oiler fuser 12G6502 Fuser assembly, web oiler 100V 500W (Japan) 12G6507 250 output flag and retainer 12G6509 Card assembly, 64MB SDRAM 12G6509 SDRAM DIMM 64MB 12G6510 Cable tie (6 in a pack) 12G6510 Cable tie (6 in pack) 12G6511 Cable tie pad 12G6514 110 V web oiler fuser 12G6514 Fuser assembly, web oiler 115V 500W 12G6515 220 V web oiler fuser 12G6515 Fuser assembly, web oiler 220V 500W 12G6529 Screws, fuser fan mounting

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21, 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-11

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-35

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5, 7-11

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-7

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15, 6-4

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5, 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15, 6-4

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15, 6-4

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-35

I-8 Service Manual

5060-2XX

12G6530 Parts packet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3 12G6530 Screw (long), parts packet 12G6530 Screw, parts packet 12G6531 Parts packet - screws, card assembly mounting 12G6531 Screw, parts packet 12G6532 Parts packet 12G6532 Screw, parts packet 12G6533 Screw, parts packet 12G6534 Screw, parts packet 12G6535 Guide assembly, left side 12G6536 Guide assembly, right side 12G6538 Screw, parts packet 12G6539 Screw type 124, parts packet 12G6540 Screw, parts packet 12G6541 Standoff, high voltage power supply - developer 12G6543 Screw, parts packet 12G6543 Web oiler index drive assembly 12G6545 Web oiler assembly 12G6545 Web oiler replacement 12G6550 500-Sheet option tray pick assembly 12G6552 Base door assembly 12G6553 Pass thru sensor 12G6554 Paper guide 12G6555 500 option deflector 12G6556 Cover, frame 12G6557 Bellcrank lift spring 12G6558 Pick arm lift bellcrank 12G6559 Electronics/size sensing assembly with system board 12G6560 500 base assembly 12G6561 Spring 12G6562 Hinge 12G6563 Wall support plate 12G6565 Paper level sensing assembly 12G6566 Paper size sensing assembly 12G6567 Grounding spring 12G6568 Reflector label 12G6309 Screw, parts packet 1339517 Power cord set (HV)—Bolivia, Peru 1339520 Power cord set (HV)—Paraguay 1339524 Power cord set (HV)—Chile, Uruguay 1339528 Power cord set (HV)—Ireland, UK 1339529 Power cord set—various 1339530 Power cord set (HV)—Israel 1339531 Power cord set (HV)—Switzerland 1339532 Power cord set—Botswana, Lesotho, Namibia, South Africa 1339534 Power cord set—Denmark 1339544 Power cord set (HV)—Argentina 1339550 Power cord set (LV)—Brazil 43H5544 Power cord set (HV)—PRC 56P0159 Coax/Twinax adapter for SCS 56P0167 Anchor, bracket mounting 56P0169 Screw, parts packet 56P0168 Drive assembly, 500 option 2 56P0169 Plate, 500 support assembly 56P0174 Cable assembly, 2nd transfer voltage 56P0310 Cartridge contact assembly, complete 56P0310 Cartridge contact assembly, complete, cyan/magenta/yellow 56P0315 Punch assembly 56P0316 Staple assembly

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20, 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14, 7-29, 7-34, 7-35, 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16, 7-33, 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6, 7-74

- - - - - - - - - - - - - - - - - - - - - - - 7-13, 7-14, 7-19, 7-20, 7-21, 7-25, 7-53, 7-55, 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-13, 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31, 7-34, 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21, 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21, 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43, 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40

Part number index I-9

5060-2XX

56P0317 Staple cartridge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67 56P0318 Box, chad 56P0319 Accumulator w/o stapler 56P0320 Cover front door 56P0321 Top cover (tall finisher) 56P0322 Tray paper 56P0323 Output tray offset motor and gear assembly 56P0324 Motor assembly elevator tray 56P0325 Motor assembly paper feed 56P0326 Flag paper full 56P0327 Paper feed belt (40S3M888) 56P0328 Inverter transfer belt (40S3M198) 56P0329 Inverter D drive belt (40S3M225) 56P0330 Paper feed-input belt (40S3M279) 56P0331 Exit foam Roller drive belt (40S3M80) 56P0332 Accumulator paper feed belt (40S3M900) 56P0333 Tray elevator belt (60S6M1420) 56P0334 Tray elevator drive belt (170P2M4) 56P0335 Exit roller drive belt (40S2M264) 56P0336 Output tray offset drive belt (40S2M176) 56P0337 Punch belt (40S2M176) 56P0338 Low voltage power supply 56P0340 Communications cable 56P0341 Power cord 56P0342 Caster 56P0343 Punch timing sensor (OJ-541-A5) 56P0344 Inverter timing sensor (OJ511K-A5) 56P0345 Punch motor homing sensor (GP1A73A) 56P0346 Chad box full sensor (EE-SPY415) 56P0346 Exit timing sensor (EE-SPY415) 56P0347 Inverter jam/tray near full/output tray offset sensor (EE-SX1235A-P2) 56P0347 Jogger fence homing sensor (EE-SX460-P1-CHN) 56P0348 Drop timing sensor (OS-535223-602) 56P0349 Accumulator homing sensor (OS-311D-A5) 56P0350 Paper surface sensor (EE-SX460-P1-CHN) 56P0351 Cover open switch 56P0352 Printer docking switch SS-5FL-3T(10E) 56P0354 Bracket finisher alignment 56P0355 Guide vertical paper 56P0356 Pack magnet, strong and weak and door latch 56P0357 Actuation assembly 56P0358 Accumulator slides 56P0359 Harness cable assembly H2 56P0360 Harness cable assembly H3 56P0361 Harness cable assembly H4 56P0362 Harness cable assembly H5 56P0363 Harness cable assembly H6 56P0364 Harness cable assembly S1 56P0368 Harness cable assembly S5 56P0369 Harness cable assembly E2 56P0370 Harness cable assembly E3 56P0371 Harness cable assembly E5 56P0372 Harness cable assembly E6 56P0373 Harness cable assembly E7 56P0374 Harness cable assembly E8 56P0375 Harness cable assembly E9 56P0376 Harness cable assembly E10 56P0378 Harness cable assembly R1 56P0379 Harness cable assembly D1

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65, 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65, 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69

I-10 Service Manual

5060-2XX

56P0380 Harness cable assembly D2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69 56P0381 Harness cable assembly D3 56P0382 Harness cable assembly D5 56P0383 Solenoid inverter 56P0384 Accumulator belt (hook) 56P0385 Solenoid drop assembly 56P0386 Fan assembly DC motor 56P0387 Bar tip unit 56P0388 Tray limit switch 56P0400 Cover, front 56P0401 Rear cover 56P0402 Cover, rear support 56P0405 Door assembly, right jam access 56P0407 Shield, output option card 56P0408 Output expander assembly, mechanical linkage 56P0409 Cover, front control board 56P0410 Bracket, attach 56P0411 Cover, right side 56P0412 Rear structural cover 56P0413 Cover, left side 56P0414 Door, front 56P0415 Cover, right 56P0416 Cover, top bin 56P0417 Flag, bin full 56P0418 Bracket, attach front 56P0420 Bracket asm, bail attach 56P0422 Latch, access door front 56P0423 Latch, rear access door 56P0430 Duplex card assembly 56P0432 Duplex front jam tray assembly 56P0433 Right jam clearance tray assembly 56P0434 Right side front tray guide 56P0435 Duplex shaft mount 56P0436 Upper rib assembly 56P0437 Duplex output sensor 56P0439 Duplex paper guide 56P0441 Duplex shaft assembly 56P0442 Duplex exit sensor 56P0444 F/R backup shaft assembly 56P0445 40T shaft drive F/R gear 56P0447 Duplex entry shaft assembly 56P0449 Support decurl guide 56P0451 Backup spring assembly 56P0452 Backup spring assembly 56P0454 Wall support 56P0455 Sensor mount plate 56P0456 Duplex support plate 56P0457 Duplex support bracket 56P0458 Chassis ground spring 56P0459 Back support 56P0462 Autoconnect cable assembly 56P0463 DC forward/reverse motor assembly 56P0464 DC duplex feed motor 56P0465 Drive alignment shaft assembly 56P0466 Spur drive gear 56P0467 26T duplex gear 56P0468 Pass thru spring 56P0470 Aligner arm spring 56P0471 Bellcrank assembly

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67, 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

Part number index I-11

5060-2XX

56P0472 Pass thru shaft assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55 56P0473 Brake pad 56P0474 Decurl BAC assembly 56P0475 Brake spring 56P0476 5 mm bushing 56P0477 Reduction gear shaft 56P0478 Aligner spring 56P0479 Front decurl assembly 56P0480 Back cover 56P0482 Pulley washer 56P0483 Deflector actuator assembly 56P0490 Jumper, AC power cord 56P0491 Caster, movable 56P0492 Caster, fixed 56P0493 F adjuster 56P0494 System control board 56P0495 LVPS 56P0497 AC power outlet 56P0498 AC power inlet 56P0500 Front cover 56P0501 Cover, main CA 56P0503 Right side cover 56P0504 Left side cover 56P0505 Rear cover 56P0506 Locating pin, options rear left 56P0507 Locating pin, options front right 56P0508 Upper left side jam cover 56P0509 Cable, feed unit special sensors 56P0510 Cable, feed unit sensors 56P0511 Paper size sensors cable 56P0512 Cable, elevator motor 56P0513 Elevator motor assembly 56P0514 Options autoconnect cable assembly 56P0515 Magnetic latch 56P0516 Sensor, photo interrupter 56P0517 Options cable mounting plate 56P0518 Flag, paper size C 56P0519 Flag, paper size R 56P0520 Flag, paper size F 56P0522 Spring, paper size flag 56P0523 Paper tray arms 56P0524 Paper tray guide 56P0525 Feed unit, complete assembly 56P0526 Sensors, special optical 56P0527 Bushing 56P0528 Feed roller 56P0529 Feed cam 56P0530 Spring, feed unit 56P0531 E-clips, parts packet 56P0532 Bushing, 060 56P0533 Spring, feed unit front 56P0534 Spring, feed unit rear 56P0535 Clip, plastic 5W 56P0536 Level sensor flag 56P0539 Near empty sensor flag 56P0540 Spring, extension 56P0541 Tray present lever 56P0542 Separation/torque roller 56P0543 Cable clamp

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

I-12 Service Manual

5060-2XX

56P0544 Emitter timing wheel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59 56P0547 Elevator lift belt 56P0548 Elevator lift gear 56P0549 Elevator lift 56P0550 Cable, tray media level sensor 56P0560 Rear ITU guide 56P0561 Paper size sensor box assembly 56P0562 Feed cover 56P0563 Ring 7, elevator lift gear/elevator lift 56P0564 Kit, stabilizer with mounting screws 12G6533 Screws, parts packet 56P0566 Finisher install kit 56P0568 ITU motor drive 56P0569 Rear cover (tall finisher) 56P0573 Upper right side cover (tall finisher) 56P0574 Lower tray cover 56P0576 Bottom kick cover 56P0576 Front/rear lower cover 56P0577 Lower right side cover 56P0578 Tray wall cover 56P0594 Cam, BOR front 56P0595 Cam, BOR rear 56P1198 Thermistor card 56P1214 Cartridge drive assembly, cyan/magenta/black 56P1215 Cartridge drive assembly, yellow 56P1277 Paper tray guide 56P1280 Harness cable assembly stapler 56P1285 Rear cover (short finisher) 56P1286 Upper right side cover (short finisher) 56P1287 Scanner plate (short finisher) 56P1290 Cover wire 56P1417 Card assembly, 16MB Flash DIMM 56P1418 Card assembly, 32MB Flash DIMM 56P1427 Lexmark Forms 32MB Flash DIMM 56P1428 Lexmark Forms 16MB Flash DIMM 56P1429 Card assembly, Simplified Chinese font DIMM 56P1430 Card assembly, Traditional Chinese font DIMM 56P1431 MarkNet X2011e Ethernet 10/100BaseTX - 1 Port External Server 56P1432 MarkNet N2012e Ethernet 10BaseT/2 10BaseTX/10Base 2 - 1 Port External Server 56P1433 MarkNet X2031e Ethernet 10/100BaseTX - 3 Port External Server 56P1434 MarkNet X2030t Token Ring External Server 56P1435 External serial adapter (RS 232) 56P1436 RS-232 serial/interface card 56P1437 Adapter, parallel 1284-B 56P1438 Card assembly, Japanese font 56P1471 HCOF control board assembly 56P1495 Parts packet, ITU loading - yellow 56P1496 Parts packet, ITU loading - cyan 56P1497 Parts packet, ITU loading - magenta 56P1498 Parts packet, ITU loading - black 56P1500 RIP fan duct 56P1501 Cable, HVPS control - developer 56P1502 Cable assembly, HVPS control - transfer 56P1502 Cable, HVPS control - transfer 56P1503 Cable assembly, options bottom/paper size sensing 56P1503 Cable, options - bottom/paper size sensing board 56P1504 Active restraint pad 56P1504 Restraint pad 56P1505 Black mirror motor (attached to black printhead)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-59, 7-61

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-23

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-13

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-29

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-29

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-69

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-63

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5, 7-35

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37, 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-41

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-53

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

Part number index I-13

5060-2XX

56P1505 Cyan mirror motor (attached to cyan printhead) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37 56P1505 Magenta mirror motor (attached to magenta printhead 56P1505 Printhead assembly 56P1505 Yellow mirror motor (attached to yellow printhead) 56P1506 Cable, fuser and Y cartridge motor 56P1507 Cable, ITU and K cartridge motor 56P1508 Cable, C and M cartridge motor 56P1509 Fuser fan 56P1509 Fuser fan assembly with cable 56P1510 Rear cover 56P1511 Front cover assembly 56P1513 ITU light shield assembly 56P1513 ITU light shield assembly (autoconnect) 56P1514 LVPS assembly - for fuser DC control 56P1514 LVPS assembly with cable - power 56P1514 LVPS, 115V/230V 56P1517 System board outer shield 56P1518 System board shield assembly with clips 56P1522 MPF door assembly 56P1523 MPF autocompensator pick assembly 56P1524 Paper out sensor MPF 56P1524 Paper out/low sensor 56P1525 Sensor mount bracket 56P1526 Pick assembly 500-tray 56P1527 Registration motor assembly with cable 56P1531 Door assembly, lower right 56P1531 Lower right door assembly 56P1532 Lower rear door latch 56P1533 Lower front door latch 56P1536 BOR housing assembly with motor 56P1536 Motor assembly, Lift/BOR 56P1537 ITU assembly 56P1538 RIP fan assembly with cable 56P1538 RIP fan, 80 mm 56P1539 Cable, options - stacker 56P1540 Cable, printhead interlock/cover open 56P1540 Printhead interlock cable assembly 56P1542 Cable, pick motor extension and paper level sensing 56P1543 INA blank flat shield, use when options are not installed 56P1545 Cable ground 56P1547 Cable clip 56P1548 Cable, laser - black/magenta 56P1549 Cable, laser - cyan/yellow 56P1550 Cable, oiler motor driver 56P1551 VTB fan assembly with cable 56P1551 VTB fan, 60 mm 56P1553 Fuser drive assembly 56P1554 Media size sensing card assembly, 221/222 only 56P1555 110 V web oiler upgrade kit 56P1556 220 V web oiler upgrade kit 56P1557 100 V web oiler upgrade kit 56P1560 ITU drive assembly with motor and waste toner full switch 56P1560 ITU drive motor assembly 56P1561 Cartridge contact assembly, complete black 56P1563 Card assembly - fuser drive 56P1564 System board shield support with clips 56P1565 Black terminal contact assembly 56P1565 Cable assembly, black terminal contact 56P1566 Cable assembly, magenta terminal contact

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-35

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-13

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-27

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-35

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3, 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-35

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-23

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28, 7-40

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16, 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21, 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-41

I-14 Service Manual

5060-2XX

56P1566 Magenta terminal contact assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25 56P1567 Cable assembly, cyan terminal contact 56P1567 Cyan terminal contact assembly 56P1568 Cable assembly, yellow terminal contact 56P1568 Yellow terminal contact assembly 56P1569 Envelope option (complete) 56P1741 MarkNet Token-Ring Print Internal Server 56P1742 MarkNet N2101e Ethernet 10/100BaseTX Internal Server 56P2100 Cable assembly, S2/XPAR/NMS/MPF (with sensors) 56P2101 Sensor, S2/NMS 56P2174 Cable S2/XPAR/NMS/MPF (without sensors) 56P2174 Cable, S2/XPAR/NMS/MPF (without sensors) 56P2175 Sensor transparency reflective (XPAR) 56P2189 Top cover assembly 56P2194 Nip relief handle 56P2204 Redrive belt 300 T 56P2216 Shield, door spring 56P2217 Handle, front access door 56P2218 Detent, front access door 56P2219 Housing, front access door 56P2220 Parts packet 56P2223 Card assembly, 512MB SDRAM 56P2231 Card assembly, Korean font 56P2236 Shield, parallel port 56P2237 Envelope tray assembly 56P2246 Detent spring 56P2248 Card assembly, ImageQuick 56P2290 Fuser lift duct 56P2291 Redrive belt cover duct 56P2292 Printhead spacer 56P2293 Kit registration drive assembly 56P2294 Accumulator drive belt (B30S2M334) 56P2295 Jogger fence belt (B40S2M460) 56P2296 Card assembly, printhead diagnostic aid 56P2297 Card assembly, bar code 56P2298 Card assembly, PRESCRIBE 56P2299 Card assembly, PrintCryption 56P2469 Developer HVPS board 56P2484 Belt, transfer 56P2489 Label, top paper jam, 221/222 56P2502 System board, non-network, 221 only 56P2503 System board, network, 222/234 56P2504 Media size sensing card assembly, 234 only 56P2505 Label, top paper jam, 234 56P2506 Operator panel bezel with overlays, 234 only 56P2600 Card assembly IPDS/SCS 56P9910 Card assembly, 128MB SDRAM 56P9910 SDRAM DIMM 128MB 56P9911 Card assembly, 256MB SDRAM 56P9926 Lexmark Optra Forms Software 56P9927 Lexmark Forms Director Software 56P9932 Lexmark Forms hard drive, 5GB or larger w/adapter 56P9942 Hard Drive Mounting Kit 56P9982 Hard Disk, 20GB with/Adapter (formatted) 7370563 Kit, relocation package assembly output expander 7370564 Kit, relocation package assembly 5-bin mailbox 7370565 Kit, relocation package assembly 500 drawer 7370566 Kit, relocation package assembly duplex 7370595 Kit, relocation package assembly finisher

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-17

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-13

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-71

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-71

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-17

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-39

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-25

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-15

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65, 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-67

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-13

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-73

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74

Part number index I-15

5060-2XX

7371549 Kit, relocation package assembly printer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74 99A0052 Shaft assembly, lower exit, also order PP 99A0572 99A0070 Pick roll 99A0070 Pick roll tires 99A0104 Spring, upper diverter 99A0107 Deflector, upper redrive, also order 99A0104 99A0263 Screw, board mounting, parts packet 99A0267 Retainer, parts packet 99A0323 Paper guide assembly 99A0351 Sensor, output expander pass thru 99A0361 Belt, 160 gear 99A0362 Arm assembly, belt idler 99A0363 Pulley, drive 99A0364 Spring, belt tensioner 99A0368 Shaft assembly, lower, also order PP 99A0572 99A0369 Shaft assembly, exit, also order PP 99A0572 99A0409 Level sensor bracket 99A0414 Sensor, dual bin full 99A0415 Spring, swing arm 99A0450 Retainer 99A0462 Grease packet, IBM #23 99A0481 Latch, output tray 99A0482 Spring, output tray 99A0572 Shaft bearing, parts packet 99A0912 Frame assembly 99A0913 Shaft assembly, middle 40T, also order PP 99A0572 99A0915 Board, output expander DC motor 99A1580 Flag, output paper level 99A1611 Ethernet blank shield, use with non-network system boards 99A1687 Stop asm, paper tray 99A1688 Diverter arm 99A1689 Spring clutch assembly 99A1710 Cover, wire 99A1712 Tray, paper cap 99A1713 Support, paper tray 99A1715 Roller asm, rear access door 99A1716 Drive asm, main DC drive 99A1717 32 ppm drive gear 99A1717 Gear, drive 99A1718 Cable asm, lower autoconnect 99A1719 Cable asm, upper autoconnect 99A1721 Deflector, paper top bin 99A1722 Deflector, paper 99A1723 Shaft asm, drive 99A1724 Shaft asm, drive with gear 99A1725 Packet, drive shaft bushing 99A1726 Frame asm, left w/clutch asm 99A1727 Frame asm, right side 99A1728 Cam, diverter actuator 99A1729 Latch, diverter actuator 99A1730 Arbor, diverter actuator 99A1731 Spring, diverter actuator 99A1732 Solenoid, diverter 99A1734 Spring, static ground 99A1735 Flag, bin full 99A1736 Cable, dual sensor 99A1737 Sensor, dual bin level 99A1738 Deflector, paper exit w/brush 99A1740 Board asm, 5-bin mailbox system

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-21

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-51

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43, 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-55

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43, 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43, 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-33

I-16 Service Manual

5060-2XX

99A1741 Spring, diverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49 99A1742 Sensor, 5-bin mailbox pass thru 99A1743 Bail, order 5-bin mailbox asm kit 99A1743 Kit, 5-bin mailbox asm 99A1744 Kit, multi-bin stacker 99A1784 Bracket, attach 99A1786 Gear, drive 99A1787 Deflector 99A1788 Retainer, R-ring 99A1789 C-clip 99A1789 Retainer, C-clip 99A1817 Tray, output expander 99A2540 Redrive bearing

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-49

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45

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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-57

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-43

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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-47

Part number index I-17

5060-2XX

I-18 Service Manual

Lexmark 5060-2XX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual