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Page 3
Contents
Chapter 1: About your printer ....................................................... 1
Features and functions ................................................................................... 2
Index ...................................................................................................... 161
iv
Page 5
1
About your printer
The Lexmark™ Forms Printer 2400 Series are available
in 9- and 24-wire narrow-carriage (2480 and 2490) and
9- and 24-wire wide-carriage (2481 and 2491) models.
Depending on the printer model you have chosen, your
printer may look different than those illustrated in this
manual.
Printer models
Carriage width Narrow Wide
About your printer
Cut forms
Continuous forms
297 mm (11.7 in.)
254 mm (10.0 in.)
419 mm (16.5 in.)
406 mm (16.0 in.)
1
Page 6
Features and functions
Printer features by model
Feature/function2480/2481 2490/2491
Multi-speed printing
FastDft (Fast Draft)
• 10 characters per
inch (cpi)
• 12 cpi
Draft309 cps274 cps
• 438 characters per
second (cps)
510 cps
• 409 cps
• 465 cps
Courier and Gothic77 cps
Prestige,
Presentor, Orator, and
Script
Character spacing
About your printer
Note:
supports only 10, 12,
and 15 pitch.
Resident fonts
(Near-Letter-Quality
mode)
Not available on these
models.
Prints in 10, 12, 15, 17,
Fast Draft
and 20 characters per
inch (cpi), as well as
proportional spacing.
Fast Draft, Draft,
Gothic, and Courier
91 cps
(Letter-Quality mode)
91 cps
(letter-quality mode)
Prints in 10, 12, 15, 17,
20, and 24 (cpi), as
well as proportional
spacing.
Courier, Prestige,
Gothic, Presentor,
Orator, Script, Draft,
and Fast Draft
2
Page 7
Printer features by model (continued)
Feature/function2480/2481 2490/2491
Print styles
Available through
printer commands.
Graphics printing
Supports existing
graphics software
applications.
Multiple-part forms
Highlighting
capability:
• Double-high
• Double-strike
• Double-wide
• Emphasized
•Italics
• Overscore
• Subscript
• Superscript
• Underline
Resolution of up to
144 x 240 dots per
square inch (dpi).
Prints original plus
five copies (six-part
forms).
Highlighting
capability:
• Double-high
• Double-strike
• Double-wide
•Emphasized
•Italics
• Overscore
• Subscript
• Superscript
•Underline
• Shading
• Outline
Resolution of up to
360 x 360 (dpi).
Prints original plus
three copies (fourpart forms).
About your printer
3
Page 8
Features and functions
Features/functionsAll models
Operator panel
Font lock and Pitch lock
Load/Unload
About your printer
Macro function
Button control for
Font, Setup
Off
,
Pitch
, and
panel lights indicate current status.
• Locks font and pitch selections you
make from the operator panel so
they are not changed by your
application software.
• Font or Pitch lock is deactivated
when you turn the printer
unless you set them as the menu
default.
For more information, see “Selecting
or locking a font” on page 31.
Loads and unloads continuous form
paper.
This printer has the capability of
storing 4 unique document formats
which include character option
settings (font, pitch, and so on) and
paper handling options (page length,
margins and so on).
For information on setting up macros
see “Forms Macro menu options” on
page 96.
Load/Unload, Te ar
, paper movement,
Macro
functions. Operator
Off
Front loading for cut
sheets
Tear Off
4
Enables printing on cut sheets or
envelopes.
• Assists you in removing printed
continuous forms at the
perforation.
• Reduces the amount of paper used,
reducing costs.
Page 9
Features and functions (continued)
Features/functionsAll models
Adjustable tractor
Operator panel disable
Ribbon cartridge
Printer tests
Box and line drawings
Built-in adjustable tractor lets you
handle continuous form paper without
purchasing any options. It can be
repositioned to function as:
• Push tractor
• Pull tractor
Limits the operator panel functions to
Start/Stop, FormFeed, Tear Off,
the
Load/Unload
and
restricting the use of all printer
functions to designated persons only.
Contains the printer ribbon.
• Power-On Self Test
• Test Print
Test Print determines whether your
machine has print problems. To
perform a Test Print, see “Testing
the printer” on page 116.
• Demonstration Print
For more information, see “Printing
the demonstration sample” on
page 10.
Prints tables, charts and other graphics
as shown on your monitor.
Prints a variety of symbols used in
mathematical equations, including
subscript and superscript.
These code pages contain the
characters and symbols corresponding
to various country languages.
Page 10
Features and functions (continued)
Features/functionsAll models
Bar code function
Software compatibility
About your printer
Interface connection
These bar codes are resident in the
printer:
• 3 of 9
• Code 128
• Interleaved 2 of 5
•UPC-A
• EAN 8
• EAN 13
• PostNet
For more information on the Bar code
function, refer to the Technical Reference (www.lexmark.com).
• Compatible with all computer
software programs that support
IBM emulation or Epson emulation.
• Compatible with Okidata
MICROLINE emulation (option must
be installed).
Available for 2480/2481 printers
only.
Lets the printer work with all
computers with a compatible
interface.
Both parallel and USB interfaces are
standard. The internal serial interface
(RS-232) is optional.
For more information, see
“Connecting the printer to your
computer” on page 14.
6
Page 11
Printer description
Forms
thickness
lever
Ribbon
access cover
About your printer
Front
cover
Operator
panel
Paper
guides
Manual
feed door
Power
switch
Paper
select lever
Printer parts and function
Part nameFunction
Forms thickness leverAdjusts the printhead for the thickness of
forms being printed.
Ribbon access coverCovers the ribbon cartridge and internal
printer components.
Power switchTurns the printer
Paper select leverSelects the paper type:
• Cut (form) sheet
• Continuous forms
Front coverCovers the continuous forms push tractors.
Manual feed doorPull down to load individual cut forms and
envelopes.
Operator panelIndicates printer status and makes control of
printer functions simple and convenient.
On
and
Off
.
Paper guidesAlign the margins of a cut sheet.
7
Page 12
Power cord
connector
About your printer
Latch
Tractor 2
connector
Acoustic
flap
USB
connector
Tear Off
bar
Parallel
connector
Latch
Optional serial
interface
knockout
8
Page 13
Printer parts and function
Part nameFunction
LatchesFastens the ribbon access cover to the
printer.
Acoustic flapHelps reduce noise during printing.
Tear Off barProvides an edge for a continuous
form when
Tear Off
is used.
About your printer
Serial interface
knockout
Parallel connectorWhere the parallel cable connects to
USB connectorWhere the USB cable connects to the
Tractor 2 connectorSupplies power to the optional
Power cord connectorConnects power from the power cord
Removing the serial interface
knockout allows you to connect the
optional serial interface cable.
the printer.
printer.
Tractor 2 Feeder.
to the printer.
9
Page 14
Printing the demonstration sample
The following steps explain how to load a single sheet
of paper so you can print the demonstration sample. If
you want to load continuous forms, see “Loading
continuous forms” on pag e46.
1
Set the forms thickness lever to position 1.
About your printer
2
Turn the printer On.
The Power light comes On solid, the Paper Out
light is blinking, and the current default font
light is On solid.
For more information on printer status, see
“Checking the printer status” on pag e118.
10
Page 15
3
Open th e manual fe ed door.
4
Move the paper select lever up to the cut
forms position.
Power
switch
About your printer
Manual
feed door
5
Move the left paper guide to the right until it
Paper select
lever
stops.
6
Insert a single sheet of paper into the front of
the printer and adjust the right paper guide so
the paper is aligned against both the left and
right paper guides.
11
Page 16
7
Insert paper into the printer until the Paper Out
light stops blinking.
Left paper
guide
About your printer
•
If Auto Cut Sheet Load is set to On, the
paper feeds automatically to the Top-OfForm.
•
If Auto Cut Sheet Load is set to
FormFeed
.
Off
Right paper
guide
, press
12
Page 17
8
Turn the printer
9
While pressing
the printer On.
Off
.
Font
on the operator panel turn
Continue pressing
Font
until all the operator
panel lights blink.
10
Release the
Font
button.
The Power and Ready lights stay On and the
demonstration page prints.
PowerReadyTractor2 Paper
Start/StopLineFeedFormFeed
Tear OffLoad/Unlo adTractor
Font
Lock
Courier
Prestige
Presentor
out
Orator
Script
DraftGothic
FastDft
About your printer
13
Page 18
Connecting the printer to your computer
These cables are not supplied with your printer. For
ordering information, see “Supplies” on pag e107.
•
If you are using a parallel cable, see
“Connecting the parallel cable” on pag e14.
•
If you are using a USB cable, see
“Connecting the USB cable” on pag e16.
•
If you are using the optional serial interface,
see “Connecting the serial cable” on
page 17.
Connecting the parallel cable
1
Turn the printer and computer
2
Connect the parallel cable at the back of the
printer.
This cable is not supplied with your printer. Use
About your printer
an IEEE-1284 compatible parallel cable such as
Lexmark part number 1329605 (10 ft cable) or
1427498 (20 ft cable).
Note:
Off
.
You do not need to attach a grounding
wire to the computer.
14
Page 19
3
Fasten the clip wires to the parallel cable, as
shown.
4
Connect the other end of the parallel cable to
your computer.
5
Turn the printer and computer On.
6
Continue with “Setting up your Windows and
DOS application software” on pag e17.
About your printer
15
Page 20
Connecting the USB cable
1
Turn the printer and computer
2
Connect the USB cable at the back of the
printer.
This cable is not supplied with your printer.
Order the Lexmark USB cable using part
number 12A2405.
About your printer
3
Connect the other end of the USB cable to your
computer.
4
Turn the printer and computer On.
5
Continue with “Setting up your Windows and
DOS application software” on pag e17.
Off
.
16
Page 21
Connecting the serial cable
For installation and connection instructions, see the
optional serial interface manual.
Setting up your Windows and DOS application
software
About your printer
Windows-based applications
If you are using a Windows program, use the Windows
Forms Printer 2400 Series driver available from the
Lexmark Web site at www.lexmark.com.
Note:
Instructions for installing drivers are in the
readme.1st file included in the download
package.
17
Page 22
DOS applications
Follow the instructions that came with your DOS
application software to see what printer drivers are
available with that specific program. Most programs let
you specify the type of printer you are using so the
program can take full advantage of the printer’s
features.
Using IBM emulation mode
If your printer is using IBM mode (the factory default),
select a printer from your application software, in the
following preferred order.
For Lexmark Forms Printer 2480/2481 users:
1
Forms Printer 2480/2481
2
Forms Printer 2380/2381 plus
3
2380 plus/2381 plus
About your printer
4
2380/2381 IBM Personal Printer Series™ II
5
4201/4202 IBM Proprinter™ III
6
4201/4202 IBM Proprinter II
7
IBM ExecJet™ Printer Model 4072
For Lexmark Forms Printer 2490/2491 users:
1
Forms Printer 2490/2491
2
Forms Printer 2390 plus/2391 plus
3
2390 plus/2391 plus
4
2390/2391 IBM Personal Printer Series II
5
4212 IBM Proprinter 24P
6
2390 IBM PS/1 Printer
7
4207/4208 Proprinter X24/XL24
8
IBM ExecJet Printer Model 4072
9
2205 IBM PS/1 Printer
If your software does not let you select one of the
printers in this list, you may need to customize your
printer for Epson emulation mode.
18
Page 23
The printer driver you select in your software
application must match the emulation mode you select
for your printer. Printer drivers other than the 2400
series support most, but not all, of the printer’s
capabilities. See “Emulation menu options” on
page 103 for more information.
Using Epson emulation mode
If your Forms printer is set to Epson emulation, select a
printer from your application software in the following
preferred order:
For Forms Printer 2480/2481 users:
1
Epson FX850
2
Epson FX1050
For Forms Printer 2490/2491 users:
1
Epson LQ850
2
LQ1050
See “Emulation menu options” on page 103 for more
information.
Using Okidata MICROLINE emulation mode
If your Forms Printer 2480/2481 has the Okidata
MICROLINE emulation option installed, select a printer
from your application software in the following
preferred order:
About your printer
1
Oki 320/321 Turbo
2
Oki 320/321
19
Page 24
About your printer
20
Page 25
2
Using the operator panel
Use the operator panel to perform basic tasks like
feeding forms, taking the printer offline, and setting
defaults in Setup mode.
Operator panel
21
Page 26
Operator panel layers
2
The operator panel has two layers of functionality.
•
Layer 1, with the operator panel cover
closed, contains basic functions like
LineFeed, FormFeed, Tear Off, and taking
the printer online/offline.
•
Layer 2, with the operator panel cover
down, as shown, contains more advanced
functionality. Use layer 2 to select a macro
and change printer menu settings such as
Top-Of-Form.
480/2481 operator panel
23
1
Power Ready Tractor2 Paper
Start/Stop LineFeed FormFeed
Tear Off Load/Unload Tractor
Font
Lock
FastDraft
Draft
Gothic
Courier
out
Power
Set TOF LineFeed Macro
Set TOF
↑
Micro ↓Setup
Micro
Pitch
Lock
10
12
15
17
Macro
4
20
PS
Operator panel
layer 1
layer 2
22
Page 27
2490/2491 operator panel
Power Ready Tractor2 Paper
Start/Stop LineFeed FormFeed
Tear Off Load/Unload Tractor
Font
Lock
Courier
Prestige
Gothic
Presentor
out
Orator
Script
Draft
FastDft
layer 1
12
Power
Set TOF LineFeed Macro
Set TOF
↑
Micro
Pitch
Lock
34
Macro
Micro ↓Setup
10
20
12
24
15
PS
17
layer 2
Operator panel
23
Page 28
Understanding the operator panel
buttons
Use the operator panel buttons to perform printer tasks
and change printer settings.
Layer 1 operator panel buttons
Press this button:When you want to …
Start/Stop
LineFeed
FormFeed
Tear Off
Load/Unload
Trac tor
Font
Notes:
• Repeatedly pressing the
Font
button rotates
through the printer
font selections. If you
Operator panel
continue pressing
through a second pass,
the font selections are
locked.
• This setting will be lost
when the printer is
Off
powered
On
.
and back
Alternate the printer between online (Ready light is On)
Off
and offline (Ready light is
Note:
Advance the paper one line.
If you press and hold
micro movements and then goes into continuous mode.
Advance the paper to the next
Top-Of-Form.
Alternate paper between Tear Off and Top-Of-Form.
Load paper to the current Top-Of-Form or unload paper to
parked position.
Alternate between Tractor 1 and Tractor 2, if the optional
Tractor 2 is installed.
Select one of the resident font
styles:
2480/2481
• FastDft
• Draft
•Gothic
Font
•Courier
2490/2491
•Courier
• Prestige
•Gothic
• Presentor
Printer must be online to receive data.
LineFeed
).
, the paper advances 5
• Orator
•Script
• Draft
• FastDft
Note:
online (Ready light is
Some functions may not work when data is being processed and the printer is
On
).
24
Page 29
Layer 2 operator panel buttons
Press this button:When you want to…
Set TOF
LineFeed
Macro
↑
Micro
Set Top-Of-Form.
Top-Of-Form is the position of the first
print line on the page.
Advance the paper one line.
If you press and hold
paper advances 5 micro movements
and then goes into continuous feed.
Select between four document
formats.
For more information, see “Forms
Macro menu options” on page 96.
Feed the paper upward in:
• 1/72-inch increments (2480/2481
models)
• 1/90-inch increments (2490/2491
models)
If you press and hold the
button, the paper advances in micro
movements and then goes into
continuous feed.
Micro
Use
Top-Of-Form.
↑ to adjust the
LineFeed
Micro
, the
↑
Operator panel
25
Page 30
Layer 2 operator panel buttons (continued)
Press this button:When you want to…
↓
Micro
Feed the paper downward in:
• 1/72-inch increments (2480/2481
models)
• 1/90-inch increments (2490/2491
models)
If you press and hold the
button, the paper advances in micro
movements and then goes into
continuous feed.
Micro
↓
Use
Top-Of-Form.
to adjust the
Micro
↓
Operator panel
Setup
Pitch
Notes:
• Repeatedly pressing
Pitch
the
rotates through the
printer pitch
selections. If you
continue pressing
Pitch
second pass the pitch
selections are locked.
• This setting will be
lost when the printer
is powered
back
Note:
cessed and the printer is online (Ready light is
button
through a
Off
and
On
.
Some functions may not work when data is being pro-
Enter Setup mode to change the
default values and modes for printer
operation.
Set the character pitch to: 10, 12, 15,
17, 20 cpi, or Proportional Spacing.
Notes:
• On 2490/2491 models you can also
select 24 cpi.
• Fast Draft supports only 10, 12, and
15 pitch.
On
).
26
Page 31
Understanding the operator panel
lights
The following table describes the light patterns on the
operator panel.
Layer 1 operator panel lights
Light
Light
status
What it means
PowerOn
ReadyOn
BlinkingThe printer is receiving data.
Off
Tractor 2 On
Paper OutOff
BlinkingThe printer is out of paper.
On
PadlockOn
FontOn
Off
The printer is On.
The printer is online and ready to
print.
The printer is offline.
Tractor 2 is activated. (The optional
Tractor 2 Feeder must be installed.)
Paper is loaded in the printer.
A printer error occurred.
The operator panel is disabled,
restricting the use of panel buttons
Start/Stop, FormFeed, Tear Off
to
Load/Unload
and
information, see “Locking/unlocking
the operator panel” on pag e30.
You (or your software application)
selected one of the printer's resident
fonts.
If all font lights are Off, then a
downloaded font is selected.
only. For more
Operator panel
Font LockOn
Font Lock is active and prevents your
software application from changing
the font you selected on the
operator panel. For more
information, see “Selecting or
locking a font” on page 31.
27
Page 32
Layer 2 operator panel lights
Light
Light
status
What it means
MacroOn
Off
PitchOn
Pitch LockOn
The specified macro function is
activated. For more information, see
“Forms Macro menu options” on
page 96.
No macro is being used, or Macros
have been disabled in the Setup
menu.
You (or your software application)
selected one of the printer's
standard pitches.
Pitch Lock is active and prevents
your software application from
changing the pitch you selected on
the operator panel. For more
information, see “Selecting or
locking a pitch” on page 32.
Setting the printer online or offline
The printer must be online to accept data.
To set the printer:
•
Online, press
comes On.
Start/Stop
; the Ready light
Operator panel
If paper is not loaded, the Paper Out light
blinks. When online, the printer is ready to
receive print jobs.
•
Offline, press
Off
goes
.
Start/Stop
; the Ready light
The printer finishes printing the current line
and then stops printing. To resume printing,
Start/Stop
press
until the Ready light is On.
28
Page 33
Advancing the paper
You can use the operator panel to advance the paper
when the printer is not printing.
•
•
If you are at the Tear Off bar:
•
•
LineFeed
Press
next line.
FormFeed
Press
the Top-Of-Form on the next page or to
eject the cut form.
LineFeed
Press
incrementally.
Tear Off
Press
Top-Of-Form.
Using Tear Off
to advance the paper to the
to advance the paper to
to move the paper
to move the paper to the
Tea r Off
position.
The Tear Off function advances the perforation of a
continuous form to the tear bar position. You can set
Tea r Off
the Tear Off position (Auto Tear Off set to
Second
to the Tear Off position (Auto Tear Off set to
more information, see “Setting the Tear Off position”
on page 87.
works only when the tractor unit is in the push
Note:
For the Tear Off function to work
properly, you must set the correct page
length in the Setup menu or your
application software.
to move a continuous form automatically to
On
), or you can move a continuous form manually
or to
Off
). For
One
Operator panel
29
Page 34
Using the Load/Unload feature
Load/Unload
push position. For information, see “Changing tractor
positions” on page 33.
Use the
forms from the printer while you print on either a cut
form or envelope. You can also use the feature to load
continuous forms into the printer when the paper path
is clear. For information, see “Loading continuous
forms” on pag e46.
works only when the tractor unit is in the
Load/Unload
feature to unload continuous
Locking/unlocking the operator panel
To restrict the use of printer functions to just the
Start/Stop, FormFeed, Tear Off
buttons, you can lock the operator panel. When the
panel is locked, the padlock light comes On.
1
Turn the printer
2
Press and hold
turning the printer On.
To unlock the operator panel, repeat steps 1 and 2.
Off
.
Load/Unload
Load/Unload
, and
Tractor
and
while
Selecting Tractor mode
Operator panel
If you installed the optional Tractor 2 Feeder, you can
Tractor
press
feeder and the Tractor 2 Feeder. The Tractor 2 light
comes On when the Tractor 2 Feeder is selected.
Note:
to switch between the normal tractor
Before you switch tractor feeders, tear off
excess paper.
30
Page 35
Selecting or locking a font
1
To select a font, repeatedly press
Font
until you
see the font light On next to the selection you
want.
Layer 1
Power Ready Tractor2 Paper
Start/Stop LineFeed FormFeed
Tear Off Load/Unload Tractor
Font
Lock
2
To lock any font so your software application
FastDraft
Draft
Gothic
Courier
out
cannot select a different one, continue pressing
Font
until the Font Lock light comes On, and
the font you want is selected.
The font is locked until the printer is turned
Off
.
Operator panel
3
To disable Font Lock, repeatedly press
until the Font Lock light turns
Off
and the font
you want is selected.
If the printer is offline, press
Start/Stop.
the ready light comes On, you are ready to
print.
4
To set a
Font
or to set Font Lock as a default
setting in the Setup menu, see “Using Setup
mode to change printer settings” on page 89.
31
Font
When
Page 36
Selecting or locking a pitch
1
To select a pitch, open the operator panel to
layer 2.
2
Repeatedly press
light On next to the selection you want.
Layer 2
Power
Pitch
1
234
Macro
Set TOFLineFeedMacro
until you see the pitch
Operator panel
↑
Pitch
Lock
Micro ↓Setup
20
10
PS
12
15
17
Micro
3
To lock a pitch so your software application
cannot select a different one, continue pressing
Pitch
until the Pitch Lock light comes On and
the pitch you want is selected.
The pitch is locked until the printer is turned
Off
.
4
To disable Pitch Lock, repeatedly press
until the Pitch Lock light turns
Off
Pitch
and the pitch
you want is selected.
5
Close the operator panel.
If the printer is offline, press
Start/Stop
Ready light comes On and you are ready to
print.
. The
6
To set a
Pitch
or Pitch Lock as a default setting
in the Setup menu, see “Using Setup mode to
change printer settings” on pag e89.
32
Page 37
3
Changing tractor positions
This section describes how to change the tractor unit
position.This a tractor unit.
Left
latching
lever
Pin
Left
tractor
door
Left
locking
lever
Rubber
tractor
stop
You can install the tractor unit in the push tractor
position or the pull tractor position. To view an
illustration of the tractor positions and paper paths
available, see “Paper paths for the push tractor” on
page 47.
Tractor positions
33
Page 38
Push tractor position
The printer is shipped with the tractor unit installed at
the front of the printer, which is the push tractor
position.
This position lets you use the Tear Off feature of the
printer.
Front cover
Push tractor
position
Tractor positions
34
Page 39
Pull tractor position
When the tractor unit is installed at the top of the
printer, it functions as a pull tractor and supports front
and bottom paper loading.
Front cover
Pull tractor
position
35
Tractor positions
Page 40
Converting the push tractor to pull tractor
position
Removing the push tractor
1
Make sure paper is not loaded in the printer.
2
Pull out the front cover to release it and pivot
the cover up out of the way.
Front
cover
Front cover
Tractor positions
36
Page 41
3
Hold down the latching levers while you pull
and lift the tractor unit out of the printer.
Tractor unit
37
Tractor positions
Page 42
Installing the pull tractor
1
Remove the ribbon access cover.
2
Turn the tractor unit around so that the
latching levers are upright, facing you.
3
Place the tractor against the back slant of your
printer along the tractor guides.
Tractor positions
38
Page 43
4
To slide the tractor feeder into the printer:
a
Hold down the latching levers and gently
push the tractor feeder into the printer until
it stops.
b
While still holding down the latching levers,
tilt the tractor feeder toward the front of
the printer until the hooks at the end of the
latching levers fit around the posts on the
printer frame.
Latching
lever
hook
c
Release the latching levers. The tractor unit
fits into place at a 45° angle.
39
Tractor positions
Page 44
Converting the pull tractor to the push tractor
position
1
Make sure the printer is
2
Make sure paper is not loaded in the printer.
3
Holding down the latching levers, lift the
tractor unit out of the printer.
4
Pull out the front cover to release it and pivot
the cover up out of the way.
Off
.
Tractor positions
40
Page 45
5
Make sure the paper select lever is set for
continuous forms.
6
Holding down the latching levers, fit the left
and right locks onto the posts in the printer.
7
Release the latching levers.
8
Close the front cover.
41
Tractor positions
Page 46
Tractor positions
42
Page 47
Loading paper
4
Loading paper
This section describes how to load a cut form,
continuous forms, labels, and an envelope.
Continuous formsCut (form) sheet
EnvelopeLabels
43
Page 48
Setting the forms thickness lever
Loading paper
Use the forms thickness lever to adjust printing on
various forms, depending on the paper thickness. See
the following table when setting this lever.
Forms thickness for 2480/2481
Paper
Paper type
Single forms (cut
or continuous)
Single forms (cut
or continuous)
Notes:
• Print quality depends on the multiple-paper quality and the operating environment.
Printing at low temperature may cause poor print quality, depending on the paper
used.
• When the setting is 4 or higher, printing speed becomes slower.
thickness
Thin56 g/m² (15 lb)
Normal68 g/m² (18 lb)
Thick 90 g/m² (24 lb)2
Paper weight
65 g/m² (16 lb)
75 g/m² (20 lb)
Forms thickness lever
setting
1
1 or 2
44
Page 49
Forms thickness for 2480/2481 (continued)
Forms thickness lever
Paper typePaper weight
Multiple-part forms2-part form 2 or 3
3-part form 3 or 4
4-part form 4 or 5
5-part form 5 or 6
6-part form 5, 6, or 7
Envelopes4, 5, or 6
Notes:
• Print quality depends on the multiple-paper quality and the operating environment.
Printing at low temperature may cause poor print quality, depending on the paper
used.
• When the setting is 4 or higher, printing speed becomes slower.
settings
Forms thickness for 2490/2491
Paper type
Paper
thickness
Paper weight
Forms thickness lever
setting
Loading paper
Single forms (cut
or continuous)
Single forms (cut
or continuous)
Multiple-part forms 2-part form 2 or 3
Envelopes 4, 5, or 6
Note:
ment. Printing at low temperature may cause poor print quality, depending on the paper
used.
Print quality depends on the multiple-paper quality and the operating environ-
Thin56 g/m² (15 lb)
65 g/m² (16 lb)
Normal68 g/m² (18 lb)
75 g/m² (20 lb)
Thick 90 g/m² (24 lb)2
3-part form 3 or 4
4-part form 4, 5, 6, or 7
1
1 or 2
45
Page 50
Loading continuous forms
You can load continuous paper utilizing four different
paper paths, depending on whether you have the push
tractor installed or the pull tractor installed.
Loading paper
Note:
If you have installed the optional Auto
Sheet Feeder or Tractor 2 Feeder, refer to
the documentation shipped with your
option for paper loading instructions.
46
Page 51
Paper paths for the push tractor
In these examples, the tractor pushes the paper from
the front or the rear of the printer.
Push tractor
Trac to rTrac to r
Loading paper
Front loading paper
Rear loading paper
Paper paths for the pull tractor
In these examples, the tractor pulls the paper from the
front or bottom of the printer.
Pull tractor
TractorTractor
Front loading paper
Bottom loading
paper
47
Page 52
Loading paper
Loading continuous forms using the
push tractor
The factory setting for your printer is the push tractor
position. If the tractor unit is not in this position, see
“Converting the pull tractor to the push tractor
position” on pag e40.
1
Turn the printer
On
.
2
Make sure the paper path is clear.
If a cut form or envelope is loaded in the
printer, press
FormFeed
48
to remove it.
Page 53
3
Set the forms thickness lever to a suitable
setting.
See “Setting the forms thickness lever” on
page 44.
Loading paper
49
Page 54
Loading paper
4
Pull out the front cover to release it and pivot
the cover up out of the way.
Front
cover
5
Move the paper select lever down to the
continuous forms position.
Front
cover
50
Page 55
6
Pull up the left and right tractor locking levers
to unlock the tractors.
Locking
lever
Loading paper
51
Page 56
7
Open the left and right tractor doors.
8
Place the paper pinfeed holes over the second
or third pins of the tractor unit.
If necessary, move the left or right tractor to
adjust the tractors to the paper width.
Loading paper
Keeping the left tractor positioned to the left
of the rubber tractor stop keeps your paper
within the paper sensor area.
9
Close the left and right tractor doors.
52
Page 57
10
Set the left margin.
Move the tractor to align the left margin on
your paper with the [A symbol printed on the
rear plate. For help, see “Aligning the left
margin” on pag e77.
Margin guide printing starts at
the [A symbol.
Loading paper
The distance from the [A symbol
to the left edge of the paper
determines the width of the left
margin.
53
Page 58
Loading paper
11
Push down the left tractor locking lever to lock
the tractor in place.
12
Remove slack from the paper and lock the right
locking lever.
54
Page 59
13
Close the front cover.
Front
cover
Loading paper
14
Load/Unload
Press
.
The paper loads to the current Top-of-Form.
15
Start/Stop
Press
to put the printer online.
If Auto Tear Off is set to On or
One Second
the printer moves the paper to the Tear Off bar.
Note:
When you use the push tractor to print
continuous forms, line spacing within the
first 1½ inches of the first form may not
be uniform.
,
55
Page 60
Loading paper
Front loading continuous forms
using the pull tractor
Make sure the tractor is in the pull position. If the
tractor unit is not in this position, see “Converting the
push tractor to pull tractor position” on pag e36.
1
Turn the printer On.
2
Make sure the paper path is clear.
If a cut form or envelope is loaded in the
printer, remove it by pressing
FormFeed
.
56
Page 61
3
Set the forms thickness lever to position 7 while
loading the paper.
Loading paper
57
Page 62
Loading paper
4
Move the paper select lever down to the
continuous forms position.
5
Remove the ribbon access cover.
Ribbon access
cover
Paper select
lever
6
Pull up the left and right tractor locking levers
to unlock the tractors.
Locking
lever
58
Page 63
7
Open the left and right tractor doors.
Loading paper
59
Page 64
Loading paper
8
Pull out the front cover to release it and pivot
the cover up out of the way.
Front
cover
Front cover
60
Page 65
9
Insert paper into the front of the printer
between the metal and plastic plates.
Push or pull the paper through the paper path
until it passes the printhead.
Loading paper
61
Page 66
Loading paper
10
Close the front cover.
Front
cover
11
Fit the paper pinfeed holes over the tractor
pins.
If necessary, move the left or right tractor to
adjust the tractor to the paper width.
Note:
If you have trouble moving the right
tractor to the paper width, roll the rubber
tractor stop out of its’ seated position.
Move the tractor to the paper width, load
the paper, and lock the right tractor. To
view the rubber tractor stop location, see
“Changing tractor positions” on pag e33.
62
Page 67
12
Close the left and right tractor doors.
13
Replace ribbon access cover.
14
Set the left margin.
Move the tractor to align the left margin on
your paper with the symbol [A printed on the
ribbon access cover. For help, see “Aligning the
left margin” on pag e77.
Margin guide printing starts at
the [A symbol.
Loading paper
63
The distance from the [A
symbol to the left edge of
the paper determines the
width of the left margin.
Page 68
Loading paper
15
Push down the left tractor locking lever to lock
the tractor in place.
16
Remove slack from the paper and lock the right
lever.
Note:
If you have trouble moving the right
tractor to the paper width, roll the rubber
tractor stop out of its’ seated position.
Move the tractor to the paper width, load
the paper, and lock the right tractor. To
view the rubber tractor stop location, see
“Changing tractor positions” on pag e33.
Locking lever
17
Move the forms thickness lever back to a
suitable setting for the type of paper you are
using.
For help, see “Setting the forms thickness lever”
on pag e44.
64
Page 69
18
Open the operator panel cover to access layer 2.
19
• Use the second form to set Top-Of-Form
• To do this, align the horizontal lines (located on
20
21
Micro
Press
the paper to the Top-Of-Form you want to use.
Note:
alignment.
the platen) with the Top-Of-Form you want. To
see an illustration, go to ” on pag e83.
Set TOF
Press
Top-Of-Form is not saved if the printer is turned
Off
or runs out of paper when using the pull
tractor.
Make sure the printer is online (Ready light is
On
solid).
Micro
↑,
to set Top-Of-Form.
↓,
or
LineFeed
to move
Loading paper
If not, press
On
solid.
Start/Stop
until the Ready light is
65
Page 70
Loading paper
Bottom loading continuous forms
using the pull tractor
Make sure the tractor is in the pull position. If the
tractor is not in this position, see “Converting the push
tractor to pull tractor position” on pag e36.
1
Turn the printer On.
2
Make sure the paper path is clear.
If a cut form or envelope is loaded in the
printer, press
FormFeed
to remove it.
66
Page 71
3
Set the forms thickness lever to position 7 while
loading the paper.
Loading paper
67
Page 72
Loading paper
4
Move the paper select lever to the continuous
forms position.
5
Remove the ribbon access cover.
Ribbon access
cover
Paper select
lever
6
Pull up the left and right tractor locking levers
to unlock the tractors.
Locking lever
68
Page 73
7
Open the left and right tractor doors.
Loading paper
8
Insert the paper through the bottom slot of the
printer.
Push or pull the paper through the paper path
until it passes the printhead.
9
Fit the paper pinfeed holes over the tractor
pins.
If necessary, move the left or right tractor to
adjust the tractor to the paper width.
Note:
If you have trouble moving the right
tractor to the paper width, roll the rubber
tractor stop out of its’ seated position.
Move the tractor to the paper width, load
69
Page 74
Loading paper
the paper, and lock the right tractor. To
view the rubber tractor stop location, see
“Changing tractor positions” on pag e33.
10
Close the left and right tractor doors.
11
Replace the ribbon access cover.
12
Set the left margin.
Move the tractor to align the left margin on
your paper with the symbol [A printed on the
ribbon access cover. For help, see “Aligning the
left margin” on page 77.
Margin guide printing starts at
the [A symbol.
70
The distance from the [A
symbol to the left edge of the
paper determines the width of
the left margin.
Page 75
13
Push down the left tractor locking lever to lock
the tractor in place.
14
Remove slack from the paper and lock the right
lever.
Loading paper
15
Move the forms thickness lever back to a
suitable setting for the type of paper you are
using.
For help, see “Setting the forms thickness lever”
on pag e44.
71
Page 76
Loading paper
16
Open the operator panel cover to access layer 2.
17
18
19
LineFeed, Micro
Press
the paper to the Top-Of-Form.
Set TOF
Press
Top-Of-Form is not saved if the printer is turned
Off
or runs out of paper when using the pull
tractor.
Make sure the printer is online (Ready light is
On
solid).
to set Top-Of-Form.
↑, or
Micro
↓ to move
If not, press
On
solid.
Start/Stop
until the Ready light is
Loading a cut form or envelope
Cut forms can be a single sheet, an envelope, or a
multiple-part form. They are placed one at a time into
the manual feeder.
Note:
If you have installed the optional Auto
Sheet Feeder or Tractor 2 Feeder, refer to
the documentation shipped with your
option for paper loading instructions.
72
Page 77
Loading a cut form or envelope
manually
1
Turn the printer On.
2
Make sure the paper path is clear.
3
If continuous forms are currently loaded, tear
off the leading edge of the continuous form
and then press
continuous forms.
Load/Unload
to park the
Loading paper
The Paper Out light is blinking.
4
Set the forms thickness lever to a suitable
setting for the type of paper you are using.
See “Setting the forms thickness lever” on
page 44 for more information.
73
Page 78
Loading paper
5
Move the paper select lever up to the cut
forms position.
6
Open the manual feed door.
Paper select
lever
74
Page 79
7
Set the left margin.
Move the left paper guide so that the print
start position you want aligns with the [A
symbol printed on the margin guide. For help,
see “Aligning the left margin” on pag e77.
Margin guide printing begins
at the [A
symbol.
Left paper
guide
The distance from the left paper
guide to the [A symbol determines
the width of the left margin.
Paper
Loading paper
75
Page 80
Loading paper
8
Place a cut form or envelope against the left
paper guide.
If you are loading a preprinted form or
envelope, put the top edge in first, printed side
up.
9
Move the right paper guide so the guide aligns
with the right edge of the paper.
Left paper
guide
Right paper
guide
Left paper
guide
76
Envelope
Right paper
guide
Page 81
10
Insert paper into the printer until the Paper Out
light stops blinking.
•
If Auto Cut Sheet Load is set to On, the
paper feeds automatically to the Top-OfForm.
•
If Auto Cut Sheet Load is set to
FormFeed
11
Make sure the printer is online (Ready light is
On
solid).
.
Off
Loading paper
, press
If it is not, press
light is On solid.
Start/Stop
Aligning the left margin
You can manually change the first print position at the
left margin. The first print position is indicated by the
[A
symbol. You can also set the left margin from your
software application.
Note:
Setting the left margin in your software
application, adds it to the left margin
setting on the printer. For example, if you
set the left margin at 1 inch on the
printer, and also have the left margin set
at 1 inch in your software application, the
printer begins printing 2 inches from the
left edge of the page.
until the Ready
77
Page 82
Aligning the left margin for
continuous forms
To set the left margin for continuous forms, first locate
the [A symbol on the printer. The location of this
symbol depends on the position of the tractor unit.
Loading paper
Push tractor position
Push tractor
position
Locking
lever
78
Page 83
Loading paper
Pull tractor position
Pull tractor
position
1
Pull up the left and right tractor locking levers
Locking
lever
to unlock the tractors.
2
Move the left tractor to the left or right of the
[A
symbol.
3
Push down the left tractor locking lever to lock
it in place.
4
Remove slack from the paper and lock the right
lever.
Note:
If you have trouble moving the right
tractor to the paper width, roll the rubber
tractor stop out of its’ seated position.
Move the tractor to the paper width, load
the paper, and lock the right tractor. To
view the rubber tractor stop location, see
“Changing tractor positions” on pag e33.
79
Page 84
Loading paper
Aligning the left margin for a
manually loaded cut form or
envelope
To set the left margin for a cut form or envelope, move
the left paper guide to the left of the [A symbol,
located above the left paper guide.
Left paper
guide
You may then need to adjust the right paper guide to
fit flush against the right edge of the page.
Print start
position
Paper
80
Page 85
Setting Top-Of-Form
Top-Of-Form sets the first line of print. Use the operator
panel to save your Top-of-Form settings for continuous
forms, a cut form, and for each macro enabled.
Setting Top-Of-Form for continuous
form paper in push mode
Top-Of-Form can range from minus 1 inch to plus
14 inches from the top of continuous form paper.
Loading paper
Note:
To set and save Top-Of-Form:
1
Clear the paper path.
The Paper Out light blinks if no paper is loaded.
If the Paper Out light is
forms and press
If an individual form is loaded, press
to clear paper path.
2
Make sure the paper select lever is in the
continuous forms position.
3
Load continuous form paper on the push
tractor feed pins (or Tractor 2 feed pins if you
are using the optional Tractor 2 Feeder).
For help loading paper, see “Loading
continuous forms using the push tractor” on
page 48.
4
Remove the ribbon access cover.
5
Press
Use this method to also set Top-Of-Form
for continuous forms loaded in the
optional Tractor 2 Feeder.
Off
, tear off excess
Load/Unload
Load/Unload
.
.
FormFeed
The paper moves to the current Top-Of-Form.
The Paper Out light goes
81
Off
.
Page 86
Loading paper
6
Open the operator panel cover to access layer 2.
23
1
Power
Set TOFLineFeed Macro
Macro
4
↑
Micro
Pitch
Lock
7
Press any paper movement button (
Micro
↑,
Micro
↓) to align with the horizontal
Micro
10
12
15
17
↓
Setup
20
PS
LineFeed
lines (located on the platen) with the Top-OfForm you want.
See the illustration, on ” on pag e83.
Note:
If you press and hold a paper movement
button, the paper advances in micro
movements and then goes into
continuous feed.
,
82
Page 87
This illustration shows the position of the two
horizontal lines on either side of the metal platen bar.
Use these lines as your reference point when lining up
your Top-Of-Form. The bottom of a printed character
will be even with the horizontal lines.
Loading paper
Horizontal
line
Paper
Ribbon
cartridge
8
Press
Set TOF
to set and save your Top-Of-
Align paper with
horizontal lines on
metal platen bar
Form.
9
Close the operator panel cover.
10
To verify the new Top-Of-Form, press
Load/Unload to
and press
Load/Unload
unload the continuous forms
again to reload the
forms.
Metal
platen
Front
cover
The continuous forms load to the current
Top-Of-Form setting.
11
Press
Note:
Start/Stop
to set the printer online.
If Auto Tear Off is set to On or
Second
the paper advances to the Tear
Off position. A print job or pressing
Off
returns the paper to the current
Top-Of-Form.
83
One
Tea r
Page 88
Loading paper
Setting Top-Of-Form for continuous
form paper in pull mode
1
Turn the printer On.
The Paper Out light blinks if no paper is loaded.
2
Move the paper select lever down to the
continuous formsposition.
3
Load continuous form paper on the pull tractor
feed pins.
For help loading paper, see “Front loading
continuous forms using the pull tractor” on
page 56.
4
Open the operator panel cover to access layer 2.
5
Press any paper movement button (
Micro
Top Of Form position.
Note:
Micro
↑, or
Use the second sheet of the continuous
forms to set Top-Of-Form.
↓) to move the paper to the
LineFeed
,
6
7
8
Set TOF
Press
Close the operator panel cover.
Note:
Press
Top-Of-Form is not saved if the printer is
turned
printer is in pull tractor mode.
Start/Stop
to set and save Top-Of-Form.
Off
or runs out of paper when the
to set the printer online.
84
Page 89
Setting Top-Of-Form for a cut form
or envelope
Top-Of-Form can range from minus 1 to plus 22 inches
from the top of cut sheet paper. To set and save
Top-Of-Form:
1
Clear the paper path.
The Paper Out light blinks if no paper is loaded.
If the Paper Out light is
forms and press
Load/Unload
Off
, tear off excess
.
Loading paper
If a single form is loaded, press
clear paper path.
2
Move the paper select lever up to the cut
forms position.
3
Load a cut sheet of paper or envelope through
the manual feed door.
For help loading paper, see “Loading a cut form
or envelope manually” on pag e73.
•
If Auto Cut Sheet is set to On, the printer
moves the paper or envelope to the current
Top-Of-Form
•
If Auto Cut Sheet is set to
FormFeed
Off
.
4
Open the operator panel cover to access layer 2.
5
Press any paper movement button (
Micro
lines (located on the platen) with the Top-OfForm you want.
See the illustration, on ” on pag e83.
↑,
Micro
when the
↓) to align with the horizontal
Paper Out
FormFeed
Off
, press
light goes
LineFeed
to
,
Note:
If you press and hold a paper movement
button, the paper advances in micro
movements and then goes into
continuous feed.
85
Page 90
6
7
8
Set TOF
Press
Top-Of-Form.
Close the operator panel cover.
Start/Stop
Press
to set and save your
to put the printer online.
Loading paper
Setting Top-Of-Form in a macro
Each macro has a separate Top-Of-Form setting. To set
Top-Of-Form in a macro, you must first select that
macro:
1
Open the operator panel cover to access layer 2.
2
Now set the Top-Of-Form. The procedure for setting
Top-Of-Form depends on the paper and print mode you
are using. For help, see one of the following:
Macro
Press
use to set a Top-Of-Form.
•
“Setting Top-Of-Form for continuous form
paper in push mode” on pag e81.
•
“Setting Top-Of-Form for continuous form
paper in pull mode” on page 84.
•
“Setting Top-Of-Form for a cut form or
envelope” on pag e85.
to select the macro you want to
86
Page 91
Using the Tear Off bar
Setting the Tear Off position
Loading paper
When Auto Tear Off is On or set to
moves the top perforation of a continuous form to the
Tear Off position when all of the following are true:
•
The printer has finished printing.
•
The paper has advanced to the Top-Of-Form
on the next page.
•
No data, printer control codes, or escape
codes have been sent to the printer after
advancing to the Top-Of-Form.
•
The print buffer has not received data for
one second.
If you have already set your Top-Of-Form and now want
to change the Tear Off bar position, follow these steps:
1
2
3
4
5
Start/Stop
Press
Press and hold
Open the operator panel cover to access layer 2.
Micro
Press
the correct position on the Tear Off bar.
Close the operator panel cover.
The printer beeps twice.
to take the printer offline.
Tea r Off
Micro
↑ or
One Second
until the printer beeps.
↓ to move the paper to
, it
The paper rolls backward, then goes to the new
Tear Off position.
6
The Ready light is On.
7
The paper remains at the current Tear Off position until
you send another job to the printer. The paper moves
from the Tear Off position to the Top-Of-Form and
begins printing.
Press
Start/Stop
.
87
Page 92
Loading paper
88
Page 93
5
Using Setup mode
Your printer is preset at the factory for font, pitch, form
length, and other settings (also called
This section describes how to change these default
settings, how to set up macros, and how to set form
length.
default settings
).
Using Setup mode to change printer settings
This menu-driven mode lets you customize your printer
to fit your business needs. Once you enter Setup mode,
follow the printed menu page to select the area you
want to change.
Using Setup mode
Note:
Make sure continuous forms are loaded in
your printer while you are using Setup
mode. For help see
forms” on pag e46.