Dear Customer,
Thank you for choosing Lewmar. Lewmar products are world renowned for their quality, technical innovation and
proven performance. With a Lewmar product you will be provided with many years of outstanding service.
Product support
Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives.
If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar
dealer. Details are available at: www.lewmar.com
CE Approvals
For CE approval certificates contact Lewmar.
Important information about this manual
Throughout this manual, you will see safety and product damage warnings. You must follow these warnings
carefully to avoid possible injury or damage.
The type of warnings, what they look like, and how they are used in this manual are explained as follows:.
WARNING!
This is a warning against anything which may
cause injury to people if the warning is ignored.
You are informed about what you must or must not
do in order to reduce the risk of injury to yourself
and others.
SAFETY SYMBOL
When you see the safety symbol it
means: “Do not...”; “Do not do this”; or
“Do not let this happen”.
2
Page 3
2. Safety Notice
IMPORTANT: Read these notes before continuing.
WARNING!
2.1 Windlass general
Classification Societies and Lewmar require that a vessel at anchor must have its chain/rode held by a chain
stopper or equivalent strong point at all times
At all times it is the responsibility of the boat operator to ensure that the anchor and rode are properly stowed
for the prevailing sea conditions. This is particularly important with high-speed powerboats, because an anchor
accidentally deploying while under way can cause considerable damage. An anchor windlass is mounted in the
most exposed position on a vessel and is thus subject to severe atmospheric attack resulting in a possibility of
corrosion in excess of that experienced with most other items of deck equipment. As the windlass may only be
used infrequently, the risk of corrosion is further increased. It is essential that the windlass is regularly examined, operated and given any necessary maintenance.
Please ensure that you thoroughly understand the operation and safety requirements of the windlass before
commencing the installation. Only persons who are completely familiar with the controls and those who have
been fully made aware of the correct use of the windlass should be allowed to use it. If there is any doubt of how
to install or operate this unit please seek advice from a suitably qualified engineer.
Windlasses used incorrectly could cause harm to equipment or crew.
Windlasses should be used with care and treated with respect.
Boating, like many other activities can be hazardous. Even the correct selection, maintenance and use of
proper equipment cannot eliminate the potential for danger, serious injury or death.
Lewmar windlasses are designed and supplied for anchor control in marine applications and are not to be used
in conjunction with any other use.
Keep limbs, fingers, clothing and hair clear of windlass, rode and anchor during operation. Severe bodily harm
could result.
Ensure there are no swimmers or divers nearby when dropping anchor.
Windlasses must not be used as the sole means of securing the anchor to the bow fitting especially under
storm conditions. Anchors should be independently secured to prevent accidental release.
Classification Societies require that a vessel lying at anchor must have its anchor rope/chain secured to a
chain stopper or other suitable independent strong point.
A windlass should never be used as a mooring bollard, the anchor rode MUST be secured to a mooring cleat,
chain stopper or other designated strong point. Using the windlass to secure the rode will damage the
windlass.
Do not use windlass for ANY purpose other than deployment and recovery of anchor.
The circuit breaker in this product must never be deactivated or otherwise bypassed, it is intended to protect
the motor and cables from overheating and damage.
Always switch off this windlass at the circuit breaker/isolator when not in use.
It is the unavoidable responsibility of the owner, master or other responsible party to assess the risk of any
operation on the vessel.
Windlass must not be operated whilst under the influence of alcohol or drugs.
2.2 Fitting
This equipment must be installed and operated in accordance with the instructions contained in this manual.
Failure to do so could result in poor product performance, personal injury and/or damage to your boat.
Consult the boat manufacturer if you have any doubt about the strength or suitability of the mounting
location.
2.3 Electrical
Make sure that the boat’s battery power supply has been switched off before starting the installation.
This product requires installation by a suitably qualified electrical engineer.
Lewmar V1-6 Windlass ref 65001201 iss.11 | 3
Page 4
A
E
H2
J
H1
B
G
I
C
F
D
GB
3. Specifications
IP68
MODEL
MODEL
ABCDEFGH1H2IJK
MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN
V1
42
V2
42
V3
42
MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN
V4
51291
V5
51291
V6
77
-- 161
11¹/₁₆
75 3 161
11¹/₁₆
75 3 161
11¹/₁₆
ABCDEFG1G2HIJ
2 ⁷/
₁₆
2 ⁷/
₁₆
105 4 ⅛ 212
3 ¹/
₃₂
188
188
348 13¾ 157
6⁵/₁₆
348 13¾ 157
6⁵/₁₆
348 13¾ 157
6⁵/₁₆
185 7¼ 89 3½ 277 10⅞ 107 4¼ 215
7 ⁷/
₁₆
185 7¼ 89 3 ½ 289 11⅜ 107 4¼ 215
7 ⁷/
₁₆
326 12⅞ 82
8 ¹¹/
₃₂
70 2¾ 237 9⅛ 92 3⅝ -- 114 4¼ 310
6³/₁₆
70 2¾ 237 9⅛ 92 3⅝ 168 6⅝ 114 4¼ 310
6³/₁₆
70 2¾ 237 9⅛ 92 3⅝ 168 6⅝ 114 4¼ 315 12⅜ 173
6³/₁₆
366 14⅜ 145 5¾ 257 10⅛ 122
3⁷/
₃₂
112
8⁷/
₁₆
4 ⁷/
₁₆
125
8⁷/
₁₆
4¹⁵/
₁₆
4¹³/
₁₆
4. Installation
4.1 Basic requirements
Each installation requires the following tools:
Windlass Installation
An appropriate marine sealant and the following:
V1-3
10 mm (3/8”) Drill
14 mm (9/16”) Drill
75 mm (3”) Hole Saw
12 mm (7/16”) Drill
77 & 90 mm (3” & 41/2”) Hole
Saw
V6
5 mm (3/16”) Drill
12 mm (7/16”) Drill
115 mm (41/2”) Hole Saw
173
12³/₁₆
6¹³/₁₆
173
12³/₁₆
6³/₁₆
6³/₁₆
366
378 14⅞ 174 6⅞
484 19 193 7⅝
14⁷/
156
₁₆
7⁵/
₁₆
4.2 Accessories
Use only genuine Lewmar parts and accessories to ensure top performance and eliminate the risk of voiding
your warranty. For replacement parts, please visit your dealer or www.lewmar.com
4
Page 5
4.3 Gypsy Suitability
Gypsies fitted to the V1-5 range of windlasses are ideally suited to handling our factory made Rope/Chain combination rodes, which consist of rope spliced to a chain tail. The V6 range is chain only. See Specifications section
for details.
Ropes used must be windlass grade, medium lay nylon. Ropes from different manufacturers have wide variations
in stretch and consistency in diameter. Therefore, rope and chain from other manufacturers may require some
experimentation to determine the optimum size.
Should you have difficulty in matching a gypsy to your chain please consult your local agent or our international
network of distributors.
4.4 V1-6 Above deck preparation
IMPORTANT - Plan location carefully and allow for the following:
1. Make an accurate drilling template using the product dimensions from the dimension template and decide
upon a position for it with reference to the vessel’s bow roller and the chain locker below and the rotation of
manual operating handle. If possible, select a flat area of deck.
2. Models V1-3
If the deck is not flat, a
suitable mounting pad
may be required to take
up camber or sheer.
3. Models V4-5
If a pad is required for these models,
care must be taken to ensure that the
windlass base is parallel to the motor/
gearbox mounting flange. Shims may
be used, before the motor/gearbox is
installed, to correct minor misalignment.
4. Model V6
If the deck is not flat, a suitable
mounting pad may be required
to take up camber or sheer.
Notes
If in doubt about the suitable construction of the pad consult a qualified marine engineer.
Decks that are thin, or of foam or balsa laminate construction, will require reinforcement in order to spread the loads
that will be applied to the deck while the windlass is in use
Lewmar V1-6 Windlass ref 65001201 iss.11 | 5
Page 6
GB
4.5 V1-6 Deck thickness
4.5-1
25 - 50 mm
1” - 1 /”
4.5-2
40 - 66 mm
11/2” - 21/2”
4.5-3
40 - 56 mm
11/2” - 21/4”
The deck is an integral component of the windlass it
has to secure the windlass and be strong enough to
cope with the high torque stresses involved in
recovering the anchor.
1. Models V1-3
Lewmar recommends a minimum deck thickness of
25 mm (1”),
M8 Studs suit deck and packing thickness of 25-50
mm (1” - 1 ⅓”).
NOTE: An optional extended version can be used on
decks up to 127 mm thick.
2. Models V4-5
Lewmar recommends a minimum deck thickness of
40 mm(1½”).
M10 studs suit deck and packing thickness of 40-66
mm (1½”- 2½”).
3. Model V6
Lewmar recommends a minimum deck thickness of
40 mm (1½”).
M10 studs suit deck and packing thickness of 40-56
mm (1½”- 2¼”).
6
Page 7
V1-3V4-6
300 mm
(12”)
±5°
300 mm
(12”)
±5°
4.6 V1-6 Below deck preparation
IMPORTANT:
The positioning of the windlass must be checked prior to cutting for deck/hull and bulkhead clearance.
4.6-1
4.6-2
4.6-3
1. Models V1-3
The motor/gearbox is connected by a fast fit clamp
enabling it to be rotated and fixed in any position 360
degrees.
Models V4-5
The motor/gearbox is bolted via the through deck
mounting bolts.
Models V6
The motor/gearbox is bolted directly to the base via a
down tube.
NOTE: In either case do not position motor/gearbox
below rode/chain pipe fall area.
2. Models V1-5
Lead from the roller should be fed horizontally back
to the top of the gypsy and along its centre line within
±5˚. There must be sufficient vertical fall for the chain
or rope when hauling in.
WARNING! Failure to provide minimum
vertical fall will cause jamming.
3. Model V6 (Chain Only)
Chain from the roller should be fed horizontally back
to the top of the gypsy and along its centre line within
±5˚. There must be sufficient vertical fall for the chain
when hauling in.
Lewmar V1-6 Windlass ref 65001201 iss.11 | 7
Page 8
GB
4.7 V1-6 Above deck fitting
4.7-1
43.7-2
4.7-3
1. Using your template and aer you have checked all
the above and below deck requirements cut the following holes.
Model V1-3
Using a 10 mm (⅜”) diameter drill, make the five
holes for the mounting studs and sensor. With a 75
mm (3”) diameter hole saw, make two holes for the
rode and down tube to pass through.
Models V4-6
Using a 12 mm (7/16”) diameter drill, make the five
holes for the mounting studs and sensor. With a 115
mm (4½”) diameter hole saw, make two holes for the
rode and down tube to pass through.
2. When all the holes have been made, remove the template. To help avoid water absorption by the deck,
apply an appropriate marine sealant to the freshly
cut hole edges.
3. Assemble and tighten studs into base until they
bottom out in their holes. Some studs have a flat.
Position the flats of the studs nearest the base of the
windlass.
4.7-4
4.7-5
8
4. Models V1-5
Place the base mat in position on the deck.
Optionally, apply a suitable sealant to the base of
the windlass, any mounting pad or around the studs.
Model V6
This model is not supplied with a base mat.
Use sealant
NOTE: If using silicone or other rubbery type sealant,
it is advisable to allow curing of the sealant before
final tightening of the mounting nuts.
5. Lightly coat the sha with grease and ensure the
drive key is in place before assembly to motor/
gearbox.
DO NOT use a permanent
adhesive/sealant eg.5200
Page 9
4.8 V1-3 Under deck fitting
Lightly grease all moving parts.
4.8-14.8-2
1. Remove the Nyloc nut from the end of the Fast Fit
clamp bolt and screw the bronze nut up to the end
of the thread.
4.8-3
4.9 V4-5 Under deck fitting
4.9-1
4.9-2
43 Nm
2. Open up the Fast Fit clamp and offer the gearbox
up to the above deck unit, sliding the sha into the
gearbox. Ensure the drive key is in place.
3. Slide the gearbox up the sha and rotate it into a
suitable position before finally pushing home onto the
location dowels.
Swing the Fast Fit clamp shut and tighten up the
bronze nut by hand. If required you can remove the
plastic location plug holding the Fast Fit clamp in place
and rotate the clamp around the gearbox flange to give
a better location for tightening up the nut.
Tighten up the bronze nut to 15 Nm (11 lb/) before
adding the Nyloc nut. Tighten the Nyloc nut up behind
the bronze nut.
Lightly grease all moving parts.
1. Ensure drive key is in place then gently slide the motor/
gearbox up the drive sha until it contacts the deck
NOTE: Position the motor/gearbox away from the rope/
chain pipe fall.
2. Check the motor/gearbox and windlass mounting
surfaces are parallel. Assemble the M8 nut first, secure
with Loctite® threadlock to 43 Nm torque. Lock tightened nut with spanner and then secure with the M8
Nyloc nut.
NOTE: If using silicone or other rubbery type sealant, it
is advisable to allow curing of the sealant before final
tightening of the mounting nuts.
Lewmar V1-6 Windlass ref 65001201 iss.11 | 9
Page 10
GB
4.10 V6 Under deck fitting
4.10 -1
GB
Lightly grease all moving parts.
Slide the deck backing plate onto the windlass studs. Assemble the M10 nut first, secure with Loctite®
threadlock to 43 Nm torque. Lock tightened nut with spanner and then secure with the M10 Nyloc nut.
NOTE: If using silicone or other rubbery type sealant, it is advisable to allow curing of the sealant before final
tightening of the mounting nuts.
Ensure drive key is in place then gently slide the motor/gearbox up the drive sha until motor/gearbox mounting
plate meets the windlass downtube. Assemble the M10 bolts secure with Loctite® threadlock to 43 Nm torque.
NOTE: Position the motor/gearbox away from the rope/chain pipe fall.
4.10 -2
43 Nm
4.11 V1-6 Loading rope/chain
Use this method for quicker anchor deployment, in an emergency involving loss of power or to save battery
power. Observe maritime anchor deployment safety rules.
4.11-1
4.11- 2
4.11- 3
WARNING! Isolate the wind-
lass using circuit breaker/
isolator.
For safety and performance Lewmar recommends the
use of matched Lewmar anchor rodes.
1. Remove cover.
2. Pull out control arm.
3. Feed anchor rope/chain into entry hole. Tie off to
suitable strong point.
4.11- 54.11- 4
10
4. Replace cover. Release control arm and wrap rope/
chain around gypsy.
5. Power load rest of anchor rope/chain.
Model V6 chain only
These models have the same loading procedure as
above but do not have a control arm.
Page 11
5. Electrical wiring
DO NOT confuse cable length
with the length of the vessel
5.1 Electric cable selection
Lewmar recommends the installer source and install cable that meets the requirements of the standards and
regulations relevant to the installation and codes of practice. The cable table gives recommended cable sizes
based on total length of cable required, from the battery, following the route of the cables.
Windlass performance is directly related to cable size and length. Voltage drop over the complete wiring run
must not exceed 10%.
5.2 Wiring
Plan the installation to suit the controls and give the operator a full view of the windlass. The wiring system
should be of the fully insulated type, which avoids possible electrolytic corrosion problems. We recommend the
use of type III stranded, tinned copper wire with copper crimp terminals. Most modern installations are negative
return (negative ground) but polarity should be checked.
Overload protection, in the form of the circuit breaker/fuse supplied, must be built into the windlass wiring
circuit.
WARNING!
NOTE: The circuit breaker should be positioned close to the battery in a dry, readily accessible place.
The breaker must be manually reset should an overload occur that causes it to trip to the off position.
If you are not sure you understand these guidelines, seek professional help. Ensure that the installation
complies with USCG, ABYC, NMMA or other local regulations.
5.3 Electric motor terminal connections
When wiring Lewmar electric motor into the ship’s
electrical system the following caution must be taken.
When tightening the front nut hold the back nut with
a separate wrench to make sure the back nut does
not turn. If the back nut turns, serious damage will
occur, voiding Lewmar’s warranty on the electric
motor.
DO NOT overtighten electric motor
terminal nuts.
Tighten M8 front nut to a torque setting of
15Nm to 18Nm
Lewmar V1-6 Windlass ref 65001201 iss.11 | 11
Page 12
GB
5.4 Control switch installation
Installation of this product should meet the regulations and standards or codes of practice relevant to the cra
to which it is being fitted. As a minimum the installer should conform ISO 10133.
Lewmar recommends the installer use cable with insulation rated at 90°C or higher.
Length = Length of cable from battery ‘+’ terminal and back to battery ‘-’ terminal including breaker and
switch gear if fitted
Cable size guide given is for guidance only.
It is the responsibility of the installer to confirm the capacity and voltage drop for the installation. If in any doubt,
90 A (68000349)6800031968000130
150 A (68000351)6800032018000200
110 A (68000350)6800032118000237
150 A (68000359)6800031868000128
110 A (68000350)6800031868000130
150 A (68000351)6800032118000237
BREAKER SUPPLIED AMPs
CSA TO MEET ISO 10133
ANNEX A FOR 20 M
NOTE: Wireless remote also
available.
NOTE: Wireless remote can only
be used if a contactor is fitted.
See wireless remote instructions
for wiring details.
AWG TO MEET
ABYC E11 FOR L= 66 FEET
6800096768000968
12
Page 13
Thermal
Switch
(IF tted)
Reed Switch Sensor
for Chain Counter
(If tted)
Circuit Breaker
Battery
Isolator
Battery
12/24 VDC
Contactor
Electric Deck
Switches
Rocker
Switches
Electric Remote
Control
Thermal
Switch
Fuse
3 A
V1-3 & 5
4
5
4
5
4
5
1
2
3
1
2
3
UP
DOWN
UP
DOWN
Control Box
1
2
3
2
1
−V
BATT +VE
MOTOR D2
MOTOR D1
D1
D2
A2
BAT T
+VE
MOTOR
F1
MOTOR
F2
D1
D2
A2
5.5 V1-6 Wiring diagram
Installation instructions are supplied separately with any accessories.
1. NOTE: Motor connections
D1 = F1
D2 = F2
2. Switch wire thickness:
1.5 mm2 (16 AWG)
Lewmar V1-6 Windlass ref 65001201 iss.11 | 13
Page 14
Circuit Breaker
Battery
Isolator
Battery
12/24 VDC
Electric Deck
Switches
Rocker
Switches
Electric Remote
Control
Thermal
Switch
Fuse
3 A
4
5
4
5
4
5
1
2
3
1
2
3
UP
DOWN
UP
DOWN
Control Box
Contactor
1
2
3
V4
2
1
−V
BATT +VE
MOTOR
F2
MOTOR
F1
F2
A1
A2
A
F1
BATT +VE
MOTOR
F2
MOTOR
F1
A
F2
A1
A2
F1
Reed Switch Sensor
for Chain Counter
(If tted)
Thermal
Switch
(IF tted)
GB
14
Page 15
Circuit Breaker
Battery
Isolator
Battery
12/24 VDC
Electric Deck
Switches
Rocker
Switches
Electric Remote
Control
Fuse
3 A
4
5
UP
DOWN
UP
DOWN
1
2
3
1
2
3
4
5
Control Box
Contactor
1
2
3
V6
2
1
−V
BATT +VE
MOTOR
D2
MOTOR
D1
D1
D2
A1
A
A2
BAT T
+VE
MOTOR
F2
MOTOR
F1
A
D1
D2
A1
A2
Reed Switch Sensor
for Chain Counter
(If tted)
Thermal
Switch
(IF tted)
4
5
Thermal
Switch
Lewmar V1-6 Windlass ref 65001201 iss.11 | 15
Page 16
M
M
BA
AB
PT
10 uM
GB
6. Hydraulic System
6.1 Installation
NOTE: Hydraulic system installation is NOT covered in
this publication.
Lewmar hydraulic windlasses have been designed for
ease of installation and follow a straightforward hydraulic
and mechanical installation procedure.
Windlass unit should be connected to a hydraulic
powerpack with directional control valve installed to
control the windlass movement.
Fig 6.1 shows a typical hydraulic circuit for a V6 windlass.
The purpose of this manual is to provide the reader
with sufficient information to install and operate a
hydraulic windlass. It assumes the reader will be familiar
with sailing craft, marine hydraulics and mechanical
installation and safety requirements. If in any doubt
consult a qualified marine engineer.
The installation of hydraulic systems requires a high level
of cleanliness. The ingress of dirt will dangerously impair
the safe operation of the system and cause premature
wear of hydraulic components.
Fig 6.1
6.2 Hydraulic motor/gearbox
The hydraulic motor/gearbox consists of a high torque hydraulic motor fitted to a 7:1 90 degree gearbox.
The hydraulic motors have a maximum pressure rating of 180 bar and can be used with an oil supply of up to 57 l/
min.
The motor gearboxes are not self sustaining. A dual Pilot Operated Check Valve (POCV) must be installed in
the system to temporarily sustain any load. The POCV can be line mounted (as shown in Fig 6.1-1) or modular
type if for example a CETOP 3 directional valve is being used.
NOTE: To permanently sustain a load a Chain Stopper must be used.
6.3 Hose types
1. For reliable operation and safety it is essential to use reinforced braid hose for connecting to the motor A and
2. The recommended hose sizes are:
Up to 30 l/min + 1/2” (13 mm) bore diameter.
Up to 40 l/min + 5/8” (16 mm) bore diameter.
Up to 57 l/min + 3/4” (19 mm) bore diameter.
Ref: 3.78 litres = 1 US gallon
16
B ports which conforms to SAE100R2A or DIN 20 021 Part 2.
4.54 litres = 1 Imperial gallon
Page 17
6.4 Motor ports - standard motor/gearbox
The location of the ports for the standard motor/
gearbox is shown in Fig 6.4 (no drain connection).
The Lewmar hydraulic motor ports are:
A & B ports ½” BSP.
NOTE: Refer to your installed hydraulic system manual for
hydraulic drives.
Standard Motor/gearbox Fig 6.4
7. Operation
7.1 V1-6 Braked anchor free-fall
Use this method for quicker anchor deployment and to save battery
power.
Models V1-3
Check fall-safe pawl is in vertical disengaged position and held clear by
fall safe lever.
Models V4-5
Check pawl is in disengaged position.
Models V6 & V-Sport
This model has no fall-safe pawl.
Gypsy only
1. Release any anchor locks and when safe rotate handle anti-clockwise until anchor pays
out.
2. Adjust rate of fall with handle.
Once paid out fully tighten gypsy drive cap.
7.1-2
7.1-1
7.1-3
Gypsy/drum
3. Place a Lewmar handle into the drum top
nut and operate as gypsy version above.
7.1- 5
WARNING! Always remove
winch handle after use.
WARNING! Isolate the wind-
lass using circuit breaker/
isolator.
7.1- 4
Lewmar V1-6 Windlass ref 65001201 iss.11 | 17
Page 18
GB
7.2 Power up/down
To release anchor.
1. Models V1-3
Check fall-safe pawl is in vertical disengaged position and held clear by fall safe lever.
2. Models V4-5
Check pawl is in disengaged position.
V6 & V-Sport versions
Operate as below, this model has no fall-safe pawl.
3. Release any anchor locks.
4. When safe, operate DOWN control.
To retrieve anchor.
When retrieving the anchor rode, ensure the top nut is tight
Note: For V6 only, Tighten top but to 250Nm to achive maximum load.
Retrieving the anchor is the reverse to the above.
NOTE: Models V1-3 fall-safe does not need to be disengaged during retrieval as it acts as a rachet.
When safe, operate the UP control. When anchor has been retrieved and stowed, the fall-safe pawl should be
left engaged.
NOTE: Remember, on models V1-3 the fall-safe does need to be disengaged before anchor can be let go again.
Once anchor is retrieved, ensure it is adequately secured to an independent strong point.
WARNING!
Check Fall-Safe pawl
is disengaged and
held clear by Fall-Safe
lever - Except Sport
& V6.
7.2-4
18
7.2-17.2-2
7.2-3
Page 19
7.3 V1-3 manual recovery
Gypsy only (optional manual recovery Kit No.66840054)
Gypsy/drum (optional manual recovery Kit No.66840056)
Sport versions: These units have no manual recovery.
1. Engage fall safe pawl.
2. Place a Lewmar winch handle into gypsy drive cap/drum top nut and rotate anti-clockwise by half a turn.
3. Remove handle and place into the bi-square in the cap and rotate clockwise.
4. Once anchor is retrieved, ensure it is adequately secured to an independent strong point.
Gypsy/drum versions
These units use emergency manual recovery attachment 66840056. See document 66300003 RevA for fitting and
operating instructions.
WARNING! Isolate the wind-
lass using circuit breaker/
isolator.
7.3-2
7.3-1
7.3-3
7.3-4
Lewmar V1-6 Windlass ref 65001201 iss.11 | 19
Page 20
GB
7.4 V2-6 Independent warping
NOTE: V6 do not have Fall-Safe.
Gypsy/drum only
1. Lock anchor chain before warping.
2. Models V2-3
Engage fall safe pawl.
Models V4-5
Check pawl is in disengaged position.
3. Place a Lewmar winch handle into top nut. Disengage clutch by turning anti-clockwise by half a turn.
Remove handle.
4. When safe, operate the drum.
If warping speed is too fast, ease tension in rope.
When finished re-engage clutch by tightening the drum top nut.
WARNING! Always remove
winch handle after use.
7.4-1
7.4-4
DO NOT wrap chain
around the capstan drum.
7.4-2
7.4-3
7.4-2
20
Page 21
7.5 Operating tips
Vessels at anchor will snub on the rode and this can cause slippage or apply excessive loads to the windlass.
WARNING! When at anchor, always ensure a chain stopper is used, or the anchor
rode is tied off to a “strong point”
1. When anchoring, power rode out allowing the vessel to take up stern away preventing the rode tangling with
anchor. Use this method for mooring stern first to a jetty.
2. To aid recovery, under power, move vessel towards anchor but not over and beyond, as this can cause damage
to topside.
As anchor approaches the vessel, use careful adjustments of controls to avoid damaging vessel.
Scope: As a guide it is recommended that the depth of chain to rope is 7 to 1 at anchor.
To prevent damage the
fall-safe pawl MUST NOT be left
to take the entire force from the
anchor rode while at anchor. The
rode should be secured directly to
a bollard, sampson post or cleat
and a chain secured by a chain
stopper.
7.5-1
When retrieving
anchor do not overload or
stall in windlass.
7.5-2
Lewmar V1-6 Windlass ref 65001201 iss.11 | 21
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8. Servicing
WARNING! Ensure rode is
adequately secured to an
independent strong point.
8.1 Servicing schedule
Regularly:
Wash down the windlass using fresh water.
Examine all electrical connections for corrosion,
clean and lightly grease.
Check anchor locker drain to avoid water damage to
motor/gearbox.
If anchor locker fills with water, check motor is dry
and free of rust.
Check anchor rode splice for wear.
Check gypsy as it is a high wear item and will last
longer if properly used. When re-assembling the
cone and gypsy, add a small smear of grease to the
contact surfaces.
Check mounting studs after first two or three
recoveries and regularly thereafter.
8.2 V1-6 Gypsy replacement/service
Illustrations based on V1-3.
8.2-1
WARNING! Isolate the
windlass using circuit
breaker/isolator.
Annually:
Check electric cables for damage. Repair/renew as
required.
Strip the above deck components, clean and lightly
grease.
Check motor/gearbox for corrosion, clean and
repaint with a suitable marine grade oil based
enamel paint.
Remove electric motor cover and blow dust away
from brushes using foot pump or similar taking care
not to breathe any dust.
8.2-2
8.2-4
22
8.2-3
Page 23
1. Remove chain pipe cover screws using 5 mm Allen key.
2. Place winch handle into gypsy drive cap, rotate anti-clockwise and remove.
3. Remove washer and top cone.
4. Pull control arm back to clear gypsy and remove gypsy assembly.
Wash with clean water - DO NOT JET WASH.
NOTE: Model V6 does not have a control arm.
Assemble in reverse order greasing threads of chain pipe and washer and stripper screw.
When re-assembling the cone and gypsy, add a small smear of grease to the contact surfaces.
8.3 Manual recovery gypsy replacement
Proceed as 8.2.
8.4 Gypsy/drum replacement
Proceed as 8.2 except place the winch handle into the drum top nut and remove drum assembly to get to gypsy.
8.5 V1-5 Control arm replacement/service
Remove gypsy, proceed as sec. 8.2.
1. Unscrew control arm shoulder screw using a 4 mm Allen key.
Remove control arm and torsion spring from the base plate.
Wash with clean water (Not Jetwash). Replace components, (if necessary) and assemble in reverse order
8.5-1
8.6 V1-3 Fall-safe pawl and lever replacement/service
NOTE: V-Sport & V4-6 do not have fall-safe.
Remove gypsy, proceed as sec. 8.2.
1. Turn fall-safe lever so it is horizontal and remove
shoulder screw.
Lift fall-safe pawl and spring, fall safe lever and
spacer.
Replace components and assemble in reverse order.
2. Remove screw from inner edge of fall-safe pawl.
Lift off pawl and replace components.
8.6 -1
Lewmar V1-6 Windlass ref 65001201 iss.11 | 23
WARNING! Isolate the wind-
lass using circuit breaker/
isolator.
WARNING! Ensure rode is
adequately secured to an
independent strong point.
1. Anchor rode pays out independently while windlass is not in use.
This problem is a result of not securing the anchor rode combined with the gypsy drive cap being slack.
Tighten the gypsy drive cap using the winch handle and always secure the anchor rode independently of the
windlass when not in use.
2. Failure to operate or sluggish operation.
The majority of these problems are electrical in nature. It is essential that the proper voltage be maintained.
The proper voltage on a 12 Volt system is 13.5 Volts (24 Volt system is 26.5 Volts), constant low voltage will
damage motor.
Ensure electrical cable size is large enough to handle the current draw and keep voltage drop within
acceptable limits.
Check control switches, connections, battery condition, isolator switch, fuse and motor for operation failure.
Lewmar V1-6 Windlass ref 65001201 iss.11 | 37
Page 38
GB
10.2 Hydraulic windlass
Hydraulic leak
The following are possible causes for hydraulic oil leakage from hydraulic drive unit:
Excessive pressure.
Dirt obstructing a seal.
Loose or badly fitted connections.
Damaged or broken components.
When an hydraulic oil leak is detected, identify the true cause of the leakage before remedial action is taken.
Do not attempt to remove hydraulic components or repair the hydraulic system whilst pressured.
To prevent accidental operation, switch off power before removing any system component.
10.3 Hydraulic question & answer
Windlass will not start
1. No power to Commander
Check unit is switched on
Check electrical connections to Commander
Check fuses & safety cut-outs
3. Incorrect electrical or hydraulic connections
Refer to your Lewmar Commander manual
See the button sheet for correct function identification.
Windlass motor is running but the windlass
is not workin
1. Check the drive between the gypsy and capstan
(friction drive or dog drive).
2. Check the drive sha between the hydraulic motor
and windlass gearbox.
Windlass runs very slowly
1. Check sufficient flow is being provided by the hydraulic system as windlass speed is directly related
to hydraulic oil flow.
Refer to lewmar Commander fault finding.
2. Hydraulic pipes connected to the wrong motor port.
Swap hydraulic connections on the winch motor.
3. Deck switch connected to wrong function.
Refer to Lewmar Commander manual.
Windlass does not pull sufficient load
1. Check sufficient flow is being provided by the hydraulic system as windlass speed is directly related
to hydraulic oil flow.
Refer to lewmar Commander fault finding.
2. Hydraulic pipes connected to wrong Commander
function.
Refer to Commander manual. Examine the Button
Sheet to identify correct function.
3. Sharp bends or kinks in the hydraulic pipes starving
the winch of fluid.
Check pipe runs for sharp bends or kinks.
Minimum bend radius is 6”
(150 mm).
4. System pressure too low.
Refer to fault diagnostic charts in the Commander
manual.
38
Page 39
11. Warranty
Limited Warranty and Key Terms of Supply by Lewmar
Lewmar warrant s that in normal private pleasure boat
usage and with proper maintenance it s products will
conform with their specification for a period of three
years from the date of purchase by the end user, subject
to the conditions, limitations and exceptions listed
below. Any product, which proves to be defective in
normal usage during that three-year period, will be
repaired or, at Lewmar’s option, replaced by Lewmar.
A CONDITIONS AND LIMITATIONS
i Lewmar’s liability shall be limited to the repair or replace-
ment of any parts of the product which are defective in
materials or workmanship.
ii Responsibility for the selection of products appropriate for
the use intended by the Buyer shall rest solely with the
Buyer and Lewmar accepts no responsibility for any such
selection.
iii Lewmar shall not be liable in any way for Product failure, or
any resulting loss or damage that arises from:
a. use of a product in an application for which it was not
designed or intended;
b. corrosion, ultra violet degradation or wear and tear;
c. a failure to service or maintain the product in accordance
with Lewmar’s recommendations;
d. faulty or deficient installation of the product (unless con-
ducted by Lewmar);
e. any modification or alteration of the product;
f. conditions that exceed the product’s performance specifica-
tions or safe working loads.
g. Abuse
iv Product subject to a warranty claim must be returned to
the Lewmar outlet that supplied the product for examina-
tion unless otherwise approved by Lewmar in writing.
v This warranty does not cover any incidental costs incurred
for the investigation, removal, carriage, transport or instal-
lation of product.
vi Service by anyone other than authorized Lewmar repre-
sentatives shall void this warranty unless it accords with
Lewmar guidelines and standards of workmanship.
vii Lewmar’s products are intended for use only in the marine
environment. Buyers intending to use them for any other
purpose should seek independent professional advice as
to their suitability. Lewmar accepts no liability arising from
such other use.
B EXCEPTIONS
Cover under this Warranty is limited to a period of one year
from the date of purchase by the end user in the case of
any of the following products or parts of products:
• Electric motors and associated electrical equipment
• Electronic controls
• Hydraulic pumps, valves and actuators
• Hatch & Portlight weather seals
• Products used in “Grand Prix” racing applications
• Products used in commercial or charter applications
• Anchor rodes
C LIABILITY
i Lewmar’s liability under this warranty shall be to the
exclusion of all other warranties or liabilities (to the extent
permitted by law). In particular (but without limitation):
a. Lewmar shall not be liable for:
• Any loss of anticipated turnover or profit or indirect, consequential or economic loss;
• Damages, costs or expenses payable to any third party;
• Any damage to yachts or equipment;
• Death or personal Injury (unless caused by Lewmar’s
negligence).
Some states and countries do not allow the exclusion or
limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you
b. Lewmar grants no other warranties regarding the fitness for
purpose, use, nature or satisfactory quality of the products.
ii Where applicable law does not permit a statutory or
implied warranty to be excluded, then such warranty, if
permitted by that state or country’s law, shall be limited to
a period of one year from the date of purchase by the end
user. Some states and countries do not allow limitations on
how long an implied warranty lasts, so this limitation may
not apply to you.
D PROCEDURE
Notice of a claim for service under this warranty shall be
made promptly and in writing by the end user to the Lewmar outlet that supplied the product or to Lewmar Limited
at Southmoor Lane, Havant, Hampshire PO9 1JJ, England.
E SEVERANCE CLAUSE
If any clause of this warranty is held by any court or other
competent authority to be invalid or unenforceable in whole
or in part, the validity of the remaining clauses of this warranty and the remainder of the clause in question shall not
be affected.
F OTHER RIGHTS
This warranty gives you specific legal rights, and you may
also have other legal rights, which vary from state to state
and country to country.
In the case of European States a Consumer customer (as
defined nationally) has legal rights under the applicable
national law governing the sale of Consumer Goods; this
Warranty does not affect those rights.
G LAW
This warranty shall be governed by and read in accordance
with the laws of England or the state or country in which
the first end user is domiciled at the time of purchase of the
product.
H DISPUTES
Any dispute arising under this warranty may, at the option
of the end-user, be referred to alternative dispute resolution under the rules of the British Marine Federation or to
the Courts of the State whose law shall govern the warranty or to the Courts of England and Wales.
The British Marine Federation may be contacted at Marine
House, Thorpe Lea Road, Egham, England, TW20 8BF
Lewmar V1-6 Windlass ref 65001201 iss.11 | 39
Page 40
UK & International Distribution
Lewmar
Southmoor Lane
Havant
Hampshire
PO9 1JJ
England