Hatch Spares Book Volume 1
Issue 2 - 20th December 2000
Contents
Product Marking & Date Coding
Product Identification Tables
Hatches : Superhatch
Size 6
Rollstop
Trimline
Coastline
Trimport
Ocean
Concept
Trims, Flyscreens & Accessories
Warranty Statement
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HATCH & PORTLIGHT PRODUCT MARKING & DATE CODING
All Lewmar Hatches and Portlights (except old Standard) produced since October 1997 have had identification information stamped on the acrylic. On Portlights and Fixedlights the information is under the αβχδ branding. On hatches the information is between the right hand handle and the edge of the acrylic.
The information is:-
1) Range Name & Hatch Size
For Hatches; Ocean, Coastline, Trimport, Trimline or Concept
For Portlights; Standard (New Standard only), Atlantic, Ocean or ASTAR (Hallberg Rassy only)
Or
A number in the form "399SSXR" for example 3996003 where:- SS is the hatch size, in the example Size 60
X is the acrylic colour as per Table X in the spares book, in the example 0 for grey R is the Range, 3 is Low Profile, as in the example, and 2 is Medium Profile
On Mark 2 Low & Medium Profile hatches the number is preceded by and “A” for example “A3996002”
Or
A number in the form "300XXX" for example 300380. This is the first 6 digits of a hatch or portlight custom product part number, in this case it would be 300380000
3) The date
In the from "DDMY" for example 11J7 where;-
The letter code for the month is:-
A = January
B = February
C = March
D = April
E= May
F= June
The letter I "India" is not used
11 is the eleventh day of the month J is the month of September
7 is the year 1997, the year 2000 will be 0.
G = July
H = August
J = September
K = October
L = November
M = December
Box Label
The bar code label on the box also contains a date code in the form 9739 where:- 97 is the year
39 is the week of the year
White Sticky Label On Alloy Frame
The white sticky label is from our anodising sub-contractors. It is in the form "100E 5", where:- 100 is the 100th day of the year
E is the year 1997 (1998 will be F)
5 is an code for additional production information
Date Code Stamped Into Alloy Frame
The Lewmar date code is stamped under the lid extrusion and is in the same form as the date code outlined above for the acrylic stamping
Lewmar Hatch Identification
Hatches Produced after October 1997 have information stamped in the acrylic which will identify them.
Identifying Features on hatch ranges in |
Hatch Range |
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production October 1997 or before |
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Superhatch |
Rollstop |
Trimline |
Coastline |
Ocean |
Concept |
Low Profile |
Medium Profile |
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Trimport |
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duction Dates |
80-'87 |
'86-'92 |
'88-now |
'91-now |
'91-now |
'94-now |
1998 |
1999 |
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Height Above Deck |
50mm |
39-42mm |
21mm |
21mm |
40-43mm |
19mm |
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Lid is held open by a stay |
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All hatches in these ranges |
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Early models |
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of the smaller |
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are acrylic marked |
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sizes only |
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Acrylic not bonded into an alloy frame |
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As the lid is lifted, it clicks through a |
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series of positions at which the hatch |
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will hold open |
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Catch blocks in corners of lower frame |
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Large inside handles have locking buttons |
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inside |
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Hinge has black metal strap extending a |
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short way over the acrylic |
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ABCD
Superhatch
Build Dates : 1980 to 1987 (check Hatch Identification Table for ranges with overlapping production dates).
Identification : As the lid is lifted, it clicks through a series of positions at which the hatch will hold open. The hinge has a black metal strap extending a short way over the acrylic. The catch blocks are in the corners of the lower frame and the inside hatches do not have red locking buttons.
Notes : |
These hatches have been out of production for some time and only a limited range of |
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spares is now available. If the hatch is damaged in the future it may be necessary to |
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fit a new hatch. |
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Instructions : |
Fitting & Adjustment |
B2045 Mk.V (2 pages) |
Spares Kits : |
Superhatch Handle Kit |
B5525-2 |
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Superhatch Catch block Kits |
B5526-2 |
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Superhatch Hinge Pin Kits |
B5527-1 |
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Superhatch Seal Kits |
B5528-1 |
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Superhatch Acrylic to Hinge Fastening |
B5528-1 |
ABCD
Size 6
Build Dates : The Size 6 started production in 1980 and remains in build. There have been several specifications. The longest running is described below.
Notes : The Size 6 is a Superhatch which, because it is the largest hatch Lewmar has made, remains in production.
Identification : 882 x 882 over all size (there are some Ocean Hatches with the same size)
The hinges are 3 black metal straps that extend over, and are fastened to, the acrylic.
4 handles, 2 on the front and 2 on the sides. The outside handles are alloy and the inside handles have red locking buttons.
The lid is not self-supporting.
Instructions : |
Fitting & Adjustment |
B2045 Mk.V |
Spares Kits : |
Alloy Outside Handles |
B5661-1 |
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Hinge Kit |
B5529-1 |
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Seal Kit |
B5528-1 |
ABCD
Rollstop Hatch
Build Dates : 1986 to 1992 (check Hatch Identification Table for ranges with overlapping production dates).
Identification : As the lid is lifted, it clicks through a series of positions at which the hatch will hold open. The inside hatches have red locking buttons.
Instructions : |
Fitting & Adjustment |
Not available |
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Rollstop Hinge Kit Sz 10 & 20 |
B2193 Iss B (2 sides) |
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Rollstop Hinge Kit Sz 30 & 40 |
B2202 Iss B (2 sides) |
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Rollstop Hinge Kit Sz 50,60,65 & 70 |
B2194 |
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Retro Fit Lock & Key |
B5677-B & C |
Spares Kits : |
Catch blocks |
B5520-2 |
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Rollstop Hinge Kits |
B5521-3 |
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Rollstop Seal Kits |
B5528-1 |
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Handle Kits (with external handle) |
B5662-3 |
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Handle Kits (no external handle) |
B5664-2 |
Accessories : Retro Fit Lock & Key Kit |
B5677-3 |
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Inside Handle Both Sides Kit |
B5966-B |
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Trims & Flyscreens |
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ABCD
Trimline Hatch
Build Dates : The Trimline hatch was made from 1988 until 2000. (check Hatch Identification Table for ranges with overlapping production dates).
Identification : The Trimline had a stainless steal stay that slid in a track in the lower frame. The stay could be locked in pre set positions in the lower frame to hold the lid open.
Notes : |
In December 1992 the Trimline was changed to use the Coastline Seal, on hatches |
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with the old seal the new seal may be used as a replacement. |
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Early Trimports (Sz 03,05,11,41,23,52 & 61) also had stays, replacement parts for |
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these hatches are listed under Trimport Spares. |
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Instructions : |
Fitting & Adjustment |
B2179 Iss B (2 pages) |
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Retro Fit Lock & Key |
B5677-B & C |
Spares Kits : |
Catch blocks |
B5520-2 |
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Stay Kits (Sz 10,30,35,40,50,60 & 70) |
B5530-2 |
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Seal Kits |
B5539-2 |
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Hinge Pins |
B5541-1 |
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Lower Frames |
B5542-2 |
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Lids |
B5550-2 |
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Handle Kits |
B5666-2 |
Accessories : Retro Fit Lock & Key Kit |
B5677-3 |
Inside Handle Both Sides Kit |
B5966-B |
Trims & Flyscreens |
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ABCD
Coastline Hatch
(Coastline sizes 00 to 24, 33, 41 and 61are listed as Trimports)
Build Dates : The Coastline hatch was made from 1991 until 2000 (check Hatch Identification Table for ranges with overlapping production dates).
Identification : The handles have red locking buttons (dark grey on Beneteau boats). The lids open smoothly with Friction Levers for support. These features are shared with the Ocean hatches but the Ocean is at least 40mm high of the deck. The Coastline is only 20mm.
Instructions : |
Fitting & Adjustment |
B4050 (2 pages) |
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Retro Fit Lock & Key |
B5677-B & C |
Spares Kits : |
Catch blocks |
B5520-2 |
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Seals |
B5539-2 |
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Lower Frames |
B5600-3 |
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Lids |
B5611-4 |
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Hinge Pins |
B5622-2 |
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Handle Kits (square & rectangular hatches) |
B5662-3 |
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Handle Kits (round hatches) |
B5666-2 |
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Friction Levers |
B5676-2 |
Accessories : Retro Fit Lock & Key Kit |
B5677-3 |
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Inside Handle Both Sides Kit |
B5966-B |
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Trims & Flyscreens |
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ABCD
Trimport Hatch
(also known as Coastline sizes 00 to 24, 33, 41 and 61)
Build Dates : The Trimport hatch was made from 1991 until 2000 (check Hatch Identification Table for ranges with overlapping production dates).
Identification : The lids open smoothly with Friction Levers for support. These features are shared with the Ocean hatch but the Ocean is at least 40mm high of the deck. The Trimport is only 20mm.
Notes : |
Early Trimport hatches had a Trimline type stainless steel stay with a friction slider in |
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the lower frame to hold the hatch open. Later Trimports used the small friction lever. |
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Instructions : |
Fitting & Adjustment |
B4050 Iss B (2 pages) |
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Retro Fit Lock & Key |
B5677-B & C |
Spares Kits Mk.1 & 2 Common Parts : |
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Catch blocks |
B5520-2 |
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Seal Kits |
B5540-1 |
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Hinge Pins |
B5541-1 |
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Handles |
B5668-3 |
Spares Kits Mk.1 (with stay) : |
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Lower Frames (stay version) |
B5543-3 |
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Stay Kits Sz 03,05,11,41 & 23 |
B5560-1 |
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Stay Kits Sz 52 & 61 |
B5563-2 |
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Lids (stay version) |
B5565-2 |
Spares Kits Mk.2 (with friction lever) : |
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Lower Frames (friction lever version) |
B5575-3 |
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Small Friction Levers |
B5675-2 |
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Lids (friction lever version) |
B5585-2 |
Accessories : Retro Fit Lock & Key Kit |
B5677-3 |
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Inside Handle Both Sides Kit |
B5966-B |
Trims & Flyscreens
ABCD
Ocean Hatch
Build Dates : Production started in 1991 and the hatch remains in build (check Hatch Identification Table for ranges with overlapping production dates).
Identification : The handles have red locking buttons (dark grey on Beneteau boats). The lids open smoothly with Friction Levers for support. These features are shared with the Coastline/Trimport hatches but the Ocean is at least 40mm high from the deck. The Coastline/Trimport is only 20mm.
Instructions : |
Fitting & Adjustment |
B4056 Iss B (2 pages) |
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Retro Fit Lock & Key |
B5677-B & C |
Spares Kits : |
Catch blocks |
B5520-2 |
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Lower Frames - Flat |
B5625-3 |
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Lower Frames - Flanged |
B5626-3 |
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Lids |
B5642-3 |
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Hinge Pins |
B5659-2 |
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Seal Kits |
B5660-3 |
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Handle Kits (large handles with locking buttons) |
B5662-3 |
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Handle Kits (small handles without locking buttons) |
B5668-3 |
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Small Friction Levers (Size 00, 10,20) |
B5675-2 |
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Large Friction Levers (Size 30 and above) |
B5676-2 |
Accessories : Retro Fit Lock & Key Kit |
B5677-3 |
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Inside Handle Both Sides Kit |
B5966-B |
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Trims & Flyscreens |
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Concept
Build Dates : Production started in 1994 and the hatch remains in build.
Identification : The Concept hatch is the only hatch which Lewmar has made with no frame around the acrylic.
Many concept hatches for very high volume OEMs are made with custom paint colours to match the gel coat.
Size 13 lower frames are no longer available
Instructions : Fitting & Adjustment (Round Hatches) |
B4072-B |
Fitting & Adjustment (Rectangular Hatches) |
B4070-1 |
Spares Kits : Main (Lower Frames) |
B5757-3 |
Acrylics |
B5758-3 |
Aluminium Trim Frames |
B5759-3 |
Flyscreens |
B5760-4 |
Seal Kits |
B5767-2 |
Handle Kits |
B5668-3 |
Friction Levers (Round Hatches Only) |
B5779-2 |
Hinges (Rectangular Hatches Only) |
B5761-1 |
ABCD
Trims, Flyscreens & Accessories
Retro Fit Lock & Key Kit |
B5677-3 |
Retro Fit Lock & Key Kit Instructions |
B5677-B&C |
Inside Handle Both Sides Kit |
B5966-B |
Trims & Flyscreens (Plastic Trim & Alloy Framed Flyscreen) |
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Trims & Flyscreens |
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(Plastic Trim & Alloy Framed Flyscreen) Instructions |
B2184-B |
Trims & Flyscreens (Alloy Trims & Elasticated Flyscreens)
Alloy Framed Flyscreens, Plastic Trims & Trimkits Part Numbers
Hatch |
Flyscreens |
Flyscreens |
Push-In |
Trims Only |
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Trimkits |
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Box 1 |
Box 5 |
Flysceens |
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Part |
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(25mm Flange |
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Base Ocean |
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Number |
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Number |
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Number |
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Hatches Only) |
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Ivory |
White |
Ivory |
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White |
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Ocean Size 00 |
396009937 |
367600910 |
396009991 |
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368600552 |
368600252 |
367600552 |
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367600252 |
Ocean Size 10 |
396109937 |
367610910 |
396109991 |
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368610552 |
368610252 |
367610552 |
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367610252 |
Ocean Size 20 |
396209937 |
367620910 |
396209991 |
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368620552 |
368620252 |
367620552 |
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367620252 |
Ocean Size 30 |
396309937 |
367630910 |
396309991 |
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368630552 |
368630252 |
367630552 |
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367630252 |
Ocean Size 40 |
396409937 |
367640910 |
396409991 |
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368640552 |
368640252 |
367640552 |
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367640252 |
Ocean Size 44 |
396449937 |
367644910 |
No P/N |
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368644552 |
368644252 |
367644552 |
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367644252 |
Ocean Size 50 |
396509937 |
367650910 |
396509991 |
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368650552 |
368650252 |
367650552 |
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367650252 |
Ocean Size 54 |
396549937 |
367654910 |
No P/N |
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368654552 |
368654252 |
367654552 |
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367654252 |
Ocean Size 60 |
396609937 |
367660910 |
396609991 |
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368660552 |
368660252 |
367660552 |
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367660252 |
Ocean Size 65 |
396659937 |
367665910 |
No P/N |
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368665552 |
368665252 |
367665552 |
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367665252 |
Ocean Size 70 |
396709937 |
367670910 |
396709991 |
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368670552 |
368670252 |
367670552 |
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367670252 |
Ocean Size 75 |
N/A |
N/A |
N/A |
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N/A |
N/A |
N/A |
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N/A |
Ocean Size 77 |
N/A |
N/A |
N/A |
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N/A |
N/A |
N/A |
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N/A |
Low Profile/Coastline Size 00 |
=OC |
=OC |
N/A |
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368400552 |
368500252 |
367400552 |
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367400252 |
Low Profile/Coastline Size 03 |
396039937 |
367503910 |
N/A |
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368503552 |
368403252 |
367403552 |
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367403252 |
Low Profile/Coastline Size 05 |
N/A |
N/A |
N/A |
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N/A |
N/A |
N/A |
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N/A |
Low Profile/Coastline Size 10 |
=OC |
=OC |
N/A |
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368510552 |
368510252 |
367410552 |
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367410252 |
Low Profile/Coastline Size 20 |
=OC |
=OC |
N/A |
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368520552 |
368520252 |
367420552 |
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367420252 |
Low Profile/Coastline Size 21 |
N/A |
N/A |
N/A |
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N/A |
N/A |
N/A |
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N/A |
Low Profile/Coastline Size 41 |
394419993 |
367541910 |
N/A |
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368541552 |
368541252 |
367441552 |
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367441252 |
Low Profile/Coastline Size 55 |
396559937 |
367655910 |
N/A |
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368555552 |
368555252 |
367655552 |
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367655252 |
Low Profile/Coastline Size 61 |
N/A |
N/A |
N/A |
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N/A |
N/A |
N/A |
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N/A |
Low Profile/Coastline Size 18 |
396189937 |
367618910 |
N/A |
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395189992 |
395189991 |
367618552 |
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367618252 |
Low/Profile/Coastline Size 22 |
396229937 |
367622910 |
N/A |
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395229992 |
395229991 |
367622552 |
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367622252 |
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Elasticated Flyscreens, Alloy Trims & Trimkits
Part Numbers are "logical" not all items may be available
Hatch |
Flyscreen Box 1 |
Trims Only |
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Trimkits |
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Part |
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Number |
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Number |
Number |
Number |
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Silver |
White |
Silver |
White |
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Size 00* |
399003991 |
368900020 |
368900220 |
367900020 |
367900220 |
Size 03 |
399033991 |
368903020 |
368903220 |
367903020 |
367903220 |
Size 05 (none catalogue) |
399053991 |
368905020 |
368905220 |
367905020 |
367905220 |
Size 10 |
399103991 |
368910020 |
368910220 |
367910020 |
367910220 |
Size 20* |
399203991 |
368920020 |
368920220 |
367920020 |
367920220 |
Size 21 (none catalogue) |
399213991 |
368921020 |
368921220 |
367921020 |
367921220 |
Size 30 |
399303991 |
368930020 |
368930220 |
367930020 |
367930220 |
Size 40 |
399403991 |
368940020 |
368940220 |
367940020 |
367940220 |
Size 41 |
399413991 |
368941020 |
368941220 |
367941020 |
367941220 |
Size 44 |
399443991 |
368944020 |
368944220 |
367944020 |
367944220 |
Size 50 |
399503991 |
368950020 |
368950220 |
367950020 |
367950220 |
Size 54 |
399543991 |
368954020 |
368954220 |
367954020 |
367954220 |
Size 60 |
399603991 |
368960020 |
368960220 |
367960020 |
367960220 |
Size 61 (none-catalogue) |
399613991 |
368961020 |
368961220 |
367961020 |
367961220 |
Size 65 |
399653991 |
368965020 |
368965220 |
367965020 |
367965220 |
Size 18 |
399183991 |
368918020 |
368918220 |
367918020 |
367918220 |
Size 22 |
399223991 |
368922020 |
368922220 |
367922020 |
367922220 |
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* Does not fit Ocean
Please Turn Over
Please Turn Over
B2179 ISS B
Trimline Hatch Fitting & Adjustment Instructions
(To be retained in owners manual for future reference)
Trimline hatches are for use on all craft types in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II, III and IV. Modification of the hatch by the fitting of vents etc. will invalidate the compliance with this standard.
Fitting Instructions
Trimline hatches should be fitted to a flat surface with a maximum tolerance of +/- 1mm and a deck / hull thickness of 15-61mm. Check that all fastenings will be clear of deck moulding radii etc. Allow clearance for lid opening.
Mark the deck with a pencil around the outside edge of the lower frame flange.
It is essential that the lower frame is placed square on the deck opening. When fitting a number of hatches it is advisable to prepare a template.
Cut out deck along pencil line using a suitable saw.
Where the deck is of composite construction, it is recommended that the exposed laminate be sealed with the appropriate material prior to fitting the hatch. Openings cut in metal decks should have all burrs and sharp edges removed.
Hatches should not be considered as stiffening members and it is recommended that the deck be adequately stiffened to prevent distortion during heavy weather.
Re-check the frame on aperture and then apply bedding compound to the channel in lower frame. Bedding compound must have good adhesive qualities (eg. silicone sealant), be a suitable grade for marine sealing applications, of 3mm minimum thickness and compressible to allow the lower frame to be pulled down in contact with the deck by the securing screws.
Position lower frame over hole and drill two fixing screw holes in opposite corners. Insert appropriate stainless steel fasteners.(see below).
Deck type
Wood |
M5 through bolts or marine grade wood screws. |
GRP/Steel/Al Alloy |
M5 through bolts or machine screws into suitable tapped plates. |
Fixing Sizes |
M5, 10UNC, 2BA, 3/16", Wood screws (min. length 40mm). |
Drill remainder of holes and fasten down from the centre working out to the edges. Clean off surplus sealant.
Once installed check for correct operation of the hatch lid, ie. closing/locking, even pressure of seal etc.
Please Turn Over
User Notes
Opening of the hatch beyond the limit of the stays for maintenance etc. is possible by removing the rubber bung stop. Gently lever the bung stop out. Supporting the lid, disengage the stay from the lower frame and lay the lid back to approximately 145 degrees, until the upper frame is resting on the deck.
During normal usage, the stays should remain engaged at all times.
Do not force the lid back or apply pressure as damage will occur to the hatch.
The locking ventilation position is used by closing the handles into the rebate in the lower frame. Care should be taken not to stand on or load the hatch lid in this position, as damage could occur to the handle or catch block.
Always wash the hatch with soap, water and a soft cloth.
Never use abrasive or solvent cleaners on the acrylic lid, as this may at a later date damage the acrylic.
To avoid risk of injury care should be taken to keep hands and limbs clear of stay and lid pinch zones while operating and adjusting the hatch.
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