Levo SBC-B06, SBC-B07, SBC-B08 User Manual
SPECIALIZED USER MANUAL
LEVO BATTERY, ALL MODELS (SBC-B06, B07, B08)
THIS BRIEF USER MANUAL CONTAINS IMPORTANT INFORMATION. PLEASE READ CAREFULLY AND STORE IN A SAFE PLACE.
This user manual is specific to your Levo battery. It contains important safety, performance, and technical information, which you should read before your first use and keep for reference. You should
also read the entire Levo manual and the Specialized Bicycle Owner’s Manual (“Owner’s Manual”), because they have additional important general information and instructions which you should follow.
If you do not have a copy of these documents, you can download them at no cost at www.specialized.com, or obtain them from your nearest Authorized Specialized Retailer or Specialized Rider Care.
When reading this manual, you will note various important symbols and warnings, which are explained below:
WARNING! The combination of this symbol and word indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. Many of
the Warnings say “you may lose control and fall.” Because any fall can result in serious injury or even death, we do not always repeat the warning of possible injury or
death.
CAUTION: The combination of the safety alert symbol and the word CAUTION indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury, or is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol indicates a situation which, if not avoided, could result in serious damage to the bicycle or the voiding of your
warranty.
INFO: This symbol alerts the reader to information which is particularly important.
TECH TIP: Tech Tips are useful tips and tricks regarding installation and use.
TORQUE: This symbol highlights the correct torque value for a specific bolt. In order to achieve the specified torque value, a quality torque wrench must be used.
BEFORE YOUR FIRST RIDE
Your Levo battery comes partially charged from the factory. However, Specialized recommends fully charging the battery, disconnecting the charger and letting the battery sit overnight, or about
8 hours before using the battery (charging instructions below).
For instructions on how to install and remove the battery, refer to the “CHARGING THE BATTERY OUT OF THE FRAME” section.
WARNINGS AND SAFETY NOTES
Always adhere to the following instructions when handling or charging the battery or when using the Levo bicycle:
Only use the Levo battery with the Levo bicycle. Do not use the Levo battery with any other bicycle or any other battery with the Levo bicycle, even if it fits.
Always turn the battery off before connecting or disconnecting the wiring harness or charger to or from the battery.
Turn off the battery, unplug the charger from the battery and remove the battery from the Levo bicycle before performing work of any kind, such as installation, maintenance, cleaning, repair
and/or transportation.
Before riding the bicycle, make sure the battery is properly secured in the frame.
When transporting or handling the battery separately from the Levo bicycle, ensure the battery is OFF. Touching the contacts when the battery is ON can result in electric shock and/or injury.
WHEN CHARGING THE BATTERY:
Regularly inspect the battery for damage. Never charge or use a battery that is damaged, or that you suspect to be damaged.
Make sure the charging socket and plug are dry before connecting and charging the battery.
Only use the Specialized charger supplied with the bicycle or other chargers approved by Specialized. Inspect the charger before every use for possible damage to the charger itself, the cable
or the charging plug. Never use a charger which you suspect is damaged or know is broken.
OBSERVE AND OBEY:
Do not modify, open or disassemble the battery or charger. Modification or disassembly may result in a short circuit, fire or malfunction.
Do not drop the battery. The battery is very heavy, use caution when handling it. A dropped battery can hit your feet and result in injury.
Do not allow any nails, screws or other small, sharp and/or metallic objects to come in contact with the battery or the battery’s charging socket.
Do not allow the battery to overheat. Protect the battery from excessive sun exposure.
Do not expose the battery to an open fire or radiator heat.
Do not submerge the battery in water.
Do not allow the battery to short-circuit. Keep the battery away from metal objects that can cause a short-circuit.
Do not use a battery that shows any signs of damage to the casing or charging port, or is leaking any fluids. Battery liquid can cause skin irritation and burns. In the event of damage that results in
skin or eye contact with any liquid from the battery, immediately flush with water and seek medical assistance.
WARNING! Failure to follow the instructions in this section may result in damage to electrical components on your bicycle and will void your warranty, but, most
importantly, may result in serious personal injury or death. If your battery or charger exhibits any signs of damage, do not use it and immediately bring it to your Authorized
Specialized Retailer for inspection.
WARRANTY
For the complete warranty provisions, please refer to www.specialized.com.
1
CHARGING AND USING THE BATTERY
1
BATTERY
Fig.1: Your bicycle is powered by a modern lithium ion (Li-ion) battery. Li-ion batteries offer a large capacity (range) at low weight, and do not suffer from memory effect.
Fig.2: During the charging process, the diode on the charger will glow red. When the battery is fully charged, the diode on the charger will turn green.
Specialized recommends fully charging the battery, disconnecting the charger and letting the battery sit overnight, or about 8 hours before using the battery.
Charge: The battery can be charged whether installed in the bicycle or not. Charge the battery only within the temperature range of 0° C (+32° F) to +50° C (+122° F). For safety reasons, if the
battery is too hot, it will not charge.
Operation: Only operate the battery between the temperature range of -20° C (-4° F) and +70° C (+158° F).
CAUTION: If the red LED flashes during the charging process, a charging error has occurred. In that case, immediately remove the charger from the socket, discontinue
use of the motor support and contact your Authorized Specialized Retailer.
The Battery Management System (BMS) is designed to protect a fully discharged battery from damage for a period of time. However, in order to maintain the best possible
battery performance and lifespan, Specialized recommends regularly recharging the battery to at least ¾ full (7 LEDs).
Please note that Li-ion batteries gradually lose capacity depending on age and use. Strongly reduced operating time after charging can be a sign that the battery is reaching
the end of its useful life and has to be replaced. Provided the bicycle has been used properly, approximately 75% of the battery’s original capacity should remain after 300
charging cycles or two years. Replacement batteries can be purchased from your Authorized Specialized Retailer.
PRE-ASSEMBLING AND INSTALLING THE BATTERY
2
CHARGER
CHARGING
FULLY CHARGED
PROBLEM
3
A
B
Fig.3: Place the bash guard on the battery and install the two screws (A). Torque the bolts to 45 in-lbf (5.1 Nm).
Fig.3: Install the pin bolt and nut (B). Torque the bolt to 15 in-lbf (1.7 Nm).
Fig.4: Ensure that the rubber double-lobe cam is facing the right direction.
Fig.7: Slide the battery down into the frame anchor.
Fig.6: Rotate the battery up into the down tube, then insert the battery axle. Torque the axle to 88.5 in-lbf (10 Nm).
Fig.5: Plug the wiring harness into the charging socket.
WARNING! Place the charger on a stable, level surface unaffected by heat. You should charge the battery in a dry, well ventilated area and make sure the charger is uncovered
during the charging process. Ensure that the battery and charger are not exposed to any flammable or dangerous substances. Plug the charger’s plug into an outlet (100 240V), using the appropriate plug for the country’s standards, then connect the charging plug with the charging socket on the battery. Specialized recommends charging the
battery in an area with a smoke detector.
A
B
CHARGING THE BATTERY IN THE FRAME
4
2
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