14.4.2Contact assignment for PROFIBUS connection cable KB PB… .................................................68
14.4.3Technical data for PROFIBUS connection cable KB PB….......................................................... 69
14.4.4Order codes for M12 PROFIBUS connection cables KB PB…...................................................69
14.4.5Contact assignment for M12 Ethernet connection cable KB ET…..............................................70
14.4.6Technical data for M12 Ethernet connection cable KB ET… ...................................................... 70
14.4.7Order codes for M12 Ethernet connection cables KB ET…........................................................71
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Leuze electronicDDLS 2003
General Information
1General Information
1.1Explanation of symbols
The symbols used in this operating manual are explained below.
Attention!
Pay attention to passages marked with this symbol. Failure to heed this information can lead
to injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger through hazardous laser radiation.
Note!
This symbol indicates text passages containing important information.
1.2Declaration of conformity
The optical DDLS 200 data transmission system was designed and manufactured in accordance with
applicable European normatives and guidelines.
The manufacturer of the product, Leuze electronic GmbH + Co KG in D-73277 Owen/Teck, possesses
a certified quality assurance system in accordance with ISO 9001.
The declaration of conformity can be requested from the manufacturer.
U
L
C
US
LISTED
1.3Short description
Where data have to be transmitted to and from moving objects, optical data transmission systems provide an ideal solution.
With the DDLS 200 Series, Leuze electronic offers optical, high-performance data transmission systems. The data transmission units are robust and are not subject to wear.
A DDLS 200 data transmission system consists of a set of two transmission and reception units: e.g.
DDLS 200/200.1-10 and DDLS 200/200.2-10.
4DDLS 200Leuze electronic
General Information
Optical data transmission on
two frequencies
Features of the DDLS 200
The fact that bus systems are found in nearly all areas of industry places high demands on data transmission systems. The DDLS 200 fulfills these requirements, particularly with regard to:
• Transmission safety
• Minimum transmission times (real-time capable)
• Deterministic transmission
The DDLS 200 data transmission system, which is available in several model variations, makes possible the contact-free transmission of the following bus protocols:
• PROFIBUS FMS, DP, MPI, FMS - DP mixed-operation, up to max. 1.5Mbit/s, PROFISAFE
• INTERBUS 500kbit/s, RS 422 general, copper cable
• INTERBUS 2Mbit/s / 500kbit/s, fiber-optic cable
• Data Highway + (DH+) from Rockwell Automation (Allen Bradley)
• Remote I/O (RIO) from Rockwell Automation (Allen Bradley)
• DeviceNet
• CANopen
• Ethernet for all protocols based on TCP/IP or UDP
Other bus systems on request.
1.4Operating principle
To prevent the devices from mutually interfering with one another during data transmission in duplex
operation, they use two different frequency pairs. These are indicated by the type designation ….1
and ….2 as well as the label frequency f
and frequency f
1
on the control panel.
2
DDLS 200/XXX.1-YYDDLS 200/XXX.2-YY
Figure 1.1:Operating principle
The receiving level is checked at both devices and can be read on a bar graph LED indicator. If the
receiving level drops below a certain value, e.g. due to increased soiling of the optics, a warning output
is activated.
All work on the device (mounting, connecting, aligning, indicator/operating elements) is performed
comfortably on the front side.
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Safety Notices
2Safety Notices
2.1Safety standards
The optical DDLS 200 data transmission system was developed, manufactured and tested in accordance with applicable safety standards. It corresponds to the state of the art. The device series
DDLS 200 is "UL LISTED" according to U.S. American and Canadian safety standards, and fulfills the
requirements of Underwriter Laboratories Inc. (UL).
2.2Intended use
The DDLS 200 optical data transmission system has been designed and developed for the optical
transmission of data in the infrared range.
Attention!
The protection of personnel and the device cannot be guaranteed if the device is operated
in a manner not corresponding to its intended use.
Areas of application
The DDLS 200 is suitable for the following areas of application:
• Automated high-bay warehouses
• Stationary data transmission between buildings
• Anywhere, where data transmission to and from stationary or moving objects (visual contact) over
relatively long distances (up to 500m) is required.
• Rotary transmission
2.3Working safely
Attention: Artificial optical radiation!
The DDLS 200 data transmission system uses an infrared diode and is a device of LED
Class 1 according to EN 60825-1.
When used under reasonable conditions, devices of LED Class 1 are safe. This even includes the use of optical instruments used for the direct observation of the laser beam.
For the operation of the data transmission system with artificial optical radiation, we refer to
directive 2006/25/EC or its implementation in the respective national legislation and to the
applicable parts of EN 60825.
Attention!
Interventions and changes to the device, except where expressly described in this operating
manual, are not authorized.
6DDLS 200Leuze electronic
Safety Notices
2.4Organizational measures
Documentation
All entries in this operating manual must be heeded, in particular those in the sections "Safety Notices"
and "Commissioning". Keep this technical description in a safe place. It should be accessible at all
times.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employers' liability insurance association.
Qualified personnel
Mounting, commissioning and maintenance of the device may only be carried out by qualified personnel.
Work on electrical installations may only be carried out by qualified electricians.
Repair
Repairs must only be carried out by the manufacturer or an authorized representative.
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Technical Data
3Technical Data
3.1General technical data
Electrical data
Supply voltage Vin18 … 30VDC
Current consumption
without optics heating
Current consumption
with optics heating
Optical data
Sensing distance0.2 … 30m (DDLS 200/30…)
Transmission diodeinfrared light, wavelength 880nm
Opening angle± 0.5° with respect to the optical axis for 120m … 500m models,
Ambient light> 10000 Lux according to EN 60947-5-2:2008
LED class1 acc. to EN 60825-1
approx. 200mA with 24 VDC (no load at switching output)
approx. 800mA with 24 VDC (no load at switching output)
0.2 … 80m (DDLS 200/80…)
0.2 … 120m (DDLS 200/120…)
0.2 … 200m (DDLS 200/200…)
0.2 … 300m (DDLS 200/300…)
0.2 … 500m (DDLS 200/500…)
± 1.0° with respect to the optical axis for 80m models,
± 1.5° with respect to the optical axis for 30m models
Input/output
Input0 … 2 VDC:transmitter/receiver deactivated
Output0 … 2VDC:normal operation
Operating and display elements
Membrane buttonschange the operating mode
Individual LEDsindicate voltage supply, operating mode, data traffic (depends on
LED stripbar graph display of the receiving level
Mechanical data
Housingaluminum diecast; light inlet/outlet, glass
Weightapprox. 1200g
Protection classIP 65 acc. to EN 60529:2000
8DDLS 200Leuze electronic
18 … 30VDC: transmitter/receiver activated
Vin - 2VDC:limited performance reserve
output current max. 100mA, short-circuit proof, protected against
surge voltage, transients and overheating
the model)
Technical Data
Environmental conditions
Operating temperature-5°C … +50 °C without optics heating
Storage temperature-30°C … +70°C
Air humiditymax. 90% rel. humidity, non-condensing
Vibrationsacc. to EN 60068-2-6:1996
Noiseacc. to EN 60068-2-64:2009
Shockacc. to EN 60068-2-27:1995 and EN 60068-2-29:1995
*1
EMC
UL LISTEDacc. to UL 60950 and CSA C22.2 No. 60950
*1 Warning: This is a Class A product. In a domestic environment this product may cause radio interfer-
ence, in which case the operator may be required to take adequate measures.
-30°C … +50°C with optics heating (non-condensing)
EN 61000-6-2:2006 and EN 61000-6-4:2007
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Technical Data
A Control panel
B Transmission optics
C Reception optics
D Optical axis
An optical data transmission system, consisting of 2 DDLS 200 devices, involves mounting each of
the devices on mutually opposing, plane-parallel, flat and usually vertical walls with unobstructed view
of the opposing DDLS 200.
Make certain that, at the minimum operating distance A
with one another within ± A
• 0.01 to ensure that the transmission/reception beams of the two de-
min
vices lie within the opening angle. This also applies for rotary transmission.
Note
The opening angle (angle of radiation) of the optics is ± 0.5° (wide angle: ± 1.0° or ± 1.5°,
resp.) to the optical axis! For all device models, the horizontal and vertical adjustment angles
of the fine alignment with the adjustment screws is ±6° for each. The optical transmission
path between the DDLS 200s should not be interrupted. If interruptions cannot be avoided,
be sure to read the notice in chapter 11.4.
Therefore, pay close attention when selecting a suitable mounting location!
Attention!
When laying out a mobile arrangement for a DDLS 200, pay particular attention that the
alignment of the devices relative to one another remains unchanged over the transmission
path.The transmission can be interrupted by e.g. jolts, vibrations or inclination of the mobile
device due to irregularities in the floor or path.
Ensure adequate track stability! (see also "Diagnostic mode" on page 65)
Mount each device with 4 screws ∅ 5mm using 4 of the 5 fastening holes in the mounting plate of the
device (see chapter 3.2 "Dimensioned drawings").
the optical axes of the devices are aligned
min
Figure 4.1: Mounting the devices
Note
The fine alignment of the transmission system is performed during commissioning
(see chapter 11.3.2 "Fine adjustment"). The position of the optical axis of the DDLS 200 can
be found in chapter 3.2.
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Mounting / Installation (all device models)
DDLS 200/XXX.1-YYDDLS 200/XXX.2-YY
DDLS 200/XXX.1-YYDDLS 200/XXX.2-YY
( frequency f1 )( frequency f2 )
( frequency f
2
)( frequency f1 )
( frequency f
1
)( frequency f2 )
DDLS 200/XXX.1-YYDDLS 200/XXX.2-YY
min. 400mm (DDLS 200/30…)
min. 300mm (DDLS 200/80…)
min. 300mm (DDLS 200/120…)
min. 500mm (DDLS 200/200…)
min. 700mm (DDLS 200/300…)
min. 700mm (DDLS 200/500…)
Frequency-offset arrangement!
min. tan (0.5°) • operating range
(DDLS 200/120…500…)
min. tan (1.0°) • operating range
(DDLS 200/80…)
min. tan (1.5°) • operating range
(DDLS 200/30…)
Identical frequency
arrangement
4.2Arrangement of adjacent transmission systems
To prevent mutual interference of adjacent transmission systems, the following measures should be
taken in addition to exact alignment:
Figure 4.2: Arrangement of adjacent transmission systems
12DDLS 200Leuze electronic
Mounting / Installation (all device models)
• In the case of an offset frequency arrangement, the distance between two parallel data trans-
mission paths must not be less than
• 400mm (DDLS 200/30…)
• 300mm (DDLS 200/80…)
• 300mm (DDLS 200/120…)
• 500mm (DDLS 200/200…)
• 700mm (DDLS 200/300…)
• 700mm (DDLS 200/500…)
.
• In the case of identical frequency arrangement, the distance between two parallel data trans-
mission paths must be at least
• 400mm + tan (1.5°) • operating range (DDLS 200/30…)
• 300mm + tan (1.0°) • operating range (DDLS 200/80…)
• 300mm + tan (0.5°) • operating range (DDLS 200/120…)
• 500mm + tan (0.5°) • operating range (DDLS 200/200…)
• 700mm + tan (0.5°) • operating range (DDLS 200/300…)
• 700mm + tan (0.5°) • operating range (DDLS 200/500…)
.
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Mounting / Installation (all device models)
DDLS 200
DDLS 200
DDLS 200
DDLS 200
DDLS 200DDLS 200
Master
TN1
TN8
TN2
TN4
TN5
TN3
TN6TN7
Path 1
Path 3
Path 4
Path 2
Path 5Path 6
4.3Cascading (series connection) of several DDLS 200 data paths
If two communicating participants (TN) are separated by several optical transmission paths between
two participants, then this is called cascading. There are further participants between the individual
optical transmission paths in this case.
Figure 4.3: Cascading of several DDLS 200 systems
Attention!
If, for example, participant 3 (TN3) of a multi-master bus system wants to exchange data directly with participant 7 (TN7), then 5 optical transmission paths are cascaded.
This constellation can also occur if, e.g., a programming device that attempts to access participant 3 (TN3) is connected to participant 7 (TN7) for maintenance purposes or during commissioning of a master-slave-system.
14DDLS 200Leuze electronic
Mounting / Installation (all device models)
The following table shows the maximum number of optical transmission paths for cascading.
Max. number of optical
Bus system
Profibus (with retiming)3
RS 485 (without retiming)2
Interbus 500kbit (RS 422)3
Interbus FOC3Applies for 500kbit and 2 Mbit
RIO3
DH+
DeviceNet3
CANopen3
Ethernet3
1) See remarks in the respective chapters of the individual bus systems about the switch position filtered/not filtered depending on the transmission rate.
Note
The individual time delay of the optical transmission path is specified in the chapters of the
individual bus systems and depends on the type, switch position, and transmission rate.
transmission paths for
cascading
1)
1)
3
Remark
Attention:
Profibus FMS is a multi-master bus
Attention:
DH+ may be a multi-master bus
Depends significantly on the configuration of the master and on the requirements of the plant (timing).
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Mounting / Installation (all device models)
Loosen the 3
housing screws
Carefully pull off the
housing top
4.4Electrical connection
Attention!
Connection of the device and maintenance work while under voltage must only be carried
out by a qualified electrician.
If faults cannot be corrected, the device should be removed from operation and protected
against possible use.
Before connecting the device, be sure that the supply voltage agrees with the value printed
on the nameplate.
The DDLS 200… is designed in accordance with safety class III for supply by PELV (P
tective E
For UL applications: only for use in class 2 circuits according to NEC.
Be sure that the functional earth is connected correctly. Error-free operation is only guaranteed if the device is connected to functional earth.
Described in the following two sub-chapters is the electrical connection of the supply voltage, the input
and the output.
The connection of the respective bus system is described in the following chapters.
xtra Low Voltage, with reliable disconnection).
4.4.1 Electrical connection - devices with screwed cable glands and terminals
To establish the electrical connections, you must first remove the red housing top with the optics. To
do this, loosen the three housing hex screws. The housing top is now only electrically connected to
the base by means of a connector. Carefully pull the housing top straight forward without skewing.
ro-
Figure 4.4: Removing the housing top
16DDLS 200Leuze electronic
Mounting / Installation (all device models)
OUTOUT
WARNWARN PEPE
PEPE
GNDGND
VinVin
ININ
PEPE GNDGND
VinVin
S1
Off
On
IN
TerminalFunction
VinPositive supply voltage +18 … +30VDC
GNDNegative supply voltage 0VDC
PEFunctional earth
OUT
WARN
Switching output, activated if level
drops below the warning level
INSwitching input for transmitter/receiver
cut-off:
0…2VDC: transmitter/receiver
switched off, no transmission
18 … 30 V DC: transmitter/receiver
active, normal function
SwitchFunction
S1On (default): the switching input is not
analyzed. The transmitter/receiver unit
is always in operation.
Off: the switching input is analyzed.
Depending on the input voltage, normal
function or transmitter/receiver unit
switched off.
Max.
core cross
section:
1.5 mm
2
The connection compartment in the housing base with the screwed cable glands is now freely accessible.
Figure 4.5: Positions of the general, non-bus-specific terminals and switches
Supply voltage
Connect the supply voltage, including the functional earth, to the spring terminals labeled Vin, GND
and PE (see figure 4.5).
Note
The connection terminals Vin, GND and PE are provided double to simplify wiring through
the supply voltage to other devices.
The functional earth can alternatively be connected at the screw terminal in the housing
base (max. core cross section 2.5mm
If you would like to wire through the supply voltage, you should replace the filler plugs on the
right side of the housing base with an M16 x 1.5 screwed cable gland and guide the continuing supply voltage cable through this gland. The housing seal is, in this way, ensured (Protection Class IP 65).
The housing top can be removed and replaced while under voltage.
2
)
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Mounting / Installation (all device models)
Switching input
The DDLS 200 is equipped with a switching input IN, via which the transmitter/receiver unit can be
switched off, i.e. no infrared light is transmitted and at the bus terminals the corresponding bus bias
level is present / the bus driver is high resistance.
Input voltage:0 … 2 V DC:transmitter/receiver switched off, no transmission
(relative to GND)18 … 30 V DC: transmitter/receiver active, normal function
For easier operation, the switching input can be activated/deactivated via switch S1:
Position S1:Onthe switching input is not analyzed. The transmitter/receiver
Offthe switching input is analyzed. Depending on the input volt-
Note!
When transmitter/receiver unit is switched off, the system behaves in the same way as in
the event of a light beam interruption (see chapter 11.4 "Operation").
The switching input can be used, for example, during a corridor change to completely avoid
interference effects from other sensors or the data transmission.
Switch S1 is also present on the device models with M12 connectors.
unit is always in operation (internal preselection of the switching input with Vin).
age, normal function or transmitter/receiver unit switched off.
Switching output
The DDLS 200 is equipped with a switching output OUT WARN which is activated if the receiving level
in the receiver drops.
Output voltage:0 … 2 V DC:Operating range
(relative to GND)Vin - 2 V DC:Warning or shutoff range
The switching output is protected against:short-circuit, overcurrent, overvoltage,
Note!
The DDLS 200 is still completely functional when the level of the receiving signal drops to
the warning signal level. Checking the alignment, and, if applicable, a readjustment and/or
cleaning of the glass pane leads to a significant improvement of the received signal level.
18DDLS 200Leuze electronic
overheating and transients.
Mounting / Installation (all device models)
BUS OUTBUS IN
All M12 device models:PWR IN
M12 plug, A-coded
M12 plug
(A-coded)
4.4.2 Electrical connection - devices with M12 connectors
The electrical connection is easily performed using M12 connectors. Ready-made connection cables
are available as accessories both for connecting supply voltage/switching input/switching output as
well as for connecting the respective bus system (see chapter 14 "Accessories").
For all M12 device models, the supply voltage, the switching input and the switching output are connected via the right, A-coded connector PWR IN (see figure 4.6).
Figure 4.6: Location and designation of the M12 connections
PWR IN (5-pin M12 plug, A-coded)
PinNameRemark
PWR IN
1Vin
OUT
WARN
2
2
3GND Negative supply voltage 0VDC
3
GNDVin
FE
Figure 4.7: Assignment M 12 connector PWR IN
Leuze electronicDDLS 20019
IN
1
4
4IN
5FEFunctional ear th
ThreadFEFunctional earth (housing)
Positive supply voltage
+18 … +30VDC
OUT
Switching output, activated if level drops below the
WARN
warning level
Switching input for transmitter/receiver cut-off:
0…2VDC:transmitter/receiver switched off,
18 … 30 V DC: transmitter/receiver active,
no transmission
normal function
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Mounting / Installation (all device models)
Supply voltage
Connect the supply voltage including functional earth according to the pin assignments (see
figure 4.7).
Switching input
The DDLS 200 is equipped with a switching input IN (pin 1), via which the transmitter/receiver unit can
be switched off, i.e. no infrared light is transmitted and at the bus terminals the corresponding bus bias
level is present / the bus driver is high resistance.
The upper part of the housing only needs to be removed if the switching input is to be activated/deactivated via switch S1 (for further information, see figure 4.4, figure 4.5 and "Switching input" on
page 18).
Input voltage:0 … 2 V DC:transmitter/receiver switched off, no transmission
(relative to GND)18 … 30 V DC: transmitter/receiver active, normal function
For easier operation, the switching input can be activated/deactivated via switch S1 (see chapter
4.4.1, figure 4.4 and figure 4.5):
Position S1:Onthe switching input is not analyzed. The transmitter/receiver
unit is always in operation (internal preselection of the switching input with Vin).
Offthe switching input is analyzed. Depending on the input volt-
age, normal function or transmitter/receiver unit switched off.
Note!
When transmitter/receiver unit is switched off, the system behaves in the same way as in
the event of a light beam interruption (see chapter 11.4 "Operation").
The switching input can be used, for example, during a corridor change to completely avoid
interference effects from other sensors or the data transmission.
Switch S1 is also present on the device models with M12 connectors.
Switching output
The DDLS 200 is equipped with a switching output OUT WARN which is activated if the receiving level
in the receiver drops.
Output voltage:0 … 2 V DC:Operating range
(relative to GND)Vin - 2 V DC:warning or shutoff range
The switching output is protected against:short-circuit, overcurrent, overvoltage,
Note!
The DDLS 200 is still completely functional when the level of the receiving signal drops to
the warning signal level. Checking the alignment, and, if applicable, a readjustment and/or
cleaning of the glass pane leads to a significant improvement of the received signal level.
20DDLS 200Leuze electronic
overheating and transients.
PROFIBUS / RS 485
S2
S1
COMCOMCOMCOMA BA'A' B'B'
OUTOUT
WARNWARN PEPE GNDGND
VinVin
ININ
PEPE GNDGND
VinVin
SHIELD AREASHIELD AREA
BSBS
A400AA400A
Term.
Off
On
COMCOMCOMCOM– +–' +'+'
Off
On
IN
On =
RS 485
Off =
Profibus
S3
Off
On
0
1
PROFIBUS - terminals and switches
TerminalFunction
A , –(N) PROFIBUS or (–) RS 485
B, +(P) PROFIBUS or (+) RS 485
COMPotential equalization
A’, –’(N) PROFIBUS or (–) RS 485 of the
wired-through bus
B’, +’(P) PROFIBUS or (+) RS 485 of the
wired through bus
SwitchFunction
S2Termination On/Off
S3-1 … S3-3 Setting the baud rate of the PROFIBUS
segment
S3-4Changeover PROFIBUS (Off) /
RS 485 (On)
5PROFIBUS / RS485
The PROFIBUS model of the DDLS 200 has the following features:
• Operating ranges 30m, 80 m, 120m, 200m, 300 m, 500m
• Electrically isolated interface
• The DDLS 200 does not occupy a PROFIBUS address
• Integrated repeater function (signal processing), can be switched off
• Protocol-independent data transmission, i.e. transmission of the FMS, DP, MPI,
FMS/DP mixed operation protocols, PROFISAFE
• 2 connection variants: terminal connection with screwed cable glands or M12 connectors
• Connectable bus terminator (termination), or ext. terminator plug on the M 12 model
• 6 baud rates configurable (see chapter 5.3)
• Optional M12 connector set for conversion available as accessory
• It is possible to cascade several DDLS 200 (see chapter 4.3)
5.1PROFIBUS connection - devices with screwed cable glands and terminals
The electrical connection to the PROFIBUS is made at the terminals A, B, and COM. The terminals
A’, B’ and COM are provided for wiring through the bus.
Figure 5.1:Connection board for PROFIBUS model with terminals and screwed cable glands
Attention!
Please be sure to observe the installation requirements (bus cables, cable lengths, shielding, etc.) defined in the PROFIBUS standard EN 50170 (Vol. 2).
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PROFIBUS / RS 485
M12 plug (power)
M12 socket (bus),
onward bus
M12 plug (bus),
incoming bus
5.1.1 Converting the PROFIBUS model with terminals to M12 connectors
Available as an optional accessory is an M12 connector set, consisting of M12 connector (A-coded,
power), M12 connector (B-coded, bus) and M12 socket (B-coded, bus), with ready-made wires (Part
No. 500 38937). This can be used to convert the PROFIBUS models with terminals/screwed cable
glands to M12 connectors.