Figure 12.1: Example bar code label types ....................................................................................71
Leuze electronicBCL 83
General information
1General information
1.1Explanation of symbols
The symbols used in this technical description are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with
this information results in injuries to persons or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.
1.2Declaration of Conformity
The BCL 8 bar code reader and the optional MA 8.1 connector unit have been developed
and produced in accordance with the applicable European standards and directives.
Notice!
The corresponding declaration of conformity can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.
4BCL 8Leuze electronic
2Safety
This sensor was developed, manufactured and tested in line with the applicable safety standards. It corresponds to the state of the art.
2.1Intended use
The BCL 8 bar code reader is designed as a stationary scanner with integrated decoder for
all common bar codes used for automatic object detection.
The optional MA 8.1 connector unit is intended for the easy connection of a bar code reader
of type BCL 8.
Areas of application
The BCL 8 bar code reader with optional MA 8.1 connector unit is designed especially for
the following fields of application:
• labeling and packaging machines
• automatic analyzers
• space-critical bar code reading tasks
• in material flow
• pharmaceutical industry
• in robot technology and automation systems
Safety
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use.
The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device.
Knowledge of this technical description is an element of proper use.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is only permitted in class 2 circuits in accordance with the NEC
(National Electric Code).
Leuze electronicBCL 85
TNT 35/7-24V
Safety
2.2Foreseeable misuse
Any use other than that defined under "Intended use" or which goes beyond that use is
considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• As stand-alone safety component in accordance with the machinery directive
• Operation for medical purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
2.3Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried
out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at
work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation
of the device.
1)
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with
relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
1) Use as safety-related component within the safety function is possible, if the component combination is designed correspondingly by the machine manufacturer.
6BCL 8Leuze electronic
2.4Disclaimer
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5Laser safety notices
ATTENTION LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety
regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations
with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams.
If you look into the beam path over a longer time period, there is a risk of injury to the
retina.
Do not point the laser beam of the device at persons!
Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
Safety
TNT 35/7-24V
Leuze electronicBCL 87
Safety
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1). In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in
several languages (see figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use.
When using the device in the U.S.A., use the stick-on label with the "Complies with
21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information
and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing
the reader to the laser radiation of the device or other optical radiation.
Potencia máx. (peak):
Duración del impulso:
Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak):
Período de pulso:
Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak):
Pulse duration:
Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥
厘⑁㖐兼㢅梃
㽱栎
1,7 mW
<420 μs
655 nm
1,7 mW
<420 μs
655 nm
1.7 mW
<420 μs
655 nm
1,7 mW
<420 μs
655 nm
1,7 mW
<420 μs
655 nm
1,7 mW
<420 μs
655 nm
1.7 mW
<420 μs
655 nm
1.7 mW
<420 μs
655 nm
50038277-03
Figure 2.2: Laser warning and laser information signs – supplied stick-on labels
10BCL 8Leuze electronic
3Description
Reading window with
lateral beam exit
Two M4 mounting threads at the rear and bottom side of the device
M12 connector, turning or
cable, 2m
BCL 8 S M xx2
BCL 8 S N xx2
BCL 8 S M xx0
BCL 8 S N xx0
M12 connector, turning or
cable, 2m
Reading window with
beam exit at the front
Through holes
∅ 4.4 for fas-
tening
Through holes
∅ 4.4 for fas-
tening
Device construction of the BCL 8
Description
Figure 3.1:Device construction of the BCL 8
3.1The BCL 8 bar code reader
The BCL 8 bar code reader is a laser scanner with integrated decoder for all commonly used
bar codes, e.g. 2/5 Interleaved, Code 39, Code 128, EAN etc., with an extremely small
housing.
The many possible configurations of the device allow it to be adapted to a multitude of
reading tasks. Due to the small dimensions of the unit and its wide reading field, the BCL 8
may also be used in highly constrained spaces.
Information on technical data and characteristics can be found in chapter 4.
Leuze electronicBCL 811
TNT 35/7-24V
Description
3.2Stand alone operation
The BCL 8 bar code reader is operated as a "stand-alone" device. It is equipped with a fivecore cable with open ends or a 5-pin M12 connector for the electrical connection of the
supply voltage, the interface and the switching input.
With MA 8.1 connector unit
The MA 8.1 connector unit simplifies the electrical installation of the bar code reader in
stand-alone operation with an RS 232 interface.
For details on the connector units, see chapter 5.
With MA 8-01 connector unit
The MA 8-01 connector unit simplifies the electrical installation of the bar code reader in
stand-alone operation with an RS 485 interface.
For details on the connector units, see chapter 5.
3.3Daisy chain network
A daisy chain is a network based on the RS 232 interface. All devices, which consist of a
transmitter and a receiver, are connected to one another to form a ring. The transmitter of
one device is directly connected to the receiver of the next device until all devices are
connected together to form a ring. One device performs the task of the host system.
Ideally, all BCL 8 devices are to be connected to one another with MA 8.1 connector units
so that:
• the voltage supply of the BCL 8/MA 8.1 is ensured.
• TxD to RxD of the RS 232 is established from one BCL 8 to the next (host).
• the switching outputs and inputs are connected (optional).
A maximum of seven BCL 8 devices may be operated in the daisy chain together with one
host. Further information is available from your Leuze sales office.
12BCL 8Leuze electronic
4Specifications
4.1General specifications BCL 8
Optical data
Light sourcelaser diode
Laser class2 acc. to IEC 60825-1:2007 and U.S. 21 CFR 1040.10 with
Figure 4.2:Dimensioned drawing BCL 8 S M …2, BCL 8 S N …2 with front beam exit
16BCL 8Leuze electronic
4.4Optical Data
Notice!
Please note that the size of the bar code module influences the maximum reading distance
and the width of the reading field. Therefore, when selecting a mounting location and/or the
bar code label, take into account the different reading characteristics of the scanner with various bar code modules.
For different reading task and connection requirements, the BCL 8 is available in various
models (see chapter 4.4.1 "Type overview").
4.4.1Type overview
BCL 8 with M optics
Specifications
TypeRangeModule/
resolution
[mm]
BCL 8 S M 100
BCL 8 S M 102
BCL 8 S M 550
BCL 8 S M 552
Table 4.3:Type overview - M-optics
up to
160mm
0.15 … 0.5
BCL 8 with N optics
TypeRangeModule/
BCL 8 S N 100
BCL 8 S N 102
BCL 8 S N 550
BCL 8 S N 552
Table 4.4:Type overview - N-optics
up to
120mm
resolution
[mm]
0.125 … 0.4
Connection Scanner type/
Beam exit
Single Line/
M12
connector
fixed cable
(2m)
Connection Scanner type/
M12
connector
fixed cable
(2m)
lateral
Single Line/
front
Single Line/
lateral
Single Line/
front
Beam exit
Single Line/
lateral
Single Line/
front
Single Line/
lateral
Single Line/
front
Part No.
50040229
50038949
50040230
50038948
TNT 35/7-24V
Part No.
50105417
50105418
50105419
50105420
Leuze electronicBCL 817
Specifications
Reading field width in mm
Distance in mm
Code 2/5 int.
Ratio 1:2.5
Class A acc. to ANSI
Beam exit at
the front
Lateral beam
exit
4.4.2Reading fields
Notice!
Please note that the actual reading fields are also influenced by factors such as labelling material, printing quality, scanning angle, printing contrast etc., and may thus deviate from the
reading fields specified here. The origin of the read distance always refers to the front edge
of the housing of the beam exit.
BTU D12M.5-15050119323Rod Ø 12 mm, length 150mm, stainless steel
BTU D12M.5-25050119324Rod Ø 12 mm, length 250mm, stainless steel
BTU D12M-D12-A0905011932390°-connectors for 2 rods Ø 12mm
BTU D12M-D12-B09050119333
BTP 300M-D1050117827
BTP 300M-D1250117826
BTP 300M-D1450117825
Reflective tape no. 4
100 x 100mm
BCLConfig
Table 5.1:Accessories / order codes
50106119
Download at
www.leuze.com
RS 232 point-to-point connection,
1 switching input and 1 switching output, 24V DC
MA 8-01 connector unit for BCL 8,
RS 485 point-to-point connection,
1 switching input and 1 switching output, 24V DC
Sensor mounting bracket for rod Ø 10mm or cheek
1.5 … 4mm
Sensor mounting bracket for rod Ø 12mm or cheek
1.5 … 4mm
Sensor mounting bracket for rod Ø 14mm or cheek
1.5 … 4mm
Mounting bracket for rods Ø 12mm,
system-side mounting bracket 2 x M6,
hole spacing 27mm … 45mm, diecast aluminum
Sensor protective cover for rod Ø 10mm
or cheek 1.5 … 4mm
Sensor protective cover for rod Ø 12mm
or cheek 1.5 … 4mm
Sensor protective cover for rod Ø 14mm
or cheek 1.5 … 4mm
Reflective tape as reflector for AutoReflAct operation
(see chapter 10.7 on page 54)
Configuration software
20BCL 8Leuze electronic
5.2Connector unit MA 8.1
AM12 socket, 5-pin
BM12 plug, 5-pin
The MA 8.1 connector unit is used to simplify the electrical installation of the BCL 8. If offers
the following advantages over the installation of the BCL 8 as a stand-alone device:
• M12 socket for switching input and switching output
• M12 connector for RS 232 interface and voltage supply 24VDC
• M12 socket for connection of the BCL 8
Accessories / Order Designation
Figure 5.1:Photo and dimensioned drawing of the MA 8.1 connector unit
Leuze electronicBCL 821
TNT 35/7-24V
MA 8.1
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