Leslie Controls AFG-2 User Manual

12501 Telecom Drive, Tampa Florida 33637
Installation, Operating and
Maintenance Instructions
Supplement
30/1.5.1
Rev. 2
SMALL FLOW AIRMATE PRESSURE REDUCING
VALVES AND AIR LOADERS
CLASSES A-2, AG-2, AF-2, AFG-2, ETC.
INTRODUCTION........................................................................................................................................2
INSTALLATION.........................................................................................................................................3
OPERATION ...............................................................................................................................................3
MAINTENANCE.........................................................................................................................................3
CLEANING OR REPLACING PARTS.................................................................................................4
DIAPHRAGM REPLACEMENT ..........................................................................................................4
Integral Filter Types – Class AF-2, etc.
REASSEMBLING ...................................................................................................................................4
Integral Filter Types – Class AF-2, etc.
TABLE OF CONTENTS
......................................................................................................4
......................................................................................................4
F
IGURE 1 - INSTALLATION DETAIL
F
IGURE 2 - CLASS
F
IGURE 3 - PARTIAL ASSEMBLY OF
F
IGURE 4 - CLASS
A-2 R
EGULATOR
P-2 P
ANEL LOADER
LIST OF ILLUSTRATION
..................................................................................................................3
................................................................................................................3
AF-2 T
YPE SHOWING ADDITIONAL PARTS IN FILTER ASSEMBLY
............................................................................................................4
............4
INTRODUCTION
This Installation, Operation, and Maintenance Manual is intended to be as complete and up to date as possible. It covers installation, operation, and maintenance procedures for Leslie Controls, Inc. Small Flow Airmate Pressure Reducing Valves. Leslie reserves right to update this manual and other product information concerning installation, operation, and/or maintenance, at any time and without obligation to notify product owners of such changes.
Leslie is not responsible for injury to personnel or product damage due to improper installation, operation, and/or maintenance Leslie Controls, Inc. Small Flow Airmate Pressure Reducing Valves. All installation, operation, and maintenance procedures should only be performed by trained/certified personnel. All personnel performing these procedures should completely and carefully read and understand all supplied materials before attempting procedures. All personnel should pay strict attention to all Notes, Cautions, and Warnings that appear within procedures detailed in this manual.
Leslie welcomes user input as to suggestions for product or manual improvement.
Contact Information
For information concerning warranties, or for questions pertaining to installation, Operation or maintenance of LESLIE products, contact:
LESLIE CONTROLS INC. 12501 Telecom Drive Tampa, FL 33637
USA Phone: (813) 978-1000 USA Fax: (813) 978-0984
www.LESLIECONTROLS.com To order replacement parts, contact LESLIE CONTROLS at address listed above, or call toll free:
USA/Canada/Caribbean Phone: (800) 323-8366
Note: Please include model and serial number of unit for which parts are being ordered. If ordering by phone, please have this information readily available.
GENERAL NOTES AND WARNINGS
Notes:
If questions are not answered by this manual, or if
specific installation, operation, and/or maintenance procedures are not clearly understood, contact Leslie Controls, Inc. for clarification before proceeding.
If unit is damaged during installation, operation, or
maintenance, complete following steps:
1. Turn off and lock out pneumatic supply to unit in an approved manner.
2. Turn off all incoming valves.
3. Contact in-house maintenance personnel or Leslie Controls, Inc. for instructions.
Note: Throughout this manual, warnings will be denoted by BOXES
Piping system must be adequately designed and
supported to prevent extraordinary loads to pressure
It is strongly recommended that this document be reviewed before attempting any installation, operation, or maintenance procedures.
CAUTION!
equipment.
2
Figure 1 - Installation Detail
INSTALLATION
Install as shown in Fig. 1. Use non-corrosive fittings and piping throughout. Use fine wire mesh or poromet filter screen.
Note: Strainer, shown for Class A-2 Types, is not necessary for Filter Type Classes, AF-2.
* When used with air motors or pulsating equipment,
line “A” should be of a sufficient length and diameter to provide a reservoir. On close coupled installations install small reservoir.
OPERATION
1. Open inlet supply valve to regulator.
Note: Supply pressure should be at least 5 PSIG above maximum controlled pressure desired.
2. Open outlet stop valve partially.
3. Turn handwheel (1) clockwise to start flow through regulator. Adjust for desired controlled pressure.** Tighten locknut (2). Open outlet to stop valve fully.
** Turn handwheel clockwise to increase controlled
pressure; counterclockwise to decrease.
MAINTENANCE
DISMANTLING
1. Shut-off air supply. Loosen locknut (2). Relieve all
adjusting spring compression.
2. Disassemble adjusting spring case (8), top spring seat
(4), adjusting spring(s) (6) and nozzle-diaphragm assembly from main body.
3. Grasp internal rib of aspirator plate (14) (marked “Lift
Here”) and lift out of main body. Remove gasket (12).
4. Unscrew valve seat (16) with “O” Ring (17) from
main body. Lift out main valve (18), with “O” Ring (19), and main valve spring (20).
Figure 2 - Class A-2 Regulator
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