Leroy-Somer UNIDRIVE SP Quick Start Commissioning Manual

UNIDRIVE SP
3773 en - 03.2006 / b
Positioning solution
Quick start commissioning guide
LEROY-SOMER
QUICK START COMMISSIONING GUIDE
3773 en - 03.2006 / b
UNIDRIVE SP
•Incorrect operational procedures may cause serious body injuries or material
damages. This guide may be used only by qualified personnel able to comply with the safety precautions related to electronic drives. See the installation and the commissioning manual that may be found on the CD ROM supplied together with the variable speed drive.
2
LEROY-SOMER
QUICK START COMMISSIONING GUIDE
3773 en - 03.2006 / b
UNIDRIVE SP
Contents
1 - GENERAL INFORMATION ....................................................................4
1.1 - Absolute mode/relative mode .........................................................4
1.2 - Origin cycling on reference sensor .................................................4
1.3 - Stops...............................................................................................4
2 - SM MODULE INSTALLATION...............................................................5
2.1 - Access to terminal blocks ...............................................................5
2.2 - Module installation..........................................................................5
3 - CONNECTIONS .....................................................................................6
3.1 - Power connection ...........................................................................6
3.2 - Encoder connection........................................................................7
3.3 - Control connection..........................................................................8
4 - PARAMETER-SETTING ......................................................................10
4.1 - Display and keyboard ...................................................................10
4.2 - Selection and modification of a parameter ...................................11
4.3 - Access level..................................................................................12
4.4 - Modification of the operating mode...............................................12
4.5 - Return to positioning factory settings ...........................................12
5 - COMMISSIONING................................................................................13
6 - SMARTCARD....................................................................................... 20
7 - DIAGNOSTICS.....................................................................................21
3
LEROY-SOMER
QUICK START COMMISSIONING GUIDE
3773 en - 03.2006 / b
UNIDRIVE SP

1 - GENERAL INFORMATION

The SP POS solution offers all with positioning application functions. It comprises :
- a UNIDRIVE SP variable speed drive,
- a SM-POS module,
- a SM-I/O module.
Note : If the Positioning solution is managed by a field bus (use of a SM-Field bus module in stead of a SM-I/O module), see the complete manual, that may be created from the CD Rom supplied together with the variable speed drive.

1.1 - Absolute mode/relative mode

The positioning mode depends on the origin chosen. Absolute mode :
Software
stop 1
Relative mode :

1.2 - Origin cycling on reference sensor

In standard version, a reference sensor must be mounted onto the installation and it will allow the location of the origin position.

1.3 - Stops

Two software stops allow the limitation of the travel of the mobile to be positioned (used in ab­solute mode).
• For safety, end of travel switches must be installed between the software stops
and the mechanical system limits.
Origin
0P3 P1 P2
P1 = X
P2 = Y
P3 = -Z
0P1P2P4P3
P1 = + X
P2 = P1 + X
P3 = P2 + Y
P4 = P3 - Z
Software
stop 2
4
LEROY-SOMER
QUICK START COMMISSIONING GUIDE
UNIDRIVE SP
3773 en - 03.2006 / b

2 - SM MODULE INSTALLATION

• The drive must be powered down.

2.1 - Access to terminal blocks

• Size 1
BR
+DC
-DC
BV
31
30 29 28
27 26
W
25 24
V
23 22
U
L3 L2 L1
• Size 2
BR
-DC
+DC
48V
11
10 9
8
7 5 6
42 41
31
30 29
28
27
26
25
W
V
U
L3

2.2 - Module installation

Not used
SM-I/O
SM-POS
31
30 29 28
27 26
W
25 24
V
23 22
U
L3
L2
L1
• Size 3 or 4
BR
+DC
-DC
48V
CAUTION : Dismantle the internal RFI filter on a drive of size 3 or 4, powered by a mains supply without earthing (IT supply). If an external RFI filter is used or an additional motor earth protection is used, it is not necessa­ry to remove the internal filter.
- Install the SM-POS module in the lowest possible location and press gently on the mo­dule until hearing a click.
- Then, proceed in the same way as regards the SM-I/O module in the middle location.
- If necessary, to dismantle a module, press at the same time on both sides of the module and remove it.
5
LEROY-SOMER
2.04
10.30
10.31
QUICK START COMMISSIONING GUIDE
3773 en - 03.2006 / b
UNIDRIVE SP

3 - CONNECTIONS

3.1 - Power connection

Power supply for an AC 3-phase mains supply, applicable to the safety standard EN 954-1 Categ. B or 1.
CAUTION : Before making the power connection, be aware of the location of the drive terminal blocks (different depending on drive size). If necessary, see section D of the manual sup­plied together with the drive.
Remote control
power supply
3-phase mains supply
200 - 240V 10 % 380 - 480V 10 % 500 - 575V 10 % 500 - 690V 10 %
QS
Brake resistor option
RF
(2) FR
(1)
DC1
DC2
-DC48V
+DCBR
AU
FR
SB1
SB2
• When we use a brake resistor, it is necessary to set
• The protection by thermal relays of the optional external brake resistor is necessary. In this case, set
(1) For size 1, a single terminal block (48V, -DC, +DC, BR). Connect the resistor between +DC and BR. (2) The thermal relay is not necessary for the resistors that may be integrated into the heater. (3) Terminal 31 : safety input/disabling. When this input is open, it disables the drive. Its conception is so that even in case of failure of one or many components, the absence of the torque on the motor shaft should be guaranteed with a very high level of integrity.
• For detailed instructions or for schemas according to the safety standard EN 954-1
category 2 or 3, see section D of the installation and commissioning manual that is located on the CD ROM.
KA
Line choke
option
KA
RFI filter
and
option
PE
= FAST.
to 0.
UNIDRIVE SP
L1 L2 L3 U V W
UVW
MC choke
option
Motor
22
31
or
KA (3)
Acc. to application
KF
Brake power
F
supply
6
LEROY-SOMER
L1
26
27
28
10
11
29
30
31
41
42
L2
L3
22
23
24
25
QUICK START COMMISSIONING GUIDE
UNIDRIVE SP

3.2 - Encoder connection

HD 15
drive
1
2
3
4
5C or O or Z - Data Data Data 6 C\ or O\ or Z\ - Data\ Data\ Data\
7 8
9 10 11 12
13 +5V or +8V or +15V 14 0V
15
Incremental Sincos
: B or F
: A or F
: B\ or F\
: A\or F\
: A or D or R
: B or D or R
: A\ or D\ or R\
: B\ or D\ or R\
: U
: U\
: V : V\ : W
: W\
Motor thermal probe
CAUTION : Internal link pin 15 and terminal 8 of the drive. Connect one or another.
and modes
Sincos -
hiperface link
Sincos - EndAt
or SSI link
Cos Cos Cos -
CosRef CosRef CosRef -
Sin Sin Sin -
SinRef SinRef SinRef -
- ---
- ---
- ---
- ---
--Clock Clock
--Clock\ Clock\
3773 en - 03.2006 / b
EndAt or SSI
Drive
connector
HD 15
pins
1
6
11
15
10
5
Strip the side of the cable in contact with the earthing collar
Unidrive SP
L1
22
23
24
L2
L3
4
5
6
7
8
9
10
11
25
26
27
28
29
30
31
41
42
U
V
W
Shielding support to be screwed on the drive earth terminals
Motor
encoder
connector
Example : encoder in quadrature
Designation Ref.pct.
Ref.pct.
1
Motor thermal 2 3 4 5 6 7 8 9
10 11
C or O orZ
12
C\ or O\ or Z\ 13 14 15
+5V or +8V or +15V
16 17
Shielding (*)
probe
1 2
­U U\ V V\ W
W\
A
A\
B
B\
0V
3 4 5 6 7 8
9 10 11 12
(*) Depending on the encoder supplier, the shielding may be different from that indicated in the table. If there is no shielding terminal available, connect the shielding to 360° at the connector level.
Designation
0V
+5V or +8V or +12V
A B
C or O or Z
A\ B\
C\ or O\ or Z\
-
-
Shielding (*)
-
7
LEROY-SOMER
QUICK START COMMISSIONING GUIDE

3.3 - Control connection

Motor probe
+24V
OK ref.
O
sensor
Run/Stop
enabling
Common 0V
Common 0V
Common 0V
Common 0V
val
I
o
I
val
Fault relay
External power supply +24V
Common 0V
Origin cycling
Common 0V
Safety input/
UNIDRIVE SP
To terminal 22 of the drive
1
2
3
4
5
Upper
6
control
terminal
7
block
8
11
9
10
UNIDRIVE
SP
21
22
23
24
25
Lower
26
control
27
terminal
block
28
29
30
31
Relay
41
terminal
42
block
3773 en - 03.2006 / b
+24V
I
1
I
2
I
3
Digital 0V
I
4
I
+
I
-
Relay
(eventually
for the brake)
CAUTION: If the motor probe is connected to pin15 of the HD-15 connector (see encoder connection), terminal 8 of the drive is no longer available.
• In factory settings, UNIDRIVE SP is set in positive logic. The association of a drive with a different command logic may cause the sudden start of the motor.
1
2
3
4
5
6
PL2
7
terminal
block
8
9
SM-I/O
10
module
11
12
21
PL1
22
terminal
23
block
Legend:
: input
x
: output
x
8
Loading...
+ 16 hidden pages