Leonard TM-2020B-2P, TM-1520A-2P, TM-1520A-DT, TM-2020A-DT Installation Adjustment Service

Bulletin G10N2
INSTALLATION ADJUSTMENT SERVICE
2
SYSTEMS
Note: Each individual valve assembly is ASSE 1017 listed.
IMPORTANT! Provide serial numbers for both valves when ordering parts!!
INSTALLATION
60
80
100
20
30
40
LEONARD
10
R
40
0
20
-10
50
120
60°C
0 °F
140
60
80
30
100
20
40
10
LEONARD
40 R
0
20
-10
50
60
120
°C °F
0
140
February 2007
46"
HOT
LEONARD
THERMOSTATIC
H
C
ASSE
1017
1
33
"
LEONARD
THERMOSTATIC
H
C
ASSE
1017
C
COLD
1. Type TM Parallel Systems are factory pre-assembled and tested and include large and small thermostatic water mixing valves which function as a system to meet both high and low demand for tempered water.
2. System should be installed at a location where it can easily be cleaned, adjusted or repaired.
3. System supplies must be connected as shown (Hot -left, Cold-right). Exercise caution when soldering.
Maximum Operating Pressure 125PSI (860 KPA) for Hot and Cold Water.
LEONARD VALVE CO. CRANSTON RI USA
US. Patents 2.970, 3,061,195 3.152,760
TYP TM
LEONARD VALVE CO. CRANSTON RI USA
US. Patents 2.970, 3,061,195 3.152,760
TYP TM
39"
L
3"
HOT COLD
28"
TM-1520A -2PTM-2020B -2P
4. Flush pipes thoroughly after system has been connected.
5. Assemblies installed on a recirculated hot water system
MUST be piped according to LEONARD’S REQUIRED PIPING METHOD #5 (see page 4).
6. Refer to page 3 of this bulletin for correct Setup Instructions.
CAUTION
All thermostatic water-mixing valves have limitations. They will not provide the desired accuracy outside of their flow capacity range. Consult the capac ity chart on page 12. Minimum flow must be no less than as shown.
1360 Elmwood Avenue, Cranston, RI 02910 USA
Phone: 401.461.1200 Fax: 401.941.5310
Email: info@leonardvalve.com
Web Site: http://www.leonardvalve.com
TM-2020B-2P ADJUSTMENT AND SERVICE ONLY
Leonard Type TM Thermostatic Water Mixing Valves are simple in design and may be easily cleaned, adjusted and repaired. If the installation is accessible, servicing may be completed without disconnecting the valves.
NOTE: Parallel Systems include Thermostatic Water Mixing Valves, which must be regularly maintained to provide best performance. Frequency of cleaning depends on quality of local water conditions and usage. See Maintenance Guide and Record MGR-1001
WARNING
These mixing valves are equipped with an adjustable high tempera ture limit stop factory set at approximately 120°F (49°C) with an incoming hot water supply temperature of 150°F (65.5°C). If the hot water supply temperature of the job is greater than 150°F (65.5°C), the valves when turned to full HOT will deliver water in excess of 120 °F (49°C) and the limit stop MUST BE RESET BY THE INSTALLER!
TO RESET ADJUSTABLE HIGH TEMPERATURE LIMIT STOP:
TM-2020B SMALL MIXING VALVES TM-2020B LARGE MIXING VALVES
LTR SET SCREW
STOP
LEONARD
THERMOSTATIC
C
POINTER
1. Loosen LTR screw
2. Remove SNAP CAP, SCREW & WASHER, Remove POINTER.
3. Temporarily place POINTER on the spline rod, turn RIGHT for warmer temperature, turn LEFT for cooler temperature. When valve is delivering warmest temperature desired, remove the pointer.
4. Replace POINTER on the spline rod so that its RIGHT edge is resting against the STOP SCREW located on the RIGHT SIDE OF THE COVER.
5. The new maximum temperature has now been set. Test this temperature by holding a thermometer under the flow of water to be certain it is as desired.
SCREW
H
LTR
SET SCREW
SNAP
CAP
STOP
WEB
1. Remove SNAP CAP, SCREW & WASHER & POINTER.
2. Loosen LTR screw, and remove retaining ring and stop.
3. Temporarily place POINTER on the spline rod, adjust to desired temperature, and remove the pointer.
4. Push stop on rod so that its RIGHT edge is resting against the fine adjustment screw on cover.
5. Turn fine adjustment screw if necessary, (clockwise for slightly higher temperature, counter clockwise for slightly lower temperature).
6. The new maximum temperature has now been set. Test this temperature by holding a thermometer under the flow of water to be certain it is as desired.
D
L
C
H
O
T
RETAINING RING
FINE
ADJUSTMENT
SCREW
IMPORTANT! ALL MIXING VALVES MUST BE SET AT THE SAME
OPERATING TEMPERATURE.
SEE PAGES: 6 & 7 FOR COMPLETE PARTS BREAKDOWN
Check for significant variations in outlet flow. Thermostatic valves will NOT provide the desired accuracy outside of their flow capacity range. Minimum flows must be no less than shown (see Flow Capacities, page 12).
If installed on a recirculated hot water system, make certain the valve is piped according to Leonard’s Required Piping Methods (see page 4).
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS. (SEE MAINTENANCE GUIDE AND RECORD, MGR -1001).
2
TM-1520A-2P ADJUSTMENT AND SERVICE ONLY
Leonard Type TM Thermostatic Water Mixing Valves are simple in design and may be easily cleaned, adjusted and repaired. If the installation is accessible, servicing may be completed without disconnecting the valves.
NOTE: Parallel Systems include Thermostatic Water Mixing Valves, which must be regularly maintained to provide best performance. Frequency of cleaning depends on quality of local water conditions and usage. See Maintenance Guide and Record MGR-1001
WARNING
These mixing valves are equipped with an adjustable high tempera ture limit stop factory set at approximately 120°F (49°C) with an incoming hot water supply temperature of 150°F (65.5°C). If the hot water supply temperature of the job is greater than 150°F (65.5°C), the valves when turned to full HOT will deliver water in excess of 120 °F (49°C) and the limit stop MUST BE RESET BY THE INSTALLER!
TO RESET ADJUSTABLE HIGH TEMPERATURE LIMIT STOP:
TM-1520A SMALL MIXING VALVETM-1520A LARGE MIXING VALVE
LTR SET SCREW
C
STOP
L
D
STOP
SCREW
H
LTR
POINTER
C
LEONARD
THERMOSTATIC
SET SCREW
SNAP
CAP
1. Loosen LTR screw
2. Remove SNAP CAP, SCREW & WASHER, Remove POINTER.
3. Temporarily place POINTER on the spline rod, turn RIGHT for warmer temperature, turn LEFT for cooler temperature. When valve is delivering warmest temperature desired, remove the pointer.
4. Replace POINTER on the spline rod so that its RIGHT edge is resting against the STOP SCREW located on the RIGHT SIDE OF THE COVER.
5. The new maximum temperature has now been set. Test this temperature by holding a thermometer under the flow of water to be certain it is as desired.
FINE
ADJUSTMENT
SCREW
WEB
1. Remove SNAP CAP, SCREW & WASHER & POINTER.
2. Loosen LTR screw, and remove retaining ring and stop.
3. Temporarily place POINTER on the spline rod, adjust to desired temperature, and remove the pointer.
4. Push stop on rod so that its LEFT edge is resting against the fine adjustment screw on cover.
5. Turn fine adjustment screw if necessary, (clockwise for slightly higher temperature, counter clockwise for slightly lower temperature).
6. The new maximum temperature has now been set. Test this temperature by holding a thermometer under the flow of water to be certain it is as desired.
T
O
H
RETAINING RING
IMPORTANT! ALL MIXING VALVES MUST BE SET AT THE SAME
OPERATING TEMPERATURE.
SEE PAGES: 9 & 11 FOR COMPLETE PARTS BREAKDOWN
Check for significant variations in outlet flow. Thermostatic valves will NOT provide the desired accuracy outside of their flow capacity range. Minimum flows must be no less than shown (see Flow Capacities, page 12).
If installed on a recirculated hot water system, make certain the valve is piped according to Leonard’s Required Piping Methods (see page 4).
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS. (SEE MAINTENANCE GUIDE AND RECORD, MGR -1001).
3
SETUP INSTRUCTIONS
FOR BOTH 2020B -2P AND 1520A-2P
THERMOMETER
V1L
V2L
LVL
SVL
HOT
INLET
60
80
100
20
30
40
10
LEONARD
R
40
0
50
20
-10 60
120
°C °F
0
140
V2R
V1R
LVR
LEONARD
THERMOSTATIC
H
C
ASSE
1017
LEONARD
THERMOSTATIC
H
C
ASSE 1017
SVR
COLD
INLET
1. The Parallel Unit MUST be piped according to a Leonard Required Piping Method 5 (see page 4).
2. Make sure full hot and cold supplies to this assembly are operating. The temperature of the hot water source must be properly set and maintained.
3. The circulator (if used) must be turned OFF before setup.
4. Turn on enough fixtures for a flow of at least 30 GPM (114 l/min.) downstream from this system. Make sure each fixture is set to deliver full "HOT" water.
5. Close outlet ball valves V1R,V2R, V1L.
6. Make sure ball valve V2L is in the full open position.
7. Set outlet temperature of the mixing valve LVL to the required level.
NOTE! FOR OPTIONAL OUTLET SETUP PIPING ARRANGEMENT, SEE PAGE 12
8. Open ball valve V2R and shut ball valve V2L at the mixing valve.
9. Set outlet temperature of the mixing valve LVR to the same temperature as step 7.
10. Turn off enough fixtures for a flow of at least 2 GPM (7.6 l/min) downstream from this system. Make sure each fixture is set to deliver full "HOT" water.
11. Open V1L, shut off ball valve V2R
12. Set outlet temperature of mixing valve SVL to the same temperature as Step 7.
13. Open V1R and shut V1L, set outlet temperature of SVR mixing valve to the same temperature as STEP 7.
14. Open all outlets. System is operational. To balance circulation system temperature, see page 5 .
4
HOT
WATER
SOURCE
REQUIRED PIPING METHOD #5
HIGH TEMPERATURE FIXTURES
SYSTEM FIXTURES
BALL VALVE FOR
SETUP (OPTIONAL)
100
40
50
120
FULL RETURN
LEONARD
THERMOSTATIC
H
C
ASSE
1017
LINE SIZE
TEMPERED CIRCULATOR
CHECK
VALVE
ISOLATION
VALVE
HEAT
TRAP
60
80
3020
40
10
LEONARD
0
20
-10
60°C
0 °F
140
LEONARD
THERMOSTATIC
H
C
ASSE
1017
BALANCING VALVE #2 WITH CHECK
AQUASTAT
C
T
CHECK
VALVE
BALANCING VALVE #1
TEMPERED RETURN
COLD
SUPPLY
HIGH TEMPERATURE RETURN
C
CIRCULATOR
PROCEDURE TO BALANCE CIRCULATION SYSTEM
1. MAKE SURE NO WATER IS BEING DRAWN IN THE BUILDING. OPEN BALANCING VALVE #1 APPROXIMATELY HALF WAY AND START CIRCULATOR. KEEP BALANCE VALVE #2 CLOSED AT THIS TIME
2. OBSERVE TEMPERATURE UNTIL IT STABILIZES.
3. CLOSE BALANCING VALVE #1 SLIGHTLY IF TEMPERATURE IS TOO HOT, OR OPEN IT SLIGHTLY IF TEMPERATURE IS TOO COLD. ALLOW TEMPERATURE TO STABILIZE, REPEAT UNTIL DESIRED
CIRCULATION TEMPERATURE IS SET.
4. IF UNABLE TO REACH DESIRED TEMPERATURE WITH VALVE #1 IN THE FULL OPEN POSITION, OPEN BALANCE VALVE #2 IN SMALL INCREMENTS (i.e. 1/8, ¼, 3/8, ETC) UNTIL DESIRED TEMPERATURE IS ACHIEVED.
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS (SEE MAINTENANCE GUIDE AND RECORD, MGR-1001).
5
POINTER ROD NUT
TM-2020B-2P INSTRUCTIONS
INSTRUCTIONS FOR SERVICING
LARGER TM2020B VALVE
1. Loosen LTR set screw
2. Remove snap cap, screw and washer, friction spring and pointer.
3. Turn off hot and cold supplies at checkstops. Remove TM-16 cover screws to release cover and thermostatic control assembly.
4. To clean port sleeve assembly, (the thimble must move freely on the port sleeve): unscrew the check nut as far as it will go, then screw the port sleeve nut into the base. The port sleeve and thimble may be lifted out. SEE DWG BELOW
5. Clean in a non-corrosive cleaning solution. DO NOT USE ABRASIVES! The port sleeve should be reassembled in the valve.
THIMBLE
CHECK NUT
INSTRUCTIONS FOR SERVICING
M20-3C COVER
GASKET
M20-2C (CP)
COVER
SCREWS
SMALLER TM2020B VALVE
COVER SCREWS
POINTER SCREW
W/WASHER
SNAP CAP
(4 REQ'D)
POINTER
1. Remove screw, snap cap, and handle.
2. Loosen LTR set screw
3. Turn off hot and cold supplies at screwdriver checkstops. Remove M20-2C (CP) cover screws to release cover and thermostatic control assembly.
4. To remove bridge assembly, TM -28-1-8B, remove pointer rod nut (MU-10B) and pull bridge assembly off control rod.
5. To clean submerge bridge assembly in clean water or non­corrosive cleaning solution. DO NOT USE ABRASIVES! Be certain thimble moves freely on port sleeve. Note! Driving ball on thimble must engage coil bracket in assembling.
BRIDGE ASSY
LTR SCREW
TM-28-1-8B
TM28-1-12B
THERMOSTATIC
CONTROL ASSEMBLY
PORT SLEEVE
PORT SLEEVE NUT
6. To clean thermostat group, remove coil sleeve stud and take off thermostat group.
7. Clean in a non-corrosive cleaning solution.
8. When reassembling, make sure driving ball of thermostat group engages the ball socket of the port sleeve assembly.
TROUBLESHOOTING INSTRUCTIONS
Note: Provide serial number when ordering parts for each valve!
PACKING & GASKETS
PORT SLEEVE/BRIDGE ASSEMBLY
THERMOSTAT GROUP
CHECKSTOPS
1. Leaks at stem.
2. Leak between valve cover and base.
3. Valve delivers either all hot or all cold water, or will not mix consistently.
4. After cleaning or replacing port sleeve/ bridge assembly, valve performance is not consistent.
5. Hot water by-pass into cold line(or cold into hot).
6. Supplies cannot be shut off completely. Supplies leak at checkstop bonnets.
MU-10B
6. To disassemble bridge assembly, see drawing next page (remove TM25-3A holder nuts with screwdriver in slots provided).
7. To clean thermostat coil, remove retaining ring and stop, loosen gland nut. Push rod through cover. Be careful not to pull coil out of shape.
LARGE VALVE
Repair Kit # 1/200Y
Repair Kit # R/200N
Repair Kit # R/200N
Repair Kit #2/200Y
SMALL VALVE
Repair Kit # 1/26 (Packings & Gaskets)
Repair Kit #R/28 (Rebuilding Kit) or TM28-1-8B Bridge Assembly
Repair Kit #R/28 (Rebuilding Kit) or TM -28-G2
Thermostat Group
Repair Kit #4/M20 (Checkstop Kit)
6
TM-2020B LARGE VALVE PARTS
57-L
SNAP CAP
TM-29/29A
POINTER SCREW
W/WASHER
CHECKSTOP PARTS
4707
SWIVEL NUT
4704
SWIVEL
LOCK-TYPE
POINTER
TM-25C
POINTER
4733
LOWER STEM &
PACKING/O'RING
4724
YELLOW
SPRING
TM-16A
DIAL
PLATE
4742
TM-16
COVER
SCREWS
4727
UPPER STEM
313
O'RINGS (2)
C
TM-15B/200
COVER
TM-25D
STOP
30 FRICTION SPRING
TM-21/125
FLANGE PACKING
4728
CAP WASHER
4723
CAP
LEONARD
THERMOSTATIC
H
TM-36
SET SCREW
TGM-2/125
THERMOSTAT GROUP
TM-8
COIL SLEEVE
STUD
POINTER ROD
TGM-1/200
PORT SLEEVE
ASSY
KIT 1/200Y * PACKINGS & GASKETS
**=2 EA.
4733
LOWER STEM
& PACKING
KIT R/200N * REBUILDING KIT
PORT SLEEVE
NUT ASSY.
TM-8
COIL SLEEVE
STUD
KIT 2/200Y * CHECKSTOP KIT
2 EA:
4733
LOWER STEM
& PACKING
MU-5A
O'RING (2)
TM-28A
TM-3/200
PORT SLEEVE NUT
ASSY
REPAIR KITS
MU-5A
O'RING**
TM-21/125
FLANGE
4742
YELLOW
SPRING
**
TM-3/200
PORT SLEEVE
313
STEM O'RING (4)
PKG.
**
UPPER STEM O'RING (4)
MU-5A
POINTER ROD
O'RING (2)
TGM-1/200
ASSY.
4742
YELLOW
SPRING
POINTER ROD
SCREEN
313
TM-28A
4724
LEONARD
THERMOSTATIC
C
4724
SCREEN
H
TM-16
DIAL PLATE
**
CAP WASHER
TM-21/125
FLANGE
PKG.
TGM-2/125
THERMOSTAT
GROUP
4728
CAP WASHER
4728
**
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS (SEE MAINTENANCE GUIDE AND RECORD)
NOTE:AFTER INSTALLING NEW PARTS IT WILL BE NECESSARY TO RESET THE
ADJUSTABLE HIGH TEMPERATURE LIMIT STOP ON EACH VALVE (SEE PAGE 2).
7
SMALL TM VALVE PARTS
57-L
SNAP CAP
TM-29/29A
POINTER SCREW
W/WASHER
CHECKSTOP PARTS REPAIR KITS
CHECKSTOPS
M20-13D
RETAINING RING
MU-5D
POINTER
BRIDGE ASSEMBLY
M20-3A BONNET
PACKING
M20-6A LOWER
STEM & PACKING
STOP SCREW
MU-9D
STOP
TM-28-1-8B
M20-9A
CHECK SPRING
TM-36
GLAND NUT
GLAND PACKING
MU-4A RF
UPPER STEM
AND PACKING
CHECK BONNET
MU-5A UPPER
STEM PKG.
57-D RF
MU-4C
(2 REQ'D)
M20-2A RF
03307
DIAL PLATE
P.S. HOLDER NUT
(2 REQ'D)
TM-28-6B
HOLDER NUT O'RING
(2 REQ'D)
214
TM-25-3A
COVER
TM25-5
BRIDGE
M20-3C COVER
GASKET
TM28-G2
THERMOSTAT GROUP
TM25-3
P.S. HOLDER
(2 REQ'D)
PORT SLEEVE
TM25-3B
P.S. PACKING
(2 REQ'D)
KIT 1/26 PACKINGS & GASKETS
MU-4C
GLAND PKG.
(2 EACH)
M20-3A
BONNET PKG.
(2 EACH)
M20-3C COVER
GASKET
M20-9A
(2 EACH)
CHECK SPRING
KIT R/28 REBUILDING KIT
M20-10B
POINTER ROD NUT
TGM-1/28
ASSEMBLY
TM-28-6B
HOLDER NUT
O'RING (2 EACH)
MU-5A O'RING (2 EACH)
M20-6A
LOWER STEM
& PKG. (2 EACH)
LOCK-TYPE
TM-36
STOP SCREW
M20-3C
COVER
GASKET
TM-28-1-12B
THERMOSTATIC
CONTROL ASSEMBLY
POINTER
KIT 4/M20 CHECKSTOP KIT
STOP
MU-9D
2 EACH:
LOWER STEM
M20-6A
& PACKING
CHECK SPRING
M20-9A
MU-5A UPPER
STEM O'RING
M20-3A
BONNET PKG.
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS (SEE MAINTENANCE GUIDE AND RECORD)
NOTE:AFTER INSTALLING NEW PARTS IT WILL BE NECESSARY TO RESET THE
ADJUSTABLE HIGH TEMPERATURE LIMIT STOP ON EACH VALVE (SEE PAGE 2).
8
TM-1520A INSTRUCTIONS
INSTRUCTIONS FOR SERVICING
LARGER TM1520A VALVE
PORT SLEEVE NUT
THIMBLE
CHECK NUT
BALL SOCKET
FLANGE PACKING
DRIVING
POINTER
BALL
THERMOSTAT
GROUP
1. Loosen LTR set screw.
2. Remove screw, snap cap, and pointer.
3. Turn off hot and cold supplies at screwdriver checkstops. Remove cover screws to release cover and thermostat group.
PORT SLEEVE
4. To clean, port sleeve assembly (the thimble must slide freely on the port sleeve): unscrew the check nut as far as it will go, then screw the port sleeve nut into base. The port sleeve and thimble may then be lifted out.
5. To clean thermostat coil, remove coil sleeve stud and take off thermostat group.
6. Clean with a non-corrosive cleaning solution. DO NOT USE
ABRASIVES!
7. When reassembling, make sure driving ball of thermostat group engages the ball socket of the port sleeve assembly.
INSTRUCTIONS FOR SERVICING
SMALLER TM1520A VALVE
COVER SCREWS
POINTER SCREW
W/WASHER
SNAP CAP
(4 REQ'D)
POINTER
1. Remove screw, snap cap, and pointer.
2. Loosen LTR set screw.
3. Turn off hot and cold supplies at screwdriver checkstops. Remove M20-2C(CP) cover screws to release cover and thermostatic control assembly.
4. To remove bridge assembly, M20 -1-8B, remove pointer rod nut (MU-10B) and pull bridge assembly off control rod.
MU-10B
POINTER ROD NUT
5. To clean, submerge bridge in clean water or non-corrosive cleaning solution. DO NOT USE ABRASIVES! Be certain thimble moves freely on the port sleeve. Note! Driving stud (M20-14B) must engage slot in thimble when reassembling.
6. To clean thermostat coil, remove retaining ring and stop, loosen gland nut. Push rod through cover. Be careful not to pull coil out of shape.
7. Clean with a non-corrosive cleaning solution. DO NOT USE
ABRASIVES!
LTR SCREW
THERMOSTATIC
CONTROL ASSEMBLY
M20-1-8B
BRIDGE ASSY
TM28-1-12B
PORT SLEEVE
THIMBLE
M20-5B
P.S. HOLDER NUT
M20-3C COVER
GASKET
M20-2C (CP)
COVER
SCREWS
PACKING & GASKETS
PORT SLEEVE/BRIDGE ASSEMBLY
THERMOSTAT GROUP
CHECKSTOPS
TROUBLESHOOTING INSTRUCTIIONS
Note: Provide valve serial number when ordering parts for each valve!
Large Valve
1. Leak at stem
2. Leak between valve cover and base.
3. Valve delivers either all hot or all cold water, or will not mix consistently.
4. After cleaning or replacing port sleeve/bridge assembly, valve performance is not consistent.
5. Hot water by-pass into cold line (or cold into hot).
6. Supplies cannot be shut off completely. Supplies leak at checkstop bonnets.
Repair Kit 1/125Y
Repair Kit R/125
Repair Kit R/125 or TGM ­125
Repair Kit 2/50Y
See pages 10 & 11 for parts Breakdowns
9
Small Valve Repair Kit 1/M20
(Packings & Gaskets)
Repair Kit R/M20 TM-20 (Rebuilding Kit) or M20­1-8B Bridge Assembly
Repair Kit R/M20 (Rebuilding Kit) or M20­G2 Thermostat Group
Repair Kit 4/M20 (Checkstop Kit)
TM1520A LARGE VALVE PARTS
TM-15B/125
57-L
SNAP CAP
TM-25C
POINTER
TM-29/29A
POINTER SCREW
W/WASHER
TM-16A/125
DIAL PLATE
FLANGE PACKING
CHECKSTOP PARTS
LOWER STEM & PACKING
03
1529
SPRING
YELLOW
SWIVEL
09/125
SWIVEL NUT
UPPER STEM
04/125
010
MU-5A
O'RING 013
SCREEN
LOCK-TYPE POINTER
COVER
TM-25D
STOP
30 FRICTION SPRING
TM-16
COVER
SCREWS
TM21/125
BONNET PACKING
STRAINER CAP
05
TM-02
BONNET
014
CAP PACKING
06
TGM-2/125
THERMOSTAT GROUP
TM-8
COIL SLEEVE STUD
MU-5A
O'RING (2)
TM-28A
POINTER ROD
TM-3/125
PORT SLEEVE NUT
ASSY
TGM-1/125
PORT SLEEVE ASSY
REPAIR KITS
REPAIR KIT 1/125Y PACKINGS & GASKETS
**=2 EA.
03**
LOWER STEM
& PACKING
REPAIR KIT R/125 TM-1520A REBUILDING KIT
MU-5A
O'RING (4)
1529
**
SPRING
YELLOW
TM-3/125
PORT SLEEVE
NUT ASSY.
O'RING (2)
LEONARD
THERMOSTATIC
C
TM21/125
FLANGE PKG
TM-28A
POINTER ROD
MU-5A
H
013**
SCREEN
05**
BONNET PKG.
014**
CAP PACKING
TM21/125
FLANGE PKG
POINTER SET SCREW
TM-36
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS. SEE MAINTENANCE GUIDE AND RECORD MGR-1001.
NOTE: AFTER INSTALLING NEW PARTS IT WILL BE NECESSARY TO RESET THE ADJUSTABLE HIGH TEMPERATURE LIMIT STOP ON EACH VALVE (SEE PAGE 8).
10
THERMOSTAT GROUP
TGM-1/125
PORT SLEEVE ASSY
REPAIR KIT 2/50Y CHECKSTOP KIT
2 EA:
03
LOWER STEM
& PACKING
MU-5A
O'RING
SPRING
YELLOW
1529
TGM-2/125
TM-8
COIL SLEEVE
STUD
013
SCREEN
014
CAP PACKING
05
BONNET PKG.
TM1520A SMALL VALVE PARTS
57-L(CP)
SNAP CAP
57-M
POINTER SCREW
W/WASHER
M20-3A BONNET
CHECKSTOPS
MU-13D
RETAINING RING
MU-5D
POINTER
M-20-1-8B
BRIDGE ASSEMBLY
PACKING
CHECK SPRING
M20-6A LOWER
STEM & PACKING
MU-9D
STOP
DRIVING STUD
M20-9A
M20-14B
MU-4A RF
UPPER STEM
AND PACKING
MU-5A UPPER
STEM PKG.
57-D(RF)
GLAND NUT
MU-4C
GLAND PACKING
(2 REQ'D)
HOLDER NUT O'RING
M20-2A RF
CHECK BONNET
M20-1C(RF)(CP)
COVER
M20-5B
P.S. HOLDER NUT
(2 REQ'D)
M20-6B
(2 REQ'D)
M20-1B
BRIDGE
M20-3C
COVER
GASKET
M20-G2
THERMOSTAT GROUP
DURA-trol
M20-4B
P.S. HOLDER
(2 REQ'D)
PORT SLEEVE
ASSEMBLY
M20-3B
P.S. PACKING
(2 REQ'D)
R
MU-10B
POINTER ROD NUT
M20-G1
M20-14B DRIVING STUD
REPAIR KITSCHECKSTOP PARTS
REPAIR KIT 1/M20 PACKINGS & GASKETS
M20-6B
MU-4C
GLAND PKG.
(2 EACH)
M20-9A
CHECK SPRING
(2 EACH)
M20-3A
BONNET PKG.
(2 EACH)
M20-3C COVER
GASKET
M20-6A
LOWER STEM
& PKG. (2 EACH)
REPAIR KIT R/M20 REBUILDING KIT
HOLDER NUT
O'RING (2 EACH)
MU-5A
O'RING
(2 EACH)
LOCK-TYPE POINTER
POINTER SET SCREW
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND MAINTAINED ON A REGULAR BASIS. SEE MAINTENANCE GUIDE AND RECORD MGR-1001.
NOTE: AFTER INSTALLING NEW PARTS IT WILL BE NECESSARY TO RESET THE ADJUSTABLE HIGH TEMPERATURE LIMIT STOP ON EACH VALVE (SEE PAGE 8).
TM-36
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M20-3C
COVER
GASKET
M20-1-12B
THERMOSTATIC
CONTROL ASSEMBLY
REPAIR KIT 2/M20 PORT SLEEVE KIT
M20-3B
P.S. PACKING
(2 EACH)
M20-G1
PORT
SLEEVE ASSY.
M20-6B
HOLDER NUT
O'RING (2 EACH)
REPAIR KIT 4/M20 CHECKSTOP KIT
M20-3A
BONNET PKG.
(2 EACH)
M20-9A
CHECK SPRING
(2 EACH)
M20-6A
LOWER STEM
& PKG. (2 EACH)
MU-5A
O'RING
(2 EACH)
TEMPERED WATER
OPTIONAL OUTLET SETUP PIPING
(BY OTHERS)
MAIN OUTLET
BALL VALVE
TO BUILDING
The addition of this piping arrangement (extra tee and ball valve) eliminates the need to turn fixtures on and off throughout the building at setup. The flows required in the setup
80
60
20
30
100
10
40
LEONARD
R
0
40
50
-10
20
60
120
°C °F
140
0
instructions (page 3) are set by using Ball Valve A. (make sure main outlet ball valve is closed).
BALL VALVE A
CAUTION! ALL THERMOSTATIC WATER MIXING VALVES AND SYSTEMS HAVE LIMITATIONS! THEY WILL NOT PROVIDE THE DESIRED PERFORMANCE OUTSIDE OF THEIR FLOW CAPACITY RANGE! CONSULT THE CAPACITY CHART BELOW AND OBSERVE MINIMUM FLOWS SHOWN.
FLOW CAPACITIES
SYSTEM PRESSURE DROP (PSIG)
10
.7 98
15 20
120 143
1.4.97
541454273 371
25 30
168
636
2.11.7
180
195 210 738
SYSTEM PRESSURE DROP (PSIG)
10
15
.7
20
.97 1.4
30
1.7252.1
35 40
2.82.4
795681
35 40
2.4
2.8
45 50
3.1 3.4 248
237
PSI BAR
GPM
897 939 l/min
50
3.1453.4
PSI BAR
TM-1520A-2P
PARALLEL
TM-2020B-2P
MINIMUM
FLOW (GPM)
(l/min)
2.0 8
MINIMUM
FLOW (GPM)
(l/min)
5
.3
72
5
.3
PARALLEL
2.0 8
117
169
194 218
825734442 640
245 258
282
1120977 1067927
321 339
1215 1283
GPM l/min
296
LIMITED WARRANTY
Leonard Valve Company warrants the original purchaser that products manufactured by them (not by others) will be free from defects in materials and workmanship under normal conditions of use, when properly installed and maintained in accordance with Leonard Valve Company's instructions, for a period of one year from date of shipment. During this period the Leonard Valve Company will at its option repair or replace any product, or part thereof, which shall be returned, freight prepaid, to the Leonard factory and determined by Leonard to be defective in materials or workmanship. There are no warranties, express or implied, which extend beyond the description contained herein. There are no implied warranties of merchantability or of fitness for a particular purpose. In no event will Leonard be liable for labor or incidental or consequential damages. Any alteration or improper installation or use of the product will void this limited warranty.
© 2005 Leonard Valve Company Printed in USA
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